Epoxy Binder Systems for Civil Engineering

Transcription

Epoxy B inder S ys tems
for C ivil Eng ineering
C lic k a b le lin k s a r e
u n d e r lin e d
March 9, 2007
A T E -E 3 1 0 /2 0 0 6
1
D is c la im e r
T h e in f o r m a tio n p r o v id e d h e r e in w a s b e lie v e d b y H e x io n S p e c ia lt y
C h e m ic a ls (“H e x io n ”) t o b e a c c u r a te a t th e tim e o f p r e p a r a t io n o r
p r e p a r e d fr o m s o u r c e s b e lie v e d t o b e r e lia b le , b u t it is th e
r e s p o n s ib ilit y o f t h e u s e r to in v e s tig a te a n d u n d e r s t a n d o t h e r p e r tin e n t
s o u r c e s o f in fo r m a t io n , t o c o m p ly w it h a ll la w s a n d p r o c e d u r e s
a p p lic a b le to th e s a fe h a n d lin g a n d u s e o f th e p r o d u c t a n d to
d e t e r m in e t h e s u ita b ility o f th e p r o d u c t fo r its in te n d e d u s e . A ll
p r o d u c t s s u p p lie d b y H e x io n a r e s u b je c t t o H e x io n ’s t e r m s a n d
c o n d it io n s o f s a le . H E X I O N M A K E S N O W A R R A N T Y , E X P R E S S O R
IM P L IE D , C O N C E R N I N G T H E P R O D U C T O R T H E
M E R C H A N T A B IL IT Y O R F IT N E S S T H E R E O F F O R A N Y P U R P O S E
O R C O N C E R N IN G T H E A C C U R A C Y O F A N Y IN F O R M A T IO N
P R O V ID E D B Y H E X IO N , e x c e p t t h a t th e p r o d u c t s h a ll c o n fo r m t o
H e x io n ’s s p e c ific a t io n s . N o t h in g c o n ta in e d h e r e in c o n s t it u t e s a n o ffe r
fo r t h e s a le o f a n y p r o d u c t.
M a rc h 9, 2007
2
T a b le o f C o n te n ts
Introduction
Epikote™
R es ins
Epikure™ C uring Ag ents
New Waterborne C uring Ag ents
B inder S ys tems by Application
S tarting Formulations
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3
Introduction
A m b ie n t C u r in g w ith E p o x y B in d e r s S o m e Im p o r ta n t A s p e c ts a n d B e n e fits
Epikote™ / Epikure™ epoxy binder
 e a s y t o a p p ly
 f a v o u r a b le m ix in g r a t io
 lo w m ix in g v is c o s itie s
 w id e r a n g e p r o c e s s in g t im e p o s s ib le
 e x c e lle n t w e tt in g p r o p e r t ie s a n d g o o d
a d h e s io n t o s u b s t r a t e s
 h ig h fille r le v e ls p o s s ib le
 h y d r o ly s is r e s is ta n c e o n c o n c r e te s u r fa c e s
 g o o d m e c h a n ic a l s tr e n g th a n d h ig h c h e m ic a l
r e s is t a n c e
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4
Resins, Reactive Diluents and Hardeners
U n m o d ifie d E p o x y R e s in s
EpikoteTM 828 LVE L
liq u id s ta n d a r d B P A r e s in
EpikoteTM 862
liq u id s ta n d a r d B P F r e s in
EpikoteTM 235
liq u id B P A /B P F r e s in ,
c r y s ta llis a tio n fr e e
EpikoteTM 144
B P A /B P F r e s in , lo w v is c o u s ,
c r y s ta llis a tio n fr e e
O
O
CH3
O
O
O
O
O
CH2
O
CH3
EpikoteTM 828 LVEL
EpikoteTM 862
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5
R e a c tiv e D ilu te d E p o x y R e s in s
Diluent
HeloxyTM
C arduraTM
Vis cos ity
at 25°C
[mPa·s ]
Epoxy
equivalent
[g /eq.]
EpikoteTM 260
C a r d .E 1 0 P / T P
1 900 ± 200
1 75 -1 83
EpikoteTM 357
HD
700 ± 1 00
1 63 -1 71
EpikoteTM 816
C a rd u ra E 1 0P
1 800 ± 300
1 89 -200
EpikoteTM 816 LV
C a rd u ra E 1 0P
500 ± 1 00
1 92 -204
EpikoteTM 816 MV
C a rd u ra E 1 0P
1 000 ± 1 00
1 89 -200
EpikoteTM 818
C a rd u ra E 1 0P
1 000 ± 200
1 84 -1 95
L o w v is c o u s e p o x y r e s in s fo r f o r m u la tio n o f fille r
c o n t a in in g s y s te m s fo r v a r io u s a p p lic a tio n s
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6
M o d ifie d E p o x y R e s in s
Vis cos ity at
25°C [mPa·s ]
Epoxy
equivalent
[g /eq.]
Application
EpikoteTM 896
950 ± 1 50
1 94 ± 5
h ig h c h e m ic a l r e s is t a n c e
EpikoteTM 03121
650 ± 1 50
1 82 ± 4
u n d e r w a te r c u r e
EpikoteTM 03141
325 ± 50
1 80 ± 2
c r a c k in je c t io n
EpikoteTM 03306
1 25 ± 25
1 69 ± 2
c r a c k in je c t io n
EpikoteTM 04851
250 ± 75
200 ± 5
b r id g e r e n o v a tio n
L o w v is c o u s e p o x y r e s in s fo r f o r m u la tio n o f fille r
c o n t a in in g s y s te m s fo r v a r io u s a p p lic a tio n s
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S p e c ia ltie s : H y d r o g e n a te d R e s in s
EponexTM
1510



Vis cos ity at
25 °C [mPa·s ]
Epoxy
equivalent
[g /eq.]
1 800 - 2500
21 0 -220
L o w v is c o s ity
L o w e s t y e llo w in g c h a r a c te r is t ic s
L o w C h lo r in e c o n te n t / V e r y lo w c o lo r
Yellowing
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E p o x y H a rd e n e rs
Epikure™ adduct hardeners
f o r u n iv e r s a l f o r m u la t io n s w it h ta c k -fr e e ,
g lo s s y s u r fa c e s , lig h t a n d h ig h w a te r
s p o t tin g r e s is ta n c e a s w e ll a s g o o d fin a l
m e c h a n ic a l p r o p e r t ie s
Epikure™ mannich bas e hardeners
f o r h ig h -p e r fo r m a n c e g r o u tin g c o m p o u n d s a n d
c o n c r e te a d h e s iv e s
W it h e x c e lle n t m e c h a n ic a l s t r e n g t h , h ig h c h e m ic a l
r e s is t a n c e a n d g o o d c u r in g p r o p e r tie s a t
t e m p e r a tu r e s d o w n t o 5 ° C
Epikure™ blend hardeners
W ith g o o d c o s t/p e r fo r m a n c e -r a t io a n d lo w v is c o s ity
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A d d u c t H a rd e n e rs
Modified adduct hardeners for hig h-g los s s urfaces with
broad application rang e and g ood water s potting res is tance.
Vis cos ity
at 25 °C
[mPa·s ]
H-active
Application
equivalent
[g /eq.]
Epikure™ 207
1 50 ± 50
93
V e r s a tile h a r d e n e r
Epikure™ 530
200 ± 30
93
Epikure™ 541
275 ± 50
93
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A d d u c t H a rd e n e rs
S pecialties for low yellowing characteris tics , hig h res is tance
ag ains t os motic pres s ure / damp concrete and VOC -free
according to the Decopaint G uideline.
Vis cos ity
at 25 °C
[mPa·s ]
H-active Application
equivalent
[g /eq]
Epikure™ 196
600 ± 1 00
1 09
V e r y lo w y e llo w in g
Epikure™ F205
600 ± 1 00
1 05
L o w y e llo w in g / v e r s a tile
Epikure™ 548
450 ± 1 50
115
L o w y e llo w in g te n d e n c y
Epikure™ 04852
500 ± 75
66
O s m o tic p r e s s u r e r e s is t a n t
Epikure™ 05418
350 ± 1 00
85
V O C -fr e e
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11
M a n n ic h B a s e H a r d e n e r s
Hig h reactive hardeners with g ood mechanical
properties and hig h chemical res is tance.
Vis cos ity at
25 °C [mPa·s ]
H-activeequivalent [g /eq.]
Application
Epikure™ 105
2500 ± 500
92
V e r s a t ile h a r d e n e r
Epikure™ 132
1 600 ± 200
53
P o ta b le w a t e r
Epikure™ 185
500 ± 200
110
V e r s a t ile h a r d e n e r
Epikure™ 03121
2700 ± 300
95
U n d e r w a te r -c u r e
Epikure™ 03141
300 ± 50
90
In je c t io n s y s t e m
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B le n d H a r d e n e r s
Amine blend hardeners with g ood
cos t/performance-ratio and for s pecial s ys tems
Vis cos ity
at 25 °C
[mPa·s ]
H-active
equivalent
[g /eq.]
Application
Epikure™ 270
9 ± 5
38
H ig h c h e m ic a l r e s is t a n c e
Epikure™ 3203
16 ± 5
56
P ip e r e h a b ilit a t io n
Epikure™ 03306
25 ± 5
51
C r a c k in je c tio n
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13
S p e c ia ltie s –
N e w W a te r b o r n e C u r in g A g e n ts
Epikure™ 8545-W-52









S o lu tio n s t a b ility
V e r y lo w fr e e a m in e c o n te n t
V is ib le e n d o f p o t -life
N o c o -s o lv e n t in th e c u r in g a g e n t
Z e r o V O C s y s te m
B e n z y l a lc o h o l fr e e
R e s is ta n t a g a in s t w a te r u p t a k e
L ig h t c o lo r e d
C o r r o s io n r e s is t a n t









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B in d e r S y s te m s b y A p p lic a tio n
S tandard Indus trial Flooring Applications
S tandard
Excellent
S pecial
Waterborne
C oncrete Primer & Impreg nation*
E P 81 6L V /E K F 205
E P 357 /E K 530 o r E K 541
E P 357 /E K 04852
E P 8 1 6 / E K 8 5 4 5 -W -5 2
Trowelable Flooring & G routing *
E P 81 6M V /E K F 205
E P 357 /E K 530 o r E K 541
E P 357 /E K 1 85
E P 8 1 6 / E K 8 5 4 5 -W -5 2
S elf Levelling Flooring *
E P 81 6M V /E K F 205
E P 357 /E K 530 o r E K 541
E P 357 /E K 0541 8
E P 8 1 6 / E K 8 5 4 5 -W -5 2
E P 81 6 /E K F 205
E P 357 /E K 548
E p o n e x 1 51 0 /E K 1 96
-
Decorative S ys tem / Top C oat*
* A ll p r o d u c ts a r e p h e n o l a n d n o n y lp h e n o l f r e e
S pecial S ys tems
C hemical R es is tant S ys tem
E P 357 /E K 1 05
E P 896 /E K 270
Potable Water S ys tem
E P 1 44 /E K 1 32
E P 81 8 /E K 207
E P 04851 /E K 04852
-
E P 260 /E K 3203
-
C rack Injection
E P 031 41 /E K 031 41
E P 03306 /E K 03306
Underwater C ure
E P 031 21 /E K 031 21
-
B ridg e R enovation
Waterway R enovation / Pipe R ehabilitation
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Selected Binder Systems
C o n c r e te P r im e r & Im p r e g n a tin g
S tandard S ys tem
Epikote™ 816 LV w it h Epikure™ F 205
- lim it e d c r o s s lin k in g d e n s ity
y ie ld s in p o o r c h e m ic a l r e s is ta n c e
Excellent S ys tem
Epikote™ 357 w it h Epikure™ 530 o r Epikure™ 541
- v e r s a t ile p r im e r fo r e x c e lle n t s u r f a c e s
- d ilu ta b le w ith o r g a n ic s o lv e n t s
S pecial S ys tem
Epikote™ 357 w it h Epikure™ 04852
- r e s is t a n t a g a in s t o s m o tic p r e s s u r e
- g o o d a d h e s io n e v e n o n d a m p c o n c r e t e
Waterborne S ys tem
Epikote™ 816 w it h Epikure™ 8545-W-52
- z e r o V O C s y s te m
back to main menu
B inder S ys tems
by Application
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T r o w e la b le F lo o r in g & G r o u tin g
S tandard S ys tem
Epikote™ 816 MV w ith Epikure™ F 205
- lim ite d c r o s s lin k in g d e n s it y
Excellent S ys tem
Epikote™ 357 w ith Epikure™ 530 o r Epikure™ 541
- v e r s a tile e p o x y b in d e r s y s t e m
- g o o d p r o c e s s in g c h a r a c t e r is tic s
S pecial S ys tem
- v e r y g o o d c r o s s lin k in g
- g o o d c h e m ic a l r e s is ta n c e
Waterborne S ys tem
Epikote™ 816 w it h Epikure™ 8545-W-52
- z e ro V O C s y s te m
back to main menu
B inder S ys tems
by Application
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S e lf L e v e llin g F lo o r in g
S tandard S ys tem
Epikote™ 816 MV w it h Epikure™ F 205
- lim it e d c r o s s lin k in g d e n s ity
Excellent S ys tem
Epikote™ 357 w ith Epikure™ 530 o r Epikure™ 541
- o p t im a l p r o c e s s in g c h a r a c te r is t ic s
- h ig h m e c h a n ic a l s t r e n g t h s
- g lo s s y s u r f a c e
S pecial S ys tem
- V O C -fr e e a c c o r d in g to t h e D e c o p a in t G u id e lin e
- h ig h m e c h a n ic a l s t r e n g t h s
- g lo s s y s u r f a c e
Waterborne S ys tem
Epikote™ 816 w ith Epikure™ 8545-W-52
- z e r o V O C s y s te m
back to main menu
B inder S ys tems
by Application
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D e c o r a tiv e S y s te m / T o p C o a t
S tandard S ys tem
Epikote™ 816 w ith Epikure™ F 205
- o p t im a l p r o c e s s in g c a r a c t e r is tic s
- h ig h m e c h a n ic a l s tr e n g th s
- g lo s s y s u r fa c e
Excellent S ys tem
Epikote™ 357 w ith Epikure™ 548
- v e r s a tile s y s te m w ith g o o d fin a l p r o p e r t ie s
- lo w y e llo w in g t e n d e n c y
- lo w e r r e a c tiv it y
S pecial S ys tem
Eponex™ 1510 w ith Epikure™ 196
- lo w e s t y e llo w in g c h a r a c te r is tic s
back to main menu
B inder S ys tems
by Application
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C h e m ic a l R e s is ta n t S y s te m
S tandard S ys tem
- v e r y g o o d c r o s s lin k in g
- g o o d a d h e s io n e v e n o n d a m p c o n c r e te
- g o o d c h e m ic a l r e s is ta n c e
Excellent S ys tem
- f o r u s e in c h e m ic a l r e s ita n t t o p c o a t s
- v e r y g o o d m e c h a n ic a l p r o p e r tie s a n d h ig h
g la s s t r a n s it io n te m p e r a tu r e : a p p r o x . 6 2 ° C
- h ig h c r o s s lin k in g d e n s it y y ie ld s in lo w
fle x ib ilit y o f t h e f in is h e d p r o d u c t
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B inder S ys tems
by Application
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P o ta b le W a te r S y s te m
S tandard S ys tem
Excellent S ys tem
- f o r c o a t in g s a c c o r d in g to K T W G u id e lin e , lis t 1 / E u r o p e a n F o o d
S a fe ty A p p r o v e d A u th o r it y (E F S A )
- f o r s to r a g e f a c ilitie s a n d
t a n k s fo r p o ta b le w a t e r
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B inder S ys tems
by Application
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B r id g e R e n o v a tio n
S pecial S ys tem
- u s e fu l f o r v e r s a tile u n d e r g r o u n d p r e p a r a t io n
- g o o d a d h e s io n e v e n o n d a m p c o n r e t e
- c e r tific a te fo r b r id g e s e a lin g s
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B inder S ys tems
by Application
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W a te r w a y R e n o v a tio n / P ip e R e h a b ilita tio n
S pecial S ys tem
- m in im u m w o r k in g t im e o f 6 h o u r s a t a m b ie n t t e m p e r a t u r e
- c u re a t 60 – 80 °C
- c o m p r e s s iv e m o d u lu s a ft e r im p r e g n a t io n > 2 5 0 0 M P a
- e a s y im p r e g n a t in g
- r e s is ta n c e c r e e p u n d e r s t a t ic lo a d
- r e s is ta n t to c le a n in g liq u id s
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B inder S ys tems
by Application
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C r a c k In je c tio n
S tandard S ys tem
- a p p lic a tio n s : c o n c r e te c r a c k fille r s
- m ix in g v is c o s ity a t 2 5 ° C : a p p r o x . 3 0 0 m P a ·s
- m ix in g r a tio : 1 0 0 : 5 0 p b w
- p o t lif e : a p p r o x . 3 0 m in
Excellent S ys tem
- a p p lic a tio n s : c o n c r e t e c r a c k fille r s ,
s ta b iliz a tio n o f p o r o u s u n d e r g r o u n d s
- m ix in g v is c o s ity a t 2 5 ° C : a p p r o x . 1 0 0 m P a ·s
- m ix in g r a tio : 1 0 0 : 3 0 p b w
- p o t lif e : a p p r o x . 8 0 m in
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B inder S ys tems
by Application
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U n d e r w a te r C u r e
S pecial S ys tem
- b in d e r fo r t h e f o r m u la tio n o f
„O f f S h o r e “ – p a in t c o m p o u n d s
- u n d e r w a te r c u r in g
- p r o c e s s in g t im e a p p r o x . 2 0 m in u te s
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B inder S ys tems
by Application
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A p p e n d ix I
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T e s t M e th o d s
C hemical R es is tance
T h e c h e m ic a l r e s is ta n c e o f H e x io n b in d e r
s y s te m s is te s te d b y e x p o s in g th e
s u r fa c e o f fla t s a m p le s to v a r io u s
a g g r e s s iv e c h e m ic a ls .
A c c o r d in g to D IN E N IS O 8 6 8 S h o r e D
h a r d n e s s is m e a s u r e d a s a fu n c tio n o f
e x p o s u r e tim e .
F o llo w in g D IN / E N / IS O 2 8 1 2 – 1 ,
m e th o d 2 , th e te s t is r e a lis e d a t r o o m
te m p e r a tu r e .
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C h e m ic a l r e s is ta n c e is s h o w n in th e
fo llo w in g g r a p h s a s r e la tiv e v a r ia tio n o f
S h o r e D h a r d n e s s . T h e s ta r tin g p o in t is
d e fin e d a s S h o r e D v a lu e m e a s u r e d
a fte r c u r in g fo r 7 d a t 2 3 ° C .
T h e te s t d u r a tio n is fo u r w e e k s w ith
c h e m ic a l e x p o s u r e (w ith te n s e le c te d
c h e m ic a ls ) a n d o n e w e e k o f r e la x a tio n
w ith o u t e x p o s u r e to c h e m ic a ls .
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28
100
Shore D in % (relative values)
80
Petrol
Aromates
Alcohol
Ester/Ketone
60
Acetic Acid 10%
DETA 50% in Water
Nitric Acid 25%
Sulphuric Acid 36%
40
Lactic Acid 10%
Brake Fluid
20
0
without
contamination
1 week
2 weeks
3 weeks
4 weeks
1 week
relaxation
back
In th e g r a p h s w h ic h a r e
a tta c h e d to th e p r o d u c t p r o file s
y o u g e t r e la tiv e v a lu e s o f th e
h a r d n e s s b e c a u s e o f b e tte r
c o m p a r a b ility .
T h e S h o r e D h a r d n e s s a fte r
s e v e n d a y s c u r in g a t r o o m
te m p e r a tu r e is d e fin e d a s th e
s ta r tin g p o in t (1 0 0 % ).
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The applied chemicals contain the following components :
P e tr o l:
4 7 .5 v o l% T o lu e n e ; 3 0 .4 v o l% I s o o c ta n e ; 1 7 .1 v o l% n -H e p t a n e ;
3 .0 v o l% M e th a n o l
A ro m a te s :
6 0 .0 v o l% T o lu e n e ; 3 0 .0 v o l% o -/m -X y le n e ; 1 0 .0 v o l% M e th y lic
N a p h t h a le n e
A lc o h o l:
4 8 .0 v o l% M e t h a n o l; 4 8 .0 v o l% is o -P r o p a n o l; 4 .0 v o l% W a t e r
E s te r /K e to n e :
5 0 .0 v o l% E th y la c e ta t e ; 5 0 .0 v o l% Is o b u ty lm e t h y lk e to n e
back
back to main menu
B inder S ys tems
by Application
M a rc h 9, 2007
30
Yellowing Tendency
S a m p le s o f H e x io n b in d e r s y s te m s a r e
p la c e d in a Q U V a c c e le r a te d w e a th e r in g
te s te r . T h is e q u ip m e n t r e p r o d u c e s th e
d a m a g e (c o lo u r c h a n g e ) th a t o c c u r s
o v e r m o n th s o r y e a r s o u td o o r s .
next
M a rc h 9, 2007
back to main menu
31
Yellowing Tendency
T h e c le a r b in d e r is c u r e d fo r 7 d a y s a t 2 3 °
C . T h e n th e s p e c im e n s a r e e x p o s e d to
U V -lig h t fo r 5 d a y s (U V A -3 4 0 la m p ; 8 0
W /m 2 /n m ).
C o lo u r c h a n g e a c c o r d in g to C IE L a b
m e tr ic s m e a s u r e d e v e r y 2 4 h o u r s . “b v a lu e s ” in d ic a tin g y e llo w in g v s . e x p o s u r e
tim e a r e s h o w n o n th e fo llo w in g g r a p h s .
back
back to main menu
B inder S ys tems
by Application
M a rc h 9, 2007
32
Pot Life
R e a c tiv ity o f a 1 0 0 g r e s in -h a r d e n e r m ix is
m e a s u r e d a t a s ta r tin g te m p e r a tu r e o f 2 3 ° C .
T e m p e r a tu r e tr e n d a n d m a x im u m a r e
r e c o r d e d . F o llo w in g v a lu e s a r e d e fin e d :
W o r k in g tim e = p e r io d o f tim e u n til a
te m p e r a tu r e o f 4 0 ° C (th r o u g h e x o th e r m
r e a c tio n ) is a c h ie v e d .
P o t life = tim e to p e a k te m p e r a tu r e .
back to main menu
B inder S ys tems
by Application
M a rc h 9, 2007
33
G el Time
H e x io n is u tiliz in g “G e ln o r m ® ” e q u ip m e n t
a c c o r d in g to D IN 1 6 9 4 5 a n d IS O 9 3 9 6 .
A te s t tu b e , p a r tia lly fille d w ith r e s in -h a r d e n e r
m ix a n d e q u ip p e d w ith a p lu n g e r is p la c e d
in a c o n s ta n t te m p e r a tu r e b a th a t 2 3 ° C . T h e
p lu n g e r is m o v e d u p in s h o r t in te r v a ls . If th e
g e l p o in t is r e a c h e d , th e te s t tu b e is lifte d
w ith th e p lu n g e r a n d s to p s a tim e r .
back to main menu
B inder S ys tems
by Application
M a rc h 9, 2007
34
S urface / Early Water R es is tance
S urface properties :
R e d p ig m e n te d b in d e r s y s te m s a r e
a p p lie d o n g la s s p la ts (th ic k n e s s
1 2 0 µ m ).
W e ttin g , le v e llin g a n d g lo s s a r e
d e te r m in e d v is u a lly a fte r c u r in g .
E arly water res is tance:
A fte r a c u r in g tim e o f 4 , 8 , 2 4 a n d 4 8 h
s u r fa c e s a r e a p p lie d w ith w a te r . S u r fa c e
c h a n g e s a n d fo r m a tio n o f c a r b a m a te
a r e d e te r m in e d . T h e te s ts a r e
c o n d u c te d a t 1 0 ° C a n d 2 3 ° C .
back to main menu
B inder S ys tems
by Application
M a rc h 9, 2007
35
Mechanical Properties
Tes t S tandards
C ompres s ive s treng th
Tens ile s treng th
Flexural s treng th
E-modulus
G las s trans ition temperature (Tg - DS C )
EN IS O 604
EN IS O 527
EN IS O 178
EN IS O 178
IEC 1006
T h e m e c h a n ic a l p r o p e r tie s a r e m e a s u r e d a ft e r s e v e n d a y s c u r in g a t r o o m te m p e r a tu r e
p lu s p o s t c u r in g o f 5 h / 5 0 ° C a n d 2 h / 1 0 0 ° C .
T h e s e v a lu e s a r e f o r g e n e r a l in fo r m a t io n o n ly a n d s h o u ld g u id e th e c u s t o m e r
in c h o o s in g t h e a p p r o p r ia te e p o x y s y s t e m . T o s o m e e x te n t t h e y a r e b a s e d o n
in d iv id u a l m e a s u r e m e n t s w h ic h a r e s u b je c t to th e u s u a l f lu c tu a tio n s a n d a r e n o t
b in d in g . F o r p r a c t ic a l a p p lic a tio n s , th e p r o p e r t ie s o f c o a tin g s p r o c e s s e d a n d
h a r d e n e d u n d e r b u ild in g s it e c o n d itio n s a r e d e c is iv e .
back to main menu
B inder S ys tems
by Application
M a rc h 9, 2007
36
P r o d u c t P r o file s
Epikote™ 816 LV with Epikure™ F 205
EpikoteTM 816 LV
EpikureTM F 205
R e a c tiv e ly d ilu t e d e p o x y r e s in
b a s e d o n b is p h e n o l A
M o d ifie d , c y c lo a lip h a tic p o ly a m in e adduct
E p o x y e q u iv a le n t: 1 9 8 ± 6 g /e q u iv .
V is c o s ity (2 5 ° C ): 5 0 0 ± 1 0 0 m P a ·s
H – a c t iv e e q u iv a le n t : 1 0 4 g /e q u iv .
V is c o s ity (2 5 ° C ):
6 0 0 ± 1 0 0 m P a ·s
M ix in g r a tio (r e s in : h a r d e n e r ) [p b w ] 1 0 0 : 5 2 .5
P o t life : t to 4 0 ° C
t to T m a x
T m ax
G e l tim e :
next
back to main menu
28
70
1 07
292
back
m in
m in
°C
m in
B inder S ys tems
by Application
M a rc h 9, 2007
37
S urface
a t 23 °C
a t 1 0 °C
g o o d , g lo s s y s u r fa c e
little g lo s s , little ir r e g u la tio n s
Early Water R es is tance
a t 23 °C
5
a t 1 0 °C
5
S hore D – Hardnes s
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
30
-
48 h
62
20
7 d
76
72
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
38
C u r in g
7 d
F le x u r a l s tr e n g th
E - m o d u lu s
T e n s ile s tr e n g th
C o m p r e s s iv e s t r e n g th
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
B inder S ys tems
by Application
7 d + p o s t c u r in g
34
893
20
32
36
M a rc h 9, 2007
39
Epikote™ 816 MV with Epikure™ F 205
EpikoteTM 816 M V
EpikureTM F 205
E p o x y e q u iv a le n t: 1 9 4 .5 ± 5 .5 g /e q u iv .
V is c o s ity (2 5 ° C ): 1 0 0 0 ± 1 0 0 m P a ·s
V is c o s ity (2 5 ° C ):
6 0 0 ± 1 0 0 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
2 5 m in
5 8 m in
1 38 °C
m in
B inder S ys tems
by Application
M a rc h 9, 2007
40
Epikote™ 816 MV with Epikure™ F 205
S urface
a t 23 °C
a t 1 0 °C
little g lo s s y s u r fa c e
n o n -g lo s s y s u r fa c e
a t 23 °C
3
a t 1 0 °C
4
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
56
-
48 h
74
42
7 d
80
77
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
41
Epikote™ 816 with Epikure™ F 205
EpikoteTM 816
EpikureTM F 205
V is c o s ity (2 5 ° C ): 1 8 0 0 ± 3 0 0 m P a ·s
V is c o s ity (2 5 ° C ):
6 0 0 ± 1 0 0 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
2 4 m in
5 5 m in
1 36 °C
m in
back
B inder S ys tems
by Application
M a rc h 9, 2007
42
Epikote™ 816 with Epikure™ F 205
S urface
a t 23 °C
a t 1 0 °C
a t 23 °C
3
a t 1 0 °C
4
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
65
-
48 h
77
55
7 d
81
78
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
43
Epikote™ 357 with Epikure™ 04852
EpikoteTM 357
EpikureTM 04852
R e a c tiv e ly d ilu t e d , n o n -c r y s t a lliz in g
e p o x y r e s in b a s e d o n b is p h e n o l A /F
M o d ifie d , c y c lo a lip h a t ic p o ly a m in e adduct
V is c o s ity (2 5 ° C ): 7 0 0 ± 1 0 0 m P a ·s
H – a c tiv e e q u iv a le n t : 6 6 g /e q u iv .
V is c o s ity (2 5 ° C ):
5 0 0 ± 7 5 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
27
42
221
1 27
back
m in
m in
°C
m in
B inder S ys tems
by Application
M a rc h 9, 2007
44
S urface
a t 23 °C
a t 1 0 °C
a t 23 °C
3
a t 1 0 °C
4
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
82
-
48 h
82
78
7 d
83
80
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
45
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
B inder S ys tems
by Application
50
46
3028
73
92
85
M a rc h 9, 2007
46
C h e m ic a l R e s is ta n c e
S h o r e D in % (r e la tiv e V a lu e s )
1 00
P e tr o l
A ro m a te s
80
A lc o h o l
E s t e r /K e to n e
A c e tic A c id 1 0 %
60
D E T A 5 0 % in W a t e r
N itr ic A c id 2 5 %
40
S u lp h u r ic A c id 3 6 %
L a c t ic A c id 1 0 %
20
B r a k e F lu id
0
W ith o u t
c o n ta m in a tio n
back to main menu
1 week
2 w eeks
tes t method
3 w eeks
back
4 w eeks
1 week
r e la x a tio n
M a rc h 9, 2007
47
back to main menu
B inder S ys tems
by Application
M a rc h 9, 2007
48
Epikote™ 357
Epikure™ 530
M o d ifie d , c y c lo a lip h a tic p o ly a m in e a d d u c t (n o n y lp h e n o l-fr e e )
V is c o s ity (2 5 ° C ): 7 0 0 ± 1 0 0 m P a ·s
H – a c t iv e e q u iv a le n t : 9 3 g /e q u iv .
V is c o s ity (2 5 ° C ):
2 0 0 ± 3 0 m P a ·s
M ix in g r a tio (r e s in : h a r d e n e r ) [p b w ] 1 0 0 : 5 6
t to T m a x
T m ax
G e l tim e :
next
back to main menu
32
53
1 84
1 94
back
m in
m in
°C
m in
B inder S ys tems
by Application
M a rc h 9, 2007
49
S urface
a t 23 °C
a t 1 0 °C
g o o d , g lo s s y s u r fa c e w ith lig h t ir r e g u la tio n s
a t 23 °C
3
a t 1 0 °C
4
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
63
15
48 h
75
62
7 d
80
76
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
50
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
B inder S ys tems
by Application
65
2084
38
75
39
82
2593
47
82
50
M a rc h 9, 2007
51
1 00
P e tr o l
A ro m a te s
80
A lc o h o l
60
40
20
B r a k e F lu id
0
W ith o u t
back to main menu
1 week
2 w eeks
tes t method
3 w eeks
back
4 w eeks
1 week
r e la x a tio n
M a rc h 9, 2007
52
Epikote™ 357
Epikure™ 541
M o d ifie d , c y c lo a lip h a tic p o ly a m in e a d d u c t (n o n y lp h e n o l-fr e e )
V is c o s ity (2 5 ° C ): 7 0 0 ± 1 0 0 m P a ·s
V is c o s ity (2 5 ° C ):
2 7 5 ± 5 0 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
15
30
1 90
1 04
back
m in
m in
°C
m in
B inder S ys tems
by Application
M a rc h 9, 2007
53
S urface
a t 23 °C
a t 1 0 °C
v e r y g o o d , g lo s s y s u r fa c e
a t 23 °C
2
a t 1 0 °C
3
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
66
33
48 h
74
56
7 d
79
77
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
54
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
B inder S ys tems
by Application
77
2200
45
88
42
93
2725
53
88
45
M a rc h 9, 2007
55
1 00
P e tr o l
A ro m a te s
80
A lc o h o l
60
40
20
B r a k e F lu id
0
W ith o u t
back to main menu
1 week
2 w eeks
tes t method
3 w eeks
back
4 w eeks
1 week
r e la x a tio n
M a rc h 9, 2007
56
Epikote™ 357
Epikure™ 548
V is c o s ity (2 5 ° C ): 7 0 0 ± 1 0 0 m P a ·s
V is c o s ity (2 5 ° C ):
4 5 0 ± 1 5 0 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
35
72
1 34
258
back
m in
m in
°C
m in
B inder S ys tems
by Application
M a rc h 9, 2007
57
S urface
a t 23 °C
a t 1 0 °C
v e r r y g o o d , g lo s s y s u r fa c e
a t 23 °C
2
a t 1 0 °C
3
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
38
< 10
48 h
68
40
7 d
77
77
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
58
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
51
1 772
28
58
34
B inder S ys tems
by Application
67
21 58
38
66
56
M a rc h 9, 2007
59
1 00
P e tr o l
A ro m a te s
80
A lc o h o l
60
40
20
B r a k e F lu id
0
W ith o u t
back to main menu
1 week
2 w eeks
tes t method
3 w eeks
back
4 w eeks
1 week
r e la x a tio n
M a rc h 9, 2007
60
Y e llo w in g
Decorative S ys tems / Top C oat
70
60
b *-V a lu e
50
40
30
20
10
0
0
1
2
3
4
5
D a y s U V -ir r a d ia tio n s tr e s s (9 2 W /m ² /n m U V A 3 4 0 )
E p ik o te ™ 8 1 6 + E p ik u r e ™ F 2 0 5
back to main menu
E p ik o te ™ 3 5 7 + E p ik u r e ™ 5 4 8
back
E p o n e x ™ 1 5 1 0 + E p ik u r e ™ 1 9 6
M a rc h 9, 2007
61
Eponex™ 1510 with Epikure™ 196
Eponex™ 1510
Epikure™ 196
H y d r o g e n a te d e p o x y r e s in
B a s e d o n b is p h e n o l A
V is c o s ity (2 5 ° C ): 2 1 5 0 ± 3 5 0 m P a ·s
V is c o s ity (2 5 ° C ):
6 0 0 ± 1 0 0 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
4 9 m in
1 1 1 m in
66 °C
3 6 2 m in
back
B inder S ys tems
by Application
M a rc h 9, 2007
62
S urface
a t 23 °C
a t 1 0 °C
a t 23 °C
3
a t 1 0 °C
5
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
-
48 h
48
-
7 d
77
70
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
63
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
41
1 41 9
24
41
35
B inder S ys tems
by Application
M a rc h 9, 2007
64
1 00
P e tr o l
A ro m a te s
80
A lc o h o l
60
40
20
B r a k e F lu id
0
W ith o u t
back to main menu
1 week
2 w eeks
tes t method
3 w eeks
back
4 w eeks
1 week
r e la x a tio n
M a rc h 9, 2007
65
Y e llo w in g
Decorative S ys tems / Top C oat
70
60
b *-V a lu e
50
40
30
20
10
0
0
1
2
3
4
5
E p ik o te ™ 8 1 6 + E p ik u r e ™ F 2 0 5
back to main menu
E p ik o te ™ 3 5 7 + E p ik u r e ™ 5 4 8
back
E p o n e x ™ 1 5 1 0 + E p ik u r e ™ 1 9 6
M a rc h 9, 2007
66
EpikoteTM 357
EpikureTM 185
M o d ifie d , s p e c ia l h a r d e n e r b a s e d o n
p o ly a m in e , f a s t c u r in g
V is c o s ity (2 5 ° C ): 7 0 0 ± 1 0 0 m P a ·s
V is c o s ity (2 5 ° C ):
5 0 0 ± 2 0 0 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
12
19
1 96
93
back
m in
m in
°C
m in
B inder S ys tems
by Application
M a rc h 9, 2007
67
S urface
a t 23 °C
a t 1 0 °C
a t 23 °C
2
a t 1 0 °C
3
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
72
63
48 h
76
75
7 d
78
78
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
68
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
52
1 822
32
51
36
B inder S ys tems
by Application
47
990
34
46
36
M a rc h 9, 2007
69
1 00
P e tr o l
A ro m a te s
80
A lc o h o l
E s t e r /K e t o n e
60
40
L a c tic A c id 1 0 %
20
B r a k e F lu id
0
W ith o u t
back to main menu
1 week
2 w eeks
tes t method
3 w eeks
back
4 w eeks
1 week
r e la x a tio n
M a rc h 9, 2007
70
EpikoteTM 357
EpikureTM 105
V is c o s ity (2 5 ° C ): 7 0 0 ± 1 0 0 m P a ·s
V is c o s ity (2 5 ° C ):
2 5 0 0 ± 5 0 0 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
9
17
225
71
back
m in
m in
°C
m in
B inder S ys tems
by Application
M a rc h 9, 2007
71
S urface
a t 23 °C
a t 1 0 °C
a t 23 °C
2
a t 1 0 °C
3
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
83
82
48 h
83
82
7 d
83
82
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
72
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
115
31 50
79
114
50
B inder S ys tems
by Application
1 08
3340
71
111
50
M a rc h 9, 2007
73
1 00
P e tr o l
A ro m a te s
80
A lc o h o l
60
40
20
B r a k e F lu id
0
W ith o u t
back to main menu
1 week
2 w eeks
tes t method
3 w eeks
back
4 w eeks
1 week
r e la x a tio n
M a rc h 9, 2007
74
Y e llo w in g
C hemical R es is tant S ys tems
70
60
b *-V a lu e
50
40
30
20
10
0
0
1
2
3
4
5
D a y s U V -ir r a d ia tio n s tr e s s (9 2 W /m ²/n m U V W 3 4 0 )
E p ik o te ™ 3 5 7 + E p ik u r e ™ 1 0 5
back to main menu
E p ik o te ™ 8 9 6 + E p ik u r e ™ 2 7 0
back
M a rc h 9, 2007
75
EpikoteTM 03141
EpikureTM 03141
V is c o s ity (2 5 ° C ): 3 2 5 ± 5 0 m P a ·s
V is c o s ity (2 5 ° C ):
3 0 0 ± 5 0 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
1 5 m in
2 7 m in
204 °C
m in
back
B inder S ys tems
by Application
M a rc h 9, 2007
76
S urface
a t 23 °C
a t 1 0 °C
a t 23 °C
2
a t 1 0 °C
4
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
78
-
48 h
82
75
7 d
82
80
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
77
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
84
2775
59
75
46
B inder S ys tems
by Application
84
2563
60
75
45
M a rc h 9, 2007
78
Y e llo w in g
C rack Injection
70
60
b *-v a lu e
50
40
30
20
10
0
0
1
2
3
4
5
E p ik o te ™ 0 3 1 4 1 + E p ik u r e ™ 0 3 1 4 1
back to main menu
E p ik o te ™ 0 3 3 0 6 + E p ik u r e ™ 0 3 3 0 6
back
M a rc h 9, 2007
79
EpikoteTM 03306
EpikureTM 03306
L o w -v is c o u s , n o n -c r y s t a lliz in g
M o d ifie d , c y c lo a lip h a tic p o ly a m in e
V is c o s ity (2 5 ° C ): 1 2 5 ± 2 5 m P a ·s
V is c o s ity (2 5 ° C ):
2 5 ± 5 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
1 5 m in
2 7 m in
204 °C
m in
back
B inder S ys tems
by Application
M a rc h 9, 2007
80
S urface
a t 23 °C
a t 1 0 °C
n o n -g lo s s y s u r fa c e w ith ir r e g u la tio n s
a t 23 °C
4
a t 1 0 °C
4
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
45
-
48 h
77
-
7 d
81
74
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
81
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
B inder S ys tems
by Application
94
2633
68
80
61
M a rc h 9, 2007
82
Y e llo w in g
C rack Injection
70
60
b *-v a lu e
50
40
30
20
10
0
0
1
2
3
4
5
E p ik o te ™ 0 3 1 4 1 + E p ik u r e ™ 0 3 1 4 1
back to main menu
E p ik o te ™ 0 3 3 0 6 + E p ik u r e ™ 0 3 3 0 6
back
M a rc h 9, 2007
83
EpikoteTM 03121
EpikureTM 03121
V is c o s ity (2 5 ° C ): 6 5 0 ± 1 5 0 m P a ·s
V is c o s ity (2 5 ° C ):
2 7 0 0 ± 3 0 0 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
1 0 m in
1 7 m in
21 1 °C
m in
back
B inder S ys tems
by Application
M a rc h 9, 2007
84
S urface
a t 23 °C
a t 1 0 °C
a t 23 °C
2
a t 1 0 °C
4
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
78
60
48 h
82
75
7 d
82
80
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
85
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
87
2767
62
80
44
B inder S ys tems
by Application
95
2725
64
83
46
M a rc h 9, 2007
86
Y e llo w in g
Underwater C ure
70
60
b *-v a lu e
50
40
30
20
10
0
0
1
2
3
4
5
E p ik o te ™ 0 3 1 2 1 + E p ik u r e ™ 3 1 2 1
back to main menu
back
M a rc h 9, 2007
87
EpikoteTM 144
EpikureTM 132
N o n c r y s ta lliz in g e p o x y r e s in
b a s e d o n b is p h e n o l A /F
V is c o s ity (2 5 ° C ): 4 2 0 0 ± 5 0 0 m P a ·s
H – a c t iv e e q u iv a le n t : 5 2 .5 g /e q u iv .
V is c o s ity (2 5 ° C ):
1 6 0 0 ± 2 0 0 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
18
28
248
42
back
m in
m in
°C
m in
B inder S ys tems
by Application
M a rc h 9, 2007
88
S urface
a t 23 °C
a t 1 0 °C
n o n -g lo s s y s u r fa c e w ith ir r e g u la tio n s
a t 23 °C
4
a t 1 0 °C
4
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
81
75
48 h
85
78
7 d
85
78
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
89
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
56
B inder S ys tems
by Application
52
3333
53
118
111
M a rc h 9, 2007
90
EpikoteTM 818
EpikureTM 207
N o n c r is ta lly z in g e p o x y
b a s e d o n b is p h e n o l A /F
V is c o s ity (2 5 ° C ): 1 0 0 0 ± 2 0 0 m P a ·s
V is c o s ity (2 5 ° C ):
4 5 0 ± 1 0 0 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
1 9 m in
3 8 m in
1 71 °C
m in
back
B inder S ys tems
by Application
M a rc h 9, 2007
91
S urface
a t 23 °C
a t 1 0 °C
a t 23 °C
2
a t 1 0 °C
4
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
64
-
48 h
75
52
7 d
81
77
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
92
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
56
1 748
36
49
39
B inder S ys tems
by Application
M a rc h 9, 2007
93
EpikoteTM 04851
EpikureTM 04852
M o d ifie d , c y c lo a lip h a t ic p o ly a m in e adduct
V is c o s ity (2 5 ° C ): 2 5 0 ± 5 0 m P a ·s
H – a c tiv e e q u iv a le n t : 6 6 g /e q u iv .
V is c o s ity (2 5 ° C ):
5 0 0 ± 7 5 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
17
34
1 96
1 93
back
m in
m in
°C
m in
B inder S ys tems
by Application
M a rc h 9, 2007
94
S urface
a t 23 °C
a t 1 0 °C
n o n -g lo s s y , w o r s e s u r fa c e
a t 23 °C
2
a t 1 0 °C
4
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
74
35
48 h
77
71
7 d
81
77
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
95
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
91
2960
62
1 06
45
B inder S ys tems
by Application
97
291 0
63
96
49
M a rc h 9, 2007
96
1 00
P e tr o l
A ro m a te s
80
A lc o h o l
60
40
20
B r a k e F lu id
0
W ith o u t
back to main menu
1 week
2 w eeks
tes t method
3 w eeks
back
4 w eeks
1 week
r e la x a tio n
M a rc h 9, 2007
97
Y e llo w in g
B ridg e R enovation
70
60
b *-v a lu e
50
40
30
20
10
0
0
1
2
3
4
5
E p ik o te ™ 0 4 8 5 1 + E p ik u r e ™ 0 4 8 5 2
back to main menu
back
M a rc h 9, 2007
98
Epikote™ 357
Epikure™ 05418
M o d ifie d , c y c lo a lip h a tic p o ly a m in e a d d u c t (V O C -f r e e )
V is c o s ity (2 5 ° C ): 7 0 0 ± 1 0 0 m P a ·s
V is c o s ity (2 5 ° C ):
3 5 0 ± 1 0 0 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
2 5 m in
4 4 m in
1 90 °C
m in
back
B inder S ys tems
by Application
M a rc h 9, 2007
99
S urface
a t 23 °C
a t 1 0 °C
a t 23 °C
2
a t 1 0 °C
3
a t 23 °C
a t 1 0 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
65
48 h
76
48
7 d
82
79
Yellowing Tendency
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
1 00
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
83
2551
58
78
40
B inder S ys tems
by Application
91
2709
63
81
49
M a rc h 9, 2007
1 01
1 00
P e tr o l
A ro m a te s
80
A lc o h o l
60
40
20
B r a k e F lu id
0
W ith o u t
back to main menu
1 week
2 w eeks
tes t method
3 w eeks
back
4 weeks
1 week
r e la x a tio n
M a rc h 9, 2007
1 02
EpikoteTM 896
EpikureTM 270
L o w -v is c o u s , n o n -c r y s t a lliz in g
M o d ifie d , a lip h a t ic p o ly a m in e
V is c o s ity (2 5 ° C ): 9 5 0 ± 1 5 0 m P a ·s
V is c o s ity (2 5 ° C ):
9 ± 5 m P a ·s
t to T m a x
T m ax
G e l tim e :
next
back to main menu
14
23
252
1 26
back
m in
m in
°C
m in
B inder S ys tems
by Application
M a rc h 9, 2007
1 03
S urface
a t 23 °C
a t 1 0 °C
g o o d , little g lo s s y s u r fa c e
a t 23 °C
2
a t 1 0 °C
3
a t 23 °C
(1 = g o o d ... 5 = p o o r )
a fte r 2 4 h
83
a t 1 0 °C
Yellowing Tendency
next
back to main menu
77
back
48 h
83
7 d
84
82
82
B inder S ys tems
by Application
M a rc h 9, 2007
1 04
C u r in g
7 d
E - m o d u lu s
Tg – DSC
back
back to main menu
[M P a ]
[M P a ]
[M P a ]
[M P a ]
[° C ]
1 30
3460
65
1 25
59
B inder S ys tems
by Application
1 30
31 70
75
1 20
71
M a rc h 9, 2007
1 05
1 00
P e tr o l
A ro m a te s
80
A lc o h o l
60
40
B r a k e F lu id
20
0
W ith o u t
back to main menu
1 week
2 w eeks
tes t method
3 w eeks
back
4 w eeks
1 week
r e la x a tio n
M a rc h 9, 2007
1 06
Y e llo w in g
C hemical R es is tant S ys tems
70
60
b *-V a lu e
50
40
30
20
10
0
0d
1d
2d
3d
4d
5d
D a y s U V -ir r a d ia tio n s tr e s s (9 2 W /m ²/n m U V W 3 4 0 )
E p ik o te ™ 3 5 7 + E p ik u r e ™ 1 0 5
back to main menu
E p ik o te ™ 8 9 6 + E p ik u r e ™ 2 7 0
back
M a rc h 9, 2007
1 07
Epikote™ 816 with Epikure™ 8545-W-52
EpikoteTM 816
EpikureTM 8545-W-52
N o n -io n ic , w a te r r e d u c ib le ,m o d if ie d
e p o x y -a m in e a d d u c t s u p p lie d a t 5 2 %
s o lid s in w a te r
V is c o s ity (2 5 ° C ):
1 4 0 0 0 ± 1 0 0 m P a ·s
V is c o s ity (2 5 ° C ): 1 8 0 0 ± 3 0 0 m P a ·s
M ix in g r a tio (r e s in : h a r d e n e r ) [p b w ] 1 0 0 : 1 6 5
t to T m a x
T m ax
G e l tim e :
back
back to main menu
m in
m in
°C
m in
B inder S ys tems
by Application
M a rc h 9, 2007
1 08
S ta r tin g F o r m u la tio n s
Part A
E p ik o te 8 1 6
Parts by
weig ht
Parts by
weig ht
4 9 .4 4
4 6 .6 7
E ponex 1 51 0
Parts by
weig ht
S upplier
H e x io n
4 8 .3 1
H e x io n
T iO 2 R 9 6 0
1 6 .1 1
1 6 .2 6
1 6 .1 6
DuPont
M ic r o T a lc A T 1
4 .0 2
4 .0 6
4 .0 3
M o n d o M in e r a ls
S E e x te n d e r
5 .6 4
5 .6 9
5 .6 6
N a in t s c h
S y lo id 2 4 4
0 .8
0 .8 0
0 .8 0
G ra c e
B yk A 530
0 .2 0
0 .2 0
0 .2 0
B y k C h e m ie
Total part A
7 6 .2 1
7 3 .6 8
7 5 .1 6
Part B
E p ik u r e 5 5 0
2 3 .7 9
E p ik u r e 1 9 6
H e x io n
2 6 .3 2
2 4 .8 4
Total part B
2 3 .7 9
2 6 .3 2
2 4 .8 4
Total Part A+B
1 0 0 .0 0
1 0 0 .0 0
1 0 0 .0 0
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back
H e x io n
M a rc h 9, 2007
1 09
L o w Y e llo w in g
Epikote 816 / Epikure
550
Epikote 816 / Epikure
196
Eponex 1510 / Epikure
196
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back
M a rc h 9, 2007
110
W a te r b a s e d c le a r c o n c r e te s e a le r
Formulation
% m/m
Epikure 8545-W-52
Epikote 818
Water
47.71
29.48
22.81
100.00
Optionally a defoamer e.g.Tego Foamex 7447 can be added
Procedure
- Emulsify gradually epoxy resin into curing agent solution
with appropriate mixing equipment
- Add water until required viscosity is obtained
Properties
Solids content
Application viscosity@23°C
Tecam gelation time
% m/m
Pa.s
minutes
Beck-Koller drying time@23°C
hours
Soft gel
Hard gel
0.3
2.7
Koenig hardness
after 1 day cure@23°C
after 7 days cure@23°C
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55
0.96
60
back
1/s
47
141
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M a rc h 9, 2007
111
S e lf le v e llin g flo o r fo r lo w s h r in k a g e
CURING AGENT COMPONENT (A)
Weight
(parts)
Supplier
EPIKURE 8545-W-52
15.91
Hexion
EPIKURE 3253
0.48
Hexion
BYK 045
0.67
BYK CHEMIE
Mix the additive into the EPIKURE curing agents before filler addition
Ti Pure R960
2.75
Water
10.76
DuPont
Disperse the pigment for 10 minutes at 2000 rpm. Add water at 500 rpm
Albaryte
32.59
Sachtleben Chemie
Quartzflour M10
27.20
SCR Sibelco NV
Disperse fillers at 2000 rpm for 10 minutes
90.36
Total A
RESIN COMPONENT (B)
Weight
(parts)
EPIKOTE 816
9.64
Total B
9.64
Supplier
Hexion
Mix the EPIKURE curing agent base well with the EPIKOTE resin base before application
Total formulation A+B
back to main menu
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100.00
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M a rc h 9, 2007
112
T y p ic a l p r o p e r tie s E K 8 5 4 5 -W -5 2
s e lf le v e llin g fo r m u la tio n
Pigment/filler to binder weight ratio
3.4 : 1
Binder / Water ratio
50 : 50
Flow at 23°C (mm) *
DIN 53211
after 10 minutes
203
after 24 hours
209
Shore D hardness
DIN 53505
after 7 days at 23°C
72
after 1 month at 23°C
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75
next
M a rc h 9, 2007
113
P r e lim in a r y in fo r m a tio n 3 m m th ic k s e lfle v e llin g flo o r in g fo r m u la tio n
Competitive material
back to main menu
Epikote 816 / Epikure 8545-W-52
Epikure 3253
back
M a rc h 9, 2007
114
S o lu tio n s fo r P ip e R e h a b ilita tio n
next
back to main menu
back
B inder S ys tems
by Application
M a rc h 9, 2007
115
S o lu tio n s fo r P ip e R e h a b ilita tio n
back
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B inder S ys tems
by Application
M a rc h 9, 2007
116
A p p e n d ix II
S t a r t in g F o r m u la t io n s
M a rc h 9, 2007
back to main menu
117
- LF 156
S olvent-free C oating S ys tem (Airles s S praying )
- LH 151
Thixotropic, electrically conductive primer
- R S 1107/E L
S elf levelling , electrically conductive floor coating
- R S 1106
S elf levelling floor coating
M a rc h 9, 2007
back to main menu
118
S tarting Formulation LF 156
S olvent-free C oating S ystems, (Airles s S praying)
C omponent A:
Ep ikote 357
Luvothix HT
Aerosil 380
M icrod ol 325
Dissolve up to 60°C , then solve w ith
B enzyl alcohol
40.0 p b w
1 .0 p bw
0.2 p bw
50.8 p b w
HEXION Sp ec ialty Chem ic als Gm b H, Duisb urg
Lehm ann & Voss, Ham b urg
Degussa AG, Frankfurt
Norw egian -Talk, Frankfurt
8.0 p bw B iesterfeld , Ham burg
C omponent B:
Ep ikure 541
Novares LA 700
Luvothix HT
M icrod ol 325
Dissolve up to 60 °C , then solve w ith
B enzyl alcohol
20.0 p b w
24.0 p b w
1 .0 p bw
51 .0 p b w
M ixing Ratio
Pot life
Density at 20 °C Com p . A
Density at 20 °C Com p . B
W orking Pressure
:
:
Rütgers Chem ic als, Duisb urg
Lehm ann & Voss, Ham b urg
Norw egian -Talk, Frankfurt
4.0 p bw B iesterfeld , Ham burg
:
:
:
c om p . A : c om p . B
app r. 1 .5 h
1 .57 g/c m ³
1 .50 g/c m ³
app r. 360 b ar
1 : 1 p bw
M a rc h 9, 2007
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back
119
S tarting Formulation LH 151
Thixotropic, s olvent-coating conductive
enamel as a base coat for electrically
conductive flooring compounds
C omponent A:
Ep ikote 357
B YK 1 41
B YKETOL OK
B YK P 1 04 S
Printex L 6
Xylene
C omponent B:
Ep ikure 541
50.00 p bw
0.35 p b w
0.1 0 p b w
0.05 p b w
7.5 pb w
42.0 pb w
1 00.0 p b w
B YK-Chem ie, Wesel
B YK-Chem ie, Wesel
B YK-Chem ie, Wesel
Degussa, Frankfurt/M ain
27.5 p b w
HEXION Sp ec ialty Chem ic als Gm b H, Duisburg
M anufactoring:
M ixture ratio
Tone
Consum p tion
Ground ing resistanc e (DIN 51 953)
c om p .A : c om p .B = 1 00 : 27.5 p b w
b lac k
ap p r. 0.2 kg/m ²
< 5·1 05 Ohm
Prep are the substrate to b e c oated using p resently custom ary m ethods suc h as steel
shoot b lasting.
Porous sub strates should be p rep ared w ith an epoxy p rim er to p revent ab sorp tion of
the c ond uctive enam el into the sub strate.
The c onductive enam el m ay not b e sand ed .
M a rc h 9, 2007
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1 20
S tarting Formulation R S 1107/EL
S elf leveling, elektrically conductive,
solvent free floor coating
C omponent A:
Ep ikote 357
45.00 p b w
Tego Glid e B 1 484
0.30 pb w
B yk A 501
0.40 pb w
Antifloat D 1 4
0.60 pb w
Titand ioxid e 2056
1 .72 pb w
B ayferrox 306 (b lack iron oxid e) 0.25 pb w
B ayferrox 920 (yellow iron oxid e) 0.03 p b w
Plastorit 000
1 5.20 p b w
Quartz p ow der W 8
1 1 .50 p b w
Sigrafil SFC 3 EPB
0.50 p b w
1 00.00 p bw
HEXION Sp ecialty Chem ic als Gm b H, Duisb urg
Tego Chem ie Servic e Gm bH, Essen
B YK-Chem ie, W esel
Lub rizol Langer & Co, Ritterhud e
Kronos Titan Gm b H, Leverkusen
B ayer AG, Leverkusen
Bayer AG, Leverkusen
Gustav Grolm an, Düsseld orf
Quarzw erke Gm b H, Frechen
SGL Tec hnik Gm bH, M eitingen
C omponent B:
Ep ikure 541
25.00 pb w
M anufacturing :
M ixture ratio
Pot life (1 00 g m ixture)
Surface
c om p .A : c om p .B = 1 00 : 25 pb w
ap p r. 35 m inutes
b right
HEXION Sp ecialty Chem ic als Gm b H, Duisb urg
M a rc h 9, 2007
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1 21
S tarting Formulation R S 1106
S elf levelling, s olvent free,
floor coating (g rey, ca. R AL 7030)
C omponent A:
Ep ikote 357
Tego Glid e B 1 484
B YK A 501
Antifloat D 1 4
Titand ioxid e 2056
B ayferrox 306 (b lack iron oxid e)
B ayferrox 920 (yellow iron oxid e)
Plastorit 000
Quartz p ow d er W 8
EW O-Heavy Sp ar
C omponent B:
Ep ikure 541
45.00 p b w
0.30 p b w
0.40 p b w
0.60 p b w
1 .72 p b w
0.25 p b w
0.03 p b w
1 5.20 p b w
1 1 .50 p b w
25.00 p b w
1 00.00 p b w
HEXION Spec ialty Chem ic als Gm b H, Duisb urg
Tego Chem ie Servic e Gm b H, Essen
B YK-Chem ie, W esel
Lub rizol Langer & Co, Ritterhude
Kronos Titan Gm b H, Leverkusen
Gustav Grolm an, Düsseld orf
Quarzw erke Gm b H, Frec hen
Sac htleb en AG, Duisburg
25.00 p b w
HEXION Spec ialty Chem ic als Gm b H, Duisb urg
M anufacturing :
M ixture ratio
Pot life (1 00 g m ixture)
Surface
com p .A : c om p .B = 1 00 : 25 p bw
ap p r. 35 m inutes
b right
M a rc h 9, 2007
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1 22

Epoxy Binder Systems for Civil Engineering

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