assembly instructions

I
,
SERVICE
ANLEITUNG
electra
INSTRUCTION
3000
INSTRUCTION
A
INSTRUCCION
ASSEMBLY INSTRUCTIONS
for
electra
I/ :,~J
(VALID
AS
FROM
3000
A
SERIAL-NO,lO9201)
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ANLEITUNG
INSTRUCTION
ra ~UUUA
INSTRUCTION
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INSTRUCCION
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IMPORTANT:
I.
The electra
3000A (as from serial-no.
-DUOMATIC pink
-DUOMATIC -80,
II.
The electra
and blue
serial
no.
109201) can no more be fitted
~
'
:;
3'000'001
-3'005'000
3000A (as from serial-no.
and 199001 -199100
109201) can be fitted
-DUOMATIC -80,
as from serial-no.
3'005'001
-All
DUO 80 single
bed rebuilt
into double bed
-DUOMATIC -S,
all variants
-TRICOMAT -32,
all variants
III.
h
~
01{
to:
to:
"
-.,
(pay attention
to serial-no.
on needle bed~)
The electra
3000A can ~
be~fitted
if there is already or will
a COLORor a SPECIAL two-colour
changer on the knitting
machine!
without
the COLORor SPECIAL two-colour
changer,
the locks could
on the floor
on the right-hand
side of the knitting
machine!'
be
fall
('
'
IV.
If you intend to fit
the electra
3000 (up to serial-no.
109200) according
to these instructions
also in the new fastening
method, a special
fastening'
kit may be ordered for it: Art.no.
12.992.00
fastening
kit E-3000.
Please
note
that
points
I-III
above do also
apply
in this
case.
...'.
j
.-,j
'co
f
"
:
1.
General
information
on fitting
the
electra
3000A'.
-:
-Open the box (packing)
and check that the voltage
indicated
on thJ covering.
plate
of the electra
is exactly
the same as the voltage
in your home. If this
.is not the case, do not use the electra!
:
J
-The
.I
1
1
;
r
'---
contains
electra
3000A
Foot controller
or
fuot
or
I
r
box (packing)
the
following
items:
"',
1
~.
!
art.no.
12.830.03
for
E-3000/E-3000A
art.no.
12.857.03
for
E-3000/E-3000A
for
USA/CDN
.:
;
12.970.03
for E-3000/E-3000A
for E~3000/E-3000A
for
Australia
:.J
';
for
RT-63/RT-80/DM
controller
1
Foot controller
art.no.
Operating
instructions
1
Plastic
bag (large)
art.no.
12.510.~,
-
containing:
1 Plastic
bag art. no.
12.511.11
VM-Connecting
1 Plastic
bag art.no.
12.512.01
VM-Fastening
1 Driver
"for cam box
art.no.
parts
parts
necessary
12.514.12
2 Angular
bracket
compl.
"
"
12.535..);2
1 Ratchet
lever
compl.
"
"
12.559.03
only
for
~
~
(for
,I
FORMA)
;
!
1 Control
bar
compl.""
1 Racking
plate
compl.
1 Assembling
cardboard
12.607.02
"
"
12.985.01
II
"
12.993.02
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ANLEITUNG
eleClra
INSTRUCTION
J'UUU A
INSTRUCTION
.~..
INSTRUCCION
12.510.20
C
.12.512.01
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12.535.13
~
12.993.02
12.559.03
12.607.02
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SERVICE
ANLEITUNG
elect
INSTRUCTION
ra
"
3000
INSTRUCTION
A
If
INSTRUCCION
NOTE: -After
fitting
the electra 3000A, various parts will be left over,
the reason being that all the parts necessary for fitting
the
electra either to the DUOMATIC80/DUOMATIC-S/TRICOMAT-32
and
to the stands RT-63/RT-80 are included. Also included are the
parts needed for fitting
the FORMA,the Lamp, and th~ multiple
yarn guides MFS-80 and MFS-72.
-Do therefore ~
throwaway the parts left over as you will
these on the purchase of a FORMA,Lamp or MFS-80.
2.
Fitting
the electra
);coO
.'.",
need
3000A
DUOMATIC
80:
Driver
r'-
".
~
~
~
~
~~<-
~
~
to cam box back.
(:
...'"
..1
~~~\,tj!-~
1 art.no.
2 art.no.
2 art. no.
12.514.12 Driver for cam box
90.711.23 Tension disk M 3
12.309.02 Cylinder screw M3x6,5
colour white
(1)
(2)
(3)
\
-01
~
~
for cam box fitted
.
DUOMATIC-Sand TRICOMAT-32:
3
Q3
Driver
~
1r
~
cS> @
for cam box fitted
to cam box ~.
~
~
~
V ,1r
!~:;~
11iit~
~~:~~:;: :- L
,
1 art.no.
2 art.no.
2 art.no.
12.514.12 Driver forcam box
90.711.23 Tension disk M 3
90.412.32 Cylinder screw M3x8 col.yeLlow
(1)
(2)
(4)
2 art.no.
90.640.01
(5)
Wing nut M3
I
.
.-
~~
_."~""
-~--
;.
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SERVICE
ANLEITUNG
elect
INSTRUCTION
ra
3000
INSTRUCTION
A
INSTRUCCION
0
3.
Unscrew the support for
is one fitted.
mast (1) if
there
-Should there already be a COLORtwin
support, there is no need to unscrew it.
-1
(
4.
For electra
-If
this
there is no COLOR80 ££ SPECIAL two-colour
must now be done.
-Assembly
COLOR80, following
-Assembly.
SPECIALtwo-colour
0
the instructions
changer,
following
changer fitted,
,
33.269.83
the instructions
33.610.83
IMPORTANT:
The fitting
s.fa)
i
\
C
3000A with DUOMATIC80, DUOMATIC-Sand TRICOMAT-32:
!
\
must be done by properly
.£
trained
staff
,
of the agency.
If you intend to fit the electra
continue fitting
at point 6.
3000A to the Stand-63
(RT-63) ,
b) If you intend to fit the electra
continue fitting
at point 9.
3000A to the Stand-80
(RT-80) ,
jiS.,-
c,-
,-
b
SERVICE
ANLEITUNG
6.
Attaching
Points
electra
.
the electra
electra
INSTRUCTION
to stand
6, 7 and B apply only
to the stand RT-63.
2 art.no.
12.535.13
Angular
3000
INSTRUCTION
INSTRUCCION
RT-63
to attaching
bracket
A
I
the
1
(1)
I
1
to be mounted with:
4 ar~.n"O.
4 "
"
90.413.61
90.700.51
Cylinder
screw M 4x12
Spring washer
M 4
(2)
(3)
I
2
12.991.02
Fixing
(4)
I
;,
"
plate
M 4
r=J
[:=J
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c'
I2 ~ t
t ++
3 -~
II '"
.~~:
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a
IJ(~::;:
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.
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7.
-Place
the machine on to stand RT-63 and use the two clamps
at the same time pulling
the machine towards you~
-Insert
racking
the racking
handle into the machine,
handle down (see sketch).
racking
to fix
set to 0,
it,
and
~~~~~~~~"~~~:~~
C
~8.
Now follow
point
stand RT-BO).
11 (points
9 and 10 apply
only
to the
fitt1ng
onto
";
,:
-
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,_.c..,..~~
~--.
1
SERVICE
ANLEITUNG
9.
Attaching
Points
to the
..
eleclra
INSTRUCTION
the
electra
Remove both
INSTRUCTION
to stand
9 and 10 apply
stand RT-80.
only
.12.512:01
(
the
cam boxes and the edge springs
and stand
the
following
parts
INSTRUCCION
electra
from the
according
the 2 screws
and right
(5)
(2)
(3)
(6)
2
4
4
2
Angular bracket
Cylinder
screw M 4x12
Spring washer
M 4
Fixing plate
M 4
(1)
(2)
(3)
(4)
12.535.13
90.413.61
90.700.51
12.991.02
0
S
0
0
0
0
0
0
to the sketch:
Angle plate
Cylinder
screw M 4x12
Spring washer M 4
Hexagon nut
M 4
"
"
"
"
0
RT-80 on
2 art.no.
12.536.02
6
"
"90.413.61
6
"
"90.700.51
4
"
"90.605.53
"
"
"
"
0
0
To be able to fit
the parts number (5),
on the 2 parts numbered (7) on the left
have to be unscrewed.
Assemble
A
RT-80
to attach1ng
machine and place the machine
a work table
(see sketch).
3000
I
0
[)
0
2
0
r
,'
0
T, T,'
I
T Tr
I
.'
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3 0 a 13 c3 <:3 0
6 t9.
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'1 I
c:~
r=J
r=:J
2
-t
13
t +-1
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a
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10.
.
-Place
-Insert
sketch
stand
RT-80 with
machine
racking
handle into
given for point 7.
upright
the machine
on the floor.
and set racking
to'O,
acc.
to
a
~
'"
ANLEITUNG
INSTRUCTION
INSTRUCTION
INSTRUCCION
8I
.
,
11.
-
a) If you intend to fit
the electra
to a DUOMATIC-S. ori TRICOMAT-32,
th~ protecting
plate
(1) art.no.
16.962.02 on needle bed backi
has to be unscrewed,
according
to sketch below.
If you do not
intend to fit
the protecting
plate
(1) any more, you have to
continue
fitting
with point 12.
If
you intend
also
to
fit
again
the protecting
plate,
band
c have
to be followed.
"')
b) On protecting
acc.
to
sketch
plate
(16.962.02)
on the
right-hand
s.ide,
cut off
2 slits,
below.
~'
¥
c)
Screw on again
sketch below.
l
~
..1~
e:1~
~~/;
protecting
plate
,;
(1) with
the
two screws
2, acc.
to
-,rT
j
--."
AN LEI TUNG
INSTRUCTION
INSTRUCTION
INSTRUCCION
q
t ~
r
12.
.1
I
Fitting'the
electra
on
DUOMATIC-80,
DUOMATIC-S
and
TRICOMAT-32
.,
Attention:
~
a)
~~-:::::TIC-80
with
0001-0700,
you
fitting
at
b)
Screw
You
and
on
to
sketch
If
parts
the
have
b.
right-front
a serial-no.
to
between
continue
wil
find
fitting
the
3'005'001
with
serial-no.
and
point
on
the
13.
3'175'000
as
Otherwise
machine
on
well
as
continue
the
side
plate
left-back.
racking
plate
compl.
(1)
on
racking
can
be
art.
no.
12.985.01
on
the
machine,
acc.
below.
have
fallen
racking
plate
off
compl.
plate
assembled
compl.
(1)
again,
acc.
~
,
during
to
transportation,
paragraph
c).
---
,
@
I
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1
I
C\
@ -,
I
L.:'---
)
c)
Assembling
fallen
1 x
2 x
2
of
off,
art.
"
racking
acc.
to
plate
compl.
sketch
(1)
no.
12.985.01,
if
parts
no.
"
12.986.02
90.302.22
Racking
Countersunk
plate
screw
x
"
"
16.825.02
Special
spring
"
"
16.823.02
Spacing
bush
2
"
"
90.768.71
Washer
M
3x6
washer
(5)
(2)
(3)
(4)
(red)
(6)
r:
eserve
--
plastic
~
/~~"
//
r
6
t s - f rom
bag
'-.
"'
"
0
par
/12.511..!l
/
@:'-.
G!,
~
have
below.
2 x
X
art.
-
,
3/.>
0
/
'(gX~/
I
2-
I
2
,--",
(;
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ANLEITUNG
-_.~~
~N~T:CTION
~I:S:U:'O~-
-INSTRUCCIO~-'
10 ---
"
13. a) Put the electra
on a work table,
acc.
to sketch A below.
b) With stand-63 (RT-63) the support for mast (1) has to be fitted acc. to
sketches (below) A+B. The necessary screws etc. are already fitted
on
the electra.
c) With stand-80 (RT-80) the support for mast (1) has to be fitted acc. to
sketches (below) A+C. The necessary screws etc. are already fitted
on
the electra.
T!JJ
d) Only with stand-80
(RT-80):
Acc. to sketch A, loosen the two sleeve nuts (6) on racking angle
compl. (5) art.no.
12.987.01 and move the racking angle compl. (5)
approx. 100 romto the left.
1 x art. no.
16.050.03
12.551.02
Spec.
mast compl.
(1)
2 x"
2 x"
12.553.02
90.640.17
Distance tube D 5/13x11
Wing nut M 4
(3)
(4)
2 x
,.
"
"
"
Support for
hexagon
screw M 4x20
(2)
)
A.'
6
,r-
.
..
5
*'
...,4iO
..)
With stand~63
(RT-63)
With stand-80
,
B
l,
.~
I
1
C
l.
V
-~
3-y
:7;f
J-t:)
2~
')')
1:11:
1:')/0
~
01
2~
(RT-80)
-r
-~::~---~..-J
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1/
SERVICE
ANLEITUNG
C
14.
This
electra
INSTRUCTION
point
14
serial-no.
is
valid
between
.For
all
INSTRUCTION
~
for
3'005'001
other
3000
fitting
and
machines
INSTRUCCION
the
electra
3'175'000
you
have
as
to
A
to
well
as
continue
a
DUOMATIC-80
with
0001-0700.
fitting
with
point
15.
.,
-On the
racking
two.
These
are
-From
(;
the
plastic
them
-On
small plate
on
parts
bag
to
both
washers
compl.
the
(6)
take
small
-Continue
fitting
art. and no. the 12.985.01
two
and
the
racking
screwed-on
projecting
(red)
(1)
(4)
two
section
special
plate,
special
in
c
nuts
acc.
nuts
spacing take
to
(4)
(4)
sketch
oil
on
bushes.,
off
page
and
8.
screw
@
I
below.
slightly
c::J
the
bolt.
with
r---"---
I
1
I
point
15.
I
@
c::J
\
I
0
1
x
12.986.02
Racking
2
x"
art.no.
"
90.302.22
Countersunk
plate
(5)
2
x"
"
16.825.05
Special
spring
2
x"
"
12.990.02
Special
nut
screw
M
3x6
washer
M
I
(2).
4
(3)
3
I
(4)
I
I
Reserve
screws
plastic
bag
12.511.!..!
2
---if
L__)
0'c
-
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-
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~
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~
3/
/
2
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from
.
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SERVICE
ANLEITUNG
C
,
electra
INSTRUCTION
INSTRUCTION
A
INSTRUCCION
\
15. a) Place the electra on the two angular brackets
~ stand RT-80 and shift sideways the electra,
0
,.~::;;-r;r
.~
~"
~
'"
C.,,"i,.;;
c .,:
3000
12.'
~
.~~..~.
t.--~
~" ::::--.
~.':,
t<":'f i..}
..~.:::::::
.~::::;::;.
(1) on the stand RT-63
acc. to sketch..
~,
~.~~
:::::::.
.~:~
~
(
~
~~ ' A--\
~',~.
::::::::. ,...,--
'
5
~
.
.
'"
b) Only with stand-80
#
(RT-80)
Push back the formerly shifted racking angle compl. (5) in its correct
position
again and tighten again slightly
the formerly loosened two
sleeve nuts (6), acc. to sketch A (view from below).
{
A
6
.
5
'" 4iO
~
I,;;~~i.:--'
c) If DUOMATIC-80with serial-no.
between 3'005'001
as 0001-0700, you have to continue with point
For all other machines you have to continue
and 3'175'000,
17.
fitting
as well
with point 16.
..,
".~.,
(.:
SERVICE
electra
INSTRUCTION
16. a) Shift
the electra
projecting
and the
INSTRUCTION
racking
pegs of the racking
the 'two slits
of the .racking
3000
angle
angle
plate
A
INSTRUCCION
(5). until
(5) fit
t;
the
exactly
two
into
(6).
Important,
the two parts (5) and (6) have to be opposite
adjacent without any spacing, acc. to sketch below.
b) Screw up racking angle (5) and racking
to sketch below, with parts 1-4.
c) Tighten
well
the two sleeve nuts
plate
(6), ~.
(7) on the racking
angle (5).
d) Check racking by turning the racking handle to the left.
right.
Set racking to 0 again, racking handle down.
e) Continue fitting
with point
and
18.
(!
I--~
2 x art.no.
2 x"
2 x"
2 x"
C'
90.416.21
"90.755.71
"
"
90.700.71
90.605.72
Cylinder
screw M 6x12
Washer D 6,4/11xl,6
Spring washer M 6
Hexacon nut
M 6
(1)
I
(3)
(4)
,'.
,i
~
(2)
I
I
L
(
1.
-'
electra
C;
5
6
I.~
'\3 ,\=.f3
2 \
1
-~~
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'2
@)
@
I'" 3
c:3
a
"'--E~-~
~
,-
"
ANLEITUNG
INSTRUCTION
17. a) This point'17
with serial-no.
b)
holes
Put
the provided
racking
plate
INSTRUCCION
Ilf
is ~
valid when fitting
the electra to a DUOMATIC-80
between 3'005'001 and 3'175'000, as well as 0001-0700.
forplate
(6) and fix
assembling
INSTRUCTION
on
it
needle
(6)
acc.
bed to back.
sketch
in this
cardboard
(8)
position
art.no.
Hold in
the
racking
two
r
using the
I
12.993.02.
-+
~
I
~~ -+
~~
~/
I
~
;.~
.
::
-+
I
L_-
8--~
)
~kf1@_(~~]~
S~r
-6
c) Shift the electra and racking angle
of the racking angle (5) fit exactly
plate (6).
.
Important,
the two parts (5) and (6)
without any spacing, acc.
d) Screw up racking
with parts 1-4.
,
angle
(5) until
the two projecting
pegs
into the two slits of the racking
(5) and racking
have to be opposite
to sketch below.
plate
(6), acc.
e) Tighten well the two sleeve nuts (7) on the racking
take off again the assembling cardboard (8).
f)
Check racking,
g) Continue fitting
,
2 x art.no.
2
~
<)
x"
2 x"
2 x"
with p~int
" 90.700.71
"90.605.72
electra
e:1~
~')
angle (5) and
-:
~)
18.
Washer
D
screw M 6x12
(1)
r--
6,4/11x1,6
(2)
I
Spring washer M 6
Hexagon nut
M6
(3)
(4)
11')
--
~-
~
-I
e
Ti
~
I
I
2.
I
.3 0
I
"'---~-~
L
6
5
')')
to sketch below,
by turning the racking handle to the left and right.
Set. racking to 0 again, racking handle down.
90.416.21 Cylinder
"90.755.71
adjacent
@@)
a
/5'
SERVICE
ANLEITUNG
~
elect
INSTRUCTION
ra
3000
INSTRUCTION
INSTRUCCION
18. -Unscrew the transpor~ screw (1) art.no.
12.764.02 and
wiisher (2) art.no.
90.755.17, at (11) on the scale,
and keep safe.
-Ins~rt
the control bar (3) art.no.
switch and push to the ~.
-Set
tipping
switch
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12.607.02 into th.e COLOR
[3
(4) on zero.
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Note:
During the transport of the electra
(by rail or road), the transport
screw (1) a:nd the washer (2) have to be screwed in at number 11 on
the scale.
The transport
screw (1) can ~
be screwed in if
indicator
(5) points to the right,
i.e.
is down.
the direction
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19.
Insert the yarn tensioners,
knitting
machine.
acc.
to the instruction
book of the
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SERVICE
ANLEITUNG
electra
INSTRUCTION
3000
INSTRUCTION
A
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INSTRUCCION
20. -Place
cam box back (with driver for 9am box) on the machine and
connect to the electra by pressing the slider
(1) into the clutch
on the toothed belt as shown in the sketch below.
Place cam box front
on the machine and connect to cam box back.
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~ 21. -Plug
-Plug
foot controller
cable into
mains plug into
wall socket.
-The electra is now ready for
operating instructions.
socket on electra.
use by following
-Before
actually knitting
with the electra,
acquainted with it by operating it without
the instructions
very carefully.
22.
On the next pages fitting
is shown:
i
of the following
the enclosed
~
become fully
wool and following
accessories
to the electra
-FORMA
-Lamp
-MFS-80
~
~
~
and MFS-72 (Multiple
yarn guide)
-Fitting
of the FORMCOMPUTERS
to the electra is shown in the instruction
book art.no.
33.205.73 for FORMCOMPUTER.Fitting
to the electra 3000A
is the same as to the electra 2000 and 3000.
.
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SERVICE
ANLEITUNG
elect
INSTRUCTION
ra
INSTRUCTION
following
1 art.no.
* 1 art.no.
* 1 art.no.
12.559.03
90.413.41
90.605.53
parts
A
INSTRUCCION
23. Attaching the FORMAto the electra
-Take
the parts marked with a * from the FORMAparts,
attached to or included with the electra.
-Moun~,the
3000
to the cam box ~
acc.
Ratchet lever
Cylinder screw M 4x8
Hexagon nut
M4
(1)
(2)
(3)
all
other
parts
are
to sketch I :
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Attach
2
* 1
2
* 2
the FORMAto the electra
art.no.
art.no.
art.no.
art.no.
12.5S2.02
17.015.02
90.640.17
17.019.02
acc. to sketch II
Special hexagon screw
Suppbrting foot
Wing nut
Knurled nut
with.the
M 4x10
M4
M3
following
(4)
(5)
(6)
(7)
parts:
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~lectra
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6-
-Check the correct functioning
of the FORMA(without the electra)
by moving
the cam box back and forth a few times. Should the distance between the
FORMAand the cam box back not be correct,
adjust as follow's:
Slightly
loosen the 2 wing nuts (6), find the right distance,
and tighten the wing
nuts (6) again.
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SERVICE
ANLEITUNG
24.
INSTRUCTION
Attaching
the
-I~
Lamp does ~
drill
3000
INSTRUCTION
A
INSTRUCCION
the Lamp to the electra
-Unscrew
your
electra
It '
'
4 screws
and nuts
on the Lamp foot.
have the
2 big
holes
(~ 4,3 mm), .
them as follows:
Acc. to the sketch,
on the axle of the existing
holes
measure 40 mm from the edge and mark. Now drill
the
2 additional
holes of 4,3 mm ~ using a twist drill.
-Assemble
the Lamp acc. to sketch
parts which are already attached
using the following
to the electra:
2 x art.no.
12.552.02
Special
hexagon
2 x art. no.
90.640.17
Wing nut M 4
screw M 4x10
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(1)
(2)
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SERVICE
ANLEITUNG
electra
INSTRUCTION
3000
INSTRUCTION
'9
A
INSTRUCCION
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25.
Attaching
-If
the MFS-80 or
MFS-72 to the electra:
the lower carrier
(1) does not yet have the 2 holes for
to the' electra,
these 2 holes have to be drilled
as follows:
-'Acc.
to sketch,
mark the distances
on the lower carrier
-Using
a twist drill
of 4,3 mm~, drill
the 2 holes.
Ensure that you dril].
through both metal pieces.
-Fit
the lower
2 x art.no.
2 x art. no.
,
~:
carrier
(1)acc.
12.551.02
90.605.53
The distance
of
to sketch
it;,"':;,
the
300 mm, as indicated
(1) is
in
(2)
(3)
the sketch,
necessary
it
(1).
following
Special hexagon screw M 4x20
Hexagon nut M 4
the electra
and lower ca~rier
to rack the needle bed back.
~'~
using
fitting
parts:
(already attached)
(from plastic
bag)
between
to be able
electra
,
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-Assemble
the yarn
tensioner
acc.
to operating
instructions
given
for
MFS.