LANXESS Inorganic Pigments – Color and More

Transcription

LANXESS Inorganic Pigments – Color and More
Krefeld-Uerdingen, March 2012
Agenda
2
1
Business overview
2
Growth drivers
3
Investments
4
Outlook
Agenda
3
1
Business overview
2
Growth drivers
3
Investments
4
Outlook
LANXESS Inorganic Pigments – Business overview
Facts
Products & brands

Production capacity
Employees:
Customers:
Customer structure:
Products:
Product groups:
Main brands:
Markets & competition
4
Market share:
Main growth drivers:
Competitors:
~350,000 t/a (80% in Germany)
~1,500
~4,500
Market leaders in all target industries
~1,100
Iron oxide (red, yellow, black, brown);
Chromium oxide (green)
Bayferrox®, Colortherm®, Bayoxide®
Globally leading position in inorganic pigments
Urbanization, Sustainability, Innovation
Rockwood; Chinese iron oxide producers/
traders (e.g. Cathay Pigments, Yipin
Pigments, Nubiola)
Iron oxide pigments market equally split across major regions with important
foothold in construction applications
Global market for synthetic iron oxide pigments [~960 kt in 2011]*
By color [kt in %, 2011]
Red
43%
By region [kt in %, 2011]
Americas
24%
Yellow
29%
Blen
ds 5%
EMEA
34%
Black
23%
By application [kt in %, 2011]
Coatings
26%
Construction
48%
APAC
42%
IPG share of capacities: EMEA: >70%, globally >30%
* Sources: IPG GPM market analysis
5
Plas
t
Pap ics 5%
er 3
%
Other
18%
While synthetic iron oxide production plants are spread all over the world,
there are only two real centers of capacities globally
LANXESS Krefeld-Uerdingen,
Germany
Russia
Czech Republic
Ukraine
(2 Plants)
Uzbekistan
Italy
(2 plants)
USA
(2 plants)
China
(55 Plants)
LANXESS Jinshan,
China
Mexico
(2 plants)
India
(10 plants)
Colombia
(1 plant)
Brazil
(2 Plants)
LANXESS
Porto Feliz,
Brazil
Argentina
(2 Plants)
Source: LXS IPG GPM
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Japan
(4 plants)
Korea
(3 plants)
LANXESS Inorganic Pigments – Strong global production network,
headquartered in Germany
Krefeld-Uerdingen, GE
Branston, GB
Burgettstown,
US
Shanghai
(Taopu), CN
Vilassar de Mar, ES
Shanghai
(Jinshan), CN
Porto Feliz, BR
Sydney, AU
Synthesis site: production of raw pigments
Blending site: further value adding by mixing and/or milling to obtain better
dispersibility and more homogeneous quality or special color shades
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A true global player with
global asset network
(production sites in five
continents)
Krefeld-Uerdingen is the
heart of the LANXESS
pigments business with 86
years of experience in iron
oxide pigment production
Ongoing investments into
existing plants and new
technologies
Global environmental
standards as competitive
edge
LANXESS Inorganic Pigments provides the full value chain of inorganic
pigments production
Synthesis
Sieving &
washing
Drying/
calcination
Blending/
milling
Packaging
Thickening
and
washing
Drying
and/or
calcination
Color
adjustment
and
milling
Packaging
Laux
process
Precipitation
process
Penniman
process
Synthesis sites
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Blending sites
Inorganic pigments are used in coloring and various technical applications
Iron and chrome oxides for color
Iron and chrome oxides for technical applications
Construction material
(e.g. paving stones, roof tiles,
ready mix concrete, mortar)
Toners (FEO)
Paints & coatings
(e.g. corrosion paints,
industrial paints,
architectural paints)
Styrene catalysts (FEO)
Plastics
(e.g. plastic materials,
artificial turf, artificial
lumber)
Other colorings
(e.g. laminate flooring,
cigarette paper, cosmetics)
Arsenic adsorber (FEO)
Brake linings (FEO & CRO)
Airbags (FEO)
Polishing / abrasives (FEO & CRO)
Refractories (CRO)
Ceramics (CRO)
Biogas desulfurization (FEO)
Li-ion batteries for e-cars (FEO)
FEO: Iron Oxide; CRO: Chromium Oxide
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LANXESS Inorganic Pigments business unit offers a wide range technical
services which are bundled in the Global Competence Centers
Customer services provided by IPG’s Global Competence Centers
Advice on the proper use of IPG
products (including on site service
and customer seminars)
Basic testing and evaluation to adjust
customer formulations
Pigment testing and coloristic
evaluation with reference to defined
test procedures
Assistance in the evaluation of
customer complaints in all application
fields
Color matching trials and
recommendations for pigments and
pigment combinations
Development of customized solutions
with support from required functions
(R&D, production, etc.) in close
cooperation with the customer
Plausibility checking of pigment
recipes and support in pigment
optimization processes
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VOC
Monitoring of trends (e.g. new raw
materials, VOC reduction)
Organizational chart of the global management team of the Business Unit
Inorganic Pigments
Head of IPG
Joerg Hellwig
Head of IPG
EMEA & GKA
Thomas Pfeiffer
Technical
Operations
Dr. Birgit
Blankemeyer-Menge
Research &
Development
Dr. Juergen
Kischkewitz
Head of IPG
APAC
Dr. Wolfgang
Oehlert
Global Product
Management
Rafael Suchan
Supply Chain
Management
Hans-Josef Moringen
Head of IPG
NA
Dr. Roland Flindt
Global Projects &
Initiatives
Dr. Hans-Peter
Baldus
Controlling &
Reporting
Michael Mitterer
Head of IPG
LATAM
Joerg Hellwig
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Agenda
12
1
Business overview
2
Growth drivers
3
Investments
4
Outlook
LANXESS Inorganic Pigments is capitalizing on global megatrends with
products for a wide range of applications
Mobility

Urbanization
*Agricultural, Construction & Earthmoving Equipment
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Block Paving
Colored Asphalt
Roof Tiles
Acoustic Barriers
Exterior/interior
Coatings
Sport Stadiums
Ceramic tiles
Automotive Coatings
Brake Linings
Airbags
Marine Coatings
Batteries
Agriculture

Plant Pots
Fertilizer
ACE*
Biogas
Straw-bale Films
Fish Farms
Water
Aquariums & Ponds
Drinking Water
Treatment
Waste Water
Treatment
LANXESS Inorganic Pigments – Setting up new sustainability standards in iron
oxide and chrome oxides business
Sustainability
LANXESS is driver for continuous HSEQ
improvements within the iron oxide industry
globally
Global sustainability approach leads to more
environmentally friendly processes and
products
LANXESS’ products are highly efficient,
sustainable and without any harm to our
health or to nature
Focus on sustainability in all production steps
brings a competitive advantage
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LANXESS Inorganic Pigments initiatives in manufacturing to increase
sustainability and production efficiency
KrefeldUerdingen,
Germany
Innovative process enables complete waste water recycling to
produce iron oxide pigments
Processed water of recovery unit needs no further cleaning
and is directly piped into the river Rhine
Porto Feliz,
Brazil
CO2 neutral production of energy by using biomass
(Co-Generation plant)
Reduction of CO2 emissions by 44kt annually
Jinshan,
China
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State-of-the-art wastewater treatment plant
Reduced emissions by improved energy utilization and water
management
New black plant recycling by-product from yellow production lines
LANXESS Inorganic Pigments products contribute to improve HSEQ in our
daily life
Arsenic
adsorber
Bayoxide® E33 removes arsenic
contaminations out of drinkingwater (special project was set up in
Bangladesh)
Desulfurization of
biogas
Iron oxides to remove hydrogen
sulfide from methane during the
fermentation process of biological
waste
Li-Ion
batteries
Technical iron oxide used as raw
material for the manufacturing of
FePO4 as intermediate for the
production of LiFePO4-cathodes
used in batteries
Desulfurization of
natural
gas
Iron oxides for catalysts to remove
hydrogen sulfide from natural gas
FDA
compliant
pigments
Bayferrox® and Colortherm®
pigments for coloring food
packaging and other articles
for food-contact applications
Safe
operation
of airbags
Specially developed iron oxide for
airbags to ensure controlled
unfolding
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Agenda
17
1
Business overview
2
Growth drivers
3
Investments
4
Outlook
LANXESS Inorganic Pigments investments in Krefeld-Uerdingen support
further market growth globally
Investments on main IPG site
Krefeld-Uerdingen is the world’s largest production
site for inorganic pigments with a capacity of
280,000 t/a
For more than 85 years iron oxide pigments are
produced in Krefeld-Uerdingen with unique Laux
process
Approximately 50% of total investments of the
Business Unit are spent in Krefeld-Uerdingen
Ongoing investments in new technology and to
remain highest HSEQ standards
Continuous further measurements to increase
energy efficiency, debottlenecking processes and
thereby extend capacity for pigment production
Strong set-up and strategic position
drives continuous organic growth
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Investments in Brazil and China illustrate commitment to fastest growing
regions in the World
Investments in Brazil
Ongoing capacity expansion for production
of yellow iron oxide pigments
Technical improvements and expansion to 28,000
tons for iron oxide yellow production
Continuous investments in sustainable production,
e.g. Co-Generation plant for CO2-neutral production
of energy (started 2010)
New production plant for iron oxide black with a
capacity 10,000 tons
Ongoing investments in new technology and
process optimization
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Investments in China
Ongoing investments in sustainability, new
technology and process optimization
Agenda
20
1
Business overview
2
Growth drivers
3
Investments
4
Outlook
LANXESS Inorganic Pigments – One of the market leaders with sustainable
global growth
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High quality pigments and state-of-the-art
technology
9
Megatrends mobility, urbanization, water and
agriculture drive future growth
9
Sustainable production as unique selling
proposition
9
Continuous successful investments in
organic and external growth
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This presentation contains certain forward-looking statements, including assumptions, opinions and views of the company or cited from
third party sources. Various known and unknown risks, uncertainties and other factors could cause the actual results, financial position,
development or performance of the company to differ materially from the estimations expressed or implied herein. The company does not
guarantee that the assumptions underlying such forward looking statements are free from errors nor do they accept any responsibility for
the future accuracy of the opinions expressed in this presentation or the actual occurrence of the forecasted developments.
No representation or warranty (express or implied) is made as to, and no reliance should be placed on, any information, including
projections, estimates, targets and opinions, contained herein, and no liability whatsoever is accepted as to any errors, omissions or
misstatements contained herein, and, accordingly, none of the company or any of its parent or subsidiary undertakings or any of such
person’s officers, directors or employees accepts any liability whatsoever arising directly or indirectly from the use of this document.
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