Lanxess Lustran Polymers

Transcription

Lanxess
Lustran Polymers
Novodur®, Lustran® ABS, Lustran® Ultra,
Triax®
Lustran Polymers – Portfolio Slide 1
Lustran® ABS, Novodur®,
®
Lustran Ultra
Properties of Novodur® /Lustran® ABS
Preferred material for housings and coverings
•
amorphous structure
•
high impact resistant, fastness and stiffness
•
resistant to a broad range of chemicals
•
excellent surface quality, high gloss
•
easy to process
•
FDA compliant grades, suitable for chemical electroplating,
special grades for medical application
Lustran Polymers - Portfolio Slide 3
Lustran Polymers: ABS – Injection Moulding Portfolio
August 2006
Ultra 4105
Ultra 4115
H950
H801
H802
H702
H701
H606LS
H605
H604
M201AS
P3H-AT
Ultra
4000PG
H607AS
High Heat
P2M-V
P2MC
P2H-AT
M406
P2M-AT
M203FC
M305
Standard
M301FC
P2HGV
Smartcards
Increased Chemical Resistance
Food Contact / Medical
Low Emissions
Electro Plating
Lustran® ABS
Example of Applications - Automotive, Exterior
Product grade:
Lustran® ABS H802
Product properties:
• excellent high gloss surface
finish => prerequisite for metal
vaporization
• high heat resistance
• good flowability
• good weldability with PMMA
Manufacturer/ OEM:
Hella, Paderborn
BMW/ München
Application:
Taillight Housing BMW
E60
Novodur®
Example of Applications - Automotive, Electro plating
Product grade:
Novodur® P2MC
Product properties:
The Electroplating grade
• Special formulation for optimal
plating performance
• High purity for top surface quality
• High qualtity control standards
• Good flowability
Manufacturer/ OEM:
ISE Innomotive Systems Europe GmbH/D
Daimler Chrysler AG/D
Application:
Radiator Grille W203 MOPF
Lustran Polymers: ABS – Injection Moulding Portfolio
August 2006
P2H-AT
P2M-AT
M406
P2HGV
M201AS
P3H-AT
M305
P2MC
37
22
10
3
18
12
12
25
16
23
29
7
20
18
21
23
2500
2300
1800
5500
2400
2500
2300
2200
95
98
92
105
98
96
99
95
Standard
Properties
MVR 10/220
(*MVR 5/260)
M203FC
M301FC
H604
Ultra 4000PG
31
18
8
7
15
21
22
23
2400
2100
2400
2400
99
99
102
107
aIN Izod 23°C
Tensile Modulus
Vicat B50
High Heat
H606LS
H607AS
H701
H702
H802
H950
12
15
8
16
8
4
19
19
24
17
15
17
2550
2400
2150
2500
2700
2600
101
100
104
104
109
113
Increased Chemical Resistance
Smart Cards
P2M-V
H605
H801
Ultra 4105
Ultra 4115
18
25
9
14*
15*
Electro Plating
23
17
30
42
40
Food Contact / Medical
2300
2400
2400
2000
2250
Low Emission
97
101
105
105
116
Lustran Polymers ABS – Extrusion Portfolio
August 2006
E211
High Heat
Standard
P2HE
E401
E112LG
Properties
MVR 10/220
aIN Izod 23°C
Tensile Modulus
Vicat B50
Low Gloss
E401
P2HE
E112LG
E211
5
7
6
6
30
19
8
20
1900
2500
1500
2500
99
99
98
108
Lustran Ultra in Comparison to ABS and PC+ABS
-30°C
23°C
80
70
60
aIN IZOD [kJ/m²]
50
PC+ABS
Lustran Ultra 4105
40
30
Lustran Ultra 4115
ABS
20
10
0
80
90
100
110
Vicat B50 [°C]
120
130
140
Lustran Ultra 4105
Medium high heat grade with superior impact
resistance for head impact requirement (ABS+PC)
Vicat B120
105
°C
aIN 23°C
aIN -20°C
aIN -30°C
42
36
34
kJ/m²
kJ/m²
kJ/m²
MVR 260/5
Tensile modulus
Yield stress
12
2000
45
cm³/10min
MPa
MPa
Lustran Ultra 4115
Very high heat grade with high impact resistance
(ABS+PC)
Vicat B120
116
°C
aIN 23°C
aIN -20°C
aIN -30°C
40
25
12
kJ/m²
kJ/m²
kJ/m²
MVR 260/5
Tensile modulus
Yield stress
12
2250
47
cm³/10min
MPa
Mpa
Lustran® Ultra
Example of New Applications
Tail Gate Cover (BMW 3 series touring)
Requirements:
- high heat resistance
- high modulus
- excellent paintability
SOP: 06.2005
Producer: ISE Intex; Morsbach
Lustran® Ultra 4115
Lustran Ultra 4000PG
High Heat Plating Grade
• Excellent surface quality
• High heat resistance
• Easy to process
• Reduced etching time compared to PC+ABS
Vicat B120
aIN 23°C
aIN -30°C
MVR 220/10
107
23
10
6
°C
kJ/m²
kJ/m²
cm³/10min
Lustran® Ultra - Benchmark
Example of New Applications
Roll-Over Bar Cover
(BMW Z4)
Requirements:
- high heat resistance
- good plating behaviour
- cost advantages
Lustran®
Ultra 4000PG
SOP: 09.2005
Verarbeiter:
WAFA; Augsburg
Processing of Lustran® ABS / Novodur ®
Drying:
1/2 to 2 hours at 80°C as a function of dryer
capacity. ABS+PC blends 90°C (H801, Ultra 4105,
4115)
If the product is processed in a vented cylinder, it will
normally be possible to dispense with predrying.
Melt temperature:
220 to 260°C
If the temperature is too high, or the residence time
in the cylinder is too long, then material damage has
to be expected (including discoloration and reduced
toughness).
Mould temperature: 60 to 80°C
This is the optimum temperature range for the
production of low stress parts with an excellent
surface finish.
®
Triax PA+ABS
Triax (PA+ABS)
PA
Compatibilizer
semi cristalline
• good resistance to stress
cracking and chemicals
• high heat resistance
• high dynamic strength
• good abrasion and
wear resistance
• very good flowability
• good antistatic behavior
ABS
amorphous
Blend
Triax
Triax (ABS+PA)
(ABS+PA)
Synergy
Synergy of
of properties
properties
• high toughness
• low temperature impact
resistant
• high youngs modulus up to
100°C
• high dimensional stability
Triax (PA+ABS)
Characteristic Properties
•
excellent impact and notched impact strength
•
good low-temperature toughness
•
high heat resistance under low load
•
good resistance to chemicals and stress cracking
•
good surface-slip and abrasion behaviour
•
acoustics, noise reduction (no squeak and creak)
•
high fatigue resistance
•
easy processing
•
matt effect with grained surfaces
•
high weld line strength values
Triax (PA+ABS)
Processing
•
Packaging in bags with Alu/PE moisture barrier like
Durethan® (PA)
•
Moisture content for extrusion and injection moulding ≤ 0,1%
•
Predrying in vacuum or dehumidified dryers ≤ 80°C
•
Standard injection moulding machines
•
Melt temperature 250 to 280°C
•
Mould temperature 60 to 90°C
•
"Mattness" depending on mould surface
Triax (PA+ABS)
Product Overwiew (Europe)
1120
Injection molding grade, easy flow, good low temperature
impact strength, low gloss surface
KU2-3050 Injection molding grade, UV-stabilized (1120 + UV-package)
-TRS101 for Opel, improved emissions and smell
1220 S
Extrusion grade, high melt stability, very good low temperature
impact strength
1315 GF
15% glass reinforced, high stiffness, high heat resistance
KU2-3154 8% mineral filled, improved surface quality, reduced water
absorption, reduced warpage
DP 3157
online paintable, 8% mineral filled, low CLTE values, excellent
heat resistance, good flowability
Triax®
Example of Applications
Automotive interior - Rover 75
Triax
Triax®® KU2-3050
KU2-3050
•• Matt
Matt surface
surface
•• Sound
Sound deadening
deadening characteristics
characteristics
•• Good
Good temperature
temperature resistance
resistance
•• UV-light
UV-light performance
performance
11223344-
Steering
Steering column
column cowl
cowl (upper/lower)
(upper/lower)
Console
Console rear
rear housing
housing
Console
Console CD-Box
CD-Box
Air
Air vent
vent components
components
(rear
(rear parcel
parcel shelf,
shelf, vent
vent surround,
surround, thumb
thumb wheel)
wheel)
Triax®
Product grade:
Triax® KU2-3050
Product properties:
• good low temperature impact
strength
• low gloss surface
• sound deadening characteristics
• UV-stabilized
• excellent flow
Manufacturer/ OEM:
Hella Innenleuchten-Systeme
Opel
Application:
Headliner Console, Astra
Triax®
Product grade:
Triax® DP 3157
Product properties:
• very high heat resistance
E-coat 215°C
• reduced water absorption
• class A surface
• good paint adhesion
• good flowability
Manufacturer/ OEM:
Rehau/D
Jaguar/ GB
Application:
Fuel Filler Flap

Lanxess Lustran Polymers

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