Aisin Seiki

Transcription

Aisin Seiki

Company Profile
h t t p : / / w w w. a i s i n . c o m
*However, the cover is excluded.
2013.10.1,500 2nd
M e s s age fro m To p M a n a g e m e n t
C orporat e P ri nci pl e s
Since the very beginning, Aisin Seiki has adhered to the corporate principle of“Quality
First,”and has sought to offer appealing products that meet our customers’needs.
As the automotive industry has developed, we have established a presence in every
corner of the globe, and today we boast a reputation as one of the world’
s foremost
Based on
comprehensive auto parts manufacturers. We are also expanding business activities in
the areas of lifestyle and energy fields, offering a wide range of products that enrich the
lives of our customers.
Building on the diverse technologies we have amassed in these various areas, Aisin Seiki
“Quality First”
is pursuing the design and development of new value-added products, while maintaining
a rigorous focus on quality backed by reliability evaluations and proven production
methods. In addition, we are endeavoring to achieve harmony with society and nature by
actively engaging in activities that contribute to the community and conserve the
environment.
Moving forward, we will continue working with our affiliates and subsidiaries around the
world to contribute to the creation of a better automotive society and a higher standard of
living. To each and every one of our customers, residents of communities where we do
business, and other stakeholders worldwide, we aim to be an irreplaceable global partner.
We sincerely hope for your input and support in the future.
1. Enhanced Value Creation
We are committed to contributing to the advancement of society through future-oriented
research and development that provides new value for our customers.
2. Continuous Global Growth
We are committed to realizing steady development and growth in the global marketplace by
establishing the foundations of our business activities in local values, cultures and customs.
3. Harmony with Society and Nature
We are committed to earning trust as a responsible corporate citizen by valuing harmony with
society and nature.
4. Individual Creativity and Initiative
We are committed to building a work environment that promotes continuous progress by
developing the creativity and initiative of individual employees.
01
Kanshiro Toyoda
Fumio Fujimori
Chairman
President
02
Mobilizing the outstanding
technical competence of
the AISIN Group to support
the auto industry.
Aisin Seiki was established in 1965 with the merger of two auto
Aisin Seiki Co., Ltd.
parts manufacturing companies, Aichi Kogyo and Shinkawa Kogyo.
The linchpin of the 178 companies that make up the AISIN Group,
Aisin Seiki produces and sells automotive parts.
Building on technical expertise amassed in this field, the company is
expanding into other areas such as lifestyle and energy-related products.
Since then, we have developed our enterprise into a network of
subsidiaries and affiliates to deliver advanced technologies
Aisin Takaoka Co., Ltd.
Japan’
s leading company specializing in cast automotive parts,
Aisin Takaoka produces parts for engines, brakes, etc.
from materials such as steel and stainless steel.
effectively to the diversifying auto industry. By optimizing each
company into a specialized business segment, we have become a
corporate group able to process diverse materials such as steel,
aluminum and resin into products that cover virtually all of driving
“
( drive,”
“turn”and“stop”).
Aisin AW Co., Ltd.
Aisin AI Co., Ltd.
Aisin Chemical Co., Ltd.
ADVICS Co., Ltd.
The only company in the AISIN Group specializing in chemicals.
Aisin Chemical develops and manufactures chemical products
such as automotive coatings, adhesives and damping materials,
as well as brake pads and friction materials for clutches.
Aisin AW Co., Ltd.
Aisin AW is a leading manufacturer of automatic transmissions
and car navigation systems,
consistently developing new products ahead of the curve.
Jun. 1, 2002
Jul. 3, 2001
ADVICS Co., Ltd.
Mar. 19, 1992
Aisin AW Seimitsu Co., Ltd.
Jul. 1, 1991
Aisin AI Co., Ltd.
Mar. 24, 1988
Sep. 1, 1986
Aisin AW Co., Ltd.
May 15, 1969
Aisin Waner Co., Ltd.
Jun. 1, 1970
Aug. 31, 1965
Mar. 8, 1960
Takaoka Kogyo Co., Ltd.
Jun. 1, 1949
(Re-established) Aichi Kogyo Co., Ltd.
Sep. 30, 1953
Shinkawa Kogyo Co., Ltd.
Feb. 12, 1952
Hekinan Kogyo Co., Ltd.
Dec. 10, 1945
Aichi Kogyo Co., Ltd.
Sep. 30, 1945
Shinkawa Sangyo Co., Ltd.
Mar. 8, 1945
Toshin Koku Co., Ltd.
Feb. 18, 1943
Mar. 29, 1943
Tokai Koku Kogyo Co., Ltd. Tokai Hikoki Co., Ltd.
Establishment of Six Core Companies of the AISIN Group
03
Aisin AI Co., Ltd.
Aisin AI is a leading manufacturer of manual transmissions.
The company offers a wide range of products for every segment
from compact cars to sports cars and commercial vehicles.
ADVICS Co., Ltd.
As a global supplier of brake systems,
ADVICS develops and markets systems tailored to customer needs.
04
The AISIN Group offers
an extensive product lineup,
including components
for virtually every part of
an automobile.
The AISIN Group's exhaustive product line comprehensively
covers virtually every element of an automobile,
Drivetrain-Related Products
We offer a lineup of transmissions unparalleled
in the industry, for vehicles ranging
from compact and standard passenger cars
to light- and medium-duty trucks,
buses and commercial vehicles.
from transmissions and other drivetrain-related products to the
Automatic transmissions
for commercial vehicles
for passenger cars
Continuously
variable
transmissions
Hybrid transmissions
Manual transmissions
for passenger cars
brake system, chassis, engine, body parts such as sunroofs and
door latches, and information-related products.
Our products are incorporated into vehicles produced by
automakers worldwide.
Brake & Chassis-Related
Products
We offer high-performance products and systems
with levels of functionality and safety,
with a focus on brake systems, steering
and suspension systems.
Active rear steering
(Actuator)
Air suspension system
(Compressor & Dryer)
Brake booster and
Master cylinder
Disc brake
ESC modulator
Body-Related Products
We offer an extensive line of
body-related products that are not only
functional but also superior in terms of
compactness and design.
Sunroof
Power sliding-door system
Rear-seat relaxation system
Power door latch
Spray-type damping coat
Engine-Related Products
We have developed a wide range of functional
and cast parts for the engine and related areas
which contribute to lighter vehicle weight and
improved fuel efficiency.
Electric water pump
for cooling the engine
Engine front module
3-stage variable
discharge oil pump
Intake manifold
Exhaust manifold
Information-Related Products
Leveraging cutting-edge technologies,
we are developing car navigation systems,
parking assist systems and other IT products.
Intelligent parking assist
05
Wide-view front monitor
Multi-terrain monitor
Car navigation system
Car navigation app for smartphones
06
North America
A global network the world’
s automakers can rely on.
United States of America
・Aisin Holdings of America, Inc.
・Aisin U.S.A. Mfg., Inc.
・IMRA America, Inc.
・Aisin Electronics, Inc.
・Aisin Drivetrain, Inc.
・Aisin Automotive Casting, LLC
・Aisin World Corp. of America
・Aisin Mfg. Illinois, LLC
・Aisin Light Metals, LLC
・Aisin Automotive Casting Tennessee, Inc.
・Aisin Electronics Illinois, LLC
・FT Techno of America, LLC
・Aisin Technical Center of America, Inc.
・INTAT Precision, Inc.
・Aisin Takaoka U.S.A., Inc.
・ATTC Manufacturing, Inc.
・Aisin Chemical Indiana, LLC
・AW Transmission Engineering U.S.A., Inc.
・AW North Carolina, Inc.
・AW Technical Center U.S.A., Inc.
・Aisin Development of America, Inc.
・ADVICS Manufacturing Ohio, Inc.
・SAFA, L.L.C.
・ADVICS Manufacturing Indiana, L.L.C.
・ADVICS North America, Inc.
・EXEDY America Corporation*
Our policy is to“produce where demand exists.”We have constructed supply networks near the production sites of the
world’
s leading automakers so as to familiarize ourselves with the local terrain and meet a diverse range of needs.
In order to generate products of maximum value with the inimitable quality of the AISIN Group, we will continue
reinforcing our production frameworks and optimizing our sales and development systems for further enhancement of
our global network. Our goal is to be an“irreplaceable global partner”worthy of the full trust of stakeholders.
Canada
・Aisin Canada Inc.
Mexico
・Aisin Mexicana S.A. De C.V.
Japan
For details,
see pp. 28-30
Consolidated
companies
(in Japan and overseas):
178
c o m p a ni e s
(as of Mar. 31, 2013)
South America
Brazil
・ Aisin Do Brasil Com. E Ind Ltda.
・ Aisin Automotive Ltda.
Oceania
Australia
・ Aisin (Australia) Pty. Ltd.
Europe
France
・IMRA Europe S.A.S.
United Kingdom
・Aisin Europe Manufacturing (UK) Ltd.
Belgium
・Aisin Europe S.A.
・AW Europe S.A.
・AW Technical Center Europe S.A.
Germany
・FT Techno Europe GmbH
・Aisin AI Europe GmbH
・ADVICS Europe GmbH
Czech Republic
・Aisin Europe Manufacturing Czech s. r. o.
Turkey
・Aisin Otomotiv Parcalari Sanayi Ve Ticaret A. S.
Poland
・TBAI Poland Sp.z o. o.*
07
Asia
Singapore
・Aisin Asia Pte. Ltd.
Thailand
・Siam Aisin Co., Ltd.
・Aisin Thai Automotive Casting Co., Ltd.
・Aisin Asia Pacific Co., Ltd.
・Aisin Asia（Thailand）Co., Ltd.
・YCK (Thailand) Co., Ltd.
・The Siam Nawaloha Foundry Co., Ltd.
・Thai Engineering Products Co., Ltd.
・The Nawaloha Industry Co., Ltd.
・Siam AT Industry Co., Ltd.
・Aisin Takaoka Foundry Bangpakong Co., Ltd.
・Aisin Takaoka Asia Co., Ltd.
・Aisin Chemical (Thailand) Co., Ltd.
・Aisin AI (Thailand) Co., Ltd.
・ADVICS Asia Pacific Co., Ltd.
・ADVICS Manufacturing (Thailand) Co., Ltd.
・EXEDY Friction Material Co., Ltd.*
Indonesia
・PT. Aisin Indonesia
・PT. AT Indonesia
・PT. ADVICS Indonesia
India
・Aisin NTTF Pvt. Ltd.
・Aisin Automotive Haryana Pvt. Ltd.
・Aisin Automotive Karnataka Pvt. Ltd.
・AT India Auto Parts Pvt. Ltd.
・ADVICS North India Pvt. Ltd.
・ADVICS South India Pvt. Ltd.
China
・Zhejiang Aisin-Hongda Automobile Parts Co., Ltd.
・Tangshan Aisin Gear Co., Ltd.
・Aisin Tianjin Body Parts Co., Ltd.
・Zhejiang Aisin Elite Machinery & Electric Co., Ltd.
・Hangzhou Aisin LIXIL Machinery & Electric Co., Ltd.
・Aisin Seiki Foshan Automotive Parts Co., Ltd.
・Feng'ai (Guangzhou) Automotive Seat Parts Co., Ltd.*
・Aisin Seiki Foshan Body Parts Co., Ltd.
・Tangshan Aisin Automotive Parts Co., Ltd.
・Tianjin Feng'ai Automotive Seat Parts Co., Ltd.*
・Aisin Seiki (China) Investment Co., Ltd.
・Taizhou Aisin Ruifeng Automobile Parts Co., Ltd.
・Aisin Seiki Foshan Electronics Co., Ltd.
・Aisin (Nantong) Technical Center of China Co., Ltd.
・Aisin Wuxi Body Parts Co., Ltd.
・Takaoka Lioho (Tianjin) Industries Co., Ltd.
・Takaoka Lioho (Guangzhou) Industries Co., Ltd.
・Takaoka Lioho (Yunfu) Industries Co., Ltd.
・Tangshan Aisin Chemical Co., Ltd.
・Tianjin AW Automatic Transmission Co., Ltd.
・AW Shanghai Automotive Parts Trading Co., Ltd.
・AW Hangzhou Software Development Co., Ltd.
・AW Suzhou Co., Ltd.
・AW Tianjin Automotive Parts Co., Ltd.
・AW China Co., Ltd.
・AW Suzhou Technical Center Co., Ltd.
・Hosei (Fu Zhou) Brake Industry Co., Ltd.
・ADVICS Tianjin Automobile Parts Co., Ltd.
・ADVICS Guangzhou Automobile Parts Co., Ltd.
・ADVICS Changzhou Administration Co., Ltd.
・ADVICS Fuzhou Automobile Parts Co., Ltd.
・ADVICS Yunfu Automobile Parts Co., Ltd.
・Yunfu Hekiun Logistics Co., Ltd
South Korea
・AW Korea Co., Ltd.
Taiwan
・Elite Sewing Machine Mfg. Co., Ltd.
・Long Go Industrial Co., Ltd.
・ADVICS Taiwan Automotive Parts Co., Ltd.
*Equity method affiliates
08
I n th e f u tu re ,
Ais in a ims to con tin u e s e rv in g
th e a u tomotiv e in du s try
a s we ll a s prov idin g div e rs e n e w s o l u t i o n s
th a t e n rich pe ople ’
s liv e s.
Aisin’
s strength lies in“integrated power.”
As an automotive parts manufacturer that offers products for nearly every part of
the automobile, Aisin not only develops and manufactures diverse products, but
also possesses the“integrated power”to develop systems fusing hardware and
software. We aim to provide solutions that exceed the expectations of our
Aisin Looks Toward the Future
customers.
The three pillars on which we build solutions: Safety, Environment and Comfort.
In terms of safety, we develop systems incorporating both“preventive safety”
and“collision safety,”which saves lives in the event of an accident.
For the environment, we are aiming to improve engine efficiency and make
effective use of thermal energy. In the area of comfort, we are working to
develop technologies that contribute to smoother rides and greater convenience.
By making advancements and integrating technologies in these three key areas,
Aisin is steadily building its“integrated power.”
Today, we are pursuing these efforts on a global scale.
Capitalizing on our international network of comprehensive proving grounds fully
equipped with test courses and assorted testing equipment, we are capable of
swift development tailored to local environments and customer needs, and
speedy delivery of products from our production bases worldwide to our
customers’doorsteps. To ensure that our legacy of skilled manufacturing is
properly transmitted, we are focusing on local human resources and building the
strength of the AISIN Group worldwide.
Aisin is robustly expanding into other areas as well.
We are leveraging the high capacity for technological development we have built
up in the automotive field to build our business in other areas, such as
household fuel cells and other products in the lifestyle, energy and wellness
sectors. By honing our technical development capabilities and learning from one
another, we will be able to answer diverse needs and inspire our customers by
vastly exceeding their expectations.
Moving forward, Aisin will continue to promote robust technological
development, human resources and global growth, and employ our“integrated
power”to consistently provide solutions that enrich people’
s lives.
09
10
Research and development
Our ECU (electronic control unit, an image-processing computer), equipped with high-speed processor, is employed in perimeter monitoring systems
such as the Intelligent Parking Assist.
We are engaged in technological development
Automotive parts
Cutting-edge technology
projects dedicated to promoting safety,
the environment and comfort.
1
1
Broad-based technological development incorporating the perspectives of customers
in every corner of the globe.
Aisin Seiki’
s development initiatives in the automotive field include safety technology to prevent accidents
before they happen; environmental technology to boost fuel efficiency and serve the needs of electric and
hybrid vehicles; and comfort-oriented technologies for a more pleasant ride. Beyond the automotive field,
we are engaged in scientific research on the environment as well as cutting-edge technological research on
household fuel cells, lasers, etc. Through these far-reaching development initiatives and our capacity to offer
not only parts, but systems integrating hardware and software, we are in an ideal position to respond swiftly
2
3
2
3
1 Development of seat parts
for North American market
1 Development of femtosecond fiber laser
at our US R&D base, IMRA America, Inc
2 Performance testing of automatic
transmissions for commercial vehicles
2 Performance testing of residential fuel cells
3 Operational testing of
intelligent parking assist
3 Measurement and analysis of
biological information (brain waves)
during sleep for bed development project
to increasingly sophisticated and diverse automotive needs.
11
12
Reliability evaluations
We test and evaluate individual vehicles
at our three proving grounds.
Comprehensive evaluation of the features
and performance expected of an automobile.
In 1970, Aisin Seiki became one of the world’
s first automotive parts manufacturers to construct its own
comprehensive proving ground equipped with test tracks. With state-of-the-art facilities and test courses
recreating road conditions of all types, we have continued demonstrating and heightening safety and
durability performance. We have performed tests from every conceivable angle, adopting the viewpoints of
users, and promptly incorporated the evaluation results back into product development.
As demand for product reliability grows, Aisin Seiki is there every step of the way.
Operating sound and abnormal sound evaluation in anechoic chamber for vehicles
Aisin has three comprehensive test facilities, the
Fujioka Proving Ground with low-temperature
and high-temperature chambers, anechoic
chamber, engine assessment equipment and a
range of other facilities for comprehensive
evaluation of multi-purpose vehicles; the
Toyokoro Proving Ground, with a full range of
test tracks including simulated icy surfaces and
various road conditions from around the world;
and the Fowlerville Proving Ground, the first
proving ground established in North America by
a Japanese auto parts manufacturer.
Safety evaluations
Fujioka Proving Ground
(Toyota City, Aichi, Japan)
Land area: approx. 670,000 m2
1
2
Toyokoro Proving Ground
(Toyokoro-cho, Nakagawa-gun, Hokkaido, Japan)
Land area: approx. 7,480,000 m2
13
Environmental evaluations
Fowlerville Proving Ground
(Michigan, USA)
Land area: approx. 3,530,000 m2
3
Durability evaluations
1
1
2
3
2
1 Evaluation of effect of electromagnetic
waves on electronic devices
1 Evaluation in high-temperature
environments
1 Evaluation under various road
surface conditions
2 Simulated collision test for component
performance evaluation
2 Evaluation in low-temperature
environments
2 Engine bench test
3 Vehicle stability control system
performance evaluation
3 Evaluation of exhaust gas emissions
and environmental impact
3
3 Evaluation on uphill road gradients
14
Production engineering
Our cutting-edge technologies and
production technology development system
ensure consistently high product quality worldwide.
Our production technology excels thanks to innovative
industrial processes and equipment.
To ensure consistently high product quality, Aisin Seiki has established paramount production engineering
technologies and adopts a serious and sincere approach to“monozukuri”(skilled manufacturing).
We ceaselessly update our innovative industrial processes and equipment, and are putting in place a
production technology development system to ensure consistently high product quality worldwide.
We are also stepping up efforts to cultivate globally oriented human resources with proficiency in skilled
manufacturing techniques.
Manufacturing line for motors incorporated into hybrid automatic transmissions for commercial vehicles
Development of innovative industrial processes and equipment
Cultivating human resources for“monozukuri”
(skilled manufacturing)
Production Engineering Center
With the goal of ensuring consistently high product
quality no matter where we manufacture our
products throughout the world, this facility is
devoted to creating production engineering
solutions such as development of simplified,
streamlined equipment and molds, and line
verification tests prior to start of production.
The Center is dedicated to reinforcing
“monozukuri”(skilled manufacturing) competence,
building unbeatable quality and cost performance
into products.
1 Experiencing replacing
jigs and cutting tools,
creating software
programs, and cutting
work at the
Machining Center
1
2 Learning to operate
a 3D CAD program
2
1 High-precision, high-speed welding
3 Operating equipment
developed based on
an actual design
blueprint
2 High-precision die for precision-press casting
3 Laser-beam welding non-destructive testing technology
1
15
2
3
3
4
4 Motor coil winding machine
16
CSR Activities
Aisin Seiki carries out a wide range of activities
aimed at achieving harmony with society and nature.
Our environmental conservation and community activities are carried out
on a global scale.
Aisin Seiki is working to develop environmentally friendly and people-friendly products, reduce the volume of
CO2 emitted in the course of business activities, and implement production technologies that decrease the
volume of waste material generated. We are also endeavoring to boost every employee’
s awareness of
environmental issues, promote environmental initiatives and carry out volunteer environmental conservation
programs. We also play an active and positive role in the community, emphasizing three areas:
“Protection of Nature and the Environment,”
“Fostering Youth”and“Community Building and Development.”
These activities are being conducted at our overseas business locations, subsidiaries and affiliates as well.
Since 2003 we have been conducting a Reforestation Project, which entails planting trees on Japan’
s iconic Mt. Fuji.
Environmental conservation activities
1 Eco-friendly design
An environmentally friendly building with reduced energy and
resource use with technologies such as geothermal-powered air
conditioning and insulating glass
(Photo: Building on Head Office campus)
Under the slogan“Be With,”Aisin Seiki
enthusiastically strives to be a good
corporate citizen in local communities,
focusing on three key areas:“Protection
of Nature and the Environment,”
“Fostering Youth”and“Community
Building and Development.”
Community activities
2 Water recycling system
1
2
Dining hall wastewater purified and reused in toilets
3 Wastewater treatment facilities (purification tank)
The system employs activated carbon adsorption to purify wastewater
from day-to-day activities, which is recycled and reused in offices and
facilities at the Toyokoro Proving Ground.
4 Environmental training at consolidated overseas subsidiaries
3
17
4
Employees at overseas manufacturing companies are given
environmental training
Protection
of Nature
and the
Environment
Community
Building and
Development
Fostering
Youth
Environmental protection
activities carried out
with local residents
Community Building and
Development: Enriching the
lives of local community residents
Youth programs focused on the
environment and skilled
manufacturing techniques
Aisin Ecotopia, in the Handa Plant,
contains the Eco-Center recycling
facility and Ecotope, a biotope
habitat for numerous creatures. The
facility offers hands-on environmental
learning programs to children and
people from the local community.
(Photo: Making a Life-Form Map)
Community-based volunteer
activities by Aisin Technical
Academy students
The Aisin Monozukuri Classroom
teaches fascinating skilled
manufacturing techniques
18
Products
Automotive parts
Brake & Chassis
-related
Adhering to the principle of "Quality First," the AISIN Group applies advanced technologies
to the development and production of components for virtually every part of the automobile,
from the drivetrain to the brake system, chassis, body, engine and information technology.
Aisin develops system products that integrate the“drive,”
“turn”and“stop”functions of an automobile, with the aim
of minimizing accidents and making it easy to prevent them.
In addition to brake components, we offer steering and
suspension systems designed with every consideration to
maximize safety and functionality.
Active rear steering (actuator)
■
The actuator switches rear wheels to automatic steerage
mode in response to driving conditions, improving safety at
high speeds, steerage responsiveness, and rotation at low
speeds.
｜Brake-related
RWD 6-speed
automatic transmission
for light-duty trucks and buses
■ Aisin Seiki Co., Ltd.
High torque capacity FWD
8-speed automatic transmission
■ Aisin AW Co., Ltd.
Continuously variable
transmission
RWD 2-motor Hybrid
Transmission
Disc brake
■ ADVICS Co., Ltd.
｜Steering-related
Brake booster and
Master cylinder
Hydraulic booster
ADVICS Co., Ltd.
■
Power tilt & telescopic
steering column with computer
｜Chassis-related
FWD 6-speed manual transmission
for passenger vehicles
■ Aisin AI Co., Ltd.
Damper for hybrid vehicles
Clutch disc
Clutch cover
ESC modulator
Brake caliper for motorcycle
Drivetrain-related
Information-related
We offer a line of transmissions unparalleled in the
industry, for vehicles ranging from compact and standard
passenger cars to light- and medium-duty trucks, buses
and commercial vehicles.
We sell products to a large and growing number of
automakers worldwide on the strength of our cutting-edge
product and technology development.
Aisin Seiki is applying cutting-edge technology to the development of increasingly
sophisticated products in line with the evolution of information and communications
technology, electronics and information infrastructure.
In addition to market-leading car navigation systems, we have developed intelligent
parking assist systems driven by image processing technology, and are contributing to a
safer and more comfortable automotive lifestyle.
Hybrid automatic transmission
for commercial vehicles
■
A more compact hybrid unit is achieved with a large-bore slim
suspended motor, detached engine and built-in clutch.
Load on the engine can be isolated for more efficient energy
regeneration during slowdown.
Intelligent parking assist
■
Air suspension system
(compressor & dryer)
｜Car navigation system
Aisin AW Co., Ltd.
■
This is the world’
s first assist system for parking in reverse. Set the target parking position on the
monitor of the car navigation system, and all you need to do is release the brake and the system will
control the steering wheel automatically. Setting the destination position is simple with a function
that automatically recognizes parking-space borders in the image from the rear-view camera.
NAVIELITE (car navigation app
for smartphones)
｜Perimeter monitoring system
Multi-terrain monitor
■
19
20
Products
｜Cooling-related
｜Lubrication-related
｜Valve-related
Sunroof
■
In addition to conventional sliding sunroofs, we produce an
extensive line that includes multi-panel sunroofs and panoramic
sunroofs at nine plants worldwide. Our segment is among the
highest in the Japanese market.
Water pump
Body-related
Aisin Seiki offers body-related products that not only
maximize comfort, convenience and safety, but also
emphasize design and reduced weight, meeting
diversifying user needs.
3-stage variable discharge
oil pump
｜Intake-related
Oil control valve
■
Engine-related
Aisin Seiki applies
state-of-the-art component
technologies to a wide range
of engine-related functional
and cast parts, offering
products that contribute to
enhanced engine performance,
including better fuel economy
and cleaner exhaust gas
emissions.
｜Exhaust-related
｜Door-related
Variable intake manifold
using rotary valve
Plastic intake manifold
■ Aisin Chemical Co., Ltd.
Exhaust manifold
■ Aisin Takaoka Co., Ltd.
｜Base engine component-related
Door frame
Power back-door system
Power door latch
Piston
Outside door handle /
Inside door handle
Smart handle
X-arm type window regulator
■
Cylinder head cover
■
｜Seat-related
Engine front module
（timing chain case with water and oil pumps）
Oil pan
｜Other products
Occupant
weight sensor
｜Electric pump-related
Variable valve timing
■
Power seat
■
Rear-seat relaxation system
■
Bumper reinforcement
■
■
Electric water pump
for cooling the engine
Electric oil pump
for cooling the motor
Electric water pump
for cooling the inverter
This system optimally adjusts the timing
of the engine’
s exhaust/intake valve
opening and closing in accordance with
driving conditions, curbing exhaust gas
emissions and boosting engine output
and vehicle fuel efficiency. A large
number of automakers incorporate this
system both in Japan and elsewhere.
Power sliding-door system
■
A drive unit built into the sliding door enables
enlargement of the vehicle interior and contributes to
greater visual appeal and design flexibility. In Japan,
these systems are incorporated into a wide range of
vehicles ranging from compact cars to minivans.
Aftermarket-related
Building on our strengths as a comprehensive
manufacturer of automotive parts, Aisin supplies the
global aftermarket with clutches, water pumps and a
wide range of other auto parts.
21
22
Products
Energy System-related
Lifestyle & Energy-related
Aisin is leveraging the engineering expertise it has accumulated in the automotive parts field to
Aisin offers energy system products aimed at harmonizing lifestyles
with the environment, including gas heat pump air conditioners and
gas cogeneration systems, which maximize efficiency and minimize
resource consumption.
offer products and services in other areas. These include lifestyle products that contribute to a
more comfortable living environment, energy-related products that maximize efficiency and
Fuel cell cogeneration system
for residential use
■
This system generates power for electricity and hot
water with chemical reactions between hydrogen
extracted from gas and oxygen from the air.
Incorporating SOFC (solid oxide fuel cells), which boast
highly efficient power generation even compared to
other fuel cells, the system achieves among the world’
s
highest power-generation efficiency levels.
minimize resource consumption, and wellness-related products based on ergonomic principles.
Aisin is dedicated to enriching society through its business activities.
Gas engine cogeneration system
for residential use
｜Bedroom-related
Gas cogeneration system
for commercial use
｜Household product-related
Security blind shutter
Shower-toilet seat
■
Gas engine driven heat-pump
air conditioner (Outdoor unit)
Beds, bedding and furniture
Life & Amenity-related
Aisin manufactures and sells beds and bedding as well
as sewing machines, shower toilets and other
products and amenities that improve standards of
living, with the goal of“delivering smiles in the midst
of customers’
everyday routines.”
Super flex-fit mattress
■
This high-performance mattress, made with Fine Revo resin-elastic
material for superior cushioning, excels in the three areas of body
pressure distribution, sleeping posture and sleeping environment. It
responds flexibly both horizontally and vertically to fit the sleeper’
s
body and allow changes in sleep position with a minimum of strain.
｜Sewing-related
Home-use sewing machines
｜Audio equipment-related
Peltier module
(For optical telecommunications)
TAOC speaker system
■
Wellness-related
Aisin offers wellness and healthcare products, including beds
for nursing care recipients, lightweight motorized
wheelchairs, portable toilets and reclining chairs that enrich
the lives and enhance the independence of senior citizens.
Electric wheelchair
Portable toilet
（with shower-toilet function）
New business areas
Aisin is making strides in new business segments such as
femtosecond fiber lasers and biomedical devices.
Femtosecond fiber lasers for
metrology and micro machining
23
24
AI SIN Grou p D ata
AI S I N Gro u p P ro f ile
Consolidated Subsidiaries in Japan
■ Non-Consolidated
Sales Breakdown
Major Customers
by Product（FY2013）
Lifestyle-related, etc.
Information-related, etc.
5.0%
5.8%
Brake &
chassis-related
Body-related
Sales:
39.1%
764.3
15.9%
（billion yen）
Drivetrain-related
16.9%
Engine-related
17.3%
■Consolidated
Sales Breakdown by Product（FY2013）
Lifestyle-related, etc.
Information-related, etc.
3.6%
5.0%
Engine-related
9.7%
Sales:
Drivetrain-related
2,529.9
Body-related
44.0%
（billion yen）
17.0%
Brake & chassis-related
* In no particular order
http://www.at-takaoka.co.jp/english/
■Automotive
Leading Manufacturer of
Cast Products
Specialized Manufacturer of Chemical Products,
Friction Materials and Plastic Parts
Aisin Takaoka is Japan’
s largest dedicated manufacturer of cast
products. In recent years, the company has employed a wide variety
of materials including iron and stainless steel to manufacture parts for
engines and brakes. Using newly developed materials and production
processes, Aisin Takaoka offers high-strength, lightweight products
that contribute to improved automobile safety and environmental
performance. In addition, the company applies its casting expertise
and experience to the production of acoustic products. Its TAOC
brand speakers and stands have earned high acclaim from the audio
industry.
Aisin Chemical, the only company in the AISIN Group that specializes
in the chemical field, develops and manufactures chemical products
such as automotive coatings, adhesives and damping coats and
friction materials for clutches and brake pads. The company is also
promoting the replacement of all manner of metal automotive parts
with plastic alternatives to reduce vehicle weight. Placing a top
priority on global environmental problems, the company not only
pursues the development of eco-friendly products but also
incorporates environmental conservation initiatives into all its
corporate activities. Aisin Chemical has established a supply system
with global reach, including plants in North America and Asia.
・Toyota Motor Corp.
・Yanmar Co., Ltd.
・Daihatsu Motor Co., Ltd.
・Toyota Tsusho Corp.
・Hino Motors, Ltd.
・Tacti Corp.
・Fuji Heavy Industries Ltd.
・Central Automotive Products Ltd.
・Suzuki Motor Corp.
・TMY Corp.
・Mitsubishi Motors Corp.
・Meiji Sangyo Co.
・Mazda Motor Corp.
・Empire Motor Co., Ltd.
・Isuzu Motors Ltd.
・SPK Corp.
・Iseki & Co., Ltd.
・General Motors Company
・Kawasaki Heavy Industries, Ltd.
・Ford Motor Company
・Kubota Corporation
・Chrysler Group LLC
Established
Mar. 8, 1960
Established
Feb. 12, 1952
・Komatsu Utility Co., Ltd.
・Volvo Car Corp.
Capital
¥5,396 million (as of Mar. 31, 2013)
Capital
¥2,118 million (as of Mar. 31, 2013)
・Nissan Motor Co., Ltd.
・BMW AG
Head Office
1 Tenno, Takaokashin-machi, Toyota, Aichi 473-8501, Japan
Head Office
1141-1 Okawagahara, Fujioka-Iino-cho,
・UD Trucks Corp.
・Renault S.A.S.
・Honda Motor Co., Ltd.
・Daimler AG
・Mitsubishi Fuso Truck & Bus Corp.
・MDC Power GmbH
・Yamaha Motor Co., Ltd.
・Hyundai Motor Group
Toyota, Aichi 470-0492, Japan
Tel: +81-565-54-1123
Representative Haruhiko Amakusa, President
Tel: +81-565-76-6661
Employees
2,627 (as of Mar. 31, 2013)
Representative Yasuhide Shibata, President
Business
Manufacture and sales of casting, machining and
Employees
1,054 (as of Mar. 31, 2013)
metal-forming products and audio products
Business
Manufacture and sales of chemical products,
Sales
friction materials and plastic parts
¥112,700 million (FY2013)
Sales
20.7%
■Lifestyle-related
products
・Toyota Housing Corp.
■ Sales
by Manufacturer（FY2013）
・Tokyo Gas Co., Ltd.
・Janis Ltd.
・Osaka Gas Co., Ltd.
92.5
・Sankyo Tateyama Aluminum, Inc.
・Toho Gas Co., Ltd.
・Bunka Shutter Co., Ltd.
・Saibu Gas Co., Ltd.
・TOKYO interior Corp.
・Hokkaido Gas Co., Ltd.
・Yasui Furniture Co., Ltd.
・Gastar Co., Ltd.
・Hattori Kagu Center Co., Ltd.
・Iwatani International Corp.
・Kanetaya Co., Ltd.
・Astomos Energy Corp.
・Kinshin Co., Ltd.
・Daikin Industries, Ltd.
・Kamishima-Living Co., Ltd.
・Mitsubishi Heavy Industries, Ltd.
・Yamashita Kagu Co., Ltd.
・Rinnai Corp.
・Okamoto Sohhonten Co., Ltd.
・Samsung Electronics Co., Ltd.
・Carrefour S.A.
・Elematec Corp.
Automotive
parts-related
manufacturers
(Toyota Group)
2,529.9
（billion yen）
792.7
1,644.6
Sales breakdown for automotive parts to
non-Toyota Group companies
Other / Aftermarket
Suzuki
BMW
25.8
Isuzu
49.1
Sales:
792.7
Mitsubishi
（billion yen）
■Sales
Breakdown by Product Category（FY2013）
Mechanical products
(for casting and machining)
3.5%
Aluminum casting products
0.9%
■Sales
Chemical products
15.6%
Drivetrain and conduction parts
32.7%
Metal-forming products
13.1%
Iron casting products
82.5%
Plastic parts
25.2%
Brake pads
26.5%
■ Main
Products
■ Main
Products
・Metro AG
・Auchan
Brake disc rotor
Stainless steel and cast iron composite
exhaust manifold
Bumper reinforcement
TAOC speaker system
・Coop Italia
Segment-type wet friction materials
44.6
26.2
Mazda
Volvo
27.6
Nissan
Honda
34.5
29.5
VW & Audi
223.1
266.1
27
・Toyota Motor Corp.
・LIXIL Corp.
Sales:
¥44,100 million (FY2013)
■Energy-related
Lifestyle-related products
manufacturers, etc.
Automotive
parts-related
manufacturers
(non-Toyota Group)
http://www.aisin-chem.co.jp/english/index.html
parts-related
36.0
PSA
30.2
■Wellness-related
・Toyota Tsusho Corp.
・Yamashita Corporation
Brake pad
Plastic intake manifold
28
AI SIN Grou p Profile
Aisin AW Co., Ltd.
Aisin AI Co., Ltd.
http://www.aisin-aw.co.jp/en/index.html
ADVICS Co., Ltd.
http://www.aisin-ai.co.jp/english/index.html
Aisin Keikinzoku Co., Ltd.
http://www.advics.co.jp/eng/index.html
Leading Manufacturer of Automatic Transmissions
and Car Navigation Systems
Leading Manufacturer of
Manual Transmissions
State-of-the-Art
Brake System Supplier
Specialized manufacturer Aisin AW boasts an extensive lineup of
automatic transmissions (AT) and car navigation systems. The
company is steadily expanding its AT business, and has achieved the
world’
s first commercial application of a RWD 8-speed automatic
transmission as well as the world’
s first RWD 2-motor hybrid
transmission. In the field of car navigation systems, Aisin AW has
developed the world’
s first navigation system-coordinated brake
assist. This is one example of the company’
s efforts to develop
innovative systems that deliver drivers more safely to their
destinations.
Aisin AI is Japan’
s top specialized manufacturer of manual
transmissions（MT）, with an extensive lineup geared toward vehicles
ranging from compact cars to sports cars to commercial vehicles. The
company’
s products not only deliver unparalleled safety and comfort,
but are also a pleasure to handle and are dedicated to maximizing
the sheer joy of driving. By developing next-generation manual
transmissions with peak environmental performance, Aisin AI is taking
its business to the next level.
ADVICS is one of the world’
s leading brake system suppliers, offering
premium-quality, state-of-the-art brake systems and components to
the global market. The company strives to develop products that are
number one in their category, ensure smooth and enjoyable driving,
and contribute to a safe, comfortable and environmentally friendly
automotive society. ADVICS is dedicated to furthering the evolution
of brake technology and creating products with expanded
functionality.
Established
Location
Business
Feb., 1970
Imizu, Toyama, Japan
Manufacture of aluminum die-casting products
for automotive parts and aluminum extrusion products
Aisin Development Co., Ltd.
Established
Location
Business
Dec., 1993
Kariya, Aichi, Japan
Real estate, general construction
(architecture, civil engineering, landscaping, facilities transfer),
insurance agency services, home remodeling [Aisin Livelan],
leasing and financial services, lifestyle commodities
Aisin Kiko Co., Ltd.
Established
Location
Business
Jun., 1956
Nishio, Aichi, Japan
Manufacture of functional automatic transmission components,
drivetrain-related and body-related components
Aisin Sin’ei Co., Ltd.
Established
May 15, 1969
Established
Jul. 1, 1991
Established
Jul. 3, 2001
Capital
¥26,480 million (as of Mar. 31, 2013)
Capital
¥5,000 million (as of Mar. 31, 2013)
Capital
¥7,040 million (as of Mar. 31, 2013)
Head Office
10 Takane, Fujii-cho, Anjo, Aichi 444-1192, Japan
Head Office
1 Shiroyama, Ojima-cho, Nishio, Aichi 445-0006, Japan
Head Office
2-1 Showa-cho, Kariya, Aichi 448-8688, Japan
Tel: +81-566-73-1111
Tel: +81-563-52-3111
Tel: +81-566-63-8000
Representative Mutsumi Kawamoto, President
Representative Kazumichi Sugiura, President
Representative Takeshi Kawata, President
Employees
13,837 (as of Mar. 31, 2013)
Employees
2,063 (as of Mar. 31, 2013)
Employees
1,742 (as of Mar. 31, 2013)
Business
Manufacture and sales of automatic transmissions,
Business
Development, design, manufacture and sales of manual
Business
Development, manufacture and sales of
hybrid systems, and car navigation systems
Sales
transmissions, transfers, component parts and accessories
Sales
¥885,000 million (FY2013)
Established
Location
Business
Aisin AW Industries Co., Ltd.
automotive brake systems and system components
Sales
¥111,600 million (FY2013)
¥297,700 million (FY2013)
Established
Location
Business
Car navigation systems
7.3%
■Sales
Transfers
23.1%
■ Main
Products
FWD 8-speed AT
■ Main
Continuously variable transmission
Actuation:
Brake boosters and
master cylinders, etc.
10.4%
Manual transmissions
55.9%
Products
FWD 6-speed MT
Modulation:
ABSs and ESCs, etc.
42.1%
■ Main
RWD 6-speed MT
May, 1968
Toyota, Aichi, Japan
Manufacture of drum brakes and other automotive brake parts
Other 1.4%
Other 21.0%
92.7%
■Sales
Mar., 1983
Echizen, Fukui, Japan
Manufacture of automatic transmission components
Hosei Brake Industry Co., Ltd.
Established
Location
Business
■Sales
Jul., 1961
Hekinan, Aichi, Japan
Stamping of automotive parts, painting,
and manufacture of body-related components
Foundation brakes:
disc brakes,
drum brakes, etc.
46.0%
Products
Brake system (artist’
s rendition)
Brake booster and Master cylinder
Aisin Tohoku Co., Ltd.
AW Service Co., Ltd.
Aisin Kyushu Co., Ltd.
Equos Research Co., Ltd.
Aisin Kyushu Casting Co., Ltd.
AW Engineering Co., Ltd.
Aisin Hokkaido Co., Ltd.
AW Maintenance Co., Ltd.
Saitama Kogyo Co., Ltd.
IMRA Japan Co., Ltd.
Kotobuki Industry Co., Ltd.
AW Software Co., Ltd.
Aichigiken Co., Ltd.
CVTEC Co., Ltd.
Yamagata Clutch Co., Ltd.
CVTEC Hokkaido Co., Ltd.
Aisin Maintenance Co., Ltd.
Awquis Japan Co., Ltd.
Aisin Engineering Co., Ltd.
AW I・S Co., Ltd.
Aisin ComCruise Co., Ltd.
AKK-M Co., Ltd.
Aisin Infotex Co., Ltd.
AI Machinetech Co., Ltd.
IMRA Material R&D Co., Ltd.
Aisin Metaltech Co., Ltd.
Aisin Cosmos R&D Co., Ltd.
Technometal Co., Ltd.
Technova Inc.
Tonamino Kogyo Co., Ltd.
FT Techno Inc.
Shinko Seiki Co., Ltd.
Fine Test Engineering Co., Ltd.
AD Nobi Co., Ltd.
Aisin Collabo Co., Ltd.
AD Sun Utopia Co., Ltd.
Sinsan Corporation
AI Dream Life Support Co., Ltd.
Konan Kogyo Co., Ltd.
AD Green Co., Ltd.
Hekinan Unsou Co., Ltd.
Sin’ei Maintenance Co., Ltd.
Sanetsu Unyu Co., Ltd.
Toho Chemical Co., Ltd.
Aisin Takaoka Engineering Co., Ltd.
S&E Brake, Inc.
Inatetsu Co., Ltd.
AS Brake Systems, Inc.
Aisin Sinwa Co., Ltd.
EXEDY Corporation*
Sinwa Kogyo Co., Ltd.
Cataler Corporation*
AT Kyushu Co., Ltd.
Hiji High-Tech Co., Ltd.*
AT Tohoku Co., Ltd.
Nakagawa Mold & Design, Inc.*
Hirabayashi Industry Co., Ltd.
RWD 2-motor hybrid transmission
29
Rear-engine RWD 6-speed MT
Transfer for RWD vehicles
ESC modulator
Disc brake
AC Industries Co., Ltd.
(*) indicates equity-method affiliate
No. of consolidated subsidiaries in Japan: 69 (as of Mar. 31, 2013)
30

Aisin Seiki

Transcription

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