Die “sprechende” Verpackungsmaschine 4.1

Die “sprechende” Verpackungsmaschine 4.1
23. Juni 2016
Michael Joos
Content
1
Introduction of Optima Consumer
2
The "talking" packaging machine – my view to this point
3
What was done in the past by Optima Consumer
4
5
6
7
8
9
10
2
Introduction of Optima Consumer - Fields of business & brands
Seite 3
Introduction of Optima Consumer - Excellence in Packaging
Consumer
For packaging everything from dry
products to liquids Optima
Consumer has the right solutions for
the highest requirements.
• foodstuffs
• chemicals
• cosmetics
• filtration
Seite 4
Introduction of Optima Consumer - OPTIMA consumer
OPTIMA consumer
330 employees
6000 sq.m buildings
Brands
OPTIMA
KUGLER
PPS
AMOTEK
SIEREM
S.F. VISION
Seite 5
Introduction of Optima Consumer - Intelligent Packaging Machines
Creative Solutions. Wide Variety. Sheer Excitement.
from ml
– liter
from fluids to
from mg
– kg
pastes
from powders to pieces
Seite 6
Introduction of Optima Consumer - Technologies
Cleaning
Forming
Liquid filling
Dry filling
Closing
Weighing and
dosing
Transporting
Inspection
Welding and
sealing
Automation
Cartoning
Grouping and
palletizing
Software
OPAL
software
Seite 7
Introduction of Optima Consumer - Machines
MPS
MODULINE
CFL
FS/FT
Dosing
machines
Filling
machines
Closing
machines
Monoblock
End of
Line
Line
systems
Seite 8
Introduction of Optima Consumer - Line systems - Dry
Ahhmigo
Bodensee
Jewel
Lexus
Oswald
Purity
Speed
Becr3
LM
9
Introduction of Optima Consumer - Line systems - Liquid
Chapel
Clodette
Flip
Fritz
Genie2
Glossy
Luha1
Luha2
Meer
Nahe3
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The "talking" packaging machine – my view to this point
As I introduce in the last slides Optima Consumer Group is more and more focusing on line
concepts.
Our big spread of machines helps us integrating more and more Optima Consumer machines
to the lines. But sometimes we need also other vendors to realize the requirements from the
customer.
In past concepts, machines in lines where linked together by belts or buffers, so the
dependence of the machines are very low.
Today customers focus on small footprint of lines. Buffers or belts are eliminated to a
minimum and the dependence of the machines get higher.
„old“ line design
Machine 1
„new“ line design
Machine 2
Machine 1
Machine 2
belt
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The "talking" packaging machine – my view to this point
This results in higher requirements for controls and automation technique.
-> This is one reason why we need and focus on „talking“ packaging machines.
I can spend
product
Machine 1
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I need
product
Machine 2
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The "talking" packaging machine – my view to this point
In the horizontal communication we have in most cases the following situations:
Comparing to languages we can talk between Optima Consumer machines very easy,
because we speak the same language:
OPTIMA
OPTIMA
If we integrate different vendors it is like a different language:
OPTIMA
Other vendor
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The "talking" packaging machine – my view to this point
What we are looking for is a language like English which a lot of vendors will talk:
Optima
Other vendor
The following points will help us finding a standard language:
-
Same control system in one line
-
Control interfaces between different controls
-
Standards driven by independent organizations like e.g.
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The "talking" packaging machine – my view to this point
As a second point a new focus is the vertical communication. Here we have the same issues
like on horizontal communication
At the Optima Group we have a department that focuses on line management. Here we have
standard interfaces that can be easily implemented to Optima Consumer machines.
With other line management systems we have to develop the interface in every project.
OPTIMA
Other vendor
OPTIMA
OPTIMA
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The "talking" packaging machine – my view to this point
Here we also search for standard communications (language)
Other vendor
Optima
The following points will help us finding a standard language:
-
Control interfaces between different controls
-
Standards driven by independent organisations like e.g.
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What was done in the past by Optima Consumer
Optima Consumer joined a packaging valley driven group that will define a standard
communication in horizontal and vertical direction.
The following schematic will give you an overview what we are focusing on.
In the next steps we will try to define for all the different blocks some standard frames how
communication can look like.
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What was done in the past by Optima Consumer
Line Control
Batch / product
datas
Machine states
Event / Error- Informations
(in most cases needed for OEE calculation)
safety
Machine states
Machine 2
Machine 1
Machine n
Batch / product
datas
Control signals
virtual master
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What was done in the past by Optima Consumer
First discussion focused on the machine states.
Here we searched for standards that are known by the members of the workgroup.
We realized that there is no standard machine state definition installed at the members.
So we started the discussion to agree to a standard.
Optima Consumer agreed and implemented OMAC PackMl State manager V3.0 to all
machines.
So we discussed to communicate the mode and state tag horizontal and vertical.
state manager tag
mode manager
mode manager tag
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state manager
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What was done in the past by Optima Consumer
To agree to this point by all members we started to discuss the machines that still have not
implemented the PackMl State manager: How can it be used and realized in such machines.
For me it was very interesting how many different requirements came up und how hard it is to
match this to PackMl standard.
PackML standard IO
Top ideas
from machine
builder
interfaces
hardware
So for me standardization is not a topic where we can specify exact every bit. It should define
only a frame where machine builders have their freedom to realize and solve their sometimes
totally different difficulties
Standard functions etc.
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Thank you
Michael Joos
Optima Consumer
Geschwister-Scholl-Strasse 89
74523 Schwäbisch Hall
Tel. +49 791/94606-3201
[email protected]
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