Volume 37 - Peddinghaus Corporation

Transcription

A PEDDINGHAUS PUBLICATION FOR FABRICATORS MAKING TODAY’S SKYLINE POSSIBLE
Kostas
Liaromatis
Norco
Mountain
Manufacturing States Steel
Greek Fabricator
Visits NASCC
PAGE 4
Advantage 2 Delivers…
Show Floor to Shop Floor!
PAGE 8
Advantage 2 – The Most Robust Drilling Machine Available
Slash Programming Overhead with Adnexxus
Peddinghaus HSFDB-2500
Not Just an Anglemaster… A Revolution
PeddiWriter Automatic Layout Marking System
Meet the Expert: Greg Carpenter, Systems Manager
Leaving our MARK at the NASCC
Making It Happen
Since 1949
PAGE 10
14
PAGE 16
PAGE 18
PAGE 22
PAGE 26
PAGE 28
PAGE 32
PAGE
VOLUME 37
SPRING 2011
2
STEEL FABRICATORS’ REVIEW
SPRING 2011
Peddinghaus Orange in the Steel City – The Colors of Steel
Everyone in our industry is familiar with the steel logo. The distinct Steelmark logo consists of three
stars (technically called “hypocycloids”) that highlight steel’s inherent strength and toughness.
The Steelmark logo maintains three distinct colors that
represent the three materials used to produce steel:
• Yellow for coal
• Orange for iron ore
• Blue for steel scrap
Did you know that Orange has been a significant color in
Peddinghaus history? I’m sure that a quick look at any
Peddinghaus machine, document, website, or promotion
will reveal to you the distinct Peddinghaus metallic logo
in the flashy orange color. Orange denotes Peddinghaus’
honor to the steel industry.
Lyle Menke
Peddinghaus Introduces New Technology at EVERY NASCC Show
Q: What is the Number 1 Reason why industry people attend conferences or trade shows?
A: To view new technologies, engineering design progress, and methods to improve their business efficiency.
What’s new? is a common question that every
attendee asks at a trade show. Sounds feasible, doesn’t it? The reason that most people
attend trade shows is for one reason – to see
what new is being exhibited.
A Great Time
to be in Pittsburgh!
I did a little research. Did you know
that Peddinghaus has introduced
NEW machines or technology at every
NASCC Conference in the past decade?
The NASCC in Pittsburgh is like the Steelers
in the Super Bowl – always exciting, always
entertaining, and exceptional teamwork.
The AISC has done another superlative job in
Just Look at this “Top Ten List” of Fab Shop Winners:
organizing a fast paced conference with
2011 – Pittsburgh:
“something for everyone”.
2010 – Orlando:
Congratulations to
Katey Preston and
Elizabeth Robelet,
AISC Conference
organizers for another
superlative effort. Kind regards to the AISC
management team headed by Roger Ferch,
Scott Melnick, and John Cross, for their
dedication to progress!
2009 – Phoenix:
2008 – Nashville/Oktoberfest:
2007 – New Orleans:
2006 – San Antonio:
2005 – Montreal:
2004 – Baltimore:
2003 – Long Beach:
2002 – Seattle:
2001 – Ft. Lauderdale:
1. The new PeddiWriter four axis fully CNC BIM layout marking center
2. Adnexxus Software – linking BIM model to production
1. High Speed/Carbide/Tool Changer: Advantage II Drill
2. Revolution 833 angle/plate/channel processing
HSFDB high speed carbide plate processing: drill/tap/mill
BDL 1250/9 D World’s fastest high speed drill
Thermal Fabricating with the Ring of Fire
1. Fastest selling drill in the world: Advantage I PCD B
2. Speed Sawing: DGP & 1250 superfast band saws
High Tonnage/Heavy Duty structural drill: BDL 1250/9B
Heavy duty drill/plasma plate processing FDB 2500
Drill/Punch/Plasma Tech: FPDB 2500 plate processor
Drill/Plasma Plate processing: FDB 1500
Anglemaster AFPS 643 for Angle iron & flat stock
Continued on page 24
Steel now owns 58% of building materials
in the USA construction industry. It is time
to capitalize and GET INVOLVED EARLY in
building projects. You will be glad you did!
SPRING 2011
3
FROM THE CEO
Welcome to NASCC, Pittsburgh – The Steel City
The family of Peddinghaus employees welcomes you to Pittsburgh and the
annual North American Steel Construction Conference. The NASCC has
become the showplace for technology for the steel construction industry,
and keeps growing annually.
Can you think of a better city to host this event? I certainly can’t. Pittsburgh –
the Steel City – is also known as the City of Bridges for all its steel structures.
Home to the NFL’s Pittsburgh Steelers, this city is known for hardworking,
Anton Peddinghaus
Experience Peddinghaus’ “Power of One”
You know our theme for 2011 – we want
our customers to experience Peddinghaus’
commitment to being Number One in
the industry.
That is why I travel extensively: I want to visit
with as many fabricators as possible in North
America. I am eager to learn of your issues or
problems, your industry thoughts, and how
Peddinghaus can help.
dedicated people who know the steel industry – and what it means to the USA.
Visit Booth 402 – Our Engineers are On Fire!
Just look at our line-up for Pittsburgh this year:
You know I can tell that my engineering staff is
really working hard at new products, especially
when one of their computers catches on fire!
Was it spontaneous combustion or super fast
mouse clicking?
Maybe it was their
Hot Ideas! I don’t
know, but I can tell
you this, our engineers
have been working
really hard!
1. The all new PEDDIWRITER CNC plasma arc
writing machine that takes the labor costs –
and the guess work – out of shop layout and
detail work. The new PeddiWriter technology
will amaze you with its speed and accuracy.
Imagine having all detail functions completed
in your process line – with no delays! Indeed,
the PeddiWriter will fast become the product
of the Decade!
Did you know that Peddinghaus has introduced
NEW technology at every NASCC show for the
past 10 years! Our commitment to new breakthrough technology has no rival in our industry.
One thing that I have learned in my travels is
that structural fabricators are very resilient. Let’s
be realistic, we know from firsthand experience,
and from AISC reports that the last year was
difficult, but it is not a reason to panic!
2. We can’t keep up with production for the
demand of the ADVANTAGE II high speed
carbide drill with tool changer. We didn’t
bring the tool changer to the fabrication
party, but we have certainly made it better.
You would think that our engineers would
leave it alone – but no they have improved it
with new under web scribing technology. Yes,
all four sides of a beam or profile can be
marked with layout detail on one machine!
Continued on page 6
We are all professionals in our industry. Business
cycles exist, and you cannot make money every
year. The key to success is to “weather the
storm” of a down year, by making good business
decisions in the good years! Saving for a rainy
day is great advice – no matter how old you are!
Relax and be confident, you have the
Peddinghaus’ Power of One on your side!
w w w. s t e e l f a b r e v i e w. c o m
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SPRING 2011
KOSTAS LIAROMATIS STEEL FABRICATION
Greek Fabricator Visits NASCC: Values Technology
EDITOR NOTE: Kostas Liaromatis is a premier structural fabricator, located in Patros, Greece. They specialize in
industrial and commercial work, such as power plants, factories, refineries, and similar petro-chemical type work.
They average about 15,000 tons per year, with capacity for much more. Typical of many industry companies,
Liaromatis is a family business.
Business challenges abound in Greece, but with technology and a good business partner, Liaromatis is thriving…
“Don’t believe everything you hear on the World News,” says John Liaromatis. John’s words are in bold italics on
these pages.
Ask John Liaromatis, a principal in the
structural fabricating firm, Kostas Liaromatis,
why he attends the NASCC. After all, he has
been to the Conferences in Nashville and
Phoenix, and he responds quickly:
“My steel fabricating business continued to grow –
and I was searching for the best technology in the
industry for my fab shop.”
What other exhibition offers a structural fabricator the opportunity to see fabrication machines
and various technology in one location at one
time. In three trade show aisles, a fabricator can
view every major structural machinery company.
John says, “I inspected and compared all the available
machine tools – from all the manufacturers:
Peddinghaus, Ficep, Voortman, Python, Controlled
Automation, Daito, Behringer, Kinetic… all of them.”
When it came time to select new equipment
technology for his state-of-the-art structural
shop, John’s choice was simple:
“I Chose Peddinghaus… Here is Why:
The Liaromatis Family: (l-r) Panagiotis, Allegra, Kostas and John
• Best and Latest Technology
• Strong, Ruggedly Built
• Exceptional 24 Hour phone assistance
• Same Day Spare Parts Shipments
• Peddinghaus NEVER Lets you Down
• Peddinghaus is ALWAYS there to help my business
• They insure that I am happy”
“The most important decision a fabricator ever makes is his
material handling shop layout!”
— Mr. Kostas Liaromatis
SPRING 2011
Loading the 833 is the same for angle, channel or plate – start outside and save space.
The Revolution 833 Spins
Angle/Channel/Plate into Cash
for Liaromatis
John Liaromatis is a strong believer in
“break-through” technology. The Peddinghaus
Revolution 833 delivers detail components for
angle/channel/flats & plate with the technologies
of punching, shearing, and marking. All in a
compact machine that is easy to load, process,
and unload with one operator.
“I’ve been waiting for this type of detail machine
for a LONG time,” says John.
“It needed to be versatile, accurate, and productive.”
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The Revolution 833 produces on the inside with a space saving footprint and automated unloading system.
Detail components can get easily overlooked or
misplaced in a large structural shop – but not at
Liaromatis.
“We can changeover from angle to plate without
stopping the machine”
“I can run all my clip angles, splice plate connections,
and some cap plates in the morning; they are fitted
and welded the same afternoon.”
No other Anglemaster or detail type machine on
the market can process what the Revolution can:
• 200 x 200 x 25 mm – 8 x 8 x 1" Angle Iron
• 305 mm Wide – 12" Wide Channel
• 305 x 25 mm – 12 x 1" flat/plate
In the next “Summer” SFR issue, we will explore
in detail how your shop layout is the most
critical decision for profitability, future growth,
and success. Watch for Liaromatis’ Part II in a
couple of months.
In this issue, we will give you a quick look at the
shop layout of K. Liaromatis Structural
Steelworks. Following are some fast facts for
your consideration:
• Liaromatis designed their shop material
handling flow BEFORE the building was
constructed
The Peddinghaus Revolution 833 delivers.”
When Liaromatis runs production, their
processes are designed for a manufacturing “just
in time” organization. They minimize raw stock
inventory investment by fabricating the steel
exactly when the fabricated components are
required at the project site.
In Structural Steel Fabrication –
Your Shop Layout is the KEY TO SUCCE$$
Thinking of buying a machine or modifying
your fab shop material flow? READ HERE
FIRST!
Before any concrete was poured or a column was erected, Kostas
Liaromatis consulted with Peddinghaus engineers for a productive
shop layout solution.
Continued on page 7
6
SPRING 2011
FROM THE CEO
Continued from page 3
3. The REVOLUTION 833 was introduced last year in Orlando to outstanding
acclaim! This versatile detail machine has gotten even better – in addition
to processing 8x8'' angle iron, and 12'' plate – guess what we will unveil
in Pittsburgh! Channel punching and shearing! Now you have the perfect
machine to help you with those pesky stair stringers – punch it, shear it,
mark it – go for it!
The Older I Get, The Smarter My Dad Becomes
I’ve said it before… the current times are unlike any we have experienced.
Today’s headlines are affecting business in ways not seen previously (like the
price of a barrel of oil). So here’s what I do:
I call my father every day…
not only do I ask him questions –
I even listen to his advice!
Yes, that old saying about your
Dad getting smarter as you grow
older is absolutely true.
Even though today’s economic
times seem difficult, one item
remains crystal clear: everything –
including business – runs in
cycles. And the race is not
always won by the swiftest:
but the smartest!
Thanks AISC
4. Our HSFDB is drawing rave reviews from global customers! Yep,
you guessed it; our engineers have enhanced this plate processor too.
Yes, we can mill slotted holes, yes we can face mill heavy plate, yes can
drill large oversized holes, yes, we can drill Hardox hardened plate… just
come and see it! You won’t be disappointed.
It is with deep appreciation that we thank the
staff and management of the AISC for the depth
of preparation required for another successful
conference. Congratulations to Roger Ferch
and Scott Melnick for their leadership and
also to Katey Preston and Elizabeth Robelet
for their hard work in pulling all the details
together.
My Glass is Always Half Full!
I know many of you readers know me personally by now. I can honestly say
that I am very excited about the future of steel construction in North
America. Why? The AISC reports that 58% of domestic construction is
steel. We are winning the battle here against concrete. Also, I want to
emphasize that the USA still remains one of the best countries in the world
to do business, and our federal government has programs to help us invest
(like 100% bonus depreciation).
A fabricator owner from the East Coast told it to me best.
Here are his words:
“I am tired of people who say the economy ‘is what it is’ That’s nonsense!
I control my own destiny because I invested in technology over
10 years ago – this investment has served my business very well.
I am always competitive – and I can choose what projects I
want to bid: the profitable ones.”
So let’s all of us join together to move our industry
forward with confidence – as you know, “my glass
is ALWAYS half full”!! Let’s toast to the strength
of steel in Pittsburgh!
SPRING 2011
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LIAROMATIS
• Liaromatis and Peddinghaus Layout Design
Engineers were in close contact for over two
years preparing, modifying, and finalizing the
exact shop layout
• See “Getting to Know Greg Carpenter”
on page 28. Greg was instrumental in
Liaromatis’ design layout
• Liaromatis eliminated unnecessary building
trusses, column supports, or other structural
items which would impede beam flow or
throughput in their building
Intersecting lift and carry quiet glide systems eliminate any unnecessary crane handling.
“Peddinghaus was with us every step of the way,”
recalls John, “They did not just sell us machines,
they insured that our shop layout was perfect – with
plenty of flexibility for any type of job.”
Why buy a crane when you can load stock outside with a fork truck?
If beams are coped – they have access to fit up,
welding
If beams are sawed – they can move in any direction –
for drilling, coping, blasting, etc.
Fast coping of profiles is achieved with a Peddinghaus ABCM 1250
integrated in the material handling system.
The building is designed specifically for maximum tonnage – with
low ceilings to save space and money!
Stock is loaded outside for the miter saw saving more shop space.
• Peddinghaus equipment is modular so it can
be used, relocated, and used again – an integral
part of the Liaromatis shop plan
If beams are drilled – they have access to coping,
blasting, or fit up/welding
• Ironically, Liaromatis builds cranes and crane
rails for some industrial customers – BUT, they
avoid crane usage with their roller conveyor and
Quiet Glide Lift/Carry material handling system
The FPDB 2500 is the perfect plate processing center for all detail
connections.
The Peddinghaus BDL 1250/9 drill has been in service for 11 years.
Material Handling has plenty of storage…
Running multiple projects is no problem
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SPRING 2011
NORCO MANUFACTURING
From Show Floor to Shop Floor the
Advantage 2 Continues to Deliver!
If you visited the NASCC last year in Orlando, Florida you received a front row seat to the unveiling of the
Advantage 2 Drill Line – a machine that is breaking sales records around the globe. Fabricators took notice
of its rapid drilling speeds, powerful build, and superior technology on the show floor.
“But what happens to machines after they leave the NASCC?”
“Do they really perform as displayed in a REAL PRODUCTION environment?”
To prove that the technology in the Peddinghaus booth isn’t “all show” the editorial staff at the Steel
Fabricators’ Review paid a visit to the user of the very first Advantage 2 drill line – Norco Manufacturing in
Franksville, Wisconsin. We asked the experts and found out if seeing truly is believing at the NASCC.
MQL lubrication on the Advantage 2 leaves parts practically dry and
ready for secondary operations without the need to clean materials
after drilling.
Is this your first Peddinghaus machine? What
other equipment do you have in your shop?
Art Rodriguez, Production Manager:
We have several Peddinghaus machines
including a 643 Anglemaster, and BDL-760
saw/drill in addition to the new Advantage 2.
Outside these machines we employ all types
of other equipment from mills to machining
centers to band saws to painting booths. We
are always watching the machinery market and
always have our eye out for technology.
Art Rodriguez, Production Manager at Norco Manufacturing with his
latest machine tool addition.
Can you tell the SFR a bit more about
the products Norco manufactures –
Why is a machine like this necessary
for your operations?
Dave Eberle, President:
Norco Manufacturing provides universal
overhead doors that are installed on military
bases, airports, commercial buildings, and of
course specialty applications that require
complex door mechanisms. We ship around
the globe to locations that include not only the
USA, but Africa, the Middle East, Philippines,
Egypt, Hong Kong, and even Antarctica. All
parts are made and manufactured by Norco in
our Wisconsin facilities so we can control costs,
delivery, and quality in every aspect of operations. We do not outsource any of our fabrication work and pride ourselves in that respect.
The Peddinghaus drill lines we employ are a
critical part of our production when it comes to
the structural sections for our door structures.
If you had to compare your old drill to your
Advantage 2 what would you say are the main
differences?:
The new machine is like night and day
compared to the old one. It’s faster, stronger,
and more efficient. I have to say even though it
is much more modern, and complex at first
glance, the technology actually makes it easier
to operate, and faster to learn. Our operator
picked it up in no time!
When it comes to the tool changer I would
say it makes the machine much safer to operate.
People aren’t required to enter the machine
for every different hole size in a program like
our older 3 spindle drill. At Norco many of
our beams have up to 4 different hole sizes in
addition to scribe marking – so this is a big
advancement for us.
SPRING 2011
2010
The AFPS-643 Anglemaster has been a powerful workhorse in
Norco Manufacturing for a wide array of angle detail components.
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Peddinghaus Drill Lines are the tools that make Norco Manufacturing one of the world's leading manufacturers of universal door systems.
drill times – there is no comparison in speed
between the two. The carbide tooling maintains
amazing tool life, commonly 1100 - 1200 holes
per insert without replacing. On top of this we
are able to simply swap out the insert and
eliminate the sharpening you would have with
twist drills. Since the machine can run both we
use the twist drills in special applications such
as when a really long tool is needed and one in
carbide isn’t available.
On toed in or toed out flanges the Advantage 2 measuring system
maintains superior accuracy on all profiles.
So it sounds like these things have made life
easier for production – anything else?
Norco Manufacturing’s machine operators learned the new machine
with little issue due to its modern, and intuitive technology.
We love the MQL lubrication system; we like it
so much, we are looking to upgrade the old drill
to use the same technology. It requires much less
cleanup, with no compromise in tool life.
Instead of a flood coolant mixture (water and
chemical) it applies a small amount of lubricant
to the cutting surface of the tool. This really
eliminates a lot of the cleanup required with the
old way of doing things.
How is the accuracy of the machine? Does the
roller wheel cause you any concerns?
The Peddinghaus bay of Norco Manufacturing's facility houses
2 saws, 2 drills, and an Anglemaster all in one compact space.
How was the change from High Speed Steel
tooling to Carbide Inserts?:
Even though we run both types on the new
machine, the carbide allows us to use much
more aggressive feeds and speeds for really fast
No concerns at all. The measurement has been
fantastic and the machine has been well within
spec for all parts thus far– within less than 1/32”
in everything I have seen. The new roller wheel
system has been superb in adjusting for toed in
or toed out flanges. Since we run a lot of small
materials, they have a tendency to get damaged
in transport – a smart measurement system is
key to our success.
Superior clamping on the Advantage 2 Drill Line allows for up to 1200
holes per carbide insert – cutting costs and increasing profitability.
How do you feel this machine will impact the
future of your company?
Dave Eberle, President:
The Advantage 2 has definitely made us more
competitive with the way it helps us maximize
our operations, and improve our versatility project to project. In the future as Norco continues
to grow, it will become a critical tool for us to
tackle new markets and diversify our business.
10
SPRING 2011
MOUNTAIN STATES STEEL
Making It Happen Since 1949
Chirs Olsen (l) and Jody Olsen (r)
Making It Happen Since 1949 is the theme of Mountain States Steel in Lindon, Utah – but this is not just a
motto or slogan – it is the creed by which this family company was founded and its’ business philosophy to
this day.
Chris and Jody Olsen are the next generation to operate Mountain States. Why is Making It Happen so
appropriate to describe this company? Consider this:
• Three years ago, structures were 80% of their business; bridges were 20%
• Today, bridges comprise 75% of their business; structures are 25%
Every Slowdown Contains
an Opportunity – Building Bridges
“We knew a slowdown was coming in the
commercial and industrial market,” says Chris,
“and we insured that our company was prepared
to shift gears to other fabrication projects”.
Bridge Components Fabricated on Peddinghaus Equipment.
Many of those projects turned out to be
bridges – many for the transportation market
including highway and railroad. Another
project was a bike path for the Oakland Bay
Bridge in California.
Bridge/Structural parts & components run on Peddinghaus’ FDB
2500 Plate Processors. It takes little space, has one operator, and
produces plate components for bridges and structures 24/7.
“The more the complex the project, the
more grateful we are that we invested in
Peddinghaus equipment. We can compete
because Peddinghaus makes tough jobs like
Bridge connections easier – their machines
are just good”.
Shifting Production from
Buildings to Bridges
How did Mountain States shift production
from Buildings to Bridges? Chris and Jody
Olsen outlined their success plan:
• VERSATILITY
• Our Company is geared to “Do what it takes
to make” it happen; we are not afraid to
tackle a challenging job
Why it is named Mountain States Steel… The Rocky Mountains serve
as a backdrop for this 61 year old fabricator.
SPRING 2011
11
The versatility and capabilities of Mountain States Steel can best be explained by the scope of their projects.
Echelon Resorts Grand Theater
LakeSide Power Plant
Iron Horse Trail Pedestrian Bridge
Kennecott Pebble Crusher
“Since our first Peddinghaus machine, we have
been able to increase our productivity on all of the
different types of work that we do, and increase
our annual volume – this has allowed us to expand
into new markets.”
• EQUIPMENT
• We buy – and maintain – top quality
equipment; we have 8 Peddinghaus
machines; they are strong, reliable, and
easy to operate
• PERSONNEL
• Chris and Jody Olsen are quick to agree,
“we would never have achieved any level of
success without our employees. Our people
are hard-working, knowledgeable, and
flexible – the best!”
Mountain States Steel and Peddinghaus have
been partners for a long time, starting with a
Fabripunch F1170 plate detail punch. Here is a
rundown of their equipment:
Mountain States has 8 Peddinghaus Machines
• BUSINESS PARTNERSHIPS
• We do business with good partners – people
we can depend on – from general contractors
to Peddinghaus: firms who are dedicated
and committed to success – like we are.
• HARD WORK
• “Nothing good comes easy”
You have to reach out of your comfort zone
to be successful.
• BDL 1250/3 3 spindle structural drill
• 1250-510 high speed band saw
• AFCPS 823 Anglemaster
• BDL 1250/9 9 spindle structural drill
Mountain States houses Peddinghaus machines in buildings
outside the main shop and utilizes outdoor loading to save valuable
shop floor space for fitting up the large bridge structures.
Peddinghaus Key in
Mountain States’ Success
“Our Peddinghaus equipment keeps us competitive”
says Jody, “These machines have enabled us to
grow into new markets – No matter the project”.
• DGP 1270 miter band saw
• ABCM 1250 Coper
• FDB 2500 drill/plasma heavy plate processor
• Material handling system
12
SPRING 2011
2010
MOUNTAIN STATES STEEL
“The justification for buying our first Peddinghaus machine was for Vandenberg
AFB SLC 6 project in 2001, to increase our productivity, and our sales volume,”
says Chris Olsen. “Our purchase was very significant. We were laying out all our
holes in our structural shapes by hand and punching or drilling them manually.
We were able to increase our production rates approximately 17% and our
annual through-put by 35% with the same manpower.”
Fast Facts About Mountain States Steel
• Mountain States Steel averages
1,700 tons of structural steel per
month – over 20,000 tons per year
• Peddinghaus equipment – BDL
drills, band saws, the FDB 2500 and
Anglemaster 823 are used on
EVERY bridge project.
• One of their biggest projects was a
560 ft. free span truss weighing 640
tons used for the LDS Assembly
Building in Salt Lake City
The LDS Conference Center in Salt Lake City
required 560 ft/170M free span trusses with the
King Pin truss weighing at 640 tons.
Steel versus Concrete – Steel’s Strengths:
In the continuing battle of steel versus concrete construction, Chris and Jody
Olsen recognize the fact that many General Contractors are familiar and
comfortable with concrete – from pre-stress to pour in place. However, steel
has significant strengths that need to be promoted:
• Speed in construction – before and during erection
• Seismic issues – the advantages are known, and is more focused now with
the recent major earthquakes in Japan and Haiti
• Get involved early in the project – helping to “consult” guides the entire project
• Steel is the environmental choice – very important for LEED projects
Mountain States Steel Does “Make it Happen”
What is the most important information that you can learn from the staff and
personnel of Mountain States Steel?
Simple – they live, work, and breathe their corporate motto Making It Happen.
When a downturn in non-residential buildings, commercial, and industrial
work was looming a couple of years ago, MSS didn’t back down. They kicked
in their AISC bridge certification savvy and know-how; and went to work.
No excuses, no complaining – just Making It Happen like the Olsen founders did
in 1949!
With their experience and Peddinghaus equipment,
Mountain States Steel tackles large,
complex bridge structures with ease.
SPRING 2011
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EXPERIENCE THE
SPRING 2011
P C D - 1 1 0 0 / 3 C
D R I L L
L I N E
A
B
H
F
H
D
G
H
C
E
Thrive in a Global Market
Faster production means lower
cost per ton of fabricated steel. When
everyone buys and sells steel for similar prices,
how do you win contracts and stay profitable?
Drill Faster and Smarter Than Ever
3 Powerful drill spindles designed for simultaneous
drilling of a wide array of profiles are standard on the
Advantage 2. Optional 5 station tool changers and smart
spindle motors make for superior drilling performance.
Handle Material More Efficiently
Experience the most versatile material handling in the world
with Peddinghaus’ Roller Feed advantage. Load materials
faster, safer, and more efficiently than ever before.
Software for all Aspects of Production
Modern machines go hand in hand with modern software.
Experience the efficiencies of Direct Tekla Imports,
complete production tracking and intuitive programming
with Peddinghaus’ Advanced Software.
Superior Build Quality
The Advantage 2 maintains a powerful structure with
high quality components to make the most robust drilling
machine on the market today.
Powerful Drill Line Capabilities Include:
• High Speed Carbide Drilling
• 5 Station Tool Changers
• 4 Axis Layout Marking
• Roller Measurement
A POWERFUL SIEMENS
SPINDLE MOTORS
• High Speed 25 HP / 18.6 kW Siemens
spindle specific motors
• Break-neck speeds of up to 2250 RPM
B FIXED LEAD SCREW SPINDLE MOTION
• Siemens servo motors paired with a robust fixed lead
screw make for a powerful combination on the
Advantage 2
• Rotating positioning nuts on each of the spindles are
the source of movement for each spindle axis
SPRING 2011
C 5 STATION TOOL CHANGERS
• Each
of the three spindle axes on the ADVANTAGE 2
comes fully equipped with 5 station automatic tool
changers
• Automatic tool changing on the ADVANTAGE 2
minimizes the need to manually switch tool sizes
or enter the machine operating area
F NEW VERTICAL HOLD DOWN DESIGN
• Roller measurement with automatic height control
makes for paramount accuracy and unmatched
versatility
• Start your conveyors outside unprotected in any
climate to free shop space for other processes such
as welding and fit-up
E DUAL HORIZONTAL CLAMPS
line are designed to firmly hold thin flanges rigid
for drilling with carbide tipped tooling and eliminate
unwanted vibration
• An available scribing tool is placed into the automatic
tool changer and selected by the machine when
scribing is used in a program
• The ADVANTAGE 2 is capable of scribing any character
or shape in multiple orientations and depths
• Scribing is possible in each of the spindle axes, as
well as the underneath side of a profile
OLD WAY
G THROUGH THE TOOL MINIMUM QUANTITY
LUBRICATION SYSTEM
• Ecologically friendly minimum quantity lubrication is
implemented on the new ADVANTAGE 2 drill line
• This vegetable oil based lubricant can utilize as little
as 5% solution to 95% air when drilling. Parts come
off the machine nearly dry and ready for the next
operation whether it is welding or painting without the
need for excessive cleanup operations
I ONBOARD HYDRAULIC UNIT
• The footprint of the ADVANTAGE 2 is further
minimized by using an onboard hydraulic unit
• The limited use of hydraulics on the ADVANTAGE 2
drill line allow for a lighter and smaller 5 HP (4 kW)
power unit than on previous versions of the PCD-1100
drill series
METAL PROCESSING CAPABILITIES & MACHINE SPECIFICATIONS
• The independently operating horizontal clamps on the
ADTANTAGE 2 allow for more direct and rigid clamping
than ever before
H MULTI-AXIS CARBIDE SCRIBING
• The new vertical hold downs on the ADVANTAGE 2 drill
NEW WAY
D ROLLER MEASUREMENT
MATERIAL HANDLING
15
INCH
METRIC
Maximum Profile Dimensions
44" x 18”
1100mm – 460mm
Minimum Profile Dimensions
2" x 3/4”
50mm – 20mm
Spindle Power
18.5 kW (S6-40%)
25 HP (S6-40%)
Layout Marking
4 Axis Carbide Scribing
Maximum Spindle RPM
2250 RPM
Tooling
Carbide – High Speed Steel Insert, Twist Driils as Desired
Tool Changer
1 Each Axis x 5 Stations Each
Lubrication System
Minimum Quantity Lubrication
BEAMS
CHANNELS
SQUARE TUBING
ANGLES
FLAT STOCK
16
Slash Programming Overhead with the
Adnexxus Tekla API
SPRING 2011
BENEFITS OF THE ADNEXXUS TEKLA API
• Automatically generate layout and scribe marking
directly from the building model.
This one-of-a-kind software creates the bi-directional link between
Tekla Structures and Peddinghaus machines.
CONNECTION SCRIBES AND POP MARKS
• Automatically generate part identification –
scribe the part name on any surface of material with
no manual programming
VISIT: www.peddinghaus.com/adnexxus
PART ID NUMBER
Don’t let the tedious task of file conversions slow down your data production.
Unlike the fabrication shop, programmers and detailers are manufacturers of a different kind of product – data. Although
data is not a tangible item that can be drilled, cut, or welded like a structural member its production can be just as time
consuming and even more costly. The application of innovative software, such as Adnexxus, reduces the man hours required
to program modern CNC equipment. By taking information directly from Tekla and seamlessly creating Peddinghaus parts
files from the original data set, accuracy is achieved and efficiency is enhanced.
What is Adnexxus and how does it expedite the programming process?
Adnexxus is the direct bi-directional API between Peddinghaus software and Tekla Structures. By closing the gap between
design and fabrication, the parts designed in Tekla are now translated directly into part programs with CNC operations in mind.
Antiquated methods of bringing Tekla part files into modern CAM applications require programmers to convert from Tekla
to a common file standard; and then convert that file into a part program for the machine in question. These multiple
conversions paired with the vagueness of file standards commonly create inaccuracies in translation. Copes get moved,
scribes get misplaced, and employees spend hours resolving conversion issues.
Peddinghaus' Adnexxus software eliminates these intermediary file conversions between Tekla and Peddinghaus software.
The part program created by Adnexxus uses geometric data straight from the source, derives naming structures from the
original design and includes additional data that would have been previously omitted in common file conversions. Familiar
conversion errors are accounted for and the countless hours previously spent fixing files can now be placed into value
added operations elsewhere in your organization.
Automatic layout and part mark programming with Adnexxus.
Tekla Structures is a program that focuses
on connection design and geometry. Adnexxus
offers the tools to translate this information
into automatic layout programming, eliminating the task of entering layout dimensions
into a part program. By simply checking the
“scribe” feature within Adnexxus, total part
number and layout marking is automatically
placed within the Peddinghaus part program.
Software that requires manual programming
for layout marking is not only time consuming
but also poses the potential for human error
when dictating dimensions. With Adnexxus
dimensions are pulled straight from the Tekla
model, proving to be the most accurate way
to program a machine tool.
• Automatically program lead-in cuts for thermally cut
components.
LEAD INS
ROUNDED EDGES
• Properly align flange thinning with web material
compensation. This ensures that copes don’t cut into
web material as can commonly occur in Tekla to DSTV
file conversions.
SAFETY DISTANCE FROM WEB
• Select or omit specific features when programming
for a specific type of machine. For example: When
programming a drill line, it may be necessary to omit
coping information, or vice versa.
• Capable of specifying the number of tools, maximum
tool sizes, and tool holder diameters available. This
will allow you to adapt the file import process for
capabilities of the specific machines in your shop.
TEKLA GEOMETRY CORRECTIONS
MACHINE OPTIMIZATION
DID YOU KNOW? The name Adnexxus was derived from the Latin word adnexus,
meaning “to link together, or join”.
EXPORT FOLDERS SETUP
EXPORT VALIDATION
SPRING 2011
2010
17
18
With features that include a traveling rotary tool changer,
48 HP (36 kW) spindle motor, and Smart Spindle Technology,
the Peddinghaus HSFDB-2500 is sure to become an
irreplaceable part of any fabricators’ plate production process.
Capable of producing an impressive 1 – 1.5 tons of plate
parts per hour the HSFDB has quickly become the trusted
workhorse of innovative fabricators, and progressive service
centers throughout the world. This combined with industry
leading scrap ratios of as low as 4 – 6% (when compared
to 16 – 25% on common burn table or gripper style
systems) make the HSFDB not only the most efficient
plate processor on the market, but the most
cost effective as well!
CAPABILITIES:
• High Speed Carbide Drilling
• 8 Station Tool Changers
• Oxy-Fuel and Plasma Cutting
• Tapping
• Countersinking
• Face Milling
• Slot Milling
• Oversized Hole Milling and Drilling
• Carbide Scribing for Layout or Part Marking
STRUCTURAL APPLICATIONS:
• Base Plates
• Splice Plates
• Gusset Plates
• Bridge Components
• End Plates
• Shear Tabs
• Web Stiffeners
• Moment Connections
• Cap Plates
• Bracing Connections
• Transmission Tower Connections
MISCELLANEOUS APPLICATIONS:
• High Tensile Steel Processing (Testing completed
on materials with a brinnell hardness of 500 HBW)
• Wind Tower Component Production
• Sign Structure Components
• Conveyor Manufacturing
• Wear Part Manufacturing
• Mining Equipment
• Earth Moving Equipment
• Transformers
• Trailer Manufacturing
• Stone Crushing Equipment
SPRING 2011
SPRING 2011
19
DON’T
GET BURNED
Out of date plate production technology that utilizes gantry style measurement or old fashioned
by out of date
that rule today’s fabrication. When it comes to labor savings, scrap savings, and consumable life,
technology!
gripper methods of production are no match for the modern Peddinghaus Plate Production Systems
the Peddinghaus method of processing plate reigns supreme!
THEN – BURN TABLES
LABOR COST
at minimum 1 Operator, 2 Material Handlers
labor
cost Commonly
to keep adding/removing material
PRODUCTIVITY
1/2 – 3/4 tons per hour
productivity
MATERIAL HANDLING
Material moved by hand and crane via additional manual
material
handling
labor. Faster material handling means more employees
NOW– THE PEDDINGHAUS HSFDB
1 Operator to load, process and unload parts
1 – 1 1/2 tons per hour
Can be completely automated and controlled by operator
via cross transfers and conveyors
and higher labor costs
FLOOR SPACE
floor
space
DRILLING
drilling
Moderate to Large – smaller tables do not allow for
loading/unloading while operating the machine, while
large tables require additional utility costs and floor
space up to 50 meters longer
Extremely Minimal – can store material outside and
transfer through an exterior wall minimizing heating,
rent and other utility costs
Very minimal clamping. Tools frequently damaged by
material vibration and hitting material support slats.
Not designed for proper drilling
Ideal for high speed drilling. Powerful clamping system
allows for maximum tool life and efficiency
MAINTENANCE
Demanding – must drain water tables, clean and replace
maintenance
material support slats as needed, clean flood coolant
SCRAP
Must maintain a rigid skeleton with scrap commonly
scrap
ranging from 16 – 30% of original material
CONSUMABLE LIFE
Lowlife
– not designed for proper drilling conditions,
consumable
must start torch for each part in a nest for the least
accommodating consumable conditions
Minimal – check gauges, refill mist lubricant on occasion
Common Cutline and Edge-Start Cutting allows for scrap
as low as 4 – 5% in common plates
Superior – maximum material clamping for carbide drills
and lower number of torchstarts due to common cutline
keeps consumables cost low
20
SPRING 2011
THE USA’S100% BONUS DEPRECIATION TAX INCENTIVE EXPLAINED…
There has never been
How Does 100% Bonus Depreciation Work?
CARRYFORWARD tax deduction for future tax savings
a more affordable time
As opposed to depreciating machine cost over a set
amount of time, fabricators are now able to fully
depreciate the entire machine cost in a single year –
2011, from their taxable income. This 100% deduction
in 2011 saves you on taxes NOW, instead of over the
normal depreciation time span set by the IRS. This
means big tax savings today! Depending on your tax
situation, you may expect to save an average of 35%
from a machine purchase – this means if a system costs
$450,000 – you could save $157,500 from your taxes
in 2011! A net cost of $292,500 for that machine tool
investment!
There may be scenarios where fabricators did not have a
considerable amount of taxable income in recent time.
Using the 100% Bonus Depreciation law, the value of a
machine can be carried forward as far as 20 years from
2011, and deducted from future taxable income. This
means an organization will not need to pay taxes until all
CARRYFORWARD tax credits are utilized!
to buy a new machine in the
United States of America.
Interest rates are at all time lows
and tax incentives are the most powerful
they have ever been in the history of the
USA. The federal government is making it
easier than ever to invest in equipment for
the year 2011. No matter your size or profit
projections for the coming year; you are
eligible to benefit from the current tax laws.
What If I Do Not Expect Taxable Profit This Year?
CARRYBACK tax deductions for an income tax refund
What Do We Mean by 100% Bonus Depreciation?
Traditionally when a machine is purchased fabricators
are able to write off the value of the machine over
several years (conventionally 7 – 10) as an expense.
Every time this machine “depreciation” expense is
written off, it reduces taxable income. By reducing
taxable income, you reduce the amount of money that
is multiplied by your tax rate percentage, therefore
reducing the taxes you pay!
For some structural fabricators previous years yielded
profits, but also higher tax expenditures. Using the
CARRYBACK method, taxes can be refunded from
previous years where taxes were paid, assisting you
now in today’s complex marketplace. For every dollar
of taxes paid in the last 2 years – you are eligible to
receive a 100% refund using the CARRYBACK method
of tax deductions.
What Do I Do Now?
Feel free to contact your Peddinghaus Regional Manager
to receive a firsthand demonstration on how powerful
this new tax incentive can apply to a new machine
investment. Each of our USA Regional Managers has
been fully trained to explain to you the key benefits of
this new tax law in detail.
Peddinghaus Corporation recommends before
making any financial decisions using these laws
that you contact a trusted tax professional. For
more information on 100% Bonus Depreciation
and current financing options available to your
organization please contact
[email protected].
Don’t wait! Machines must be installed no later than 12/31/2011!!!!
SPRING 2011
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22
SPRING 2011
NOT JUST AN ANGLEMASTER...
IT’S A
A
D
C
B
G
E
F
The patented Peddinghaus AFCPS-833 REVOLUTION offers
new and groundbreaking technology for the fabrication of
angle, channel, and plate components. Designed to be the
perfect multifunctional detail machine for fabricators of
all sizes the REVOLUTION can process a large amount of
universal plate and angle parts for familiar structural
projects. The REVOLUTION is capable of processing plate
up to 12 x 1” / 300 x 25mm and punch holes in channel up
to 12” / 300mm wide.
In today's competitive market keeping costs down for all of
your operations is important to success. Do you ever need
the extra power to punch higher tensile strength parts? Do
you ever have process requirements for 8 x 8 x 1” / 200 x
200 x 25mm angle? Don’t worry, the REVOLUTION’s
robust yet simple to operate and maintain design can
accommodate both of these scenarios with ease.
Cover all the details with just 1 Powerful Machine:
• Base Plates
• Angle Bracing
• Splice Plate Connections
• Clip Angles
• Punch Holes and a Wide Array of Channel Components
The AFCPS-833 is not just an Angle Line,
it’s a REVOLUTION!
A UNMATCHED CLAMPING FOR A RIGID
WORKPIECE THROUGHOUT PRODUCTION
• 5 entry and 5 exit clamps keep the work piece rigid
throughout production. This quality clamping system
is critical to tooling life and overall accuracy.
B SINGLE OR DOUBLE CUT SHEAR TOOLING
FOR A WIDE ARRAY OF PROFILE SIZES
• The AFCPS-833 REVOLUTION boasts a 169 ton
(153 Metric ton) shear that is available with both
single and double cut tooling.
• Single cut tooling allows for shearing without the
creation of a shear “slug”.
• Double cut tooling is capable of processing larger
profile sizes at the allocated tonnage with a cleaner
cut quality.
• The Revolution Anglemaster now provides an
optional univeral shear for shearing of channel
up to 12” / 300mm wide in addition to Angle or
Plate of all sizes.
SPRING 2011
C PRECISE POSITIONING USING
PEDDINGHAUS ROLLER MEASUREMENT
• The rugged measuring system on the 833 utilizes a
set of precision encoders attached to the drive
rollers to measure material travel.
• Roller measurement eliminates the time consuming
and cumbersome use of loading a measuring truck.
• The elimination of a rack and pinion driven
measuring system allows material to be transferred
from both sides of conveyor and is not limited by
stock length.
23
E INNOVATIVE ROTATING PUNCH PRESS
FOR SUPREME VERSATILITY
• The unique rotation of the punch press is driven by
two hydraulic cylinders for unmatched efficiency.
• Rotating of the cylinder is easily comparable
to the X-axis advancement of material in a dual
press Angle line.
• The rotation of the press allows for part stamping on
BOTH legs of angle.
F POWERFUL SHEAR AND PUNCH PRESS
DESIGN FOR DIRECT PRESSURE AND
UNPARALELLED SHOCK ABSORPTION
G AVAILABLE CNC AND PC WORKSTATION TO
ACCOMMODATE ANY PRODUCTION DEMAND
• The design of the punch and shear press on the
AFCPS-833 REVOLUTION absorbs shock by using
four individual high tension springs. When compared
to rigid c-frame punches on traditional angle lines,
the REVOLUTION press mechanism is unmatched for
shock absorption especially on high tensile materials.
• The CNC workstation and access to a full
PC workstation is granted on the AFCPS-833
REVOLUTION for maximum versatility.
D TRIPLE TOOL PUNCHING AND SIGNOPLATE
HARD STAMPING MARKER
• A Single 144 ton (130 Metric ton) punch press
rotates to process both near and far legs of angle –
eliminating the X-axis motion required in standard
angle lines to process holes on each leg of material.
• Three tooling stations – eliminates unnecessary tool
change in parts with multiple hole sizes.
• Tool change is simplified when needed as the rotating
punch press returns to a vertical 0º “home position”
for easy access to the punch assembly.
• The all new SignoPlate hard stamping system allows
for the use of 44 different characters and is capable
of stamping on either leg of angle.
Maximum Angle Capacity
Minimum Angle Capacity
Maximum Flat Stock Capacity
Minimum Flat Stock Capacity
Acceptable Channel Sizes
Number of Punches
Punch Tonnage
Shear Tonnage
Shear Style
INCH
8” x 8” x 1”
1 1/2” x 1 1/2” x 1/8”
12” x 1”
2” x 1/4” OR 3” x 3/16”
12" Width
Triple Tool Punch Press
144 Tons
169 Tons
Single or Double Cut Available
Style Of Marker
Stamping
METRIC
200 x 200 x 25mm
40 x 40 x 4mm
300 x 25mm
50mm x 6mm OR x 75mm x 5mm
300mm Width
130 Metric Tons
153 Metric Tons
24
SPRING 2011
LYLE MENKE
Architects Getting Busier –
More Projects Coming
Invest in Your Future…
Take Time to Read This Issue
A leading indicator of “potential projects” is the
Architectural Billing Index (ABI) which reflects
the activity level of structural architects. Here is
some data from their latest report:
You may have noticed some subtle changes
to the STEEL FABRICATORS’ REVIEW
magazine. We are focusing more on shop
areas that help you compete… giving you
more substantial information on topics that
help your business:
The Architecture Billings Index (ABI) score of
50.6 for February indicates that growth occurred
at architecture firms that month. This marks the
fourth consecutive month that the ABI has been
50 or higher; an encouraging sign for a recovery.
In addition, inquiries into new projects remain
strong at firms. And while the majority of firms
reported that the value of new design/designbuild contracts remained about the same, nearly
one quarter (24 percent) indicated that the value
increased by 5% or more for the Month.
• MOUNTAIN STATES STEEL:
AISC Certified for Bridges
• NORCO MANUFACTURING:
Technology Moves Them Forward
• KOSTAS LIAROMATIS:
Attending NASCC Empowers
a Greek Fabricator
There is a common theme about successful
companies. They choose to upgrade and
improve their business by investing for the
future. It is not a risk – it is a sure thing.
Eight years ago, a wise steel fabricator told me to
“Invest in the future,
it is where we will all spend
the rest of our lives…”
That same steel fabricator has doubled
his business, his profits, and revenue,
while other companies are struggling.
SPRING 2011
25
26
SPRING 2011
A concept so advanced, so innovative, Peddinghaus is the first in the world to provide it…
The PeddiWriter Automatic Layout Marking System
Streamline the Layout of Any
Welded Connection Including:
• Web Stiffeners
• Base Plates
• Shear Tabs / Fin Plates
• Flexible End plates
• Bearing Pads
• Moment end plates
• Welded Flange Plates
• Moment End Connections
• Welded Splice Plates
• Gusset Plates
• Cap Plates
• Welded Angle Seats
• Welded beams to columns
• Haunched beam end plates
• Uniform Force Bracing
Connections
Cut Costs, Increase Efficiency, Improve Accuracy, Succeed in Today's Market!
Peddinghaus, Masters of Measurement…
from Beams to Plate and
Everything In Between
Within some of today’s fab shop facilities, you may find an army of layout personnel – equipped with
t-squares, prints of assemblies, and the dreaded soap stone marking tool. This is common practice
throughout the industry, and rightly so. Few options were previously available that focused solely on
the fit up requirements of today’s structural fabricators.
Peddinghaus has long been a pioneer in the
Until now…
machine tool industry. This began with the
first drill lines, plate processors, and much
Bust the Layout Bottleneck! – Introducing the All New PeddiWriter
more. What do these technologies have in
Eliminate the manual layout of structural sections with the all new PeddiWriter. The perfect
combination of speed and strength, the PeddiWriter applies modern technology to the actions of
measurement and layout marking.
common? They all apply automatic
MEASUREMENT to the processes of drilling,
cutting, punching, and shearing.
What happens to these parts
when they leave the CNC machines of
today’s fab shop?
Many of these parts are involved in
larger assemblies that involve welded
joints – much of which require
measurement and marking as a
reference for their final assembly.
Imagine one machine, integrated into your existing system that can…
• Mark on all 4 sides of a profile as a standalone operation without slowing other processes
• Layout faster and more effectively than ever before with a dual torch system – do the work of an entire
team of layout personnel with a single machine!
• Minimize the potential for human error by reducing manual practices
• Utilize your drill line for drilling operations by relying on an offline marking station – increasing
efficiency and maximizing throughput
• Minimize the overhead associated with manually marking weld data and locations onto a profile –
lower labor cost means lower cost per ton and higher profitability / competitiveness for your firm!
• Streamline material handling by minimizing crane handling of a profile – easily integrate into your
existing Peddinghaus system due to its modular design
Measurement and layout is a critical part of any fabricators operation – any operation worth investing
hours of labor is worth automating and expediting to help fabricators compete in today’s market!
SPRING 2011
27
The World’s Latest Technology for the Most Innovative Fab Shops:
1 MULTIPLE MARKING DEVICES FOR SIMULTANEOUS OPERATION
• Two torches are better than one!
• Each marking torch on the PeddiWriter operates independently of the other in all axes of motion
• This allows for doubled efficiency for 4 surface layout marking on a wide array of structural
profiles
1
2 TOP TORCH: 5 AXIS ARTICULATING HEAD FOR MULTI-SURFACE MARKING VERSATILITY
• The top torch on the PeddiWriter maintains a 5 axis articulating head
• This torch is capable of marking on the top of web, top flange, and bottom flange of material
being processed by the PeddiWriter
3 BOTTOM TORCH: STREAMLINED, INDEPENDENT UNDERSIDE MARKING
• The underside marking on the PeddiWriter is facilitated by a multi-axis marking mechanism
• This operates completely independent of the overhead marking system allowing for
simultaneous marking of the bottom and top portions of a profile
2
4 CONTINUOUS MATERIAL SENSING
• The marking mechanisms of the PeddiWriter apply constant surface detection to eliminate
repetitive torch probing throughout a program
• Two robust roller probes are fixed to the torch, allowing it to mark, and maintain proper
standoff distance throughout a marking program
3
5 ROLLERFEED MATERIAL HANDLING
• Seamless integration with existing rollerfeed production lines
• Store material outside to minimize overhead and utility costs associated with maintaining
large facilities
• Unmatched material handling simplicity, and streamlined efficiency
6 HYPERTHERM ARCWRITING PLASMA MARKING
• Clear, concise part marking and layout marking using the very latest in marking technology
• Superb marking clarity regardless of material condition
• Visible after painting and galvanizing processes
• Plasma units mounted onboard machine for minimized footprint, and expedited installations
4
MODERN SIEMENS ELECTRONICS (NOT PICTURED)
• Siemens 840Di Control
• Siemens drives and axis control
5
INCH
METRIC
Maximum Profile Dimensions
50" x 24”
1250mm – 610mm
Minimum Profile Dimensions
3" x 3”
75mm – 75mm
Maximum Profile Weight
22,000 lbs.
9,980 kg
Type Of Marking
Hypertherm Plasma ArcWriting
Number Of Marking Units
2 ArcWriting Torches
Markable Surfaces
Top of Web, Underside of Web, Top Flange, Bottom Flange
Number Of Surfaces Marked Simultaneously
2 Surfaces
Acceptable Profiles
Beams, Channel, Tubing, Angle, Flat Stock
6
28
MEET THE EXPERT…
Greg Carpenter
Systems Manager
Is it true that you worked for a steel detailer
before joining the Peddinghaus team?
Before Peddinghaus I was a steel detailer for a
local structural fabricator. I can remember we
operated one of the original Peddinghaus beam
punch lines, and several Peddinghaus
Ironworkers. In my role I detailed commercial
buildings, schools, highway utilities, and other
miscellaneous steel work. This experience helps
me relate with the challenges our customers face
on a daily basis.
I am proud to have been with Peddinghaus
for a little over 22 years now. In that time I have
been involved in everything from mechanical
engineering to system layout and design.
SPRING 2011
What exactly does the Peddinghaus System
Engineering group provide to Peddinghaus
customers?
Bryan Martin, Systems Engineer and I help
customers setup their shops, and layout their
production to achieve their fullest potential.
When it comes to a Peddinghaus installation
every shop is unique, and deserves special
consideration.
In our department we see it all – green grass
projects, existing buildings with tight spaces,
outside handling layouts, new equipment
integrated with existing systems, new machines
integrated with competitive lines, and even
direct swap-outs of older equipment in times
of an upgrade.
We lend our experience to each Peddinghaus
partner ensuring they get the most out of their
machine tool investment.
What are some typical problems
fabricators experience when it comes
to material handling?
Greg’s expertise is in processing big tonnages in small spaces.
Consider this scenario:
1. Invest in a multi spindle drill line as a
standalone machine
2. Add a saw to create a tandem installation
for added cutting versatility
3. Split the drill and saw apart for added
efficiency
4. In the future additional equipment such as
an automated coper, or an additional sawing
system can be added “downstream” for even
greater capacity.
You can quickly see how the investment in a
single machine has the potential to grow over
time into a powerful production system.
I can speak from experience that handling
material with a crane can turn into a bad habit,
especially if this is your first experience with
automation. We all need to remember that every
time we pick up material with a crane we are
slowing down production!
By using a crane to handle material you are
taking it away from other processes in your
shop, people have to wait until the area is clear
of your lift, and commonly the person operating
that crane is not operating the machine they
should be running!
Crane handling stifles productivity, and
commonly costs at minimum $50 per lift when
you take all of these factors into account.
What advantages does Peddinghaus
equipment present fabricators that people
may not know about?
Peddinghaus equipment is incredibly modular.
There is no gripper carriage to struggle with so
equipment can be purchased and expanded over
time, allowing fabricators to grow at their own
pace. We commonly design layouts keeping
future expansion in mind.
Greg Carpenter (l) and Bryan Martin (r) of Peddinghaus Corporation
are your resource for total shop productivity.
Now take into account that every part of the
system can have its material handling stored
outside – keeping the machines in small,
manageable buildings. This kind of overhead
cost and floor space savings is only possible with
the Peddinghaus roller feed advantage!
Can you give us an example of how you
improved a fabricator’s efficiency using
Peddinghaus technology?
We had one customer who found themselves
struggling with space because they had originally
elected to store all equipment inside of their
building. They found themselves with limited
space for welding and fit up, and wrestling with
indoor material storage!
SPRING 2011
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30
SPRING 2011
GREG CARPENTER
They came to our group for insight and we
recommended a new outside layout for their
equipment. Now they store equipment and
material outside, away from internal operations.
This was a huge success! Trucks unload outside
in stock yard and do not interfere with other
operations. As machines operate they feed
finished materials into the shop for final layout,
fit up, and welding operations.
They quickly maximized their tonnage per
square foot of shop space, and increased the
return on their investment for the facility!
Easily maximize indoor shop space with a versatile roller feed material handling system.
That’s what we do at Peddinghaus, and in the
System Engineering Department – we make
sure that fabricators get the most out of their
investment so they can thrive in today’s complex
marketplace!
Did they make more money after your
changes?
Editors note: Greg just nodded “Yes” and smiled!
Seamlessly adapt to shop environments with Peddinghaus
material handling.
2 saws, 2 drills, one small space with maximum potential!
For further details on how Peddinghaus’ material handling technology can benefit you and your processes, e-mail [email protected]!
SPRING 2011
31
VOLUME 37
Washington and Grove Street
Bradley, IL 60915
815. 937. 3800
www.steelfabreview.com
SPRING 2011
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PAID
PERMIT NO. 157
Joliet, IL
We Are Leaving Our MARK
at the NASCC in Pittsburgh!
Don’t Miss the Action Peddinghaus
Will Deliver at Booth 402!
The North American Steel Construction Conference (NASCC) has proven
to be a true global forum for steel construction professionals. This annual
gathering hosted by the American Institute of Steel Construction combines
the world’s brightest structural engineers, leading fabrication experts, and foremost technology all
under one roof to showcase industry advancements.
By consistently delivering unrivaled technology,
educational experiences, and superior networking events,
no other company does the NASCC quite like Peddinghaus!
Look for the “Power of 1” on the Show Floor
In today’s world it only takes 1 strength to decide victory over defeat. There are many things that go into
success but when everything comes down to black or white, win or lose, success or failure, 1 company,
1 powerful business partner can make all the difference in today’s marketplace. At Booth #402 we will
prove why the “Power of 1” is your tool to reaching business objectives. If you find the signs, you’ll have
found the POWER!
Witness the Power of these Peddinghaus Machines
Live at the NASCC Booth #402
• ADVANTAGE II - PCD 1100 3C / STRUCTURAL DRILL LINE
• HSFDB 1800/2500/3200 / PLATE PROCESSOR
• REVOLUTION 833 / ANGLEMASTER
• NEW TECHNOLOGY: Learn how Peddinghaus will leave their MARK at the NASCC 2011
More information on the machines showcased on the show floor can be found on pages
14 & 15, 18 & 19, 22 & 23, 26 & 27.
For Details Visit NASCC2011.PEDDINGHAUS.COM
Find us on Twitter: http://twitter.com/peddinghaus1
Find us on YouTube: http://www.youtube.com/user/PeddinghausCorp

Volume 37 - Peddinghaus Corporation

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