1973 BSA B50 MX - Supreme Motorcycles

Transcription

www.bsaunitsingles.com
,SA
Replacement parts list
--l
VICTOR, Model BSOMX
Birmingham Small Arms Company lncorporated
P.O. Box 6790
Towson
Baltimore
Maryland 212O4
Birmingham Small Arms Company lncorporated
P.O. Box 275
Duarte
California 91010
U.S.A.
U.S.A.
O Copyright reserved
lnternational Triumph-B.S.A. (Parts and Service) Limited
Parts Department
Montgomery Street
Birmingham 811 1DZ
England.
Telephone
o21-772 0559/0537
Telegrams
"Selmoto", Birmingham
1973 Publication
Ref. 00 5736
CARBURETTERS
AMAL LIMITED, HOLDFORD ROAD, WITTON, BIRMINGHAM 6.
CHAINS
RENOLD LIMITED, WYTHENSHAWE, MANCHESTER.
CONTROLS
DOHERTY MOTOR CYCLE ACCESSORIES LIMITED, ASTON, BIRMINGHAM 18.
ELECTRICAL EQUIPMENT
JOSEPH LUCAS (SALES AND SERVICE) LIMITED, GREAT HAMPTON STREET, BIRMINGHAM 18.
REAR SUSPENSION UNITS
GIRLING LIMITED (SALES AND SERVICE), BIRMINGHAM ROAD, WEST BROMWICH,
STAFFORDSHIRE.
SPEEDOMETERS
SMITH'S INDUSTRIES LIMITED. MOTOR ACCESSORY DIVISION,50 OXGATE LANE, LONDON N.W.2.
SPARKING PLUGS
CHAMPION SPARKING PLUG CO. LIMITED, FELTHAM, MIDDLESEX
TYRES
DUNLOP COMPANY LIMITED, FORT DUNLOP, BIRMINGHAM 24.
ASSEMBLTES COMPLETE
Spares No.
00
00
Description
7009
LOCTITE PLASTIC GASKET (10 bottle trade pack).
7007
B.S.A. LOCTITE (10 tube trade pack).
00-3t7 4
GASKETSET DECARBONISING.
00-33
GASKET SET
71
71
7
1
6
-
FULL OVERHAUL.
36s9
ENGINE UNIT, LESS CARBURETTER AND EXHAUST SYSTEM
1870
CRANKCASE COMPLETE WITH FIXED FITTINGS.
1-3001
71-167
s
OIL PUMP COMPLETE.
FLYWHEEL AND CONNECTING ROD ASSEMBLY.
t-2586
57 4302
CLUTCH ASSEMBLY COMPLETE.
83
FRAME COMPLETE.
1
s108
CONNECTING ROD AND BIG.END ASSEMBLY.
-4512
37 -4186
FRONT FORK COMPLETE.
31
-4185
FRONT WHEEL WITH BRAKE.
37
-41 87
FRONT HUB WITH SPINDLE AND BEARINGS.
37
-3959
REAR WHEEL LESS BRAKE.
91
37
3960
37
FRONT WHEEL LESS BRAKE.
REAR WHEEL WITH BRAKE.
REAR HUB WITH SPINDLE AND BEARING.
-3908
00-5220
TACHOMETER KIT.
60-4269
CARBURETTER COMPLETE.
83-5 I 84
AIR FILTER BOX COMPLETE. WITH FILTER.
PISTON CHART
PISTON COMPLETE
Compression
Ratio
8.5:1
Standard
+ 1l2mm.
7l
1
2745
1,27 49
*1mm.
1
1-2751
PISTON RINGS (STANDARD)
COMPRESSTON (2)
Taper
SCRAPER
'71-2152
1
1-2155
ptSTON RTNGS (+ l/2 mm.)
COMPRESSTON (2)
Taper
1
SCRAPER
7t
1-2153
2156
PISTON RINGS (+ 1 mm.)
COMPRESSTON (2)
Taper
7
SCRAPER
1-21 54
7
1-2157
Note:- To standard specification, the engine includes a compression plate fitted between the cylinder barrel and the
crankcase, and in this condition the compression ratio is as given above.
CARBURETTER
Spares
Makers
Main
Throttle
Needle
Needle
No.
No.
Jet
Slide
Jet
Position
60-4269
R932128
250
3
112
106
1
.1..
INDEX
Page
ASSEMBLIES COMPLETE
Plate I
CYLINDER
HEAD
Plate 2
CYLINDER
-
Plate
CRANKCASE
3
5
EXHAUST
CRANKSHAFT
PIPE
8
.
ROCKERS
10
t2
,
Plate 4
OIL PUMP
Plate
GEAR CLUSTER
18
Plate 6
GEARCHANGE MECHANISM
20
Plate
7
KICKSTART
*
'r)
Plate
8
CLUTCH
-
PRIMARY COVER
Plate
9
FRAME
ENGINE SHIELD
Plate
10
SWINGING ARM - REAR SUSPENSION
FOOTRESTS - SILENCERS
Plate
5
11
-
-
SUMP
l6
GEARBOX SPROCKET
GEARCHANGE
AIR FILTER - OIL
26
28
PIPES
-
-
REAR BRAKE CONTROL
NUMBER PLATES
30
,
MUDGUARDS
34
Plate l2
FRONT FORKS
38
Plate l3
FRONT WHEEL
40
Plate l4
REAR WHEEL
Plate
FUEL TANK
15
-
-
CHAIN GUIDE
SEAT
-
CONTROLS
42
44
Plate l6
ELECTRICAL EQI.ITPMENT AND STJNDRIES
48
Plate
CARBURETTER
50
17
j
CYLINDER HEAD
Plate I
3s
-
EXHAUST PIPE
w@
_9
3Or_
t--
z8-*\ tFN fi
2?-{
U
-,',-.
Plate I
CYLINDER HEAD
Key
No.
Spares No.
I
60
2
'70-8072
5
4
82-898 1
40-0417
5
14
5
0965
-
EXHAUST PIPE
Description
Nut
Per Set
valve iifter (1/ in B.S.C.)
valve lifter, ('255in x '500in
1
Washer
x '048in)
Washer - valve lifter, ('328in x '505in x '048in)
Spindle - exhaust valve lifter
I
Nut
2
7
8
14-0402
60-2428
60,2330
7 1-1429
9
40
Cover
Valve guide
6
0302
0208
1-1627
10
7
11
14
6610
t2
71-1136
13
21
2135
l4
7
1
15
7
l-1732
t6
t7
7
-3801
18
14-0302
1-2592
7 1-2593
t9
14
1619
20
7
2l
68-093 I
22
23
7
t -1735
t-1626
24
65
65
25
7
26
27
28
29
30
1
2494
2495
t-1165
1-1166
21-2133
7t
1989
2t.
2134
3l
21-2092
7 1-1623
32
71
33
97
3255
-37 65
1-32s6
34
7
35
70-8 I s8
1 1-2938
36
60-2428**
Nut rocker box (5/16in U.N.F.)
- rocker box, steady bracket
Spring washer - rocker box nut
Washer - rocker box nut ('333in x
Gasket
1
7
'625in x'040in)
9
9
-
rocker inspection cover
push rod inspection
1
I
exhaust
1
Screw - push rod ilrspection cover (1/4in UN.C. x I ll2in)
Exhaust valve
Stud cylinder head (5/16in UN.C./UN.F. x 3 1/t6in)
Exhaust pipe, complete with bracket
Cylinder head with fixed fittings
Nut
1
carburetter fixing (5/16in UN.F.)
"Tufnol" washer carburetter j oint
Gasket - carburetter joint
Carburetter stud (5/16in UN.C./UN.F.
1
I
J
1
1
2
1
1
x
1
ti4in)
Inlet valve
2
I
Cup - valve spring, bottom
Valve guide - inlet
Valve spring - outer
Valve spring - inner
Collar - valve spring, top
Collet - vaive spring
Stud cylinder head (5/16in UN.F./UN.C. x29l16in)
Dowel - cylinder head studs
Stud - cylinder head (5/16in UN.C./UN.F x 2 13l16in)
Stud
- rocker box (5l16in UN.C./UN.F. x 3
Gasket rocker box
Rocker box
"O" ring valve inspection cap
Cap - valve inspection
"O" ring - valve lifter spindle
ll4in)
Lever - exhaust valve lifter
Spring washer - carburetter fixing nut
**Not illustrated.
2
I
2
2
2
4
2
2
2
2
1
I
2
2
I
1
2
Plate 2
CYLINDER
-
CRANKSHAFT
-
ROCKERS
rlre\
ry\',
K6r
"@
78
9
ffie
43
:'o
c
ff--'ur?x-17
g
s'
w4,
l8
'--@
37
34
-'u
36
35
'/',6'E
Kv"/
k '\r"
'1 /
I
@
23
l
ru_$
l0
Plate 2
CYLINDER
Key
No.
1
10-1435
70-t33s
J
4
41 0807
70 1335
5
60-0262
6
t9-1 606
7
24-0563
8
68
10
11
t2
l3
t4
15
l6
l7
l8
'70
0155
1330
40-0296
40-0292
'70
15',7
5
40-0148
14
1302
10-8215
21-2034
7I
1635
66-0492
t9
7t
20
1
2l
41
22
23
41
24
1
25
26
27
28
11-161',l
71-167 8
2747
1-1616
-0588
71-1199
0551
1,t681
71
71
16'7 6
1632
t-2970
29
7
30
3l
1-27 45*
"10 78s0
32
1
JJ
71
34
1
35
36
37
7
38
39
40
4l
42
43
44
CRANKSHAFT
Spares No.
2
9
-
7
1-1624
1219
1-3634
1,2155*
r-2152*
7 1-2549
1
7t
1218
2t-2033
41
0639
t4-0304
7 t-162s
40 0294
70 1574
11-t67
71
s
2s86
-
ROCKERS
Description
Nut
- rocker spindle (domed 3/8in B.S.C.)
Copper washer - oil feed union
Rocker oil feed pipe .
Copper washer oi1 feed union
Spark plug cover Champion WC200
Spark plug - Champion N3 (with washer)
Nut rocker adjusting screw (5/16in B.S.C.)
Screw-- rocker adjusting (5/16in B.S.C.)
Thrust washer rocker spindle
Rockercompiete exhaust
Rocker complete - inlet
Thrust washer - rocker spindle
"O" ring rocker spindle
Nut - cylinder barrel stud (5/16in UN.F.)
Washer - cylinder barrel stud ('328in x '563in x '093in)
Stud cylinder barrel (5/16in UN.C./UN.F. x 3 1/Sin)
Connecting rod complete
Bush connecting rod small-end
Gudgeon pin
Crankpin
Nut - crankpin
Bush - connecting rod big-end
Peg crankpin location
Engine shaft right
Flywheel complete
right
Flywheel plug .
Flywheel complete
left
Engine shaft - teft
Circlip gudgeon pin locating
Piston complete (staldard)
Needle
roller
big-end bearing
Gasket cylinder liner
Cylinder barrel complete
Compression plate
Piston ring - scraper, (standard) (Comprising 2 parts)
Piston ring - taper (standard)
Peg
cylinder liner
- cylinder barrel
Stud - cylinder head and barrel fixing (7 ll6in UN.F/UN.C. x 7 3/8in)
Washer cylinder barrel ('440in x '78lin x '128in)
Nut cylinder barrel (7 ll6in UN.F.)
Gasket - cylinder head
Rocker spindle inlet and exhaust
Spring washer rocker spindle
Flywheel and connecting rod assembly
Connecting rod and crankpin assembly
Liner
*See page 6 for piston details
t1
Per Set
CRANKCASE
Plate 3
3
W
T
4
m-"
43
-'\
37 36
38
12
Plate 3
CRANKCASE
Key
I
No.
Spares No.
t4
1901
Nut
8012
Washer stator fixing ('255in x
Grommet alternatorlead
2
'/0
J
70- 8148
4
70
8144
5
21,1896
6
21
7
7
\
1895
1634
8
7
1-1630
8
7
1
1
1-323t*
9
10
l0
7
ll
70
1629
9382
1-3233
7t
Description
9430
. stator fixing (1/4in UN
2t-1872
18
70
Washer
l9
t4
8896
6219
8088
20
70
2l
10-9914
22
23
24
1
25
26
27
28
tq
30
31
32
33
34
1,t422
70 9384
51 1 150
11 3657
7t
7 r --
10
2513
1680
1580
21 2039
10 8043
70- 8040
70-8041
10-997 s
t7
1
-
1870
3
1
i
1
1
sprocket
t7
9383
9429
x '048in)
28 teeth
Shim ('0 15in)
15in)
englne sprocket .
engi
Shirn ('0 301n)
301n)
engi sprocket .
engine
Tachorrme.:ter drive
drrive assemt
ass
assen
bly compl ete
Gear
taachometer
achonneterr ddrive
driv shaft
Tachorme.:ter drive
drrive shaft
shz
"O" r ing; ""dri
drive
ive shal
haft
shaft
Housi t10 - tacl
tachomett
hometer
:r ddri.ve shaft
reter
ie sl
Sealinggwvasher
vasher ' drir
drive
lrive
sha
Pin drir
d ive sha
shaft
lft locatir
loc:
ocatinl
rting
Engine
,asher
Thrusttwr,asher
drive
rivee sh
driv
s
shal
rtainirrl
Pin ddririve gear
gearr retainir
retai
nirrg
Plug
tir.mins
ming aperture
i pe rture
aoertu
re
82s6
10 -9431
3
'5001n
.
70
70
70
F)
Key alternator rotor
Stud stator fixing, bottom
Stud stator fixing, front
l2
l3
l4
l5
t6
3232
Per Set
I
.
.
1
i
1
I
)
,
Optional
1
1
I
1
)
I
1
timing aperture plug
Bolt - crankcase (5/16in UN.C. x 1 1l2in)
Washer crankcase bolt ('3 lTin x '625in x'064in)
Bearing ro11er, right (Hoffmann R325L)
i
-
J
J
1
Gasket tachometerdrive
Plate tachometer drive cover
Screw tachometer drive (2B.A. x 27 l64in*unt.rruntj
rod inlet and exhaust
Tappet - inlet and exhaust
1
1
1
crankshaft
1
Oilpumpdrive crankshaft .
Distance piece oil pump drlve
.
.
.
bearing retaining ring (1/4in UN.C.
ring left, crankcase bearing
x 1/2in)
Screw
t-2649
'10 9914
Retaining
71
Bearing - roller,left, inner (Hoffmann R325L)
Distance piece left, crankcase bearings, outer races
Distance piece left, crankcase bearings, inner races
40
37
4l
t4
42
43
45
70
11
70
70
46
70-3833
47
70
21
44
48
-2363
6102
8180
Fibre washer
Gasket
3821
3189
Screw
8\47
1894
-
- chain oiler blanking
primary chaincase backplate
1
1
1
I
I
kit complete
fCrankcase halves not supplied separately-
l3
1
1
primary chaincase backplate (28.A. x 5/ 16in)
Backplate primarychaincase
Oil seal -- primary chaincase backplate
Clip - alternator lead
Stud - stator fixing, rear
* See page 5 for tachometer
4
1
Bearing ball, left, outer (Hoffmann LS9)
Bolt chain oiler blanking (i/4in UN.C. x 5/8in)
14t9
1
1
7
1631
.
1
36
2650
.
Crankcase complete wirh fixed litrings
-
2
I
Key '- crankshaft pinion
Nut crankshaft, right (5/8in UN.F.)
Lockwasher crankshaftnut
-
.
2
Camshaft complete
14__6502
7t
.
2
35
37
38
39
i
1
Push
Pinion
.as reqd.
.as reqd.
5
1
I
1
1
Plate 3
-
continued
CRANKCASE
3
@,,
47
)
"
^s:
s-'t
ffi
T
4
t4
Plate 3
Key
No.
-
continued
CRANKCASE
Spares No.
t-8184
49
7
50
s0
70-8143
7t-2923
51
19-8019
52
53
19-1286
54
1
t-r131
2t-2066
60-3921**
60-2426**
Description
Primary chain tensioner
Distance piece - generator (a7}in)
Distance piece - chain tensioner ('62in)
Alternator rotor (Lucas 54213901)
Alternator stator (Lucas 47230)
Lockwasher - rotor fixing
Nut - rotor fixing (5/8in UN.F.)
Bolt - Tachometer drive fixing
Spring Washer - Tachometer drive fixing bolt
x*Not illustrated
15
3
/
IJ
jjJ
I
*\
mft-;
tr-_g\g"*#-ls
P
,
23
22
I
34
-ffir-'u
"\LfN.
*l"ffi
lTlll
Plate 4
OIL PUMP
Key
I
2
3
4
5
6
7
8
9
l0
,l
I
14-0302
70-8088
21-1890
5'7
-4679
-4681
14-0302
70-8088
21-2042
51
14
1301
Nut
-
crankcase stud
Nut
crankcase stud (5/16in UN.F.)
crankmse stud ('3 17in x '625in
Stud - crankcase, top
Nut oil pump drive gear fixing.
Washer - oii pump drive gear fixing
Washer
-
13
I 1-2123
t4
7
1-1147
15
7
1-2121
t6
t7
l8
71-3001
14-1901
19
21-0597
19
25
26
t4-1606
70-8 100
70-8099
71-2124
'71-2122
7 t-2115
70-8012
7 t-1148
27
70
28
29
30
7
7r-2933
Sump filter
3l
14-1401
70-807 I
Stud
22
23
24
32
8315
r-277 t
71
1424
33
14
34
21-2rt1
35
36
60-3s30
JI
57 2102
57 1434
38
39
1901
5',7 4306
57
-2677
(5ll6in UN.F.)
x .064in)
oil pump
- oil pump
Driving spifidle - oil purnp
Spindle oil pump driven gears
Gear oil pump feed, driven
Oil pump complete
Nut oil pump fixing (1/4in UN.F.)
Washer - oil pump ftxing ('266in x '625in x '056in)
Stud - oil pump fixing (1/4in UN.F./UN.C. x21l8in)
Stud - oil pump fixing (li 4in UN.F./UN .C. x 1 3 I 4it)
Screw - oil pump cover pl ate (3l16rn B.S.C. x I 5i 16in)
Cover plate - oil pump
Scavenge gear - oil pump, driven
Scavenge gear oil pump, driving
Gasket - oil pump
Dowel - oil pump locating
Dowel - oil pu mp body locating
Driving gear
-
Spindle housing
camsha ft, at crankcase
Scavenge valve complete
Gasket
scave nge cover
Bush
-
2
2
1
1
2
2
2
I
1
I
1
I
I
I
1
J
J
2
I
4
I
1
I
1
2
2
1
1
-
1
1
scavenge cover fixing (1/4in UN.F./UN.C. x lin) .
Washer scavenge cover fixing ('255in x '500in x '048in)
Nut
Per Set
2
- crankcase stud ('3 17in x'625in x '064in)
Stud - crankcase, rear (5/16in U N.F./UN.C. x2 tlll6in)
Gearbox filler plug
Washer - gearbox filler plug
71
70-8r04
SPROCKET
Washer
12
2119
- GEARBOX
Description
11
2l
SUMP
Spares No.
70-9041
70-8094
20
rl
No.
-
.
scavsnge cover fixing (.1/ain UN.F.)
Drain phig gearbox
"O" ring - drain plug
Geaibox sprocket - 14 teeth
4
4
4
1
I
1
Lockwasher - gearbox sprocket
- gearbox sprocket (13116in x 20 t.p.i., W.F.)
Felt washer - gearbox sprocket
Nut
T7
I
I
I
r*
Plate
GEAR CLUSTER
5
67
4
ll
I
Ilt
I
24
:Q)
23
i
22
q
}}1
'@
@M
T
@
l(
I
I
I
I
t8
17
15 t4
I
t3
il
r-*
Plate
5
GEAR CLUSTER
Key
No.
Spares No.
J
70 801
70 8014
s7 3812
4
57
4
57
4
57
-2680
5
57
6
6
s7
7
8
9
s] -4665
I
2
1
-2618
2619
-381
2669
57,1391
s7
-4682
10
57
1l
s]-2',7 52
l2
4r-3073
13
57
t4
l5
l6
l7
t7
l8
l9
57
2610
3877
-2669
-2668
s7 -2667
57 -267 t
57
57
--2672
70
57
8005
-2733
20
57,27 s3
2l
71-1271
22
23
70-80
24
7
1
5
70-6026
1-2547
Description
- inner cover locating, front
Bearing - gearbox mainshaft,left (Hoffmann 130)
Gear - mainshaft top (22 teeth) .
Thrust washer ('093in - '094in)
Thrust washer ('09Sin - '099in)
Thrust washer ('103in - '104in)
Dowel
Gear
mainshaft second (2 1 teeth)
Circlip - mainshaft third gear
Gear mainshaft third (24 teeth)
Bush - mainshaft, clutch pushrod .
Mainshaft (complete with 18T gear)
Shim layshalt first gear
Bush - layshaft first gear
Gear - layshaft first (25 teeth)
Gear layshalt third (19 teeth) .
Circlip - Iayshaft second gear
Gear layshaft second (22 reeth)
Layshaft with top ge ar (14 teeth)
Thrust washer ('083i n '085in)
Thrust washer ('078i n .080in)
Bearing - needle roller, layshaft (Torrington B108)
Clutch push rod
Bush mainshaft top gear
Shield - left gearbox bearing
Oil Seal gearbox
Circlip - gearbox oil
Dowel
Per Set
2
I
1
as reqd.
as reqd.
as reqd.
I
1
1
I
1
1
1
1
1
1
1
I
as reqd.
as reqd.
1
1
1
I
I
seal
inner cover locating,
1
rear
t9
1
Plate 6
4
7
5
9
12
^\-rs
I
28.I
b
l4
ry
\
I
26
I
I
2t
20
t
Plate 6
Key
I
No.
Spares No.
J
70-8009
70-9737
1 1-3684
4
57
2
Description
Dowel
-
crankcase locating
Joint washer pressure release valve
Pressure release valve complete
Spring plate
- camplate locating
5
-1249
57,2691
Spring
Lockplate camplatespring
6
57-i
7
8
9
57
l0
57
11
12
13
180
-1076
57-3850
57
2105
-2435
-2101
57-2692
57,1271
s7
l4
l5
57
t6
t7
57
-2106
57-1109
-4454
14-1302
l8
t9
60-2724
20
57
2l
57
11
57
23
s7
24
25
26
27
28
60
2428
-4048
-2688
2689
-4603
21-2117
1 t-2656
70-81
1
I
70-8 1 06
1-2658
7
71-1003**
Per Set
Screw - camplate spring (2B.A. x 3/8in)
Camplate - gearchange
Plunger gearchange quadrant
Screw - plunger retaining plate (58.A x 5/16in)
Retaining plate - quadrant plungers
Gearchange quadrant complete
ilffi;lJH'J:*"*
Gearchange return spring
bolt return spring
- footchan ge return spring anchor (5l16in UN.F.)
Washer - return spri ng anchor
Split pin - camplate spindle locating (3l32in x lin)
Spindle - camplate
Spindle - selector forks
Selector fork - layshaft
Selector fork - mainshaft
Nut - oil feed and return plpes
:
:
Anchor
Locknut
2
Oil return pipe
I
Clamp - rocker feed pipe
Rocker oil feed pipe
I
1
Oil feed pipe
Washer - oil feed and return pipes nut ('385in x'625in x .048in)
**Not illustrated
2l
I
2
KICKSTART
Plate 7
-
GEARCHANGE
%
7069
68
20
2l
_22
,^t
eK=--zs
tr--@
\7>
\-24
52
25
26
5l
27
48-
45
43
-- --@]D
22
k
Plate 7
KICKSTART
Key
No.
Spares No.
I
70 -8t62
2
-)
8ls1
70-8154
4
70
5
51
6
7
8
9
l0
81s8
-1026
70 8is0
10 3172
14 6610
70 8153
l0
70-9s26
60,2364
l2
l3
l4
l5
l6
40
21
t7
s7
18
19-1941
l9
19-1948
20
2l
70 8164
70 4141
22
7
23
14-0208
ll
0385
2044
14-6606
57 4339
57 4343
-2686
|
8163
24
19
25
10 -8137
26
91 0430
't0 7354
27
-
1949
GEARCHANGE
Descriptlon
Plug - mainshaft oil feed
Circlip - crankshaft oil seal
Oil seal eranksltalt
1
1
1
"O'' rirrg inner eover
Breather pipe -iuner eover
I
1
Bush
camshaft, at inner cover
Peg - camsiraft bush locating
Screw -- inner cover to crankcase (1/ain UN.C.
Oi1 seal'- camshaft
Sealing plug
Ball non-return valve ( I /4in)
51"-45s6
31
51
32
57
JJ
60-2320
34
14-1301
35
36
37
7
t4-661 I
Gasket contact breaker cover
Screw outer cover (28.A. x 5i Sin)
Screw outer cover (l/4in UN.C. x I
38
51 "-2641
Oil
39
14- 66t2
t4 6614
Screw
Screw
s],-2330
57 -1272
Rubber . - kickstart lever pedal
Folding pedal - kie kstart lever
40
4l
42
43
4555
-4351
1-1423
70
2t
8169
0541
44
57'. 1167
45
60,2364
46
14
6610
47
48
49
50
14
6606
51
-4559
57 4338
51 2658
1 1/2in)
only kickstart lever
Cotter - kickstart lever
Washer - kickstart lever cotter ('27}inx'562in
Nut kickstart lever ctruer (l/4in UN.F. )
4
1
1
I
Nut kickstart ratchet
Auto-advance unit - 15" range (Lucas 54425655)
Contact set (Lucas 6060027 1)
Washer - contact breaker plate fixlng ('1821n x '375in x '064in)
Pillar bolt contact breaker plate fixing
Washer auto-advance unit fixing
Bolt - auto-advance unit fixing (1/ain UN.F. x 2 1l4in)
Contact breaker plate compiete (Lucas 55425458)
Cover contact breaker complete
Fibre washer -- contact breaker cover
Screw -- contact breaker cover fixing (2B.A. x 1 ll2in)
Gearchange pedal
Rubber - gearchange pedal
Bolt gearchange pedal (l /4in B.S.C. x 3l4in)
I(ickstart lever complete
JI
5403
x
non-returnvalve
Plug non-return valve
Screw - inner cover, bottom (1/4in UN.C. x 3/4in)
Kickstart ratchet
Lockwasher kickstart ratchet nut
51
2t
I
1
Spring
28
29
30
-t164
51 2648
Per Set
Crank
1
I
2
1
I
1
1
1
2
2
I
1
1
1
l
1
2
2
1
1
1
1
I
1
x '056in)
I
1
1
J
3/4in.)
1
kickstart spirrdle
outer cover (1/4in UN.C. x 2ih)
uurer cover 1l/4in UN.C. x 2 ll2in)
i
seal
I
1
1
1
Bolt
- kickstart folding pedal
Spring - kickstart lolding pedal .
Ball - kickstart folding pedal (1/4in)
Screw - outer cover (l/4in UN.C. x I l/2in)
Screw- ourer cover ( I/4 UN.C. x 3/4in )
Bush - kickstart spindle
Spring kickstart lever return
Circlip klckstart quadrant stop locating
23
l
1
I
I
1
1
1
1
1
Plate 7
-
continued
KICKSTART
-
GEARCHANGE
ltl
bbl
-rcO
7e^69
68
6t
54
"rc
55
)^l
)'a
56
I
K'
52
t@\
\D,
5l
47
46
45
44
43
--Gi@
42
4l
24
_32
Plate 7
Key
5l
No.
continued
-
KICKSTART
Spares No.
51
-4342
52
s7
53
70
57
54
4639
8005
2750
55
s] -2700
56
7
57
t4-6612
58
59
60
57
60
60-2363
6l
s] -4336
62
63
64
65
66
67
58
69
70
7l
- GEARCHANGE
1-327 6
37s5
2699
57
-2682
-2684
s7 -4452
57
70
8152
70-8151
51
-37 64
70-8010
21-1899
l4-6608
7 t-2652
70- I 335'F *
Description
Stop
Per Sel
kickstart quadrant
-
Kickstart spindle and quadrant assembly
Bearing - layshaft, kickstart spindle (Torrington 8108)
Clutch lever
Pinion - clutch operating lever
Outer timing cover complete
Screw - outer cover (1/4in UN3. x 2in)
Grommet - contact breaker lead
Rack - clutch operating
Ball clutch push rod (7l32in)
Kickstart ratchet pinion
Bush - kickstart ratchet pinion
Spring - kickstart ratchet
Washer - kickstart ratchet spring
Circlip gearbox mainshaft bearing
Bearing - gearbox mainshaft, at inner cover (Hoffmann LS7)
Anchor
Dowel
-
kickstart return spring
outer to inner cover
Screwed plug inner cover
Screw inner cover (1/4in UN.C x
Inner cover complete
Washer screwed plug, inner cover
-
-
I
lin)
**Not illustrated
25
I
1
1
CLUTCH
Plate 8
,'/(M
,,/
-
PRIMARY COVER
/
@r
29
Plate 8
CLUTCH
Key
I
2
3
4
5
6
7
8
9
l0
ll
l2
l3
l4
l5
l6
l7
l8
t9
20
2l
No.
-
PRIMARY COVER
Spares No
57 4302
57 2166
70 8782
57 2t66
70 8117
68 0839
t1
Description
Clutch assembly complete
Inspection plug primary cover
Washer inspection plugs .
Inspection plug primary cover
Screw inspection cover (2B.A.
Cover
Per Set
1
I
.
2
.
1
x ll2in)
4
timinginspection
1
Gasket inspectioncover
1
7|
Igni t ion timing pointer
I
Breather pipe (long)
1
11--2927
14 6610
Clip breather pipe.
Stub breather outlet
Screw - primary cover (1/4in UN.C.x
Filter breather pipe
1420
-16t9
83 5115
60 2252
60-37 45
1
1
11l2in)
8
1
71 2932
21 2153
70 8010
57 4019
Primary cover complete
Pressure plate
i
57
Driven plate
Driving plate
5
-2125
-2126
57 -2731
s7
s7 2732
57 2730
22
14
0401
23
s7
4189
24
51 -4121
25
2t
26
41
1943
1
- primary cover, at dowel holes (l /ain UN.C. x
Dowel plimary cover Iocating
Screw
Distance
1 39 l64tn')
2
2
5
piece
clutch retaining nut
Lockwasher clutch retaining nut
Nut clutch centre retaining (1/2in B.S.C.) .
Nut clutch push rod adjusting screw (l /4in UN.F.)
Screw clutch push rod adjuster
Crp pressure plate spring
Drain plug - primary case
Spring
1
1
I
1
i
4
I
pressure plate
pressure plate spring adjuster
Washer
oil level screw
4
4
I
14 7804
41"32t2
Screw oil level
Rubber shock absorber
8
3l
41--0660
32
51
Primary chain endless (72 pitches)
Roller (3/16in x 3/16in)
27
28
29
30
4t
71
-?091
3215
i065
-21
19
35
36
71 1418
57 4200
51 21 14
57 3931
5t
4198
JJ
34
5t
38
39
39
57
40
sJ
4l
57
51
42
-4508
57
57
4531
-451
1
"21 Is
4510
4507
Nut
-
1
Gasket primary cover
Clutch
1
25
1
l-rub
Key
clutch hub
Thrust washer
Clutch chainwlreel
Retaining plate inner
Clutch centre assembly
Clutcir centre
Clutch spider
Retaining plate
outer
Rivet inner and outer retalning plates
21
i
i
i
1
1
1
1
i
1
4
Plate 9
FRAME
ENGINE SHIELD
5
I
I
I
(!,fu
4
3
2
I
to
t4
t5
37 36 35
Yrt3
34 33 t2
t6
t7
28
Plate 9
FRAME
Key
No.
-
ENGINE SHIELD
Spares No.
Descriotion
Per Set
4
83 3838
60 2330
14 1302
83 3840
5
14-O126
6
60-2331
14,1303
Engine steady bracket
Washer engine steady fixing ('333in x'625in x '040in)
Nut - - engine steady fixing (5 I 16inUN.F.)
Engine steady stay
Bolt engine steady stay flxing (3/8in UN.F. x 3/4in)
Washer engine steady (3/8in x 3/4in x 5l64in)
Nut engine steady (3/8in uN.F.)
70 3l5t
83 4512
Washer oi1 filler cap
Oi1 filler cap and dipstick
l0
83-5
1
l2
83 3998
14 1304
Frame compiete
Distance piece engine mounting, front
Nut -- engine mounting, front (7/16in UN.F.)
t3
I
60,2332
Washer
t4
l5
t6
t7
68
Distance piece - exhaust pipe mounting
Washer engine mounting, front ('458in x '875in x .048in)
Bolt -- engine mounting, lront (7 ll6in UN.F. x 3in)
Nut engine shield flxing (1/4in UN.F.)
Stud - engine shield fixing (1/4in UN.F. x 57l64in)
Spring washer -engine shield fixlng ('281in x '465in x .092in)
Washer - engine shield fixing (.'27}tnx'562in x .036in) .
Engine shield
Bolt engine mounting, bottom (3/8in UN.F. x 8 3/8in)
Washer engine mounting, bottom.
Nut swinging arm pivot (l3i 16in UN.C.)
Washer swinging arm pivot
Adjuster swinging arm pivot, right
Nut engine mounting bottom bolt (3/8in uN.F.)
Engine mounting plate rear, right
Distance piece engine mounting, bottom
Bolt engine mounting rear (3/8in UN.F. x 3 7l8in)
I
2
J
7
8
9
lt
18
l9
20
2l
108
4925
60-2332
14 0252
14 1301
21 2t3l
60 2427
60 2329
83-2228
21-2160
82-9046
22
23
24
21
25
31
26
83
075s
-2085
3s56
27
14,1303
28
83
29
83-2005
30
21
82
3l
4501
0671
9046
Washer
34
14- 1 303
Nut
35
83
82
Engine mounting
36
1003
4500
9046
front ('45Sin x '875in x .048in)
Bolt engine plate mounting, rear (3/8in UN.F. x 3/4in)
Washer engine mounting plate bolt, rear ('385in x-625in x .048in)
r4-0126
71
engine mounting plate bolt, rear (3/Sin UN.F.)
plate
rear, left
Washer
37
14-1303
englne mounting, rear
Locknut engine mounting, rear (3i8in UN.F.)
38
21-2015
Oil drain plug
39
s4 8006
83 3554
Washer drain plug
Spindle assembly swinging arm
40
1
2
2
2
I
engine mounting, rear
33
2
1
engine mounting,
32
1
4
-
i
1
I
1
I
2
2
2
2
I
i
2
1
1
i
I
I
1
1
2
4
8
4
I
2
1
1
29
1
i
iI
SWINGING ARM
-
REAR SUSPENSION
-
REAR BRAKE CONTROL
FOOTRESTS SILENCERS
I
N
ss
s6
s7
€g
Y
40
,^l
qb
7/t;>-
Kq
)\
25 24
30
Plate 10
SWINGING ARM
Key
I
2
3
4
5
6
7
8
9
l0
1l
l2
l3
l4
l5
l6
No.
68-4708
21-2105
83 3 16s
14 1303
83 4278
14-1302
60-2321
14-0113
10,221
r
70
3768
14--0218
14-1302
7
1-3772
83 2040
14 1302
60,2321
83,-4685
l7
83-4684
21-0512
18
20
2t
22
23
23
4408
83- 2233
25
26
27
28
29
30
83-30i 4
83 2012
83 2244
83 2245
83 1969
24-t088
32
60 1841
83 22t2
J5
J
I l55
t
34
t9
35
l4-1303
36
60
60
37
38
39
14
7482
2322
2323
-1304
47
21
1908
2
I
I
2
2
i
1
2
1
I
Sleeve
2
2
inner
swinging arm
Needle roiler bearing -- swinging arm (Torrington B 1616)
Distance tube swir.rging arm bearing
Fibre washer - grease nipple
Grease nlpple swinging arm
Swingirrg arm complete
Washer damper bottom mounting ('380in x '750in x '092in)
Suspension unit spring (Girling 64541820)
Nut - suspension unit fixing, top & bottom (3/8in UN.F.)
Oil
seal
Washer suspension unit fixing, top & bottom ('395in x '750in x'072in)
Wasirer footrest bolt ('458in x '875in x '092in)
Nut
footrest bolt (7/16in UN.F.)
Suspension unit complete (Girling 64052567)
nut brake rod
Brake rod
Pivot rear brake pedal
Nut silencer outlet clip bolt (5/16in UN.F.)
21-2045
1
2
3919
46
1
Thrust washer - swinging arrn
Seal thrust wasirer
Bolt
2616
I
1
0234
83
1
2
x 1 llatn)
14
45
I
Spring
70-8084
82-1387
1
1
Footrest left
42
60
1
x '072in)
4l
43
1
1
14 303
99 0122
44
1
I
2
footrest pivot bolt (5/ l6in UN.F.)
Washer - pivot bolt nut ('333in x '625in
Footrest --right
-
40
1
i
Nut
Footresl bracket,lefr
83-3094
83-3998
Per Set
Brake pedal
83
2180
REAR BRAKE CONTROL
Spring prop stand .
Pivot bolt --prop stand
Distance piece prop stand mountlng .
Locknut prop stand pivot (3/8in UN.F.)
Prop stand
Nut junction pipe bolt (5/16in UN.F.)
Washer, plain junction pipe bolt (.333in x .625in x -O72in)
Bolt junction pipe to frame (5/16in UN.F. x 5i8in)
Clip junction pipe to exhaust pipe
'D'washer clip bolt
Bolt junction pipe clip (5/16in UN.F. x 1 3/8in)
Nut .junction pipe clip bolt (5/ 16in UN.F.)
Junction pipe
83-4505
3095
-
Description
Footrest pivot bolt (5/16in UN.F.
footrest return
Footrest boit
Peg -- return spring anchor
Footrest bolt distance piece
Footrest brackct. righ t
83
21
24
31
REAR SUSPENSION
FOOTRESTS SILENCERS
Spares No
t7
t9
-
Locknut
Busir
2
2
I
1
I
1
2
2
4
4
1
1
brake pedal pivot (3/8in UN.F.)
1
suspension unit (Giriing 64533645)
4
-
Washer brake pedal pivot ('380in x '750in x 06+in)
'"'t
Adjuster
3t
I
.
suspension unit fixing, top and botrom (3/gin UN.F.
x I 3/4in)
4
2
1
I
1
2
l
ri
Plate 10
-
continued
SWINGING ARM
-
REAR SUSPENSION REAR BRAKE CONTROL
3
I
N
J
T
t2
42
t4t
t4 r
6.t 40
"\
@
39
-36
@6-ss
@
€,,\
lli'
'[
I
I
32
l-
29
27 26
-Plate 10
-
continued
SWINGING ARM
Key
1l
I
No.
Description
60-2428
Spring washer
70 3168
71 3s24
"D" washer
5l
83-4277
52
6A-2683
53
71-3151
54
54
83
83
55
56
70-'7299
5109
5110
60-2418
14-0116
57
58
59
7t
60
83-5 1 80
6l
14
62
60-2320
14-1302
65
66
- REAR SUSPENSION - REAR BRAKE CONTROL
Spares No.
48
49
50
63
64
14-0219
60
ri
3750
1301
2321
14-0102
14-0218
60-4172**
Clip
silencer outlet clip bolt
silencer outlet clip bolt
-
silencer outlet
Distance piece - brake rod ('256in x '500in x ' 040in)
Split pin - brake rod (1/16in x 3/8in)
Silencer complete - lower
Footrest and bracket assembly, left
Footrest and bracket assembly, right
Clip - silencers to junction pipe .
Spring washer - clip bolt ('343in x '503in x '080in)
Bolt - silencer clip (5/i6in UN.F. x 1in)
Bolt - silencer outlet clip (5/16in UN.F. x I ll2in)
Silencer complete - upper
Silencer support strap
Locknut silencer strap bolt (1/ain UN.F.) .
Washer - silencer strap bolt (27}in x '562in x '056in)
Locknut - strap to frame boit (5/16in UN.F.)
Plain washer - strap to frame bolt ('333in x '625in x '072in)
Bolt - silencer to strap fixing (1/4in UN.F. x 5/8in)
Bolt strap to frame fixing (5/16in UN.F. x 1 3/8in)
Label spark arrester details
Per Set
2
4
2
1
1
I
1
1
2
2
2
2
I
I
4
4
1
I
4
1
2
**Not illustrated
I
,.i
Plate I I
AIR FILTER
-
OIL PIPES - NUMBER PLATES
-
MUDGUARDS
27
28
29
3l
32
33
34
35
36
37
34
Plate
l1
AIR FILTER
Key
No.
-
Spares No.
82- 7380
3
83
83
4
83-3305
5
83
6
60-2427
Spring washer, air filter fixing bolt ('281in
14 0102
60 3483
60 3536
Bolt air filter fixing (1/4in UN.F. x 5/8in)
Hose air box to carburetter
7
8
60-3 1 60
83-5 166
carburetter hose
Rubber washer "Oddie" fastener
Number plate right
l2
l3
l4
l5
l6
60
3632
"Oddie"
Locknut
r4
r30r
0r03
ll
t4
60 2347
83 1829
t7
t4
l8
l9
20
60 260r
83 5 i88
83 3781
2l
83-
22
23
24
83 s185
60 4248
25
26
27
28
29
30
31
14
t4
60
0102
5
187
0207
r301
2341
60--3370
l4
0l
14
91 4359
91 4012
60 2348
JJ
t4 61t4
60,3242
34
60 -2348
35
36
37
38
39
40,-8331
82 9430
40 8322
40 8323
32
40
4l
42
14
68
83
83
1302
8343
3078
3076
43
44
45
97 4l12
46
47
82
47]17
48
49
50
91 3894
83 4123
x '465in x '064in)
.
Clip
l0
9
Per Set
Protection strip number plate
Number plale left .
Air filter box
Fixing plate
Number plate bracket
I
3035
f'astener
Bolt
air filter bottom bolt (l/41n UN.F.)
rear mudguard fixing (1/4in UN.F. x3l4in)
Waslrer rear mudguard fixing bolt ('270in x'625in x '040in)
Washer air lllter bottom bolt
Bolt air filter bottom fixing (1/4in UN.F. x
Air filter element
5i Sin)
Rubber spacer .
air lilter
Sealing ring air filter lid
Trumpet
Lid rir l-ilter
lr
sher a ir filter lid bolt
Bolr air filler lid lixing {l/4in UN.F. x 2in)
Nut rear nrudgurrd lixing bolt ( l/4in UN.F )
Wasirer rear mudguard fixing bolt ('2701n x'625in x '040in)
Glommet rear mudguard fixing bolt .
Bolt front mudguard fixing (5/ 16in UN.F. x 3/4in)
Braeket lrontrnudguard
Front mudguard
Washer front mudguard bracket bolt ('333in x '750in x '048in)
Bolt front mudguard bracket mounting (5/ 16in UN.C. x 3/4in)
Grommet front mudguard fixing bolt
Washer front mudguard bolt ('333in x '75Oin x 048in)
Nut front mudguard fixing bolt (5/161n UN.F )
Fibre washer frame oil filter
Oil filter frame
Oil leed pipe
Nut oil pipe union
Wa
CIamp uil pipe
Oi1 feed pipe frame to engine
Oil return pipe engine to frame
Rocker ieed pipe see plate 6
Rt-,cker leed pipe clamp see plate b
SpLing e lip rocker feed pipe lo lrame
Breather pipe .see plate 8
Nut breathel pipe screw
Breatlrer pipe filler see plate 8.
Screw breatlrer pipe seeuring
Clip breat her pipe
.
.
35
I
MUDGUARDS
Description
2
3475
3299
-
I
1
4
I
1
1
1
I
1
I
I
I
I
Plate 11
-
continued
AIR FILTER
-
-
MUDGUARDS
5 67
l8
24 23 22
17 16
t5 14
13
2t
\'-3l
32
33
34
35
36373839_
40
4l
36
Plate 11
-
continued
AIR FILTER
Key
5l
52
53
No.
-
Spares No.
83 5114
83 5126
83 3077
Description
Breather pipe short
Breather.luncl ion pipe
Breather pipe oil reservoir
JI
i-
-
MUDGUARDS
Per Set
FRONT FORKS
Plate 12
3456
r-\
37
36
23
22
34
2t
33
32
3t
30
38
@-.
Plate 12
FRONT FORKS
Key
No.
Spares No.
91
I
t4
J
91
4
t4-6219
83-3549
91 -0122
9'/,4311
5
7
8
9
l0
ll
l2
l3
l4
l5
t6
l7
1
2
Pinch bolt - top yoke (3/8in UN.F. x 2 llain)
Nut steering stem adjuster
Bolt - handlebar clamp (5/16in UN.C. x I ll2tn)
Washer handlebar clamp ('33Oin x '58Oin x'047in)
Handlebar clamp
Top yoke
Nut
1
I
4
4
2
1
14 1303
70 8084
97 4028
91 - 4031
83 2001
top yoke pinch bolt (3/8in UN.F.)
Washer top yoke plnch bolt ('28Oin x '75Oin x '064in)
Dust cover steering head
Taper rolier bearing - steering head (Timken LMl l949L)
9'1,4319
Steering stem
I
r4-1203
Nut
2
70 8084
97 4479
91 4513
Abutment
ring
steering head bearing
bottom yoke pinch bolt (3/8in UN.F.)
Washer - bottom yoke pinch boit ('280in x '750in x '064in)
Retainer assembly brake cable
Bottom yoke
Bolt bottom yoke pinch bolt (3/8in UN.F. x 3in)
I
1
I
2
2
4
2
I
l9
20
91
2l
91-40't6
22
23
97 4009
91 3996
24
91,-4010
25
91
26
91 -4020
Valve
27
91
"4012
Nut
28
29
30
97
-3894
Drain screw outer member
Fibre washer drain screw
2
Nut
8
3l
60-2428
32
91
JJ
34
35
35
36
I
Front fork complete
Nut top cap .
Per Set
14-0239
14-1308
18
:
4258
0236
4311
2
6
+
-4512
97
Description
4004
"4003
97
t4
3893
0302
-3947
t4-1019
21 2t02
97
--4032
91
-4033
37
91
97
38
97
39
40
97
97
4001
4002
-4455
4011
"4166
Locknut
steering stem (3/4in UN.C.)
Washer damper tube (Dowty)
.
2
1
2
Stanchion end plug complete
Recoil spring
Damper tube complete
2
Washer damper
"O" ring damper
2
-
2
2
2
valve
- damper
damper valve
2
2
2
fork end cap (5/16in UN.F.)
Spring washer fork end cap ('344rn x '600in x '064in)
Fork end cap
Allen screw damper tube (5/16in UN.F. x 7/8in)
Stud - fork end cap (5/16in UN.F./UN.C. x I 7/8in)
Outer member complete right .
8
2
2
8
1
Outer member complete - ieft
Oil seal .- outer member
Scraper sleeve outer member
2
Fork stanchion
2
Main spring
2
Washer top
1
2
cap nut
2
39
Plate 13
FRONT WHEEL
v
33
32
3t
30
29
28
40
Plate 13
FRONT WHEEL
Key
No.
31
37
I
21
2
37
J
4
5
6
7
8
9
10
4186
4185
-6810
-4t51
37 3584
37 3796
60 2632
37
-3197
37
37
0653
-31 s9
14-1304
60-2332
l1
14
t2
l3
t4
83-2660
60
1s
2r,2063
0134
t4-1304
2332
l6
14-1303
t7
60 233t
18
37
- 3694
l9
14- 1 303
2A
2l
60-2683
42-s836
22
60
23
31
24
37
25
37
26
37
27
37
28
29
30
31
3l
37
32
33
34
31
35
57
36
31
37
38
39
39
Description
Spares No.
2331
-20s8
3104
-3799
3798
-3804
2328
19-'7107
29-s8s3
-1481
37
31
4187
0653
-1231
0280
-4154
31-413r
31 -41s2
31-3969
37
3970
I
Front wheel, less brake
Front wheel, with brake
Spoke nipple
Wheel rim (WMl x
Per Set
I
40
2l)
1
Security bolt
I
Wheel spindle
1
Circlip
-
I
grease retainer, right
Grease retainer
-
right
1
Bearing (Hoffmann 120)
Lock ring - bearing, right
Locknut
anchor strap, at fork leg (7 ll6in UN.F.)
Washer anchor strap, at fork leg ('458in x '875in x '048in)
Bolt anchor strap, ar fork leg (7 ll6ir UN.F. x 1 1l4in)
Anchor strap
Locknut - anchor strap, at brake plate (1 ll6in UN.F.)
Washer - nut, anchor strap, at brake plate ('458in x '875in x '048in)
Stud anchor strap, at brake plate
Locknut - brake lever (3/Sin UN.F.)
nut, brake lever ('395in x '75Oin x '048in)
Washer
-
Brake lever
Locknut fulcrum pin (3/8in UN.F.)
Split pin - brake cable pivot
Pivot pin - front brake cable
Washer nut, fulcrum pin ('395in x '750in x '048in)
Locknut - brake anchor plate
Brake anchor plate
Brake cam
Fulcrum pin
-
1
I
I
I
2
2
brake shoe
Rivet - brake shoe lining
Hub complete with spindle and bearings
Grease retainer - left, inner
Bearing (Hoffmann 120)
16
1
1
1
Grease retainer
left, outer
Circlip grease retalner, left
-
Spoke
Spoke
I
I
I
2
Brake shoe complete
Spring - brake shoe return
Lining
1
I
- left
- outer, right
1
20
i0
Spoke
inner, right
Balance weight
short
Balance weight - long
10
as reqd.
as reqd.
41
Plate
14
REAR WHEEL
-
CHAIN GUIDE
qb_ _
20
,,'6h
l'i,::,/
ffi
\
43
A')
I
Plate 14
REAR WHEEL
Key
No.
31
I
31
2
31
3
31
t4
5
37
3141
6
19
8698
7
31 3908
60 2320
14 1301
9
l0
"37 s3
37
l2
l3
t4
37
t6
t7
t654
-1340
37 *3909
20
2"t"6810
2l
31
- 3468
22
60
-233r
24
25
26
27
28
t4
37
31
37
3724
3784
1303
4034
t461
4049
14 0129
40 0t5l
29
14-1303
30
60
24
31
1841
1088
32
14-0305
^tJ
34
60,243r
83,4218
35
31
36
36
37
38
39
37
40
4l
-
Spacer
31
3971
"38s1
-4r11
31
-3812
3'7 3870
37,392s
31 -3926
37
2328
Grease retainer
1
I
o56inj
5
:
-
-
I
right
1
I
I
20
wheel spindle (5/8in UN.F.)
-
5
I
I
10
l0
I
40
Spoke nipple
Security bolt
Wrsher brake lever ('395in x '750in x '048in)
Nut brake lever (3/8in UN.F.) .
2
Brake iever
1
I
1
Pivot pin brake rod
Spring - brake lever return
Bolt torque arm fixing (3/8in UN.F. x3l4rn)
Washer - torque arm fixing ('391in x '781in x '03 1in)
Nut torque arm fixing (3/8in UN.F.)
Grease nipple - brake anchor plate
Fibre washer - grease nipple
Nut - torque arm to brake pivot (l/2in UN.F.)
washer torque
arm to brake pivot ('53 I in x
guide
assembly
Torque arm and chain
Spindle rear wheel
Brake anchor plate
Spring
Brake
Brake
Brake
Brake
Brake
85lin x '092in)
I
I
1
I
1
I
I
I
1
1
l
I
anchor plate, complete with brake details
1
cam
I
I
pivol
shoe complete
shoe complete
Spring
-
brake shoe
37,401 1
19,7140
Brake pivot pad
Brake shoe lining
44
42-5840
Rivet
-
leading
-
1
trailing
I
2
2
2
t6
brake shoe
43
ir
I
I
I
right, rnner
Grease retainer assembly
Nut
1
5
right (Hoffmann 120RS)
-
Bearing
43
42
I
bearing
Spoke right .
Spoke 1eft, outer
Spoke left, inner
Rim (WM3 x 18)
t9
23
fr#Jrffiii,L,'Jsil;i:Tinx
37
3725
1
Support ring left
Bolt sprocket fixing (1i4in UN.F. x 2in)
Sprocket - 52 teeth
Chain - rear (5/Sin x ll4in x 106 pitches)
Washer wheel spindle
-3726
Per Set
Rear wheel,less brake
Rear wheel, with brake
Lockring - left bearing
Bearing - left (Hoffmann 120RS)
83 2266
14 1307
31
37
37
l8
l
31
ll
15
I
340
3749
0207
r
4
8
!
-3960
-37 s2
I
CHAIN GUIDE
Description
Spares No
37 -3959
-
FUEL TANK
Plate 15
13
-
SEAT
-
CONTROLS
fro__:r$s
ll
j
"31--_-p
[rz__96
nvl
28 29
t4t5r6-
30
l7r8
t920
2t'
rA
Kq
/-\
tPx \
/v
43
44
\
47
48
49
50
44
Plate l5
FUEL TANK
Key
No-
60
3880
J
60
60
2242
2083
Amal532/001
Doherty 181152
Doherty 19-952M
4
97
5
60
2
-4062
3535
6
;
7
8
60
4208
9
l0
ll
19-3084
Doherty 111014
Doherty 121595
Amal530l92
Doherty 181154
Amal 11i014
t9 - 3081
l2
l3
l4
60
15
14 -0302
t6
t7
t8
t9
03 0101
40 8085
76 4120
03 0r01
20
2l
82-101
83-211
22
83
23
9-3085
42-8611
1
t9
24
l9
25
19
Arnal 18/871
Amal 18/864
3152
1
6
5111
2163
3086
3083
Amal 18/069
Amal 18/869
3082
Amal3161079
26
t9
27
83-1547
Amdr 121064
CONTROLS
JJ
34
Amal 5321011
29
60
30
60-201
31
60-2243
2012
1
32
60-3877
60
Lever complete clutch control
Clutch cable. complete
Handlebar
Front brake cable, complete
Screw -- bracket clamps
Clamp, bracket control levers
Throttle cable, complete
Lever only front brake control
Fuicrum screw - exhaust lifter lever
Washer - exhaust lifter fulcrum pin
Lever exhaust lifter
Exhaust lifter control, complete
Exhaust lifter control cable, complete
Nut fuel tank, centre bolt (5/l6in UN.F.)
Washer fuel tank centre, bolt ('328in x 1'125in
Mounting rubber -- fuel tank, centre bolt
Distance tube fuel tank, centre bolt
Washer fuel tank, centre bolt ('328in x 1'125in
Distance collar fuel tank, centre bolt
Bolt fuel tank, centre fixing
Fuel tank, complete with fi11er cap
Nut exhaust lifter fulcrum screw
Bracket - exhaust lifter
Clamp - exhaust lilter
Screw exhaust lifter clamp
cap fuel tank
- front brake
19/003
Bracket
191002
Bracket
x '092in)
x'092in)
control
clutch control
Adjuster nut - control cables
Adjuster sleeve control cables
19/1098M Lever complete - front brake
18i087
Fulcrum pin - control ievers
1811709
l8/1708
18/053
Amal532/009
35
Per Set
Rubber grip left handlebar
Lever only clutch control
Filler
Dohertv
Doherty
Doherty
Doherty
Doherty
Doherty
Doherty
28
28
36
37
-
Description
Manufacturer
2
SEAT
Spares No.
B.S.A.
I
-
Amal53212
42s8
38
39
40
Amal5321002
AmaI532lO07
Amal 5321008
4l
Amal532/0i0
Nut, fulcrum pin - control levers
Nut, clamp screw throttle control
Body - bottom half, throttle control
Throttle control, complete
Cable clip rubber
Rubber grip - right handlebar
Rotor
Body
- throttle control
- top half, throttle
Clamp
control
screw throttle control
Note:
Where a B.S.A. part number is not quoted, it is replaced by a manufacturer's part number. In this case,
application must be made direct to the manufacturers concerned (see page 4 for addresses).
45
Plate 15
- continued
FUEL TANK
-
SEAT
CONTROLS
\
p_:$:sq1
'tijNA
(KC\
r4-- \
rs
-
28 29
23 24
.e_
16----\
-\H1
l7
30
32
33
5.
r8
t9
\v ,.-
20
.o]
36
2t
:l
22
/-.,
\
\a7 B
\ -""
,/f4
,/,/3
on'/
50
46
Plate 15
-
corrtinued
FUEL TANK
Kev No
43
43
44
44
45
46
i
47
I
48
CONTROLS
82 9222
83 2146
19 6062
83 2980
83 4313
60 3269
83 4122
10 1351
Description
Per Set
Manufacturer
Rubber
fuel tank steady
Seat conrplete
Seat cover
2
1
.
I
Fuel tank mounting rubber, front
Fuel tank mounting rubber, rear
1
1
Decal
luel tank
Tie-strap - fuel tank
Sealing washer
-
2
1
fuel tap
2
- luel tap
Washer
50
83-0002
70-2281
14-6113
51
83
2
52
83-4159
Fuel tap
Fuel pipe assembly
53
bracket seat fixing
Washer, spring seat fixing bolt ('344in x '600in x '064in)
I
54
83
60
55
14-0113
56
21
83
60
49
I
-
SEAT
Spares No.
B.S.A.
42
-
57
58
59
2800
2742
2428
2166
2145
2428
14-0302
Washer, serrated
Bolt
-
2
tank tie-strap
2
lank tie strap
2
I
Front
Bolt seat fixing, front (5/16in UN.F. x s/8in)
Stud - seat fixing, rear
piece
spring
seat fixing, rear
Washer,
seat fixing, rcar ('344in
Nut seat fixing, rear
Distance
Note:- Where a B.S.A. part number is not quoted, it is replaced by a manufacturer's part number. In this
application must be made direct to the manufacturers concerned (see page 4 for addresses).
41
2
2
2
x '600in x '064in)
-
2
2
I
case,
PIATE
16
ELECTRICAL EQUIPMENT AND SUNDRIES
13 t4 8r
t9
20
2t
22
23
48
Plate 16
ELECTRICAL EQUIPMENT AND SUNDRIES
Key No
I
2
t
l
I
Spares No
B.S.A.
Lucas
14 0102
60 099s
54441582
Bolt
J
t4
4
83-t829
5
60-0786
83-5 l 06
54048008
54956432
ll
60 4207
14 1301
83 5 183
14 130i
83 4765
t2
82-83
s4170009
13
83-1829
l4
l5
l6
14
6
7
8
9
l0
t7
9
Per Set
capacitor fixing (1/4in UN.F. x 5iSin)
-
Washer
mounting plates fixing (1/4in UN.F. x 4in)
fixing bolt ('266in x '75Oin x '080in)
-
Rectifier complete with nut and washer
70-5843
70-8012
14 020t
2
2
1
Cariier plate. electrical equipment
High-lension lead
Nut fixlng bolt (1/4in UN.F.)
Coil carrier bracket .
Nut coil fixing bolt (1/4in UN.F.)
1
1
2
1
2
Mountingspring capacitor
I
Capacitor
I
Washer capacitor fixing bolt ('266in x '750in x '080in)
Nut capacitor fixing bolt (1lain UN.F.)
Distance piece coil fixing bolt
1301
1
I
Condenser
Bolt
0214
1
Description
.
Washer
Bolt
-
coil fixing bolt
coil fixing (l/4in UN.F.
Coil. complete with clip
1
I
2
2
x lin)
2
l8
l9
60
68-9602
Zener-diode, with nut and washer
20
60
60
Ignition harness
I
I
I
Lucarconnector capacitor
i
2l
19 8953
19 9110
Tachometer (Smith's RSM 3003/13)
Cable complete - tachometer drive
Rubber cup tachometer
Mountingbracket tachometer
I
22
23
24
2206
54048288
4198 54961599
42t0* s4190096
60
91
2600
4026
-
60
s4041 150
3711*
Tommy
61,6570*
Decal
60
Label
4202*
-
bar
rear wheel
optional
1
I
1
I
"Made in Engiand"
1
disclaimer
I
*Not illustrated
Note:- Where a B.S.A. part number is not quoted, it is replaced by a Lucas part number. In this case, application must
be made direct to Messrs Joseph Lucas Ltd. (see page 4 for address).
49
CARBURETTER
Plate 17
'-
,e?
re
-t+
-\el-
€
S€
,n
F
)a
B
t%-KE--_
3&
23
22
2t
6)
e______=ry
ft3
20
'A
l9
s
&)--_B
50
Plate 17
CARBURETTER
Spares No.
Key No.
I
A
2
4l
J
9281091
6221 131
6221067
6221 124
9281060
4
5
i
B.S.A. No. Amal No.
19 3093 6221086
19-3t41
),9-309s
137
Per Set
Description
Screw and washer
Screw plug
Cap
-
top cap
2
I
I
mixing chamber
Spring
Clip
-
-
top cap
th rot t Ie
1
I
I
throttle needle
Needle throttle (position
6
7
8
9
19-3137
10
99-0445
3161 100
t1
19
3116
6221071
l2
l3
l4
l5
l9-3105
t9-3143
19-3048
l9-3103
t9-3144
6221068
Float needle
1
622loss
Float chamber.
I
3761093
6221018
Fuel filter
I
t6
t9-3127
6221 122
6221
l7
18
t9-3093
t9
19
20
l9
3102
3106
2l
22
23
24
19-3098
r28
i9-3090
I
I
6221 Ls1
Washer drain plug
6221086
6221069
6221013
6221017
6221016
6221082
Screw and washer
6221 101
I
I
I
Jet holder
Main jet (180 c.c.)
Float spindle
6221 141
60-4269* Re32l28
19-2834* 131 163
71-1860*
25
Throttle slide (No. 3 112 cutaway)
Needle jet ('106)
Banjo bolt
Drain plug
R932/00s
3)
1
I
Float
-
I
float chamber to body
2
I
Gasket - float chamber
Screw - throttle stop
Adjusting
"O"
screw pilot air
ring
pilot air and throttle stop screws
Carburetter body, complete
Carburetter complete
Washer carburetterbanjo
Adaptor - carburetter to air intake
"O" ring carburetter to head
.
* Not illustrated
Note:- Where a B.S.A. part number is not quoted, it is replaced by
an Amal part number.
must be made direct to Messrs. Amal Ltd, (see page 4 for address).
5l
I
In this
case
application
NUMERICAL INDEX
Spares
number
00 31'14
00 3316
00 5220
Page Kcy
00-5726
5
5
5
2
00-'7007
5
00
Quan-
number number tity
14
7009
5
03-0101
45
45
t6
1
19
1
JJ
65
4
03
0101
4 0to2
4-.0102
4 0102
,0102
'1
2
11
1
4
35
35
49
1
1
4
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21-1895
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21-1899
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37 2328
31 -2328
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37 3s84
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37 3'724
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37 3726
37 -37 41
37 3749
37 3752
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2
Page Kcy Quannumber tity
ntrmber
21 2135
21 2t37
21,2153
21 2160
21 2166
3'7 3'1s9
3'7 3184
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52
21
3'7
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2042
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Spares
27
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15
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35
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4 1401
4 1606
4 1619
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4 6113
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4,6219
4 6s02
4 6606
4 6606
4 6608
4 6610
4 6610
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15
30
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39
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9
41
7740
8019
2
27
41
19
19
19
19
6
11
1304
14-1304
41
2
43
Page Kcy
number number tity
t9 2834
9 3048
9- 3082
9 3083
9 3084
9 -3085
9 3086
9 3087
9 3090
9 - 3093
9 3093
9 309s
9 3098
9 3102
9 3103
9 3l0s
9 3106
9 3116
9 --3127
9 3137
9 3141
9 3t43
9 -3144
9 6062
9 7482
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t9 07
1
1
43
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t7
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14,1301
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42
35
35
14
1
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23
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Spares
number
1A
1B
17
16
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10
10
20
5
3
1
10
8
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6
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25
27
36
3B
37
5
7
13
39
40
5
I
43
4l
4t
43
39
39
35
NUMERICAL INDEX-continued
Page Key
Spares
37
37
37
4034
4049
40'.71
43
43
43
37, 4117
43
31
31
37
4185
4186
4186
4l
37
4187
4187
5
3'7
40 0 1,18
40 0157
40 0208
40 0292
40 0294
40 0296
40 03Bs
40 0411
40 8085
40 8322
40 8323
40 833 I
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41 05BB
41 0639
41 0660
41 0807
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51
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57
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60--2428
57 .-4198
27
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51- 4200
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57,4189
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57 4306
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64
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57 4510
57 451 I
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60
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60-2330
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60
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2331
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60 3711
60 3745
60 3152
60
60
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60 4210
60 4248
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60
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60 353s
60 3536
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60 2071
60 2072
60 -2083
60 2206
60 2242
60 2243
60 2252
60,2320
60 2320
60,2320
60 2321
60 2321
60 3160
60 3242
60 3269
60 3370
49
23
23
57,4507
2683
60. 2724
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4351
60,1841
60
36
5'7 4343
60 0262
60 0786
60 0965
60 0995
60 l84l
60,2632
60-- 2683
25
23
57
57
57
60 243r
60 2600
60 2601
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27
17
51 4339
51 4342
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2
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68
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60 2428
60 2428
60 2428
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51 38'76
57 i8'77
57 r93l
57 4019
57, 4048
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29
29
41
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51 .2753
51 3164
57 3850
4
2332
2332
43
19
5'1 2'ts2
2
60
60
Quan-
22"
22.
4t
I9
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5t
2331
2331
2332
Page Key
number number tity
2't33
2130
57"--2731
57
60
60
60
60-2332
I7
27
27
27
27
27
,2726
51
number
60 234'7
60 2348
60 2348
60 2363
60 2364
60 2364
60 2418
I
19
17
21
21
2102
2714
59
55
37
35
21 ..
21
23
2't00
57 -4338
1391
1434
2330
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25
4
1211
2t66
21
2699
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42.
27
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57,2692
57
57
51
57
51
Spares
Quan-
number number tity
r
s7 .4336
23
2t66
1
Page Key
Spares
numbe
8
2t
2101
2
l3 ..
9..
11 ..
43..
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12..
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57- 1212
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2t06
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1180
57 -1249
57
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57
51
57
57
57
s7
57
1
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5
5
41
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number number tity
number
6
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24
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5
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70 1330
70 1335
70 133s
70 1435
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11
11
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68
1
1
1
1
2
9
4
2
1
70- 1 33s
)\
1l
4
I
2
NUMERICAL INDEx-continued
Page Key
Spares
'10-4'74'1
70 5843
'70-1574
70 -1575
70 1580
70 227r
23
49
11
11
l3
3l
27
15
44
l2
28
2
2
2
2
49
2
23
29
7
8
1
3751
3768
31
10
2
70-3'.7 68
70
JJ
4
3789
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70
70
3833
6026
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49
45
44
46
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1
70-7299
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55
7351
47
47
2
2
70-7354
23
2'7
2
70
70
7850
t3
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I
6
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31
70-8005
70-8005
70-8009
80- 80 10
19
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25
53
21
1
6B
70
25
27
8011
t9
2
2
2
70-8014
70-8015
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19
2
1
t9
22
1
25
31
32
2
30
1
32
4
2
1
2
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70-80r0
70
70
8022
t7
8040
13
13
13
70-8041
70-8043
70-807r
70-8072
70
70
70
70
8072
8072
t7
9
13
49
l6
70
70
'/0
9974
9974
9975
71
47
'70 382t
number
1
I
70-3r72
Page Key
Spares
71 1003
71 1003
71 1065
7l-1,147
7I-Ir48
1
9
70-2287
70
70
Quan-
number number tity
number
I
1
2
-1t65
71 rt99
71-t166
7t,t2t9
7r-12t9
7t 1271
71
11
70
8111
'to-8143
70-8144
70-8t47
t'7
21
21
15
13
1
20
4
18
J
4
t3
4'7
70* 8148
13
8150
3
6
8157
23
25
25
23
23
23
70-8158
9
70
70-815
1
7
t-t629
'1t-1630
I-163r
7l-t632
7
'11
71
1634
1635
71-1675
70-8r52
70-81 53
70-8154
70
70
8158
9
3
81 80
13
42
1
70,8215
11
15
2
'10,8256
13
l3
8315
8737
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70
'10
70 8'.782
70 8896
'70-9041
70 9382
70 9383
70 9384
t3
l7
2
18
10
t3
9
15
23
9431
13
13
13
13
13
9526
23
10
70-9429
70-9430
70
70
23
27
lq
70-9737
2l
16
11
l4
2
1
1
1
2
11
11
28
2
7
17
1
3801
1-8163
1
17
1860
51
71-1870
'1r-1989
13
9
17
5
34
9
29
29
29
83
1829
-
1969
2005
83-1829
B3
83
7l-2119
7l-2121
7l-2122
t7
t7
23 ..
83,2212
7l
2124
I7
22 ..
83-2233
83,2244
2152
2153
11
t-2152
l7
l7
t-2I54
6
6
6
71-2155
11
7t,2ts7
7 l-2513
7 t-2s4't
6
6
13
19
11
7l-2155
71-2r56
7 1-2549
7 t-2586
7t-2586
83-2007
15 ..
83,2012
83-2040
13..
83
6
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26..
24 ..
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5
11
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83
83 26t6
83-2660
83 2742
83-2'.7 45
2
1
1
83-2746
83-2776
83
2800
B3
3014
B3-2980
B3-303s
9
t7..
B3
9
13
13
36..
83-
7
25
l-2652
1-2656
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7l-2658
7
7t-2'145
71
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4'7
2245
83,2266
71-2592
7 1-2s93
7r-2649
7 1,26s0
7
2228
2
2
35..
18 ..
38 ..
7l
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25..
28 ..
30..
19..
11
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1973 BSA B50 MX - Supreme Motorcycles

Transcription

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