System Overview

Transcription

System Overview

BachmannelectronicGmbH
SystemOverviewAutomation2008/2009
SystemOverview
Automation
2008/2009
System Overview
Contents
One Step Ahead of the Future
6
Visualization Hardware
28
Web Terminals
WT200 series
WT300 series
30
32
34
Industrial PC
IPC300 series
IPC1400 series
38
40
42
Remote Displays
Remote displays DD900 series
Remote displays DF900 series
Cabinet PC IPM1400
46
48
50
52
Uninterruptible power supply USV
54
Device Dimensions and Sizes for Switch Cabinet Mounting
56
Visualization and Controller Hardware
Control Terminals
CT200 series
CT300 series
58
60
62
66
M1 Controller Hardware
70
Processor Modules
ME203 series
MPC200 series
MX200 series
MPE200 series
PC cards PCC
Compact Flash memory CF
72
74
76
78
80
82
83
Digital Input/Output Modules
Digital input modules DI
Digital output modules DO
Digital input/output modules DIO
Digital input/output module TTL
84
86
88
90
92
Analog Input/Output Modules
Analog input modules AI
Analog output modules AO
Analog input/output modules AIO
Temperature recording module PTAI
Temperature recording module TI
Strain gauge module DMS
Measuring module for condition monitoring AIC
94
98
100
102
104
106
108
110
Technology Modules
Counter modules CNT
Positioning modules ISI
Pulse width modulation module PWM
Axis controller module ACR
114
116
118
123
124
Interface Modules
Interface modules RS
Industrial Ethernet Master EM
Industrial Ethernet Switch SWI
Media converter ECL
126
128
130
130
132
Bus Modules
Bus extension modules BE
FAST Bus modules FM/FS
CAN master CM
CAN slave CS
PROFIBUS DP master DPM
SERCOS master SEM
DeviceNet master DNM
134
136
138
140
142
144
144
146
Decentralized CAN Modules
Digital Input/Output modules DIO-C Analog/digital Input/Output module DA
Temperature Input/Output modules TCO
148
150
152
156
Power Supply Modules
Power supply modules NT
Distribution module VP
Dummy module LM
Backplanes BS
158
160
164
164
164
Module Dimensions
166
S1 Servo System
168
Introduction
Order code SO8000 Servo controller interfaces
Approvals / environmental conditions
170
171
172
173
S1 Servo drive
Servo controllers
Servo controllers
Servo controllers
Servo controllers
Servo controllers
Servo controllers
174
176
178
180
182
184
186
4 A to 6 A 8 A to 12 A 16 A to 20 A 24 A to 32 A 45 A to 72 A 90 A to 170 A Models
SERCOS bus module PROFIBUS bus module
CANopen bus module
EnDat 2.1 encoder option
188
190
191
192
193
Accessories for S1 servo
Line reactors
Braking resistors
Connection cable
SERVOMANAGER
MMC memory card
194
196
198
201
202
203
Servo Motors
204
LSH motor
LST motor
206
207
Software Concept of Bachmann electronic
208
Configuration
Device Manager
210
210
Programming
M-PLC Programming interface
C / C++ Developer
212
213
216
Visualization
M-JVIS Designer
M-JVIS Java visualization
218
220
224
Motion
M-SMC Software motion control
M-SHAFT Virtual shaft controller
M-CNC Three-dimensional motion control
M-HVC Speed and positioning regulator
226
228
230
232
234
Open and Closed-Loop Control
M-Target for Simulink®
M-TEMP Temperature controller
M-HIC Injection module
236
238
240
242
Communication
PROFINET
CANopen
Modbus Server
Modbus Client
M-OPCS OPC Server
MMS Server
M Router
E-Mail Client
Web Server
244
248
249
250
253
256
258
260
261
262
Testing and Diagnostics
M-LLD Low level debugger
Scope in Device Manager
264
265
266
Teleservice/Remote Maintenance
268
Approvals and Certificates
274
References
276
Support & Service
288
Training
290
Sales Offices
294
Further Information
296
One step ahead of the future. With Bachmann electronic.
Innovation is foresight. The future of engineering only belongs to the first person to see
the next step and take it. This requires flexibility, openness and a strong will to achieve
technological excellence. Qualities that have characterised Bachmann electronic for years.
Here we not only aim to be pace setters in the field of automation, but also to develop and
manufacture unrivalled system solutions and to offer these to industry. The following
pages will show you how far ahead we are and how we stand compared to the competition.
“We grow in order to stay close to the action and to the customer.”
Jürgen Duelli, Managing Director, COO
Growing With Every Challenge.
Bachmann electronic is a growing international company offering outstanding automation
solutions for users that have to meet particular requirements. We offer tailored solutions,
placing the benefits of our customer at the center of our activities. Meeting highly specialised
requirements has long become a standard task for us.
For over 35 years we have been growing with every new challenge. The result is obvious
to anyone: We are already market leaders in the field of wind power and are working towards
it in the machine building sector, by continuously expanding or experience and global activities. Bachmann electronic is now also present in China, India and the USA, in addition to our
European branches in Austria, Germany, Denmark and the Czech Republic. We have over 320
employees worldwide.
Our customers are our strongest engine for growth since we support them wherever they
need our services. And it is also the proximity to the customer that makes our complex
tasks even easier to solve.
Turnover
56
mill. €
47,2
mill. €
42,2
mill. €
2006
2007
2008
Plan
The signs are set for growth –
also with turnover at Bachmann electronic.
9
“For us progress means never standing still
but continuously moving developments forwards.”
Bernhard Zangerl, Managing Director, CTO
10
No Innovation Without Vision.
Thinking further ahead and setting new standards in automation technology. Responding flexibly to continuously changing requirements. Not only meeting but exceeding the expectations
of our customers. That is our vision that has become our daily work at Bachmann electronic.
Our motivation is innovation and our commitment to pleasing our customers. That's why
we focus intensively on open systems and the further expansion of our automation solutions, such as in control technology, operator terminals and high-performance drive technology, real-time Ethernet as well as "safety" technology. With the development of the Bachmann
SolutionCenter we are setting new standards in engineering tools.
In this way we have successfully mastered the jump from being a system supplier to a
qualified supplier for complete systems and holistic automation solutions. And the positive
response from our customers confirms the expansion of our product strategy: Increasingly
more customers in industry trust in the know-how and the innovative power of Bachmann
electronic.
11
Each investment right on target.
You have one clear objective in sight: investment security. Also here, you'll be dead on target with Bachmann electronic. Our products and system solutions are known for their high
availability, technical maturity and future flexibility. Precisely the qualities that are indispensable for sustainable capital investments. As far as compatibility with future expansions
goes, you'll also be in the right on target with Bachmann electronic.
“We hold to what we have promised our customers –
and always something more.”
Gabriel Schwanzer, Director of Sales and Automation
14
Many Reasons in Favour of Bachmann.
Meeting today the customer requirements of tomorrow and incorporating in our solutions the trends of the future. This aim is pursued at Bachmann electronic consistently, ensuring a decisive competitive edge for our customers.
A strong technological base
–VxWorks® operating system
–CoDeSys programming to IEC 61131
–Java (Eclipse), C / C++ programming
–Use of Web technologies
(Java technology)
Innovation as a fundamental principle
- Communication with PROFINET RT (V2)
and IRT (V3)
–MATLAB ® / Simulink® integration
Maximum availability
- Proven availability of > 99.96 % over 5 years with 100 000 modules
–100 % testing with 48 hours RUN-IN and
in-circuit test
- HALT test: –60°C to +90°C / 25 g shock and vibration
–ISO 9001:2000
Future flexibility and openness
–Open fieldbuses for flexible communication
- Application and version compatibility for
all Bachmann systems
–Standard technologies, e. g. FTP, HTTP,
SNTP, SMTP and OPC
Modbus
15
Efficiency on all Levels.
Webterminal
Web terminal
– ExtremelyrobustcompactPC
– Thevisualizationcanbeloadedonthe
deviceitselforviaEthernetfromtheM1
controllersystemorserver.
Control terminal
– Versatilecontrollerandvisualization
devicewithJavatechnology
–ProgrammingsameasforM1controller
system
– I/OconnectionviaCANbus(PROFINET)
andModbus
5.7"
12.1"
15"
Ethernet
MX213
ME203
CANopen
PROFINET
DA3284-C
CANopen
M1 controller system
– Fullymodularindustrialcontroller
– Motioncontroller
– High-speedcommunication
CAN
– CANopen, CANsync
– EDSgenerationformodularstations
– Graphic configurator
FASTBUS
– High-speedsystemdecentralization
– Configuration free, simple connection
– Radialorlinetopology
– Interference immunity by means of fibre
optics
16
10.4"
PROFINET
Industrial PC
- Highlymodularorcompactfrom
500MHzto1.8GHz
– Displaysfrom6.4’’to19’’
PROFINET
– Real-timeEthernet
–Paralleloperationwithnormalnetwork
traffic
– Integrated graphical configuration
6.4"
Modbus
Controlterminal
6.4"
IndustrialPC
10.4"
6.4"
10.4"
12.1"
Remotedisplay
15"
19"
IPM1400
Internet
ISDN
GSM
...
MPE240
MPC270
FASTBUS
PROFINET
Ethernet
FASTBUS
CANopen
PROFIBUS
SERCOS
SERCOS
17
In the world of global competition, every second counts.
18
Nothing in the world is more valuable than time. That's why with engineering, every
second counts. The better the solutions and processes are matched up, the faster and
smoother the procedures. And therefore the shorter the time-to-market. For this reason,
Bachmann electronic offers comprehensive product and system solutions that are perfectly
matched with each other, work together and can be integrated in existing system architectures. This speeds up the workflow and gives you the decisive competitive edge in the global
market.
19
“Fewer tools and fewer interfaces means less time needed –
sometimes less is more.”
Matthias Schagginger, Senior Manager, Product Management
20
The Allround Solution for Automation.
The Bachmann SolutionCenter represents a genuine milestone in the reduction of engineering costs. A single allround software solution covers all aspects of the engineering
process – from the configuration to programming, testing and commissioning, all the way
to visualization. Thanks to the highly modular plug-in concept, the tool can be expanded
simply, even for integrated user-specific requirements.
Optimally matched to the devices and systems of the manufacturer and designed in collaboration with experienced users, the software offers you considerable time savings as
well as bringing you synergies and increased usability. Users can benefit from the cohesive
operating concept and avoid the entry of redundant or unnecessary data. A close linking to
the automation systems of Bachmann electronic enables you to simplify virtually all processes. The result: more efficiency, lower engineering costs.
The Bachmann SolutionCenter was designed as a modular plug-in system with a flexible
GUI concept that is based on the established “Eclipse” framework. Both the structure and
the use of Java as the implementation language ensure greater investment protection as
well as compatibility with existing controller projects based on older tools.
The Bachmann SolutionCenter – an open and allround trendsetting software solution.
Programming
Visualization
- C / C+ +
- Java
- CoDeSys
- M-JVIS (configured)
- Java (programmed)
Open / closedloop control
Motion
- Softmotion (SMC)
- Shaft
- CNC
- Temperature controller
- Injection module
- MATLAB® / Simulink®
Configuring
Testing / Diagnostic
- Hardware and software
- Commissioning
- Scope / monitoring
- Diagnostic tools
- Teleservice
- PROFINET
- CANopen
21
Powerful armoury to meet every challenge.
Bachmann components offer optimum durability and resilience. They pass all the tests with flying
colors, comply with all industrial standards in terms of performance, availability and product life
and put this to the test every day. They are the result of the high quality standards of Bachmann
electronic and have the progress of safety technology already integrated. In this way, our customers
are ideally equipped for everything. Today and in the future.
“Experience has shown that 80 % of all malfunctions occur in the first 24 hours.
Why should we let our customers deal with this?”
Thomas Mayer, Manufacturing Tests
24
Quality as the Highest Principle.
The excellent international reputation of Bachmann electronic is based on the professionalism
of the entire staff as well as the quality of our products and services. We are not satisfied with
the result until our customers have obtained the best solution in the world for their problem.
And when all our employees are convinced of this, the best has been achieved. After all, at
Bachmann electronic quality is defined by the customer's satisfaction. This is the basis for
joint success.
Trust is good. Control is better.
Our quality commitment to supply products with the highest level of reliability is based on
our know-how and a number of extensive testing procedures that go far beyond the statutory minimum requirements. This also includes the testing of modules in the limit ranges for
temperature and performance. For example, as part of the extensive quality tests of the M1
automation system, the modules also undergo a 100 percent test in an active RUN-IN prior
to delivery. The test objects are operated in climatic chambers over several days and monitored individually during temperature changes from –40° to +60°. Maximum EMC immunity
is ensured thanks to standards compliant measurements in our in-house 3-meter absorber
chamber.
We don't just talk about first class product quality, we also do something about it.
25
System Overview
28
Individual. Attractive. Ergonomic.
Visualization Hardware.
HMI devices need to meet the combined requirements of technical necessity, convenience and aesthetic design in one, thus presenting the manufacturer with a host of challenges at the same time. Bachmann electronic offers a scalable selection of HMIs for a wide range of applications. This
ranges from the compact web terminals of the 200/300 series to the compact industrial PCs of the 300 series right through to the modular IPC1400
system. Remote displays of the Dx900 series allow visualization to be implemented up to 100 m away from the central computer. The front plates of
the operator units are made from aluminium and their function, colour and
design can be adapted to customer requirements. The operating elements
required can be implemented as real machine pushbuttons, with a foil keyboard or as touch screens. Their ergonomic and robust design make the
terminals optimum HMI solutions for any application.
29
Web Terminals
Perfect visualization at the machine.
The web terminal series completes the
range of Bachmann visualization systems
for compact solutions with a highly attractive price-performance ratio.
The functionality of the web terminal is
perfectly matched to meet the requirements of visualizations for small to medium-sized machine controllers and for use
as status and diagnostics terminals for
system sections.
The reduction of features to the essential
requirements enables the entire functionality to be contained in one module and internal interfaces to be kept to a minimum
for an unbeatable compact design.
Web terminal WT200 series
WT205e, WT205, WT205V
Features
Display: 5.7“ QVGA, 5.7“ VGA, color TFT, opt. touch screen
Processor: AMD Geode LX700, 433 MHz
Working memory: 256 MB / 512 MB
Compact Flash: ≥ 512 MB
Operating system: VxWorks®
Interfaces: Ethernet, USB, RS232
M-JVIS Designer, Java programming
30
Web Terminals
The simple integration of the web terminal
in the automation environment is implemented via Ethernet, and USB is provided as an interface for service and operating elements.
An AMD Geode LX700 / 800 is used as the
processor system. Based on a virtual machine, the web terminals with the M-JVIS
visualization packet allow platform-independent programming using Java.
Web terminal WT300 series
WT306, WT310, WT312, WT315
Features
Display: 6.4“ VGA / 10.4“ VGA / 12.1“ SVGA /
15“ XGA, color TFT, opt. touch screen
Working memory: 256 MB / 512 MB
Interfaces: Ethernet, USB, PS / 2, RS232
M-JVIS Designer, Java programming
31
Web Terminals
WT200 series
The WT200 web terminal series offers an inexpensive entry into the world of visualization devices.
Reduced to the essential, it is the ideal platform for
the visualization of small machine control units, but
can also be used as a status and diagnostics terminal for plant sections. The system is connected
to the automation via Ethernet, and the device is
provided with two USB2.0 interfaces for controlling operating elements. The system is ideally
designed for Java visualizations using VxWorks®.
The web terminal is offered with a color TFT display
in various screen resolutions. The front panel can be
adapted to the specific requirements of the customers. The devices can be operated from a touch screen
and / or an optional keyboard on the front panel.
•Extremely compact and powerful
•Fan-free operation up to +50°C
• Visualization with Bachmann M-JVIS tool
(Java-based)
•5.7“ color TFT monitor with QVGA or VGA resolution
Article No.
WT205e
WT205
WT205V
Interfaces
Order No.
on request
B-13779/00
on request
Operation/Input
Front keyboard
Touch screen USB Devices*
Web Terminal WT200 Series
Floppy disk
Memory stick
USB hub
Keyboard
Mouse
WT205e, WT205, WT205V
Ethernet
32
* Supported by VxWorks
®
Mass Storage
Compact Flash
Onboard Flash (WT205e)
USB 1-2
COM
Networking
Serial Devices
Controller
Control station
Ethernet switch
Modem
Web Terminals
WT200 Series
WT205e
WT205
Display
5.7“ QVGA (320 x 240)
5.7“ QVGA (320 x 240)*
Display type
WT205V
5.7" VGA (640 x 480)
color TFT
Display luminance
350 cd / m²
Half luminance
min. 50 000 h
Touch screen
-
optional
Touch screen type
-
5.7“ analog resistive
Processor system
AMD Geode LX700, 433 MHz
Working memory
256 / 512 MB
CF memory
-
Flash memory
32 MB
≥ 512 MB
-
-
CD-ROM (DVD)
USB connection
FDD floppy drive
USB connection
USB expansion
USB hub 4-fold
Front keyboard
optional
Number of front keys
max. 64
System LEDs
Power, Diag
Status LEDs
optional: 5x
Ethernet 10 / 100
1x
USB 2.0
2x
RS232 / 422 / 485
1x
Power supply
Operating temperature*
Certified to
Operating system
Visualization
Dimensions (W x H x D)
24 VDC (18 V .. 36 V)
0°C .. 50°C fan-free
CE, UL, CSA, CUL, CCC
WindRiver VxWorks®
M-JVIS Designer / Java
219 x 196 x 49 mm
* other temperature ranges on request
33
Web Terminals
WT300 series
The WT300 web terminal series serves as a
powerful platform for Java visualization. The web
terminal is offered with a color TFT display and
various screen diagonals. The front panel can be
adapted to the specific requirements of the customers. The devices can be operated from a touch
screen and / or a customised keyboard.
•Powerful
•Compact design
•Fan-free up to +50°C
• Visualization with Bachmann M-JVIS tool
(Java-based)
•6.4“, 10“, 12“ or 15“ color TFT monitor
Article No.
WT306
WT310
WT312
WT315
34
Order No.
on request
B-13592/00
on request
on request
Web Terminals
Interfaces
Operation/Input
Front keyboard
Touch screen
Web Terminal WT300 Series
USB Devices*
WT306, WT310, WT312, WT315
Floppy disk
Memory stick
USB hub
USB1-2
Mass Storage
Compact Flash
Ethernet1-2
PS/2
COM
Networking
Serial Devices
Input Device
Controller
Control station
Ethernet switch
Modem
Keyboard
Mouse
* supported by VxWorks
®
35
WT300 Series
WT300 series
WT306
WT310
Display
6.4“ VGA (640 x 480)
10.4“ VGA (640 x 480)
Display type
Display luminance
color TFT
300 cd/m²
Half luminance
min. 50 000 h
Touch screen
Touch screen type
optional
Processor system
Working memory
256 / 512 MB
CF memory
≥ 512 MB
CD-ROM (DVD)
USB connection
FDD floppy drive
USB connection
USB expansion
USB hub 4-fold
Front keyboard
optional
max. 64
System LEDs
Power, Diag, Caps Lock
Status LEDs
optional: 11x
PS/2 connection
1x
Ethernet 10/100
2x
USB 1.1
2x
RS232
1x
Power supply
24 VDC (18 V .. 36 V)
Certified to
Operating system
WindRiver VxWorks®
Visualization
237 x 208 x 91 mm
36
450 cd / m²
314 x 237 x 94 mm
Web Terminals
Continuation WT300 Series
WT300 series
WT312
Display
12.1“ SVGA (800x600)
Display type
Display luminance
15“ XGA (1024x768)
color TFT
350 cd/m²
Half luminance
300 cd/m²
min. 50 000 h
optional
Touch screen
Touch screen type
WT315
15“ analog resistive
Processor system
Working memory
256 / 512 MB
≥ 512 MB
CF memory
CD-ROM (DVD)
USB connection
FDD floppy drive
USB connection
USB expansion
USB hub 4-fold
Front keyboard
optional
max. 64
System LEDs
Status LEDs
optional: 11x
PS/2 connection
1x
Ethernet 10/100
2x
USB 1.1
2x
RS232
1x
Power supply
24 VDC (18 V .. 36 V)
Certified to
Operating system
WindRiver VxWorks®
Visualization
344 x 256 x 97 mm
409 x 312 x 97 mm
37
Industrial PC
Customized PC-based visualization devices – compact or modular.
Robust industrial PCs are used in the automation sector for controlling machines,
networking plant sections as well as for
data acquisition and picture processing.
Bachmann electronic's passively cooled
IPC300 and IPC1400 panel PCs offer the
ideal IPC for every task. The display diagonals, operating elements and design of
the compact devices of the IPC300 series
can be adapted to customer requirements
as necessary. The modular IPC1400 series
offers a scalable processing performance. It
can be factory fitted with a number of different interfaces or retrofitted quickly in the field.
For applications requiring a spatial separation between the controller and the display /
operator unit, the combination of IPM1400
with digital serial remote installation (DSA)
Industrial PC IPC300 series
IPC306, IPC310, IPC312, IPC315
Features
Display: 6.4“ VGA / 10.4“ VGA / 12.1“ SVGA / 15“ XGA,
color TFT, opt. touch screen, customer-specific front panel
Working memory: 256 / 512 MB
2.5“ Hard disk: ≥ 20 GB
Operating system: Windows XP, XPe
Interfaces: Ethernet, USB, PS / 2, RS232
38
Industrial PC
and remote display of the Dx900 series
offers maximum flexibility. The display diagonals, operating elements and design of
Dx900 display units can be adapted to individual requirements.
In order to ensure a failure rate as low as
possible and maximum investment security, Bachmann electronic places considerable importance on the selection of the
components used in terms of availability,
mechanical resistance and suitability for industrial use. Each system is subjected to a
48-hour run-in test in the climatic chamber.
All visualizations ensure compliance with all
typical industrial / product standards as well
as legally mandatory standards.
IPC1410, IPC1412, IPC1415, IPC1419
Features
Display: 10.4“ VGA / 12.1“ SVGA / 15“ XGA / 19“ SXGA, color TFT, opt. touch screen, customerspecific front panel
Processor*: Celeron 1 GHz / Pentium M 1.4 GHz
Working memory: 128 MB - 1 GB
Operating system: Windows XP, XPe, Vista
Slot system: DVD-ROM, Floppy, PCI, HDD
Interfaces: Ethernet, USB, PS / 2, RS232, CF, ...
* other processors on request
39
Industrial PC
IPC300 series
The compact IPC300 industrial PC series is
used as an HMI for Windows-based visualization applications. The industrial PC is available
with a color TFT display and various screen
diagonals. The visual design of the front panel
as well as the operating concept can be adapted
to customer requirements. The devices can be
operated from a touch screen and / or a customer-specific keyboard on the front panel.
•Compact design
•Visualizations on Windows
•6.4“, 10“, 12“ or 15“ color TFT monitor
•2 Ethernet interfaces
•Optional touch screen
•Customer-specific front panel design
Article No.
IPC306
IPC310
IPC312
IPC315
Order No.
B-13684/xx
B-13685/xx
B-13686/xx
B-13687/xx
... /00: equipped with hard disk
... /10: equipped with Compact Flash
Interfaces
Operation / Input
Front keyboard
Touch screen
USB Devices
Floppy disk
CD-R, CD-RW, DVD-R
Memory stick
Ext. hard disk
Modem
Printer
USB hub
Keyboard
Mouse
Web cam
40
Mass Storage
Compact Flash
Hard disk 2.5“
Flash Drive 2.5“
IPC306, IPC310, IPC312, IPC315
USB1-2
Serial Devices
COM
Ethernet1-2
PS/2
Networking
Input Device
Controller
Control station
Ethernet switch
Keyboard
Mouse
Modem
Mouse
Emergency supply
Industrial PC
IPC300 series
IPC306
IPC310
IPC312
IPC315
Display
6.4“ VGA
(640x480)
10.4“ VGA
(640x480)
12.1“ SVGA
(800x600)
15“ XGA
(1024x768)
Display type
Display luminance
color TFT
300 cd/m²
450 cd /m²
350 cd/m²
Half luminance
Touch screen
Touch screen type
optional
Processor system
Working memory
256 / 512 MB
CF program memory
15“ analog resistive
≥ 512 MB
2.5“ Hard disk
≥ 20 GB
≥ 512 MB
2.5“ Flash Drive
CD-ROM (DVD)
USB connection
FDD floppy drive
USB connection
USB expansion
USB hub 4-fold
Front keyboard
optional
max. 64
System LEDs
Status LEDs
optional: 11x
PS/2 connection
1x
Ethernet 10 / 100
2x
USB 1.1
2x
RS232 / 422 / 485
1x
Power supply
24 VDC (18 V .. 36 V)
fan-free
with fan
with CF: 0 .. 50°C, with HD: 0 .. 40°C
0 .. 50°C
Certified to
Operating systems
Windows XP,
Windows XP embedded
Visualization
300 cd/m²
min. 50 000 h
M-JVIS Designer / Java,
M-VIS or acc. to customer requirement
237 x 208 x 91 mm
314 x 237 x 94 mm
344 x 256 x 97 mm
409 x 312 x 97 mm
41
Industrial PC
IPC1400 series
With the highly modular and compact IPC1400
series Bachmann electronic is pioneering the
future of sophisticated visualizations. The family is
designed to offer modularity, performance scalability and easy maintenance. The system with
TFT screens is available with different diagonals to
meet specific customer requirements. The modular slot system enables the implementation of a
wide range of slots such as PCI and PICe, as well
as the simultaneous use of different mass storage
technologies.
•Scalable industrial PC based on Pentium M and
Core Duo processors
•Maximum reliability and maintenance friendly
•Modular slot systems
•Customer-specific configuration and front panel
design
•Compact unit or computer with remote display
up to 100 m
Article No.
IPC1410
IPC1412
IPC1415
IPC1419
42
Order No.
on request
B-13514/00
B-13560/00
B-13513/00
Industrial PC
Interfaces IPC1400 series
USB Devices
Operation / Input
Floppy disk
CD-R, CD-RW, DVD-R
Memory stick
Ext. hard disk
Modem
Printer
USB hub
Keyboard
Mouse
Web cam
Front keyboard
Touch screen
RGB
External Display
CRT monitor
TFT monitor
Serial Devices
IPC1410, IPC1412, IPC1415, IPC1419
USB1-4
COM1-2
Modem
Mouse
Emergency supply
(USV)
Networking
Barcode reader
Audio Devices
Slot system
Slot system
AC97
Loudspeaker
Headset
Microphone
Input Device
PS/2
Wide slot
(max. 4)
Narrow slot
(max. 4)
Keyboard
Mouse
Parallel Devices
LPT
PCI Devices
IDE Devices*
PCI
PCI express
Hard disk 2.5“
Flash disk 2.5“
IDE Devices*
S-ATA Devices
CD-RW / DVD-R
Hard disk 2.5“ RAID 0 / 1
USB Devices
Video
Floppy 3.5“ slim line
Remote installation up
to 100 m
Printer
Dongle
Networking
Ethernet1-2
Controller
Control station
Ethernet hub
* max. 2 IDE devices
43
Industrial PC
IPC1400 series
IPC1410
IPC1412
Display
10.4“ VGA (640x480)
12.1“ SVGA (800x600)
Display type
Display luminance
color TFT
450 cd / m²
350 cd / m²
Half luminance
min. 50 000 h
Processor system
Celeron-M 1 GHz / Pentium M 1.4 GHz
Core Duo ULV, Core 2 Duo (available 2008)
Working memory
256 MB - 1 GB
2.5“ Hard disk*
≥ 40 GB
RAID 0 / 1
2.5“ Flash disk
≥ 512 MB
CF memory type I+II
Drives*
≥ 512 MB
DVD-R / CD-RW-Combo, DVD-RW / CD-RW-Combo, Floppy
Slots*
max. 2x PCI
max. 2x PCIexpress (available 2008)
Touch screen
optional - analog resistive
optional
Front keyboard
max. 128, 2-fold programmable
System LEDs
Power, Diag, HDD
Status LEDs
optional: max. 64
Network
2x Ethernet 10 / 100
USB
3x USB 2.0 + 1x powered USB 2.0
Serial
2x RS232 / 422 / 485 (also configurable as full RS232)
Parallel
1x LPT
Mouse / keyboard
1x combined PS / 2 connection
Audio
AC97, 1x Line-In, 1x Line-Out, 1x MIC
External monitor
1x RGB, 1x DVI (available 2008)
Power supply
24 VDC (18 V .. 36 V)
Operating temperature** fan-free
with fan
with CF: 0 .. 50°C, with HD: 0 .. 40°C
0 .. 50°C
Certified to
Windows XP, Windows XPembedded, Linux
Windows Vista (available from 2008)
Operating systems
Visualization
44
M-JVIS Designer / Java, M-VIS or acc. to customer requirement
314 x 237 x 147 mm
* designed as module
** other temperature ranges on request
*** without expansion / attachments
344 x 256 x 110 mm***
Industrial PC
Continuation IPC1400 series
IPC1400 series
IPC1415
IPC1419
Display
15“ XGA (1024x768)
19“ SXGA (1240x1024)
Display type
color TFT
color TFT
Display luminance
300 cd / m²
300 cd / m²
Half luminance
min. 50 000 h
min. 50 000 h
Processor system
Core Duo ULV, Core 2 Duo (available 2008)
Working memory
256 MB - 1 GB
2.5“ Hard disk
≥ 40 GB
RAID 0 / 1
2.5“ Flash disk
≥ 512 MB
CF memory type I+II
Drives*
≥ 512 MB
Slots*
max. 2x PCI
max. 2x PCIexpress (available 2008)
Touch screen
optional - analog resistive
Front keyboard
optional
max. 128, 2-fold programmable
System LEDs
Power, Diag, HDD
Status LEDs
optional: max. 64
Network
2x Ethernet 10 / 100
USB
Serial
2x RS232/422/485 (also configurable as full RS232)
Parallel
1x LPT
Mouse / keyboard
Audio
External monitor
1x RGB, 1x DVI (available 2008)
Power supply
24 VDC (18 V .. 36 V)
Operating temperature**
fan-free
with fan
with CF: 0 .. 40°C, with HD: 0 .. 40°C
0 .. 50°C
Certified to
Windows XP, Windows XPembedded
Operating systems***
Visualization
*
**
***
****
409 x 312 x 109 mm****
designed as module
other temperature ranges on request
other operating systems on request
without expansions / attachments
482.6 (19“) x 399.2 (9 HE) x 121 mm****
45
Remote Displays and Cabinet PC
Displays with USB and CAN connectivity.
TheDx900displayseriesfromBachmann
enablesthespatialseparationbetweenthe
display/operatorunitandthecontroller.
RemotedisplayandIPM1400areconnected
viaa100metercableusingtheserialremoteinstallation(DSA).TheDSAitselfis
implementedasamoduleoftheIPM1400
cassettesystemandensurestheinterference free transfer of video, USB and CAN
signalsfromthecentralunittothedis-
playoftheDx900series.USBterminalson
thedisplayenableawiderangeofperipheraldevicestobeoperateddirectlyattheinterfacebetweentheuserandmachine.CAN
enablesoperatingelementsonthedisplay
tobeconnecteddirectlywiththecontroller
hardware.Acustomizedcablecanbesuppliedonrequest.
Remote displays DD00 series
DD1, DD1
Features
Display:15“XGA/
19“ SXGA, color TFT
Opt. touch screen, customized front plate
Remote installation: 100 m, video, USB, CAN
Protection:FrontIP65/rearIP54
Housing: Stand-alone, aluminium housing,
Supportarmconnection
Remote displays DF00 series
DF10, DF12, DF1, DF1
Features
Display:10.4“VGA/12.1“SVGA/15“XGA/
19“ SXGA, color TFT
Opt. touch screen, customized front plate
Remote installation: 100 m, video, USB, CAN
Protection:FrontIP65/rearIP20
Housing:Switchcabinetmounting
6
The display diagonals, operating elements
and design of the 900 series can also be
adapted to individual requirements.
The control panels of the 900 series are
available in two variants to meet different
mounting requirements: The DD900 series
comes with an elegant aluminium housing
with protection to IP65 at the front and
IP54 at the rear. The DF900 devices are
designed with a mounting depth less than
60 millimeters for switch cabinet mounting. Aluminium front plates with a decorative film and an allround seal also ensure protection here to IP65 (front).
Cabinet PC IPM1400
IPM1400
Features
Processor*: Celeron M 1GHz / Pentium M 1.4 GHz
Working memory: 256 MB - 1 GB
Operating system: Windows XP, XPe, Vista
Slot system: DVD-ROM, Floppy, PCI, HDD, DSA
Interfaces: Ethernet, USB, PS / 2, RS232, CF
* other processors on request
47
Remote Displays
DD00 series
TheDD900remotedisplayisanindustrialcontrol
panelinanelegantaluminiumhousing.Thedesign
andoperatingelementscanbeadaptedtocustomer
requirements.
TheintegratedUSBinterfaceenablesawiderange
ofperipheralstobeconnecteddirectlyontheterminal.CANenablesoperatingelementsontheremote
displaytobeconnecteddirectlywiththecontroller
hardwarewithoutanyadditionalwiringrequired.
•RemoteinstallationbetweencontrolpanelandIPM
upto100m
•Mountingonsupportarm
• Transfer of video, USB and CAN signals via one
cable
ArticleNo.
DD915
DD919
OrderNo.
onrequest
onrequest
Remote Displays
DD900 series
DD915
DD919
Display
15“ XGA
(1024x768)
19“ SXGA
(1240x1024)
Display type
Display luminance
Half luminance
Touch screen
Front keyboard
System LEDs
Interfaces
Drives
color TFT
300 cd / m²
300 cd / m²
min. 50 000 h
analog resistive
optional
optional max. 128, 2-fold programmable
Power, Link, HDD
1x USB (rear)
CAN (rear)
optional DVD-R / CD-RW-Combo, Floppy
Power supply
24 VDC (18 V .. 36 V)
Operating temperature
0°C .. 40°C, fan-free
Certified to
Housing
CE, UL, CUL
Aluminium
Protection (front)
IP65
Protection (rear)(rear)
IP54
49
Remote Displays
DF00 series
TheDF900remotedisplayisanindustrialterminal
with an extremely flat construction. Design and front
plateoperatingelementscanbeadaptedtocustomer
requirements.
TheintegratedUSBinterfaceenablesawiderange
ofperipheralstobeconnecteddirectlyontheterminal.CANenablesoperatingelementsontheremote
displaytobeconnecteddirectlywiththecontroller
hardwarewithoutanyadditionalwiringrequired.
•RemoteinstallationbetweencontrolpanelandIPM
upto100m
•Mountinginthecabinet
• Transfer of video, USB and CAN signals via one
cable
•Slimlineremoteterminal
ArticleNo.
DF910 DF912 DF915 DF919 0
OrderNo.
onrequest
onrequest
onrequest
onrequest
Remote Displays
DF900 series
Display
DF910
DF912
DF915
DF919
10.4“ XGA
(640x480)
12.1“ SXGA
(800x600)
15“ SXGA
(1024x768)
19“ SXGA
(1024x1024)
Display type
Display luminance
Half luminance
Touch screen
Front keyboard
System LEDs
Interfaces
Drives
Power supply
color TFT
450 cd / m²
350 cd / m²
300 cd / m²
min. 50 000 h
analog resistive
optional
optional max. 128, 2-fold programmable
Power, Link, HDD
1x USB (rear)
CAN (rear)
optional DVD-R / CD-RW-Combo, Floppy
24 VDC (18 V .. 36 V)
0°C .. 50°C
Certified to
CE, UL, CUL
Housing
Aluminium
Protection (front)
IP65
Protection (rear)
IP20
51
Cabinet PC
Cabinet PC IPM100
ThecabinetPCIPM400istheinconspicuousbut
powerfulandreliablebrainforthewell-designed
terminals of the Dx900 series. The configuration
varies depending on the application, and I/Os as
wellasadditionalcardscanbearrangedindividually.
•PowerfulandscalablecabinetPCbasedonPentiumMandCoreDuoprocessors
• Individual configuration of the PC using expansionunits
ArticleNo.
IPM1400
OrderNo.
onrequest
Interfaces
ExternalDisplay
Remote Displays
RGB
DD900, DF900
USBDevices
Floppydisk
CD-R, CD-RW, DVD-R
Memorystick
Ext.harddisk
Modem
Printer
USBhub
Keyboard
Mouse
Webcam
COM1-2
Cabinet PC
IPM1400
AudioDevices
USB1-
AC7
Narrowslot
(max.4)
Module
IDEDevices
USBDevices
IDEDevices*
S-ATADevices
Video
*max.2IDEdevices
2
Keyboard
Mouse
ParallelDevices
LPT
Module
Loudspeaker
Headset
Microphone
InputDevice
Slot system
PS/2
Wideslot
(max.4)
SerialDevices
Modem/mouse
Emergencysupply
(USV)
Networking
BarcodeReader
DSA (optional)
max. 100 m
Slot system
CRTMonitor
TFTMonitor
Printer
Dongle
Networking
Ethernet1-2
Controller
Controlstation
Ethernethub
Cabinet PC
IPM1400 series
Function / variants
Processor system*
Core Duo ULV (available from 2008)
Working memory
256 MB - 1 GB
2.5“ Hard disk
≥ 40 GB
RAID 0/1 (available from 2008)
2.5“ Flash disk
> 512 MB
CF memory type I+II
≥ 512 MB
Drives
Slots
PCI
PCIexpress (available 2008)
Network
2x Ethernet 10/100
USB
Serial
2x RS232 / 422 / 485 (also configurable as full RS232)
Parallel
1x LPT
Mouse / keyboard
Audio
System LEDs
Power, Diag, HDD
External monitor
1x VGA, 1x DVI (available 2008)
Power supply
24 VDC (18 V .. 36 V)
Operating temperature**
Tested acc. to
CE, UL, CUL, CSA, CC
Operating systems***
Windows XP, Windows XPembedded
Visualization
256 x 288 x 126 mm (incl. mounting plate, without expansion unit)
*
other processors on request
** other temperature ranges on request
*** other operating systems on request
53
Uninterruptible Power Supply
Safe for emergencies.
TheUSVmoduleprovidestheuninterruptiblepowersupplyoftheIPCfromthe300
and1400series.Importantdatacanbe
storedreliablyandthesystemcanbeshut
downinacontrolledmanner.Thecommunication between the UPS module, IPC and
therunningapplicationprogramisimplementedviaaserialinterfaceandtheUPS
toolrunningonWindows.
Intheeventofapower-failurethebridgingtimeofthemaintenance-freebattery
startstorundown.Assoonasthecharge
state of the UPS module has fallen to 10 %,
the application is notified immediately of
thecriticalstateandtheprogramsare
systematicallyshutdown.Thesystemis
notshutdownifthepowersupplyisrestoredbeforethebridgingtime.
Uninterruptible power supply
USV2 / 16
TheUSV24/16moduleconsistsofahardware
componentandasoftwarecomponentwhichhas
thetaskofbringingthecomputerintoasafestate
intheeventofapower-failure.
•+24VDC/1.6Ah
•4.0Aratedoutputcurrent
•7.5Apeakcurrent
•Controllablefunctionviaserialinterface
• Maintenance free battery, capacity check after
fouryearsrecommended
• Lateral snap-fit mounting on backplane or free
frontmounting
ArticleNo.
USV24/16
USV24/16
software
OrderNo.
B-12167/00
B-12347/xx
UninterruptiblePowerSupply
Interfaces
USV module
Industrial PC IPC100, IPC00
COM (zero modem cable)
2 VDC
External 2 VDC
USV2/16
Inputvoltage
Voltagerange
+24VDC(+20..+34VDC)
Chargingcurrent
< 300 mA (output, no load)
Chargingtime
min.24hforfullchargeofbattery
Reversepolarityprotection
yes
Overvoltageprotection
no
Outputvoltage
Voltagerange
+24VDC(+18..+34VDC)
Capacity
max.1.6Ah
Backuptime(withratedcurrent)
max.20min.withfullychargedbattery
Ratedoutputcurrent
4.0A
Peakoutputcurrent
7.5A(permissibleovertheentiredischargeperiod)
Ratedoutputpower
100W
Peakoutputpower
180W(permissibleovertheentiredischargeperiod)
Overcurrentprotection
yes(SMDfuseprotection)
Mechanicaldesign
MountingdimensionsLxWxH
205x75x140mm(lengthlongerdependingonplugtype)
IPprotection
IP20toDIN40050
Weight
approx.2.0kg
Device Dimensions and Sizes for Switch Cabinet Mounting
Just as you want.
The following pages provide an overview
of the dimensions of visualization and controller devices of Bachmann electronic, as
well as the required size of the cutouts for
mounting in the cabinet.
Product ergonomics and cost reduction already begin with the mounting phase: To
keep costs for the preparing the cutout to
a minimum and design the mounting as
ergonomically as possible we use fixing elements that are clipped on the side. These
are designed for cabinet door thicknesses of two to seven millimeters. The screws
are tightened or undone using a size 2 hexagon key. Naturally, customized mounting
types can also be implemented on request.
The rear of the front plate on all devices is
also provided with an UL approved allround
seal.
IPC series
EE
B
B
C
C
D
D
AA
WT series
EE
B
B
C
C
D
D
56
AA
IPC series
Dimensions [mm]
IPC306
IPC310
IPC312
IPC315
IPC1412
IPC1415
IPC14191)
A (width)
237
314
344
409
344
409
482.6 (19)
B (height)
208
237
256
312
256
C (depth)
91
94
97
97
110 /159
D (width)
214
290
321
387
321
387
452.2
E (height)
185
214
233
289.5
233
289.5
368.8
312
2)
3)
399.2 (9 HU)
109 /158
2)
3)
1212)/1703)
for 19“ mounting
without attachment / expansions
3)
with 2 attachments
1)
2)
WT series
Dimensions [mm]
WT205e
WT205
WT205V
WT306
WT310
WT312
WT315
A (width)
219
219
219
237
314
344
409
B (height)
196
196
196
208
237
256
312
C (depth)
49
49
49
91
94
97
97
D (width)
197
197
197
214
290
321
387
E (height)
141
141
141
185
214
233
289.5
57
58
Flexible. Compact. Customer-specific.
Visualization and Controller Hardware.
Tailored automation solutions with built-in expansion capability are today an
important requirement for financial success in machine and system building. In terms of compactness and costs, Bachmann electronic's control terminals CT offer outstanding features. Controller and visualization rolled into one unit, a HMI-PLC device. Programming and diagnostics can be carried
out on the control terminal with exactly the same tools used by the M1 Programming in IEC 61131, C, C++ and Java is also possible. The control terminal is ideal for use where remote intelligence is required in an automation
solution in addition to visualization. I/O components can be integrated as
easily as usual via Ethernet or CAN.
59
Control Terminals
Controller and visualization rolled into one.
The control terminals of the CT200 and
CT300 family enable controller and visualization to be implemented at the same
time on a common, compact device platform. The CT200 series with 5.7“ color TFT
display offers maximum functionality in
a minimum of space and is the ideal solution for the control and visualization of
small machines. Its big brother, the CT300
with 6.4“ or 10.4“ color TFT display, is ideal for the control and operation of small
machines and plants. Both series can either be operated via a touch screen or via
a customized foil keyboard on the front
plate. The devices of the 300 series also
offer the convenience of connecting an external keyboard/mouse combination. The
same languages (IEC 61131, C/C++ and
Control terminal CT200 series
CT205, CT205V
Features
Display: 5.7“ QVGA / 5.7“ VGA, color TFT, opt. touch screen
Interfaces: Ethernet, USB, RS232 / 422 / 485, CAN
Visualization: M-JVIS Designer, Java programming
60
Control Terminals
Java) and tools are available for programming and parameterization as on the M1
automation system.
The design, shape and function of the aluminium front plates can be adapted to customer requirements. Fixing elements are
fitted on the rear of the device for mounting in the switch cabinet.
CT306, CT310
Features
Display: 6.4“ VGA / 10.4“ VGA, color TFT, opt. touch screen
Interfaces: PS/2, Ethernet, USB, RS232 / 422 / 485, CAN
Visualization: M-JVIS Designer, Java programming
61
Control Terminals
TheCT200serieswith5.7“colorTFTdisplayoffers
theinexpensiveentrytotheworldofcombined
controlandvisualizationdevices.Reducedtothe
essential and extremely compact, it is the ideal
platformforthecontrolandvisualizationofsmall
machines. In terms of performance, the implementedindustrialAMDprocessorisequivalentto
a small mid-range controller, also providing sufficient reserves for the user interface or comprehensivedatatransfer.
The connection of its hardware components, realtime clock, watchdog and the ample retentive
memoryisalsoimplementedinthesameway.The
existingCompactFlashcardasprogrammemory
alsoprovidesmassstoragefordataandprotocols.
I/Ounitsareconnectedasperipheraldevicesoptionally via Ethernet, CAN or the serial interface.
The SVI / SMI, PROFIBUS IO RT, CANopen and ModbusTCP/RTUprotocolsareavailable.Theversatile
andweb-capableM-JVISvisualizationoffersahigh
levelofopennessandcanbeusedexactlyinthe
samewayaswiththeCT300HMIs.
•Controlandvisualizationdevice
• Ultra compact, fan-free and without hard drive
•5.7“alsowithVGAresolution
• Customer-specific front keypad / LEDs
• Programming: IEC 61131, C / C++
• Visualization: Java, M-JVIS
•OperatingsystemVxWorks®
•CANopen
•PROFINETIORT
•ModbusTCP/RTU
Theoperatorinputscanbemadeasrequiredvia
touch screen or foil keypads on individually configurablefrontpanels.
ArticleNo.
CT205 CT205V
62
OrderNo.
B-13977/00
onrequest
Control Terminals
Interfaces
Operation / Input
Front keyboard
Touch screen (optional)
USB Devices*
Mass Storage
Floppy disk
Memory stick
USB hub
Keyboard
Mouse
CT205, CT205V
Compact Flash
Onboard Flash
USB 1-2
Ethernet 1-2
*supported by VxWorks
COM
CAN
Networking
Serial Devices
Connection
Controller
Control station
Ethernet switch
Modem
I/Os
M1 modules
®
63
Control Terminals
CT200 series
CT205
CT205V
Display
5.7“ QVGA (320 x 240)
Display type
Display luminance
350 cd / m²
Half luminance
min. 50 000 h
optional
Touch screen
Touch screen type
Processor system
AMD Geode LX800
Working memory
256 / 512 MB
CF memory
≥ 512 MB
NVRAM
I/O interfaces
512 Kb (battery backed)
CAN 1 Mbit / s with software CANSync (master and slave)
PROFINET IO RT Controller / Device
Modbus TCP Ethernet (Client and Server)
Modbus RTU RS232 (Client and Server)
Front keyboard
optional
max. 64
System LEDs
Run, Init, Error
Status LEDs
optional: 5x
Ethernet 10 / 100
2x
USB 2.0
2x
RS232 / 422 / 485
1x
CAN
1x
Other features
Watchdog
synchronizing pulse also for SERCOS and CAN, Ethernet fieldbus
real-time clock with battery
status indication via 3 LEDs
CPU-ID selectable with rotary hexadecimal switches
Power supply
24 VDC (18 V .. 36 V)
Standards
Operating system
WindRiver VxWorks®
Visualization
219 x 196 x 49 mm
64
5.7“ VGA (640 x 480)
color TFT 219 x 196 x 49 mm
Control Terminals
EE
BB
Dimensions
CT series
Dimensions [mm]
D
D
AA
CT205
CT205V
A (width)
219
219
B (height)
196
196
C (depth)
49
49
D (width)
197
197
E (height)
141
141
CC
65
Control Terminals
The control terminals of the Bachmann electronic
CT300 family enable common utilization of a
single device, both for open and closed loop control tasks and for visualization and operation. In
terms of performance, the implemented industrial
AMD processor is equivalent to a small mid-range
controller, also providing sufficient reserves for the
user interface or comprehensive data transfer.
•Control and visualization device
•Robust, fan-free and without hard drive
•6.4“ to 10“ color TFT (touch-compatible)
• Customer-specific front keypad / LEDs
• Programming: IEC 61131, C / C++
• Visualization: Java, M-JVIS
• Operating system VxWorks®
• CANopen
• PROFINET IO RT
•Modbus TCP / RTU
The connection of its hardware components, realtime clock, watchdog and the ample retentive
memory is also implemented in the same way. The
Compact Flash card provided as program memory
also offers mass storage for data and protocols.
I/O units are connected as remote peripheral
devices optionally via Ethernet, CAN or the serial
interface. SVI/ SMI, PROFIBUS IO RT, CANopen and
Modbus TCP / RTU protocols are available for this.
The versatile and web-capable M-JVIS visualization offers a high level of openness and can be
used exactly in the same way as with the WT300
HMIs. The operator inputs can be made as required via mouse / keyboard, touch screen or foil
keypads on individually configurable front panels.
Article No.
CT306 CT310 66
Order No.
B-13476/00
B-13477/00
Control Terminals
Interfaces
Input Device
Front keyboard
Touch screen (optional)
Keyboard
Mouse
USB Devices*
Floppy disk
Memory stick
USB hub
Keyboard
Mouse
Operation / Input
CT306, CT310
USB 1-2
Compact Flash
Onboard Flash
Ethernet 1-2
* supported by VxWorks
Mass Storage
PS/2
COM
CAN
Networking
Serial Devices
Connection
Controller
Control station
Ethernet switch
Modem
I/Os
M1 modules
®
67
Control Terminals
CT300 series
CT306
CT310
Display
6.4“ VGA (640 x 480)
10.4“ VGA (640 x 480)
Display type
color TFT
color TFT
Display luminance
300 cd / m²
450 cd / m²
Half luminance
min. 50 000 h
min. 50 000 h
Touch screen
optional
optional
Touch screen type
Processor system
AMD Geode LX800
Working memory
256 / 512 MB
CF memory
≥ 512 MB
NVRAM
512 Kb (battery backed)
I/O interfaces
CAN 1 Mbit / s with software CANSync (master and slave)
PROFINET IO RT Controller / Device
Modbus TCP Ethernet (Client and Server)
Modbus RTU RS232 (Client and Server)
Front keyboard
optional
max. 64
System LEDs
Run, Init, Error
Status LEDs
optional: 11x
PS/2 connection
1x
Ethernet 10 / 100
2x
USB 1.1
2x
RS232 / 422 / 485
1x
CAN
1x
Other features
Watchdog
synchronizing pulse also for SERCOS and CAN, Ethernet fieldbus
real-time clock with battery
status indication via 3 LEDs
Power supply
24 VDC (18 V .. 36 V)
Standards
Operating system
WindRiver VxWorks®
Visualization
237 x 208 x 89 mm
68
314 x 237 x 94 mm
Control Terminals
EE
BB
Dimensions
D
D
AA
CT series
Dimensions [mm]
CT306
CT310
A (width)
237
314
B (height)
208
237
C (depth)
89
94
D (width)
214
290
E (height)
185
214
CC
69
70
Scalable. Robust. Networked.
Industrial Controller with a Future.
Individual requirements can be met easily with a wide range of powerful
CPUs based on industrial (Pentium) processors and with an extensive range
of I / O modules. Real-time capable bus systems enable the automation to be
decentralized without any losses in performance.
The M1 controller perfectly combines the openness of a PC-based controller
with the reliability of industrial hardware platforms. Designed for the toughest ambient conditions, they guarantee fault-free operation with a fan-free
installation up to an ambient temperature of 60°C.
A state-of-the-art system architecture designed for seamless networking capability enables the M1 to be integrated easily in the area of the controller
and system peripherals. Real-time Ethernet enables real-time controller networking and the support of all currently available fieldbus systems enables
external components to be connected via standard interfaces.
71
Processor Modules
Maximum performance and unrivalled robustness.
The processor modules of the M1 automation system stand out on account of their
optimum performance and unrivalled robustness. Integrated into Bachmann CPU
boards and I/O systems, industrial Pentium processors in an embedded design ensure absolute deterministic real-time behaviour.
Even the most rigorous demands in terms
of flexible data exchange and networking
can be met without costly additional modules: M1 processor modules offer the full
range of interfaces already “on-board”.
This offers the automation engineer total freedom and ensures cost efficient and
compact design. Ample power reserves for
networking and communication-intensive
Processor modules
ME203 series
ME203/C, ME203/E, ME203/N, ME203/CN,
ME203/EN , ME203/CNW
Features
Intel 80386 EX, 33 MHz
Integrated power supply 17 W / 24 V
SRAM: 512 Kb (battery backed)
DRAM: 8 MB
FLASH: 8 MB File Flash, 2 MB Boot Flash
1x RS232, 1x RS232 /422 / 485
1x Ethernet 10 / 100 Mbit /s or 1x CAN
Slots: PCC201 / xx
Processor modules
MPC200 series
MPC240, MPC265, MPC270
Features
CPU 400 / 650 / 700 MHz Pentium class
SRAM: up to 512 Kb (battery backed)
FRAM: 64 Kb (no battery necessary)
DRAM: 64 or 128 MB
FLASH: 8 MB internal
1x USB, 1x RS232, 1x RS232/422/485
2x Ethernet 10 / 100 Mbit/ s Slots: PCC201 / xx, CF200 / xx 72
Processor modules
applications are provided as basic features, as well as the provision of scalable
mass storage devices.
As Programmable Automation Controllers
(PAC), M1 CPUs combine flexibility, open
standards and the performance of the PC / IT
world with the industrial robustness of classical PLC. The comprehensive scope of Bachmann
electronic software enables it to be used
as a PLC, motion controller or communication and data centre.
Consistent compatibility of the application
software of the PACs protects the user's
investments for future expansions.
Processor modules
MPE200 series
MPE240, MPE265, MPE270
Features
CPU 400 / 650 / 700 MHz Pentium class
FRAM: 64 Kb (no battery necessary)
DRAM: 64 or 128 MB
1x USB, 1x RS232, 1x RS232 / 422 / 485
2x Ethernet 10 / 100 Mbit/ s Slots: PCC201 / xx, CF200 / xx, 2 PCI slots (M20 system)
Processor Modules
MX200 series
MX207, MX207/W, MX213, MX213/W
Features
CPU x86 66 MHz Pentium class / CPU 133 MHz Pentium class
Integrated power supply 17 W / 24 V (MX213)
FRAM: 64 Kb (no battery necessary) (MX213)
DRAM: 32 MB
1x USB, 1x RS232, 1x RS232 / 422 / 485 (MX213), 1x CAN, Ethernet 10 / 100 Mbit / s
Slots: PCC201 / xx, CF200 / xx (MX213)
73
Processor Modules
Processor modules ME203 series
The processor modules of the ME203 series extend
the range of the M1 controller family in terms of
reduced power consumption and moderate cycle
times. With an extremely slim design of only one
module width, ME203 CPUs offer all the essential
features of larger type series but with a lower
power consumption.
Several networking and power supply options scale the module ideally for smaller applications. As fully-fledged M1 CPUs, ME203
processor modules are not only configured
with the same tools as the high-end families
MX and MPC, but are also fully code and application compatible, although they have less
memory and some different interfaces.
Article No.
ME203/E
ME203/EN
ME203/C
ME203/CN
ME203/CNW
Order No.
B-13175/00
B-13177/00
B-13174/00
B-13176/00
on request
All modules have two serial interfaces and a front
slot for one PC card. The optional Ethernet interface allows integration in 10 / 100 Mbit/ s networks
at the full data rate. With the retentive program
and data storage devices, also larger projects can
be handled without the need for external media.
In addition to the supply of the processor module, an integrated optional power supply provides
17 W for extra I/O modules. One model offers a
storage temperature range from -40°C to +70°C.
• Industrial standard 80386 EX embedded processor
• 2 serial interfaces (separate UARTs / 64-stage FIFO)
• Optional integrated power supply 17 W / 24 VDC
• Optional CAN bus interface or Ethernet 100 Mbit /s interface
• Working memory: 8 MB DRAM
• Data memory: 512 Kb SRAM (NVRAM)
• Integrated program memory
• Removable memory: PC cards with 8 / 16 / 32 /
64 MB
• Battery backed real-time clock (RTC)
• Colored LEDs for status displays RUN, INIT and
ERROR
• Watchdog function for system and application
monitoring
74
Bachmann electronic GmbH, © Subject to alterations without notice, date 31.01.2008
Processor modules
ME203 series
Processor + memory
CPU
Intel 80386 EX, 33 MHz
SRAM (data memory)
512 Kb, battery backed
DRAM (working memory)
8 MB
PC card (program memory)**
PCC201 / xx with 8 / 16 / 32 / 64 MB
Boot FLASH (program memory)
2 MB internal
Program FLASH (program memory)***
8 MB internal
Interfaces
Serial (standard)
1x RS232 + 1x RS232 / 422 / 485, 64-stage FIFO
Ethernet (optional)
1x 10 / 100 Mbit / s CAN (optional)
1x 10 k .. 1 MBaud*
Power supply
External power supply module**
5 V, ±15 V via backplane
Internal power supply module (optional)
own supply and 17 W for I/Os
supply voltage: 24 VDC (18 .. 34 V)
Ambient conditions
-20 .. +60°C (fan-free)
Relative humidity
5 .. 95 % without condensation
Other features
Watchdog
Real-time clock with battery
Status indication via 3 LEDs
Models
ME203/E
Processor module 80386 EX / 33 MHz, 512 Kb SRAM, 8 MB
DRAM, RTC, Watchdog, 1x RS232 + 1x RS232 / 422 / 485, PC
card slot, 8 MB FLASH internal, with additional Ethernet 100 Mbits / s interface
ME203/EN
like ME203/E, with additional integrated power supply 17 W
ME203/C
Processor module 80386 EX / 33 MHz, 512 Kb SRAM, 8 MB
DRAM, RTC, Watchdog, 1x RS232 + 1x RS232 / 422 / 485,
PC card slot, 8 MB FLASH internal, with additional CAN bus
interface
ME203/CN
like ME203/ C
, with additional integrated power supply 17 W
ME203/CNW
like ME203/CN, in cold weather design, storage: -40 .. +70°C
* TCP / IP protocol can also be run via CAN
** not included in delivery
*** depending on the configuration, a part of the program memory is reserved for the system software
75
Processor Modules
Processor modules MPC200
series
The processor modules of the MPC200 series are
modules for the M1 controller system with Pentium
class III processors, based on PC technology. They
are available with various processor clock rates
and in several configurations.
•
•
•
•
•
Flexibility thanks to PC technology
Pentium III class processors
Various processor clock rates
2 serial interfaces
2 Ethernet interfaces 10 / 100 Mbit/ s with status
indication
• 1 USB interface V1.1 functionality
• Real-time clock, Status indicating LEDs for RUN,
INIT and ERROR
• Mass storage Compact Flash type I
• Working memory 64 / 128 MB DRAM
• Data memory 512 Kb SRAM, battery backed
• Data memory 64 Kb FRAM
• Program memory 16 / 32 / 64 MB FLASH on PC card
Article No.
Order No.
MPC240-64
B-12711/3x
MPC240-128 B-12711/4x
MPC265-64
B-12708/3x
MPC265-128 B-12708/4x
MPC270-64
B-12710/3x
MPC270-128 B-12710/4x
... /x0: no Compact Flash
... /x4: equipped with Compact Flash 512 MB
... /05: equipped with Compact Flash 4 GB
76
Processor modules
MPC200 series
Processor + memory
CPU
Celeron / Pentium III - architecture (embedded), 400 / 650 / 700 MHz
CF (mass storage)
without restriction
NVRAM-0 (data memory)
512 Kb SRAM, battery backup
64 Kb FRAM (no battery necessary)
64 or 128 MB
PC card (program memory)*
PCC201 / xx with 16 / 32 / 64 MB FLASH
Internal FLASH (program memory)**
4 MB for system software
Interfaces
Serial
1x RS232 + 1x RS232 / 422 / 485
Ethernet
2x 10 / 100 Base-TX
USB
1x V1.1 functionality
Power supply
External power supply module
Ambient conditions
0 .. 60°C fan-free
Relative humidity
Other features
Watchdog
Synchronizing pulse also for fieldbuses SERCOS and CAN, Ethernet
Models
MPC240
CPU Celeron 400 MHz, RTC, Watchdog, 1x RS232 +
1x RS232 / 422 / 485, Ethernet, USB V1.1
MPC265
like MPC240, but CPU Celeron 650 MHz
MPC270
like MPC240, but CPU Pentium III 700 MHz
* not included in delivery
** depending on the configuration, a part of the program memory is reserved for the system software
77
Processor Modules
Processor modules MX200 series
The processor modules of the MX200 series are
PC technology based modules for the M1 controller system. Depending on the type, the modules
are equipped with a power supply and an integrated CAN master, and have 100 Mbit Ethernet
ports that allow the simple integration of the
controller in physically separated networks. The
processor module with integrated floating point
unit (FPU) is suitable for control applications.
The module MX213 is equipped with non-volatile ferro-electrical FRAMs which provide maximum data security for more than 10 years.
Depends on type, the following features are
provided:
• 2 serial interfaces
• 2 Ethernet interfaces 10 / 100 Mbit/ s with status
indication
• 1 CAN interface
• Status indicating LEDs for RUN, INIT and ERROR
• Mass storage (Compact Flash)
• Data memory 512 Kb SRAM, battery backed, 64 Kb FRAM
• Program memory of 16 / 32 / 64 MB FLASH on PC
card and 8 MB internal FLASH (4 MB for system
software, 4 MB for applications)
• Integrated power supply
Article No.
Order No.
MX207
B-13795/00
MX207/W
B-13794/00
MX213
B-12821/0x
MX213/W
B-13335/0x
... /00: no Compact Flash
... /04: equipped with Compact Flash 512 MB
78
Processor modules
MX200 series
MX213, MX213/W
MX207, MX207/W
Processor + memory
CPU
x86 133 MHz (Pentium equivalent)
x86 66 MHz (Pentium equivalent)
CF (mass storage) without restriction
-
SRAM (data memory)
512 Kb, battery backed
FRAM (data memory)
64 Kb
-
32 or 64 MB
32 MB
PCC201 / xx with 16 / 32 / 64 MB
FLASH
-
FLASH (program memory)**
8 MB internal
Interfaces
Serial
1x RS232 + 1x RS232 / 422 / 485
(parameterization by software)
1x RS232
Ethernet
2x 10 / 100 Base-T
1x 10 / 100 Base-T
USB 1x V1.1 functionality
CAN
1x 10 k .. 1 MBaud
Power supply for I/Os
Internal power supply module
own supply and 17 W for I / Os
power supply 24 VDC (18 .. 34 V)
Ambient conditions
0 .. 60°C fan-free
Storage temperature
-25 .. +70°C
Relative humidity
Other features
Watchdog
Operating system VxWorks with Bachmann system extensions on internal Flash
Models
MX213
CPU x86 133 MHz, RTC, Watchdog, 1x RS232 + 1x RS232 / 422 / 485, 2x
Ethernet , 1x CAN, 1x USB V1.1, integrated power supply 17 W
32 MB DRAM, 512 Kb SRAM, 64 Kb FRAM
MX213 / W
like MX213, in cold weather design, storage:-40 .. +70oC
MX207
CPU x86 66 MHz, RTC, Watchdog, 1x RS232 + 1x Ethernet , 1x CAN, 1x USB V1.1, integrated power supply 17 W,
32 MB DRAM, 512 Kb SRAM
MX207 / W
like MX207, in cold weather design, storage: -40 .. +70oC
** depending on the configuration, a part of the program memory is reserved for the system software
79
Processor Modules
Processor modules MPE200
series
The latest member of the processor families for
the M1 automation system from Bachmann electronic is an extension of the successful high-performance CPUs of the MPC200 series: The MPE200
series also allows the installation of the externally
routed local PCI (Peripheral Component Interconnect) bus. An appropriate design allows cards
to be fitted easily ("M20" system) for the fast
connection of communication and bus systems,
memory systems, digital video interfaces (DVI),
etc.
Future interfaces which have to operate at fast
data rates (e. g. PROFINET IO IRT) can be integrated optimally via PCI. The provision of two
independent slots allows flexible combination
options for the automation specialist. PCI is a
standardised bus in every detail and is hardware
implemented as a 32bits bus with a 33 MHz bus
speed. This enables a maximum data rate of up to
133 MB/s with the slot cards on offer.
• Flexibility thanks to PC technology
• Pentium III class processors
• Various processor clock rates
• 2 serial interfaces
• 2 Ethernet interfaces 10 / 100 Mbit /s with status
indication
• Real-time clock, Status indicating LEDs for RUN,
INIT and ERROR
• Mass storage Compact Flash type I
• Data memory 512 Kb SRAM, battery backed
• Data memory 64 Kb FRAM
• Program memory 16 / 32 / 64 MB FLASH on
PC card
• 2 slots for PCI cards of the “M20” system
Article No.
MPE240
MPE265
MPE270
80
Order No.
on request
on request
on request
Processor modules
MPE200 series
Processor + memory
CPU
Celeron / Pentium III - architecture (embedded),
400 / 650 / 700 MHz
CF (mass storage)*
without restriction
up to 512 Kb SRAM, battery backed
64 Kb FRAM (no battery necessary)
64 or 128 MB
PCC201 / xx with 16 / 32 / 64 MB
Internal FLASH (program memory)
4 MB for system software
Interfaces
Serial
1x RS232 + 1x RS232 / 422 / 485
Ethernet
2x 10/100 Base-TX
USB
1x V1.1
PCI slots
2 (system M20)
Power supply
External power supply module
Ambient conditions
0 .. 60°C fan-free
Relative humidity
Other features
Watchdog
M20 PCI cards
Models
MPE240
CPU Celeron 400 MHz, RTC, Watchdog, 1x RS232 + 1x RS232 / 422 / 485, Ethernet, USB V1.1, 2 PCI slots
MPE265
like MPE240, but CPU Celeron 650 MHz
MPE270
like MPE240, but CPU Pentium III 700 MHz
available from quarter 2 / 2008
81
Processor Modules / Memory Modules
PC cards PCC201/xx
The PCC201/xx PC cards serve as a storage
medium of the M1 controller. Depending on the
memory extension, the PC cards may contain
source codes and pieces of documentation in addition to the operating system, the drivers and the
application software.
The PCC201 cards can directly be written to and
formatted in all processor modules of the M1
controller. As a system, the following requirements
have to be fulfilled: M-BASE V1.08R, MCore V2.04
and ExCore V2.04. With an A-PCC200 adapter it is
possible to use the PC cards in the PCMCIA slots of
PCs and notebooks.
Article No.
PCC201/8
PCC201/16
PCC201/32
PCC201/64
A-PCC200
Order No.
B-12081/10
B-12081/20
B-12081/30
B-12081/40
B-09540/00
The PCC201 series is produced entirely in-house
and therefore long-term supply can be warranted.
•
•
•
•
Memory capacity 8 / 16 / 32 / 64 MB
Access width 16 bits
Designed as 5 V card
Program voltage of 12 Vpp
• Write protection via operating software
PCC201/xx
Description
Register
no CMR (Component Management Register)
Powerdown mode
not possible (don’t leave card in laptop)
Information
no CIS (Card Information Structure)
Operating voltages
Operating voltage
5 V (min. 3 V for FLASH memory)
Program voltage
12 V
Models
PCC201/8*
PC card with 8 MB FLASH program memory
PCC201/16
PCC201/32
PCC201/64
A-PCC200
PC card adapter
* cannot be used for MPC200 and MPE200 series
82
Processor modules
Compact Flash memory CF200/xx
Given the high availability demands placed
on automation systems, program and data
memory must be selected with particular care. The Compact Flash memory cards
CF200 / xx are therefore especially selected
industrial types that can cope with the requirements of harsh daily working routines.
Use of the CF200/xx both in CPUs of the M1
family and in CT and WT devices is strongly
recommended due to the enhanced environmental conditions, the large number of
supported write cycles and the many years
of lasting experience with suppliers.
Article No.
CF200/512
CF200/2GB
CF200/4GB
• Compact Flash type I according to Compact
Order No.
E-12759/00
E-13163/00
E-13556/00
•
•
•
•
•
Flash specification
Memory capacity 512 MB, 2 / 4 GB
Fast data transfer
Write protection via operating software
Extended temperature range
Long product life / MTBF
CF200/xx
Description
Memory type
Compact Flash type I
Memory capacity
512 MB, 2 / 4 GB
Data transfer rate
up to 8 MB / s
Operating voltage
3.3 V / 5 V (automatic adaptation)
Read / write cycles
2 000 000
MTBF at 25°C
> 4 000 000 h (depending on free memory)
Data retention
10 years
Data reliability
< 1 unrecoverable errors in 1014 bits read accesses
Vibration
30 G 10 Hz .. 2 kHz (acc. MIL-STD-202G)
Shock
2000 G half cycle 11 ms (acc. MIL-STD-202G)
Ambient conditions
-40 .. +85°C
Storage temperature
-65 .. +150°C
Humidity
8 .. 95 % (non-condensing)
Models
CF200 / 512
Compact Flash memory with 512 MB Flash data memory
CF200 / 2GB
Compact Flash memory with 2 GB Flash data memory
CF200 / 4GB
Compact Flash memory with 4 GB Flash data memory
83
Efficiency for all channel types.
The range of digital I/O modules of the M1
automation system offers the right selection for any channel type required. The
user can select as required from the standard 12-channel variant up to the ultracompact 80-channel module.
Combined I/O modules allow the operating
mode (DI/DO) of each individual channel to be configured by the user. As well
as the 24 VDC input signal that is standard worldwide, 48 VDC modules are also
available for the power station sector, as
well as a combination module for TTL level
applications.
Digital input modules DI2xx
DI212, DI216, DI232, DI232/np1, DI232/48
Features
Number of inputs: 12 / 16 / 32
Input voltage: nom. 24 VDC / nom. 48 VDC
Separate single groups
Interrupt inputs: max. 2
Sink/source inputs Galvanic isolation Status indicating LED for each channel
Digital output modules DO2xx
DO216, DO232, DO232/48
Features
Number of outputs: 16 / 32
Output voltage: nom. 24 VDC / nom. 48 VDC
Output current: depends on type 2.5 / 1 / 0.5 A
Total current depends on type: 8 / 16 A
Galvanic isolation
Status indicating LED for each channel
84
Bachmann electronic's M1 I/O modules not
only allow the process image access typical of PLCs but also direct access as required at any point in the program. This
makes it possible to configure individual
digital inputs and their status changes as
interrupt sources so that programs can react spontaneously to events. All modules
support transmission via FASTBUS (fibre
optic cable), CAN or PROFINET and offer
a high degree of flexibility in the design of
sophisticated automation solutions.
Digital input/output modules DIO2xx
DIO216, DIO216/4, DIO232, DIO248,
DIO264, DIO280
Features
Total channel number: 16 / 32 / 48 / 64 / 80, nom. 24 VDC
Number configurable inputs/outputs: 16
Number of outputs: 8 / 16 / 32
Total current depends on type: max. 8 / 12 / 16 / 20 / 24 A
Configurable interrupt inputs
Digital input/output module TTL264
TTL264
Features
Number of inputs: 48
Number of outputs: 16
Number sink / source outputs: 8
Number sink outputs: 8
TTL level: nom. 5 VDC
Galvanic isolation
85
Digital input modules DI2xx/xx
The digital input modules DI212, DI216, DI232,
DI232/np1 and DI232/48 are suitable for connecting up to 12, 16 or 32 digital sensors to the M1
controller.
• Digital input modules with 12, 16 or 32 inputs
• Current sinking logic > 2 mA acc. to EN61132
type 1
• DI212, DI216, DI232, DI232 / np: input voltage nom. 24 VDC (18 .. 34 VDC)
• DI232 /48: input voltage nom. 48 VDC (30 .. 58 VDC)
• Inputs 1 and 2 usable as interrupt inputs
• Galvanic isolation of inputs from the system
• Galvanic isolation between input groups (DI216,
DI232, DI232 / np1, DI232 /48)
• Status indicating LED for each channel
• Sink / source inputs (DI232/np1)
Article No.
DI212 DI216 DI232 DI232/np1
DI232/48
86
Order No.
B-10281/00
B-09002/00
B-08997/00
B-11516/00
B-12162/00
DI2xx/xx
DI212
DI216
DI232
Inputs
12
16
32
Isolated input groups
1 (1-12)
2 (1-8 / 9-16)
2 (1-16 / 17-32)
Inputs
Input voltage
nom. 24 VDC
nom. 24 VDC
nom. 24 VDC
Input resistance
approx. 6 kΩ
approx. 6 kΩ
approx. 6 kΩ
Low level
-34 V .. +5 V
-34 V .. +5 V
-34 V .. +5 V
High level
+15 V .. +34 V
+15 V .. +34 V
+15 V .. +34 V
Input delay (normally via filter)
3 ms
3 ms
3 ms
Interrupt inputs
max. 2
max. 2
max. 2
Input delay (normally)
50 µs
50 µs
50 µs
Galvanic isolation from system
500 V
500 V
500 V
Current consumption (via BS2xx)
70 mA at 5 V
70 mA at 5 V
80 mA at 5 V
DI2xx/xx
DI232/np1
DI232/48
Inputs
32
32
Isolated input groups
4 (1-8 / 9-16)
(17-24 / 25-32)
2 (1-16 / 17-32)
Inputs
Input voltage
nom. 24 VDC
nom. 48 VDC
Input resistance
approx. 4.7 kΩ
< 7.5 kΩ
Low level
|UC-UIN| < 5 V
-34 V .. +10 V
High level
|UC-UIN| > 15 V
+30 V .. +58 V
Input delay (normally via filter)
100 µs
3 ms
Interrupt inputs
max. 2
max. 2
50 µs
20 µs
500 V
500 V
Current consumption (via BS2xx)
80 mA at 5 V
88 mA at 5 V
Models
DI212
Digital input module 12 x 24 V, 1 group isolated, 2 interrupt channels
DI216
Digital input module 16 x 24 V, 2 groups isolated, 2 interrupt channels
DI232
DI232 /np1
Digital input module 32 x 24 V, sink / source (4 groups isolated),
2 interrupt channels
DI232 /48
87
Digital output modules DO2xx/xx
The digital output modules DO216, DO232 and
DO232/48 are suitable for operating up to 16 or
32 receivers of digital signals (relays, contactors,
signal lamps, valves...) to the M1 controller.
•
•
•
•
•
•
•
•
Digital output modules with 16 or 32 outputs
Outputs 24 VDC (DO216, DO232)
Outputs 48 VDC (DO232 / 48)
16 outputs with 2.5 A or 32 outputs with 1 A / 0.5 A
Outputs parallel connectable
Monitoring of short circuit, wire breakage and
overload
Compact design
Article No.
DO216
DO232
DO232/48
88
Order No.
B-09004/00
B-09003/00
B-12176/00
DO2xx/xx
DO216
DO232
DO232/48
Outputs
16
32
32
Output current / channel*
2.5 A
1A
0.5 A
Groups with different power supplies
2 (1-8 / 9-16)
2 (1-16 / 17-32)
2 (1-16 / 17-32)
Total current/group
max. 8 A
max. 8 A
max. 8 A
normally 80 µs
(at 1 A)
normally 80 µs
(at 1 A)
(at 0.5 A)
normally 250 µs
(at 1 A)
normally 250 µs
(at 1 A)
(at 0.5 A)
130 mA at 5 V
170 mA at 5 V
250 mA at 5 V
Description
Switching delay (resistive load)
0 -> 1
1 -> 0
Current consumption via BS2xx
normally 25 µs normally 25 µs Models
DO216
Digital output module 16 x 2.5 A / 24 VDC outputs
DO232
Digital output module 32 x 1 A / 24 VDC outputs
DO232/48
Digital output module 32 x 0.5 A / 48 VDC outputs
* rated
89
Digital input/output modules DIO2xx/x
The digital input/output modules DIO2xx/x can be
used to operate receivers of digital control devices
such as contactors, relays, pneumatic and hydraulic valves as well as for reading signals from digitally operating sources such as sensors, photocells
or switches.
•
•
•
•
•
•
•
16 / 32 / 48 / 64 or 80 digital channels
16 channels can be configured as input or output
Configurable interrupt inputs
Supply voltage 18 .. 34 VDC
Supply voltage protected against reverse polarity
Cost effective and space saving
• Full wiring without extra potential rails (3-wire,
only DIO216)
Article No.
DIO216
DIO216/4
DIO232
DIO248
DIO264
DIO280
90
Order No.
B-10615/00
B-10892/00
B-13034/00
B-11479/00
B-11478/00
B-11471/00
DIO2xx/x
DIO216
DIO216/4
DIO232
DIO248
DIO264
DIO280
max. 16
max. 16
16 .. 32
16 .. 32
24 .. 48
32 .. 48
1 ms
1 ms
Inputs
Quantity
Input voltage range (H)
15 .. 34 VDC
Input voltage range (L)
0 .. 5 VDC
3 ms
3 ms
3 ms (adjustable
40 µs ..
300 ms)
Input resistance
6.8 kΩ
Status indication (LED)
Interrupt inputs
1 ms
green
1
1
8
8
8
8
max. 16
max. 16
max. 16
16 .. 32
24 .. 48
32 .. 48
Output current per channel (max.)
1A
1A
0.5 A
0.5 A
0.5 A
0.5 A
Total current (max.)
12 A
16 A
8A
16 A
20 A
24 A
60 mA
60 mA
Outputs
Quantity
Output voltage range
18 .. 34 VDC
Status indication (LED)
green
Refresh cycle time (max. resistive
load)
1 kHz
Internal power supply
Galvanic isolation of channels
500 V
Current consumption internal
(at 5 VDC)
BS2xx
75 mA
75 mA
140 mA
60 mA
External power supply
Reverse polarity protection
yes
Input voltage, rated
24 VDC
Dimensions
Dimensions (W x H x D) in mm
55 x 119 x 61
110 x 119 x 61
Models
DIO216
Digital input/output module 16x DIO, 24 V / 1 A, 1 group, isolated,
3-wire technology
DIO216 / 4
Digital input/output module 16x DIO, 24 V / 1 A, 4 groups, isolated,
3-wire technology
DIO232
Digital input/output module 16x DIO / 16x DI / 16x DO, 24 V / 0.5 A, 2 groups, isolated
DIO248
DIO264
DIO280
91
Digital input/output module TTL264
The input/output module TTL264 can be used to
control digital consumers of TTL signals as well as
to read signals with TTL level.
•
•
•
•
•
48 digital input channels (pull-up or pull-down)
16 digital output channels (8 NPN/PNP)
Status indication: yellow LED for ready (RDY)
Power supply internal 5 VDC via backplane BS2xx
Connector for external 5 VDC power supply
Article No.
TTL264
92
Order No.
B-11642/00
TTL264
Inputs
Quantity
48
Input voltage range (H)
+3.5 .. +7.0 VDC
Input voltage range (L)
0 .. +1.0 VDC
normally 25 µs
Input resistance
approx. 1 kΩ
Outputs
Quantity
16
Output voltage range
+4.3 VDC .. (Ub - 0.2 V)
Output current per channel (max.)
20 mA
Total current (max.)
320 mA per module
Output groups
1
Short circuit proof
yes
Refresh cycle time
10 kHz (resistive load)
Galvanic isolation
500 V
via backplane BS2xx
Internal current consumption (at 5 VDC)
100 mA
yes
5 VDC
External current consumption (at 5 VDC)
typical 70 mA + ∑ current consumption of sensors/
actuators
Models
TTL264
Input/output module, TTL level
93
Optimum analog value processing.
The diverse requirements of industrial and
plant automation in the field of analog signal processing can ideally be covered by
the signal modules of the M1 automation
system.
With perfectly scalable channel quantities,
modules of various standard levels for general analog transmission, Pt100 tempera-
Beside commonly supplied modules, the
scope of products also comprises models with single channel DC-isolation, wire
break detection and much more.
Resolutions of 12 to 16 bits provide the appropriate accuracy for each task. Very fast
sampling time intervals (minimal 21 µs),
Analog input modules
AI20x/SI
Analog input modules
AI204/x
AI202/SI, AI204/SI
Features
Number of inputs: 2 / 4
Input current: 0 .. 20 mA
Differential inputs
Resolution: 16 bits
Inputs synchronizable
Galvanic isolation from system:
500 V
Galvanic isolation of channels:
500 V AI204/1, AI204/2, AI204/4
Features
Input voltage: ±10 VDC
Differential inputs
Resolution: 16 bits
500 V
Galvanic isolation of groups:
500 V
Analog output module AO202
AO202
Features
Output voltages: ±10 VDC
Differential and short circuit
proof outputs
Resolution: 16 bits
Outputs synchronizable
500 V
500 V 94
ture sensors or SG sensors are available.
Analog output
module AO208/I
AO208/I
Features
Output current: 0 .. 20 mA or 4 .. 20 mA
Resolution: 13 bits
500 V
Galvanic isolation of groups:
500 V
partially adjustable input filters and support for spontaneous single access make
the modules attractive for highly dynamic
applications.
The modules with the synchronization feature “SYNC” of the M1 system are very
popular in the field of sophisticated motion
control applications.
Analog output modules AO20x/SI
AO202/SI, AO204/SI
Features
Number of outputs: 2 / 4
Output current: 0 .. 20 mA
Differential outputs
Short circuit proof outputs
Resolution: 16 bits
500 V
500 V
Analog I/O modules
AIO288/x
AIO288, AIO288/1
Features
Number of inputs: 8 (±10 VDC /
±1 VDC or 0 .. 20 mA)
Number of outputs: 8 (±10 VDC)
Resolution: 14 bits
Connection: single-ended or differential
Number of Pt100 sensors: 4
Connection: 2- or 4-wire technology
Optional galvanic isolation: 500 V
95
Optimum modules for analog applications
Bachmann electronic has added special
modules to its standard portfolio of analog interface modules. These have special
properties (e. g. cold junction compensation) and come with an integrated power
supply that makes them ideally suited for
the direct connection of sensors.
Bachmann electronic's highly functional modules are designed to meet the process
requirements of the customers and can be
used in a wide range of applications due to
their flexible design. The digital filter with a
variable sampling time of the TI214 module is an excellent example of this.
Temperature recording module
PTAI216
PTAI216
Features
Number of inputs: 4 (±10 VDC / ±1 VDC or 0 .. 20 mA)
Connection: single-ended or differential
Resolution: 14 bits at AI
Number of Pt100 sensors: 12
Connection: 2-wire technology
Resolution: 12 bits with Pt100
TI214
TI214
Features
14 inputs for Pt100 / Pt1000 sensors as well as type J or K thermocouples
2-wire or 3-wire input for Pt100 / Pt1000 sensors
Resolution 14 bits (16 bits with measured value filtering)
Wire break detection on measuring inputs
96
The TI214 and PTAI216 modules allow the
direct connection of temperature sensors
based on a wide range of sensor technologies.
Strain gauge module DMS202
DMS202
Features
Number of strain gauge (DMS) measuring inputs: 2 (full bridge)
Industrial connectors (LEMO)
Analog measuring outputs: 2
Automatic measuring range selection Wire break detection on measuring inputs
Resolution: 12 bits
Analog input module AIC212
AIC212
Features
Number of inputs: 12 analog inputs (9 inputs with
ICP® interface for Piezo vibration sensors and 3 inputs with + / -10 V)
Resolution: > 17 bits
Dynamic: > 95 dB
Sampling rate 50 kHz, adjustable
97
Analog input modules AI20x/SI
The analog input module AI20x / SI offers two or
four high resolution
analog 16 bits current input channels.
•
•
•
•
•
•
•
2 or 4 analog inputs
Input current 0 .. 20 mA
Input impedance 75 Ω
Resolution: 16 bits
Refresh cycle time 250 ms / channel
Article No.
AI202/SI
AI204/SI
Order No.
B-12245/10
B-12245/00
Analog input modules AI204/x
The analog input module AI204/x offers two or
four high-resolution 16 bits analog input channels
depending on the model.
•
•
•
•
•
•
•
•
•
1, 2 or 4 analog inputs
Input voltage -10 V .. +10 V
Resolution: 16 bits
Refresh cycle time from 20 µs
Inputs can be synchronized
Temperature calibration
Input type either single-ended or differential
Article No.
AI204/1
AI204/2
AI204/4
98
Order No.
B-10693/20
B-10693/10
B-10693/00
AI20x/SI
Analog inputs
Quantity
2 (AI202 / SI) or 4 (AI204 / SI)
Input current
0 .. 20 mA
Input impedance
75 Ω
Digital resolution
16 bits
Value of the LSB
509 nA (Vref = 2.5 V to 75 Ω)
Cross-talk attenuation
> 100 dB between the channels
Signal mode rejection 50 Hz / 60 Hz
> 60 dB
Sample time
4 measurements per second / channel
Input filter
fg (3dB) delay time 1ms, Low-pass filter: 1st order
500 V
500 V
Temperature range
0 .. 60°C
Models
AI202 / SI
Analog input module 2x IN, 0 .. 20 mA, 16 bits, isolated
AI204 / SI
Analog input module 4x IN, 0 .. 20 mA, 16 bits, isolated
AI204/x
Voltage inputs
Quantity
1, 2 or 4
Input voltage
±10 V
Input impedance
> 33 kΩ
Digital resolution
16 bits
Value of the LSB
305 µV
Allowed common mode voltage
max. ±2 V
> 66 dB
Sample time
20 / 160 / 320 / 640 µs at 1- / 8- / 16- / 32-times sampling
Temperature calibration
normally 500 µs per calibration
Input filter
0.33 kHz / 4 kHz selectable by software
500 V
500 V
Temperature range
0 .. 60°C
Models
AI204 / 1
Analog input module 1x IN, 16 bits, isolated
AI204 / 2
AI204 / 4
99
Analog output module AO202
The analog output module AO202 offers two highprecision 16 bits analog output channels.
• 2 analog outputs
• Output voltage -10 V .. +10 V
• Resolution: 16 bits
• Outputs can be synchronized
• Galvanic isolation of channels
• Galvanic isolation from system
• Differential outputs
Article No.
Order No.
AO202
B-10692/00
Analog output module AO208/I
The analog output module AO208/I offers eight 13 bits analog output channels.
•
•
•
•
8 analog outputs
Output current 0 .. 20 mA or 4 .. 20 mA
Resolution: 13 bits
Article No.
AO208/I
Order No.
B-11244/00
Analog output modules
AO20x/SI
The analog output module AO20x / SI offers two or
four high-precision 16 bits analog current output
channels.
•
•
•
•
•
•
100
2 or 4 analog outputs
Output current 0 .. 20 mA
Resolution: 16 bits
Short circuit proof outputs
Article No.
AO202/SI
AO204/SI
Order No.
B-12246/10
B-12246/00
AO202
Analog outputs
Quantity
2
Output voltage
±10 V
Output impedance
output is readjusted up to ±2 mA
Digital resolution
16 bits
Value of the LSB
305 µV
Refresh cycle time
10 µs per channel
500 V
500 V
Temperature range
0 .. 60°C
Models
AO202
Analog output module 2x OUT, ±10 V, 16 bits, separately isolated
AO208/I
Analog outputs
Quantity
8
Output current
0 .. 20 mA / 4 .. 20 mA
Digital resolution
13 bits
Value of the LSB
2.44 µA
Refresh cycle time
500 µs
500 V
500 V
Temperature range
0 .. 60°C
Models
AO208/I
Analog output module 8x OUT, 0 (4) .. 20 mA, 13 bits,
isolated
AO20x/SI
Analog outputs
Quantity
2 (AO202 / SI) or 4 (AO204 / SI)
Output current
0 .. 20 mA
Working resistance
up to 500 Ω
Digital resolution
16 bits
Value of the LSB
300 nA
> 100 dB between the channels (50 .. 60 Hz)
Refresh cycle time
2 ms per channel
500 V
500 V
Temperature range
0 .. 60°C
Models
AO202 / SI
Analog output module 2x OUT, 0 .. 20 mA, 16 bits, isolated
AO204 / SI
Analog output module 4x OUT, 0 .. 20 mA, 16 bits,
isolated
101
Analog input/output modules
AIO288/x
The analog input/output module AIO288/x offers
eight analog input channels as well as eight analog
output channels.
• 8 analog inputs
• 8 analog outputs
• Input type either single-ended or differential
• Power supply for up to 4 potentiometers
• Temperature inputs for up to 4 Pt100 sensors
• 2- or 4-wire inputs for Pt100 sensors
• Wire breakage monitoring on the inputs
• Short circuit proof outputs
• Overload detection for potentiometer power supplies
• Monitoring of all external supply voltages
Article No.
AIO288 AIO288/1
102
Order No.
B-09097/00
B-09097/10
AIO288/x
Voltage inputs
Quantity
max. 8
Input voltage
±1 V or ±10 V
Input impedance
> 100 kΩ
Digital resolution
14 bits
max. ±1 V
> 60 dB
Sample time
160 µs
Voltage outputs
Quantity
max. 8
Output voltage
±10 V
Digital resolution
14 bits
max. ±1 V
> 60 dB
Refresh cycle time
160 µs
Current inputs
Quantity
max. 8
Input current
0 .. 20 mA
Input impedance
243 Ω
Digital resolution
14 bits
Max. input current
40 mA (destruction limit)
Sample time
160 µs
Temperature inputs
Quantity
max. 4
Connection type
2- or 4-wire, optional
Temperature range
-100 .. +500°C
Input impedance
> 100 kΩ
Value of the LSB
0.1 K
Sample time
160 µs
Potentiometer power supply
Quantity
max. 4
Load
max. 40 mA
Models
AIO288
Analog input/output module, galvanic isolation from the system 500 V
AIO288 / 1
Analog input/output module, no galvanic isolation
103
PTAI216
The temperature recording module PTAI216 has
4 analog input channels and 12 inputs for Pt100
sensors.
• 4 analog inputs ±10 V / ±1 V / 0 .. 20 mA
• 12 inputs for Pt100 sensors
• Single-ended or differential inputs for analog signals
• 2-wire inputs for Pt100 sensors
• Resolution 14 bits (AI) / 12 bits (Pt100)
• Sampling time 2.5 ms (AI) / 600 ms (Pt100)
• Channels galvanically isolated from system
• Wire breakage monitoring on the inputs
• Monitoring of the external supply voltage
Article No.
PTAI216
104
Order No.
B-10708/00
PTAI216
Voltage inputs
Quantity
max. 4
Input type
single-ended or differential
Input voltage
±1 V or ±10 V
Input impedance
> 33 kΩ
Input filter
170 Hz (low pass 1st order)
Digital resolution
14 bits
max. ±1 V
> 60 dB
Sample time
2.5 ms
Current inputs
Quantity
max. 4
Input current
0 .. 20 mA
Input impedance
243 Ω
Digital resolution
14 bits
Max. input current
40 mA (destruction limit)
Sample time
2.5 ms
Pt100 inputs
Quantity
12
Input type
2-wire technology
Temperature range
-100 .. +300°C
Constant current via sensor
3 mA
Digital resolution
12 bits
Value of the LSB
0.1 K
Sample time
600 ms
Averaging
over 16 values per 600 ms
Voltage range
18 .. 34 VDC
Current consumption
normally 115 mA at 24 VDC
Models
PTAI216
Temperature recording module 12x Pt100, 4x Analog In ±10 V, ±1 V,
20 mA, 12 bits, isolated
105
TI214
The temperature recording module TI214 provides
14 temperature measuring channels in a single
module width. Either Pt100 / Pt1000 sensors in
2- or 3-wire technology or type J or K thermocouples can be connected on each measuring channel.
The sensor type can be selected for each channel.
In this way, the most effective and cost-efficient
solution can be implemented for the application.
Whilst the temperature control systems are fitted with thermocouples, for example, the switching cabinet temperature can be measured on the
same module with an inexpensive Pt100 sensor.
The new 3-wire measuring evaluation of the Pt100/
Pt1000 sensor compensates the voltage error of
both symmetrical cable runs and enables the precision of complex 4-wire measuring technology to
be implemented in inexpensive 3-wire technology.
The Pt sensors can naturally also be connected in
simple 2-wire technology and this is sufficient for
many applications with short measuring lines.
The digital filtering of the measured values is an
innovation in temperature control technology for
controllers. This enables the frequency range to
be adjusted to the cycle time of the temperature
control and this prevents high-frequency disturbance factors. This function is unique in control
technology and enables a previously unattainable quality of temperature control, thus ensuring
stable processes that cannot be impaired by high
frequency interference on the sensitive sensors. • 14 inputs for Pt100 / Pt1000 sensors as well as
type J or K thermocouples
• 2-wire or 3-wire input for Pt100 / Pt1000 sensors
• Resolution 14 bits (16 bits representation with
measured value filtering)
•Digital filtering of measured values for interference suppression
•Filter limit frequency selectable for sampling
times of 1 Hz to 50 Hz
•Wire breakage monitoring on the inputs
•Channels isolated against each other and the
system
•Monitoring of the external supply voltage
•Provision for type J or K thermocouples
•Cold junction temperature as ambient temperature of the module
Article No.
TI214 Order No.
B-14008/00
106
TI214
Temperature measuring inputs Pt100 / Pt1000, thermocouples J or K
Quantity
14
Connection type Pt100/Pt1000
3- and 2-wire technology (Pt100, Pt1000)
Sensor types thermocouples
J or K in isolated or non-isolated versions to DIN IEC584
each input programmable for different types
Temperature range Pt100/Pt1000
-100 .. +800°C
Temperature range
thermocouples J and K
-20 .. +1000°C
Constant current Pt sensor
2 mA (Pt100), 200 µA (Pt1000)
Digital resolution
14 bits (16 bits representation with measured value filtering)
Value of the LSB
0.055 K (Pt100 / Pt1000)
0,062 K (thermocouples 0 .. +1000°C)
Base accuracy
0.1 % of measuring range at 25°C (Pt100 / Pt1000)*
0.15 % of measuring range at 25°C (thermocouples J / K)**
Conversion time
2.5 ms (without filtering)
20 ms (with measured value filtering)
Thermocouples linearisation
polynomial to IEC60584 part 1, for sensor types J or K
Error detection
cable break
Interference voltage strength
-36 V .. +36 V
Voltage range
18 .. 34 VDC
Models
TI214
* only with 3-wire technology
** without consideration for cold junction compensation
available from quarter 1/2008
107
Strain gauge module
DMS202
The strain gauge module DMS202 is a two-channel, micro controller operated measuring module
to read quickly changing DMS signals up to about
1 kHz with a sample time of just 12.5 µs.
• 2 strain gauge measuring inputs
• High-quality connectors
• 2 analog measuring outputs
• Automatic measuring range selection (input)
• Wire breakage monitoring on measuring inputs
Article No.
DMS202
108
Order No.
B-09884/00
DMS202
Bridge supply
Carrier frequency
5 kHz ±2 %
Amplitude
4 Vrms ±2 %
Synchronization of the carrier frequency
optional
Synchronization range
5 kHz ±2 %
Full bridge DMS
Input resistance
> 5 MΩ
Signal band width
1 kHz
Resolution
12 bits
Max. common mode input voltage
10 V (no overdrive)
CMRR (0 .. 5 kHz)
> 80 dB
Wire breakage monitoring
yes, error message
500 V
Monitoring of the ext. power supply
yes, power-fail signal
Conversion time
12,5 µs for one channel, 25 μs for two-channel operation
Measuring range
2.0 / 4.0 / 8.0 / 16.0 mV or auto range
Range selection
automatic or by software
Measuring outputs
Output voltage
0 .. 10 V
Input resistance
<2Ω
Output load resistance
> 2.5 k
Special functions
peak value detection
electronic capacity comparison
carrier frequency synchronization
Models
DMS202
DMS module 2 channel, 8 µs sample time, 5 kHz carrier frequency, isolated
109
Measuring module for condition
monitoring AIC212
The operational availability of modern machines and
plants also requires a comprehensive maintenance
and service concept as well as a consistent design.
Due to the high costs of failure, heavy mechanical elements for power transmission (power trains,
gears, prime movers) and bearings in particular place
considerable requirements on manufacturers and
operators. A continuous and if possible automatic
monitoring of the mechanical system is the ideal solution here in order to determine as early as possible
the condition of such equipment with regard to wear
or damage.
In addition to a number of known indicators such as
temperature, current consumption or load selective
operating hours monitoring, vibration analysis in the
frequency range has proved to be an effective output
variable for this type of condition monitoring system
(CMS). The AIC212 module of the M1 automation
system offers up to nine vibration measuring inputs
for high resolution, signal correlated monitoring of
different measuring points. Three signal inputs with
a standard signal level of ±10 V are used for the
consistent measuring of other relevant variables as
well as angle or position references of the mechanical
system. The integration in the M1 system allows any
additional signals and variables of the entire controller system (e. g. actual output, operating status) to be
included without the need for additional sensors.
The AIC212 module comes with its own internal working memory in order to plot groups of signal traces
of up to 50 kilo samples / second, e. g. well within the
controller cycle time. The evaluation is carried out
in the well-established M1 CPU modules in the form
of CMS application programs that can operate as
required with static processes, frequency or location
analyses. The measuring data is also provided as
channel values in the cycle of controller programs as
directly recorded online variables.
Article No.
AIC212
Order No.
B-14151/00
110
AnalogInput/OutputModule
Alarm, service information
orexternalanalysis
M1CPU
AIC212
AIC212
Results
Analysis
History&
reference
Buffer
memory
Recording
...
...
Sensorsignals
As an M1 standard module, the AIC212 allows the implementationof"stand-alone"conditionmonitoringas
wellasuseinthevariousremoteordistributedconfigurations of the Bachmann automation system. The
use of M1 CPUs for evaluation, logging and alarming
allows this kind of CMS to benefit from the wide range
ofcommunicationandserviceinterfacesandalso
reducesthetrainingrequirementsforstart-upand
maintenancepersonnel.
Insteadofbeinglimitedtopermanentlysetevaluation
routines, the system concept of the AIC212, allows
thecreationofconditionmonitoringsoftwarespecially
fortherequirementsoftheapplication.Regardlessof
the implementation (C, C++, IEC 61131 or MATLAB®
/Simulink®)therecordingtimesequencesoftheCPU
areavailableandenableconsistentaccessviathe
softwarethatislocationandtimerelated.Already
existingevaluationpackagescanbeportedtotheM1
CPUsystem(VxWorks®/Intelx86compatibleprocessor) since no special solutions (DSPs, special operatingsystems)arerequired.
•12analoginputs(9inputswithICP®interfacefor
piezo vibration sensors and 3 inputs with ±10 V)
•Positionmeasuring(incrementalencoderinput24
VandA/B/zerotrackor2counterinputswith
24Vforinitiators)
•Allchannelsincludingpositionmeasurement
synchronoussampling(encodersignal)
• Analog and digital filtering with adjustable base
frequency
•Resolution>17bits
•Dynamic>95dB
• Sampling rate 50 kHz, adjustable
•Varioustriggermodesforbeginningofplot(position / location, IO bus Sync, etc.)
•High-speedbuffermemorydirectlyonthemodule
•Accesstochannelvaluesalsosynchronousto
application(directaccessandprocessimagefor
PLCprograms)
•IntegrationinM1managementcontrollersystem
orasstand-aloneCMS
•Useofanysignalsofothermodulesorcalculated
variablesforevaluation
•Signalbasesuitableforfrequencyanalysiswith/
withoutlocationreference
•SeveralAIC212modulesinonesystematthe
sametime
•Evaluationscanbedesignedtoindividualrequirements
•Widerangeofpossibleimplementationtechnologies(C, C++, MATLAB®/Simulink®)onreal-time
operatingsystemVxWorks®
• Synergy by using fieldbus and service communication
• Local memory in evaluation CPU: CF card,
PCcard
111
AIC212
Analog inputs
Quantity
Measuring range
9
3
AC linked ±6 V,
ICP® interface
±10 V
Resolution
> 17 bits
Dynamic
> 95 dB
Sampling rate*
up to 50 kHz per channel adjustable
Frequency range general
0.1 Hz – 20 kHz
Error (full scale) at + 25°C
Digital filter
±0.1%
adjustable depending on sampling frequency
Distortion attenuation / distortion
factor
< -90 dB
< -80 dB
< -50 dB
THD+N (fSIN_In=1kHz, fSample=50kHz)
LevelIN_of_FullScale= -0.5dB
LevelIN_of_FullScale= -20dB
LevelIN_of_FullScale= -40dB
Input impedance
Current source for ICP interface
Cross-talk control range
200 kOhm
>1 MOhm
5 mA / channel
±2 V
+8 .. +12 V
Error detection
cable break
Interference voltage strength
-36 V .. +36 V
Incremental and counter inputs
Interface
incremental
24 V initiators / proximity switch
with 10mA sink
either one incremental interface or two counter inputs can be used for
proximity switches
Number of channels
2
1
yes, via green LED
no
Counter frequency
5 kHz
36 kHz
Measured value / resolution
32 bits
32 bits
Input signals
C1 / C2 (24 V)
A / B / N (24 V HTL)
Filter frequency
programmable
---
Error detection
error pulse
Display
Evaluation
Supply
-
phase error
1, 2, 4 edge signals & pulse direction mode
for external sensors: 24 V / 5 V short circuit proof
yes, 500 V
Operating conditions
Power supply
Power consumption module
Temperature range
24 V (18 V .. 34 V) with reverse polarity protection
approx. 5 W without encoder supply
-20 .. +60°C operation
-40 .. +85°C storage
Models
AIC212
Measuring module 3x Input ±10 V, 9x Input ICP, 17 bits, 1x INC / SSI,
128 MB
112
* frequency bands/fSample:20 kHz / 48 kHz, 10 kHz / 24 kHz, 5 kHz / 12 kHz, 2.5 kHz / 6 kHz
Analog Input/Output Module
113
Technology Modules
Flexibility and precision in soft motion control
As the leading provider in the field of soft
motion control, Bachmann offers a flexible line of modules for directly wired motion control.
Bachmann modules cover all types of data acquisition, from fast pulse and incremental encoder cards with bandwidths up
to 20 MHz to SSI (Serial Synchronous Interface). The possibility of controlling the
Counter modules
CNT204/x
CNT204/H, CNT204/R
Features
Number of counter inputs: 4 (for single line encoder, zero
initiators, trigger)
Number of incremental encoders: 2 input channels (HTL
and/or RS422)
Encoder power supply directly
via connectors
Encoder interface
modules ISI222/x
ISI222, ISI222/8
Features
Input channels for incremental
or SSI encoder: 2
Output channels analog: 2 (±10 VDC)
Input channels digital: 4 (reference, trigger)
via connectors
Monitoring of all external supply voltages
Max. input frequency: 1 MHz / 8 MHz
114
drives with analog signals (voltage), step
motor outputs or PWM output channels allows flexible configuration.
All positioning modules offer precise synchronizability as well as comprehensive functional
support for the programr.
Encoder interface
modules ISI202/x
ISI202, ISI202/5
Features
Input channels for incremental
or SSI encoder: 2
Output channels analog: 2 (±10 VDC)
Input channels digital: 2 (reference, trigger)
via connectors
Monitoring of all external supply voltages
Max. input frequency: 1 MHz / 5 MHz
Technology Modules
Pulse width modulation
module PWM202
PWM202
Features
Pulse width modulated output
channels: 2
18 .. 48 VDC external supply or
TTL
Integrated current control
Output current: up to 2 A
Resolution: 10 / 16 bits
Monitoring of the load current
Monitoring of all external supply
voltages
Axis controller module
ACR222/2
ACR222/2
Features
Interfaces for stepping motor output stages up to 150 kHz: 2
Interfaces for incremental encoders up to 1 MHz: 2
Encoder power supply directly via
connectors
Monitoring of all external supply
voltages
Linear or sine shaped acceleration
profiles
External set or integrated profiles
115
Technology Modules
Counter modules CNT204/x
The counter module CNT204 / x contains 4 inputs
for single line pulse generators. Two of the channels can optionally be used as inputs for incremental encoders.
• 4 single line counter inputs
• State indication: LED (green) per counter/
initiator input
• 2 input channels for incremental encoders
• Encoder power supply directly via connectors
• Inputs can be synchronized
• Monitoring of all supply voltages
•Differential measurement (time measurement
between pulses) with 1 µs resolution
Article No.
CNT204 / H
CNT204 / R
116
Order No.
B-10709 / 10
B-10709 / 20
Technology Modules
CNT204/x
Incremental encoder inputs
Quantity
2
Counter resolution
32 bits
Input signals
A-, A+, B-, B+, N-, N+
Signal evaluation
1 / 2 / 4-edge evaluation or pulse direction mode
Max. input frequency
1 MHz (RS422) / 300 kHz (HTL)
Input filter
fg = 10 MHz
Counter inputs
Quantity
4 (2 if INC inputs are used)
Counter resolution
32 bits
Max. counter frequency
5 kHz
Min. impulse inputs
100 µs
Input filter
fg = 100 kHz
Encoder power supply
+5 V
+24 V
Voltage
+5 V
Uext -1 V
Tolerance
±5 %
as Uext
Max. current/encoder
200 mA
300 mA
Ripple
< 150 mVss
yes, permanent
as Uext
Short circuit proof
yes, permanent
Models
CNT204/H
Counter module, 2x INC HTL + 2x counter or 4x counter, galvanically isolated
CNT204/R
Counter module, 2x INC RS422 + 2x counter or 4x counter, galvanically isolated
117
Technology Modules
Encoder interface modules
ISI202/x
The encoder interface module ISI202/x contains all inputs and outputs necessary for
independent positioning of two axes.
• 2 input channels for incremental or SSI encoders
• 2 analog output channels
• 2 digital input channels
• Wire breakage monitoring
Article No.
ISI202
ISI202 / 5
118
Order No.
B-09016 / 00
B-09016 / 30
Technology Modules
ISI202/x
Encoder interface module
Quantity
2
Counter resolution
24 bits, per software on 32 bits extensible
Input signals
A-, A+, B-, B+, N-, N+
Signal evaluation
Input frequency
max. 1 MHz (ISI202), max. 5 MHz (ISI202/5)
SSI Interface
Quantity
2
Input signals
D-, D+, T-, T+
Data word length
programmable up to 32 bits
Data format
graycode and binary format, others can be evaluated by software
Transfer clock rate
programmable 100 kHz .. 1 MHz
Output voltage
+5 V / ±5 % / 250 mA
Tolerance
+15 V / ±3 % / 100 mA
+24 V / like Uext / 300 mA
Ripple
< 150 mVpp at +5 V, +15 V
Short circuit proof
yes, permanent
Analog outputs
Quantity
2
Output voltage
±10 V
Digital resolution
12 bits
Short circuit proof
yes, permanent
Models
ISI202
Encoder interface module, 2x INC / SSI 1 MHz, interrupt, buffering possible, encoder supply, 2x Out / ±10 V / 12 bits
ISI202/5
as ISI202, max. 5 MHz, no SSI encoder possible
119
Technology Modules
Encoder interface modules
ISI222/x
Especially designed for sophisticated motion control applications the ISI222 module offers compact
equipment and optimum precision. Equipped for
the total control of two motion axes, the module
features a number of encoder interfaces for position acquisition, analog outputs for the application
of manipulated variables, as well as digital inputs
for the zero initiator or trigger. Furthermore, due
to the central communication concept, all I/Os of
the remaining M1 system can also be incorporated
into the motion control (limit switches, etc.).
Input frequencies up to 8 MHz and the integrated
synchronisation (IO-Bus-Sync) with the total system allow highly dynamic and precise movements.
Beside the full compatibility to the well proven
controller modules M-SMC, M-CNC and M-Shaft,
also own user programs and individually designed
control tasks can utilize the extensive integrated
functions of the module just via the known standard interfaces (SVI, MIO). The extensive integrated error monitoring with ongoing checking of the
encoder resolution identifies hard-to-see wiring or
ESD problems and allows the application especially
under difficult environmental conditions.
• 2 input channels for incremental and SSI encoders*
• Full 32 bits counters
• 2 analog outputs (14 bits)
• 4 fast digital input channels for zero initiator and
trigger
• Position measuring and storage via trigger
• Virtual inputs for use in applications: zero track, speed, …
• Synchronizable via SYNC / PreSYNC
• Encoder supply via module
• Monitoring of the encoder voltage
• Cable break monitoring (encoder)
Article No.
ISI222
ISI222/8
120
Order No.
on request
on request
* EnDAT, BISS and SST in preparation
Technology Modules
ISI222/x
Encoder interface module
Quantity
2
Counter resolution
32 bits
Input signals
A-, A+, B-, B+, N-, N+
Signal evaluation
Input frequency
max. 1 MHz (ISI222), max. 8 MHz (ISI222/8)
Synchronization
by means of SYNC signal
Modes
counting up/down
reference value monitoring
conditional storage of counter value
conditional load/reset of counter value
speed measurement with auto-range feature
measurement of cycle and gate time
Error detection
cable break**, encoder resolution monitoring
SSI encoder interface**
Quantity
2
Data word length
programmable up to 32 bits
Input signals
D-, D+, T-, T+
Data format
graycode and binary format, others can be evaluated by SW
Transfer clock rate
100 kHz .. 2 MHz
Synchronization
by means of SYNC signal and preSYNC function Encoder power supply
Output voltage ranges
+5 V and +15 V selectable with jumper, 24 V looped through
Output voltage
+5 V
+15 V
+24 V
Tolerance
±5 %
±3 %
250 mA
100 mA
as Uext
250 mA
Short circuit proof
yes, permanent
yes, permanent
yes, permanent (PTC)
Ripple
< 150 mVpp at +5 V and +15 V
Analog outputs
Quantity
2
Output voltage
±10 V
Resolution
14 bits
Output current
max. ±2 mA
Conversion time
<40 µs
Base accuracy at 25°C
0.05 %
Error detection
cable break
Short circuit proof
yes, permanent
Synchronization
by means of SYNC signal
** not available with ISI222/8
121
Technology Modules
Continuation
Encoder interface modules ISI222/x
ISI222/x
Digital inputs
Quantity
4 (2 INIT, 2 TRIG)
Voltage
18 .. 34 VDC
Input delay
30 µs default, filter adjustable
Acc. to IEC 61131
type 1
Function
INIT: zero initiator, trigger for strobe register, digital input
TRIG: trigger for strobe register, digital input
Connection type
Connection for analog
and digital I/O
Phoenix Contact MINICOMBICON connector RM 3.5 with flange
Connection type
screw clamp, spring tension clamp
plug codable, labelling by channels
Ambient conditions
Supply voltage
18 .. 34 VDC
Temperature range
Mounting
mountable on backplane BS2xx
Mounting position
horizontal (vertical at -20 .. +55°C operating temperature)
Models
122
ISI222
Encoder interface module, 2x INC/SSI 1 MHz, Interrupt, RS422 level, 2x Out /
±10 V / 14 bits, sync.
ISI222/8
same as ISI222, max. 8 MHz, no SSI encoder possible
Technology Modules
Pulse Width Modulation Module
PWM202
The pulse width modulation module PWM202 contains two high-power outputs for direct
connection of inductive or resistive loads like DC
drives, coils etc. with modulated pulse width.
• 2 outputs with modulated pulse width signals
• 2 screened DSub connectors for the output channels
• State indication: LED (green) per channel
• Choice of high-power or TTL output signal
• Monitoring of the output corrent
• Monitoring of the external power supply
• Monitoring of the internal temperature
Article No.
PWM202
Order No.
B-11056 / 00
PWM202
Outputs
Quantity
2
State indicating LEDs
RDY yellow, OUT-1/OUT-2 green
Output voltage
18 .. 48 V (=Uext) or TTL level
0 .. 2 A with f ≤ 40 kHz and Uout ≤ 48 V (TA = 60°C)
channel 1: 3 Hz .. 40 kHz adjustable
channel 2: 155 Hz .. 50 kHz adjustable
Output current
Frequency
Duty cycle
0 .. 100 % individually adjustable for each channel
Resolution channel 1
16 bits, edge aligned or centre aligned
Resolution channel 2
10 bits, edge aligned
yes, up to 500 V
Output load resistance
normally 20 Ω
Input voltage range
18 .. 48 VDC
Power consumption
max. 10 W + output load
yes
Monitoring
yes, power-fail signal + interrupt
Overvoltage
yes
Undervoltage
yes
Overcurrent (channel)
yes
Models
PWM202
Pulse width modulation module, 2 channels, current measurement,
temperature recording
123
Technology Modules
Axis controller module
ACR222/2
The axis controller module ACR222/2 is a positioning module to operate one/two (micro-) stepping
motor controllers with stepper frequencies of up to
150 kHz.
• 2 interfaces for stepping motor
output stages up to 150 kHz
• 2 interfaces for incremental encoders up to 1 MHz
• Inputs for home, abort and 2
limit switches per channel
• Monitoring of the external supply voltage
• Linear, sine shaped or parabolic acceleration
• 2-step linear speed profiles
Article No.
ACR222 / 2
124
Order No.
B-09928 / 10
Technology Modules
ACR222/2
Encoder interface
Counter resolution
24 bits
Counter modes
1 / 2 / 4-edge evaluation
Frequency
max. 1 MHz
Inputs
HEDL (HP / Agilent interface) / RS422
Galvanic isolation from bus
500 V
+5 V or +15 V selectable with jumper
Motor controller interface
Stepper frequency
max. 150 kHz
Number of steps (range)
1 .. 16 777 215
Acceleration type
linear, sine2 shaped or parabolic
Acceleration / breaking time
8 ms .. 131 s
Output voltage
low: 0 .. 2 V, high: 3 .. 34 V, Imax = 10 mA
Input voltage
low: 0 .. 3 V, high: 4 .. 30 V
Galvanic isolation from bus
500 V
Models
2
ACR222/2
linear / sin , 2 channels
maximum frequency [kHz]
Start ramp
[ms]
maximum frequency [kHz]
breaking ramp
[ms]
Start ramp
[ms]
middle frequency [kHz]
breaking ramp
[ms]
position
or SW-trigger
125
Interface Modules
Seamless networking capability
The M1 automation system offers outstanding network features and supports
both the interfaces of industrial engineering and the IT environment. All relevant
interfaces such as USB, RS232, RS422,
RS485 or Ethernet are available “onboard” the CPU modules.
In order to meet the demand for a larger number of interfaces, the M1 system al-
so comprises adequate multiple channel
modules as well as a fast PROFINET-capable 5-Port Ethernet switch. The possibility
of operating these modules transparently
on remote sub-stations via CAT-7-like bus
extensions (BEM/BES), FASTBUS or CAN
adds yet another asset to networking –
without any engineering costs.
Interface modules
RS204/x
RS204, RS204/R, RS204/T, RS204/2
Features
4 interfaces on one module
Several interface modules per controller possible
RS232/RS422/RS485 and TTY can be combined
High speed interfaces with up to 1.5 Mbit / s
Switchable termination resistors
Industry Ethernet master
EM203
EM203
Features
Additional Ethernet port (own IP address)
Cable length up to 100 m per line
RJ45 connections: 3
State indication by LED
Internal switch
Transfer rate to M1 CPU: max. 2.4 Mbit / s user data
Transfer rate as switch: max. 100 Mbit/s
126
Interface Modules Industry Ethernet switch
SWI205
SWI205
Features
Cable length up to 100 m per line
RJ45 connections: 5
State indication by LED
Transfer rate: max. 100 Mbit/s
Cable impedance: 100 Ω
QOS (IEEE 802.1Q,p)
Media converter copper / FO
ECL211 / x
ECL211 / M, ECL211 / H
Features
Ethernet standard 100BaseFx (full duplex)
Galvanic isolation / remote monitoring
PROFINET-capable
FO cable / fibre types: HCS (200 m), multi mode (2 km), single mode (15 km)
127
Interface Modules
Interface modules RS204/x
The interface module RS204/x is used to connect four asynchronous serial interfaces to the M1
controller.
• 4 interfaces on one module
• Any number of interfaces possible per controller
• RS232/RS422/RS485 and TTY can be combined
• High-speed interfaces with up to 1.5 MBaud
• Auto flow control for automatic handshake
• Integrated termination resistors (connect/disconnect)
Article No.
RS204 RS204 / R
RS204 / T
128
Order No.
B-09918 / 00
B-09918 / 01
B-09918 / 20
Interface Modules
RS204/x
Description
RS232
RS422
Transfer rate* (max.)
115.2 KBaud
921.6 KBaud / 1.5 MBaud
Signal level
RS232
RS422
Polling
yes
yes
Interrupt
yes
yes
Termination resistance
-
yes, via DIP switch
Operating mode
handshake lines
full duplex
Description
RS485
TTY
Transfer rate* (max.)
921.6 KBaud / 1.5 MBaud
9.6 KBaud
Signal level
RS485
Polling
yes
yes
Interrupt
yes
yes
yes, via DIP switch
-
Operating mode
half duplex
TX
TX
TX
TX
active/RX active
active/RX passive
passive/RX active
passive/RX passive
Models
RS204
4x RS232 / 422 / 485, 128 Byte FIFO
RS204/T
3x RS232 / 422 / 485, 1x TTY, 128 Byte FIFO
RS204/R
3x RS232 / 422 / 485, 1x RS232, 128 Byte FIFO
Other models on request
*T
he following transfer rates [bit/s] can be selected by software: 110, 300, 1.2 K, 2.4 K, 4.8 K, 9.6 K,
19.2 K, 38.4 K, 57.6 K, 115.2 K, 230.4 K, 460.8 K, 921.6 K on the 1.5 MBaud version: 110, 300, 38.4 K, 57.6 K, 115.2 K, 250 K, 500 K, 750 K, 1.5 M
129
Interface Modules
Industry Ethernet master EM203
The EM203 module is an industry compliant Ethernet master. It is used to access data of the M1
controller systems. This also makes it possible to
connect Ethernet to sub-stations via FASTBUS.
Furthermore, the EM203 module can be used for
integrating the processor module ME2xx / CN in
Ethernet networks. The Ethernet network is based
on the 10 / 100BaseT technology.
• Cable length up to 100 m per line
• State indicating LED
• RJ45 connectors
• Integrated switch
Article No.
EM203
Order No.
B-12671 / 00
Industry Ethernet switch SWI205
The module SWI205 is a powerful and industry
compliant Ethernet switch and is used to connect M1 controller systems, laptops and networks
with the Ethernet 10 / 100BaseT technology.
• Cable length up to 100 m per line
• RJ45 connectors
Article No.
SWI205 / S
130
Order No.
B-12672 / 00
Interface Modules
EM203
Ethernet master
Quantity of transceivers
3x 10 / 100BaseT
Connectors
3x RJ45 / crossed and uncrossed cables can be used
(autocross detection)
Cable length
max. 100 m / line
Transfer rate to M1 CPU
max. 2.4 Mbit / s user data
Transfer rate as switch
max. 100 Mbit/s
Cable impedance
100 Ω
State indicating LED
LEDs for power, collision + 4x link pulse, 3x speed (10 / 100 Mbit / s)
Models
EM203
Ethernet master RJ45, 3 ports
SWI205
Ethernet switch
Quantity of transceivers
5x 10 /100BaseT
Connectors
5x RJ45 / crossed and uncrossed cables can be used
(autocross detection)
Cable length
max. 100 m / line
Transfer rate
max. 100 Mbit / s
Cable impedance
100 Ω
LEDs for power, collision + 5x link pulse, 5x speed (10 / 100 Mbit / s)
Supply voltage
18 .. 34 VDC
Current consumption
normally 100 mA at 24 VDC
yes
Models
SWI205/S
Ethernet switch RJ45, 5 ports, pluggable on backplanes
131
Interface Modules
Media converter copper / FO ECL211
The media converter ECL211 allows the protocol-independent transfer of any 100 Mbit / s Ethernet communication via fibre optic cables across distances up
to 15 km. As well as the fibre optic and therefore fully
interference immune transmission, the module offers
outstanding mechanical robustness. Designed for harsh
industrial environments, the fibre optic section the
compact M12-screwed microFX® plug connector system
with integrated cable clamp strap for taking single
mode, multi mode or HCS fibres. This enables cable assembly with industry standard fibre optic tools (standard LC ferrule) directly in the field, and thus saves the
costs for assembly by the supplier which would otherwise be necessary.
Due to its unique suitability recognised by the PNO
Ethernet / RJ45
Ethernet / RJ45
Fibre optics 200 m
Article No.
ECL211 / H
ECL211 / M
Order No.
on request
B-13788 / 00
(PROFIBUS Nutzer Organisation), the microFX® technology is listed and recommended as a connector system
for PROFINET as well as for IAONA and ODVA. The
module, which can be used either on the M1 backplane
or as a stand-alone device on the DIN rail, transfers
any Ethernet data traffic without the need for a configuration, and regardless of the associated applications
or protocols. With a signal delay of only 300 ns, the
ECL211 module is particularly suitable for demanding real-time Ethernet applications in harsh industrial
environments.
•
•
•
•
•
•
•
•
•
•
•
•
1)
132
Industrial Ethernet media converter Cu / FO
Ethernet standard 100BaseFx (full duplex)
Galvanic isolation / remote transmission
Independent of the application and protocol
PROFINET-capable
Cu connection: standard RJ45 plug and
(100 Mbit / s) with STP copper cables
FO connection: MicroFX / M12 with integrated strain relief
FO cable / fibre types: HCS (200m), multi mode (2 km), single mode (15 km)
Operation on M1 backplane or DIN profile
Integrated LED status indication1) (LINK, ACTIVITY)
Industrial 24 V supply
Configuration free
integrated diagnostics function for measuring the light section in preparation
Interface Modules
ECL211
Optical Ethernet interface
Wave length
standard: 1300 nm (single and multi mode cable)
on request: 660 nm (HCS cable)
Connection
microFX® (manufacturers: Harting, Souriau, Hirschmann)
based on M12 casing to IEC 61 076-2-101
Strain relief
similar to PG screw fixing via microFX connector
Fibre type for standard
version 1300nm
multi mode fibre 50 / 125 or 62.5 / 125µm, 1300 nm to 2 km
single mode fibre 9 / 125 µm, 1300 nm up to 15 km
Fibre type for special
version 660 nm
HCS fibre 200 / 230 µm, 660 nm to 200 m
Speed
fast Ethernet 100 Mbit / s full-duplex (100Base-FX)
(10BaseT transmission via intermediate switch)
Ethernet interface
Connection
1 Port RJ45 plug
Cable type
Cat 5 EIA / TIA 100 Ohm STP up to 100 m
Speed
fast Ethernet 100 Mbit / s full-duplex (100Base-TX)
Signal delay
300 ns from Cu to FO (unilateral)
Transfer protocols
Protocols
any (transparent packet transmission)
Configuration
not necessary
Supply voltage
18 .. 34 VDC
Current consumption
max. 75 mA (24VDC)
Temperature range
Mounting
snappable onto EN 50022 backplane
Mounting position
horizontal (vertical at 0 .. 55°C operating temperature)
Module dimensions
54 mm x 119 mm x 62 mm
Models
ECL211 / H
Ethernet converter Cu FO 660 nm up to 200 m distance (HCS fibre)
ECL211 / M
Ethernet converter Cu FO 1300 nm up to 15 km distance (single / multi mode fibre)
133
Bus Modules
Intelligent data packeting.
The broad range of available fieldbus and
network modules of the M1 system underscores the leading role that Bachmann
electronic plays in the field of “distributed automation technology”. M1 controller
systems are highly modular and allow a
distributed design, e. g. beside the central
main unit holding the CPU module, several
remote terminals (sub-stations) belonging
Bus extension
modules BEx2xx / x
BEM211, BES212, BES212 / N,
BES222, BES222 / N
Features
Bus extension master module: 1 interface
Bus extension slave module: 2 interfaces (cascadable)
Up to 6 local sub-stations
Minimal signal delay
Distances of up to 3 m between
stations
Integrated watchdog on slave
modules CAN master
CM202
CM202
Features
Up to 4 CANopen master modules per M1 controller
2 independent CAN buses per
CANopen master module
Up to 64 nodes per CAN bus
Transfer rate: 10 Kbit/s up to 1 Mbit/s
134
to the same system can be provided.
Adapted to all kinds of tasks, performance
requirements and existing installations, the
selection ranges from the direct “extension”
of the backplane (BEM/BES) to interferencefree fibre optic networks (FASTBUS) and further to classical field buses and Ethernet.
Highest performance, proven conformity to
FASTBUS modules
Fx21x/x
FM211, FM212, FS211, FS212,
FS211/N, FS212/N
Features
Fast, fail-safe decentralising via
fibre optic cables (up to 200 m)
Master modules with 1 or 2 fibre
optic interfaces Slave modules with 1 or 2 fibre
optic interfaces
Up to 15 remote sub-stations,
cascadable
Group isolation: 500 V
CAN slave
CS200/x
CS200, CS200/N
Features
Terminal module for CANopen
slave stations
Up to 30 I/O modules per slave
station
Optional integrated power supply
Transfer rate: 10 Kbit/s up to 1 Mbit/s
Bus Modules
standards and easy configuration reduce
complexity and lower engineering costs.
Beside dedicated hardware modules for
use with IT interfaces, there are also numerous software interfaces available for
communication tasks.
PROFIBUS DP master
DPM200
DPM200
Features
Fast ASIC technology
Transfer rate: 9.6 Kbit / s .. 12 Mbit/s
Up to 3 masters per M1 controller
Maximum 125 slave stations
(with repeater)
SERCOS master
SEM201
SEM201
Features
SERCOS 2 Standard IEC 61491
Fibre optic technology
Bus with ring structure
2 Kb x 32 DPRAM
Transfer rates: 2 / 4 / 8 / 16 Mbit/s
DeviceNet master
DNM201
DNM201
Features
1 DeviceNet master module for
up to 64 nodes
8 separate networks with max.
512 nodes (requires 8 DNM201
modules in an M1 system)
Also configurable as slave
Transfer rates: 125 / 250 / 500 Kbit/s
135
Bus Modules
Bus extension modules BEx2xx/x
With the bus extension modules BEM21x and
BES21x a “high speed” connection up to 3 m away
is possible with less than 1.5 µs access time to remote I/O units. Up to six sub-stations, which may
be distributed between different switching cabinets, can be connected together in a daisy chain
topology. Each sub-station can in turn handle up
to 15 M1 standard modules. The wiring using RJ45 connectors is one benefit of
this new technology. Wiring becomes far simpler.
No special protocol is needed to use I / Os with
bus extension. The user can access these modules
directly, as if they were local.
The bus extension module BES21x/N with integrated 24 V power unit supplies the sub-stations. If more than six sub-stations are required,
BES222 / x can be used which enables a special
signal conditioning for up to 15.
• Bus extension master module with 1 interface
• Bus extension slave module with 2 interfaces
• Bus extension slave module optionally with integrated power supply
• Up to 6 or 15 local sub-stations
• Minor signal delay (ns range)
• Distances of up to 3 m between 2 stations
• Integrated watchdog on slave modules
Article No.
BEM211
BES212
BES212 / N
BES222
BES222 / N
136
Order No.
B-12846 / 00
B-12847 / 00
B-12848 / 00
B-13502 / 00
B-13503 / 00
Bus Modules BEx21x/x
Bus extension interface
Cable length
3m
Transfer media
CAT7 special cable
Max. quantity of stations
6 (BES212 / x) or
15 (BES222 / x)
Signal delay
< 1.5 µs + 250 ns/station
Integrated power supply (optional)
Input voltage
24 VDC (18 .. 34 V)
Current consumption
max. 1 A at 24 V
Power rating
17 W
Output current at +5 V
2A
250 mA
Output current at -15 V
250 mA
Models
BEM211
Bus extension master with 1 interface
BES212
Bus extension slave with 2 interfaces (up to 6 stations)
BES212/N
Bus extension slave with 2 interfaces and integr. power supply 17 W
(up to 6 stations)
BES222
Bus extension slave with 2 interfaces (up to 15 stations)
137
Bus Modules
FASTBUS modules Fx21x/x
The FASTBUS modules FM211, FM212, FS211 and
FS212 are designed to enable the distribution of
sub-stations over long distances with a very low
signal delay. The optional integrated power supply FS211 / N and FS212 / N of the FASTBUS slave
modules can supply the I/O modules of a sub-station.
• FASTBUS master modules with
1 or 2 FO interfaces
• FASTBUS slave modules with 1 or 2 FO interfaces
• FASTBUS slave modules with optional integrated power supply
• Up to 15 distributed sub-stations
• Distances up to 50 m with POF cable or 150 m with HCS cables or special HCS cables between 2 stations
• Very low signal delay (µs range)
Article No.
FM211
FM212
FS211 FS212 FS211 / N
FS212 / N
138
Order No.
B-10495 / 00
B-10496 / 00
B-10497 / 00
B-10499 / 00
B-10498 / 00
B-10500 / 00
Bus Modules Fx21x/x
FASTBUS interface
Cable length
50 / 150 / 200 m between the stations,
Total length max: 1000 m
Transfer media
Plastic Optical Fibre (POF) max. 50 m
Hard Cladded Silica (HCS) max. 150 m HCS partly also known as Plastic Silica Fibre (PCF),
special low-loose HCS cable 200 m
Quantity of stations
max. 16
Signal delay
< 3.5 µs (1st sub-station) + 1.4 µs (each station)
Integrated power supply (optional)
Input voltage
24 VDC (18 .. 34 V)
Current consumption
max. 1 A at 24 V
Power rating
17 W
2A
250 mA
250 mA
Models
FM211
FASTBUS master with 1 FO interface
FM212
FASTBUS master with 2 FO interfaces
FS211
FASTBUS slave with 1 FO interface
FS211/N
FASTBUS slave with 1 FO interface and integr. power supply 17 W
FS212
FASTBUS slave with 2 FO interfaces
139
Bus Modules
CANopen master module CM202
The CANopen master module CM202 is a highperformance module with integrated processor. It
is designed to connect CAN bus devices to the M1
controller system. In one M1 controller up to four
CM202 CANopen master modules can be operated.
• Up to 4 CANopen master modules per M1 controller
• 2 independent CAN buses per CANopen master
module
• Up to 64 nodes per CAN bus
• Transfer rate 10 KBaud up to 1 MBaud
• Bus length up to 5000 m (signal repeater required)
• Galvanic isolation from the bus by optocoupler
• Short circuit proof
Article No.
CM202
140
Order No.
B-09698 / 00
Bus Modules CM202
CANopen master
Max. quantity of masters
4 per M1 controller system
Quantity of CAN buses
2 per module
Max. quantity of nodes
64 per CAN bus
Protocol
CANopen to CiA DS 301
Device profile
according to CiA DS 405
Firmware
reloadable (FLASH technology)
Current consumption
320 mA / 5 VDC
CAN interface
Transfer rate
10 K .. 1 MBaud
Bus length
max. 5000 m
Connection
2x 9-pin DSub connectors
Pin assignment
acc. to CiA DS 102 / 4
Signal level
Galvanic isolation
yes, by optocoupler
CANopen features in compliance with CiA Product Guide
CANopen master
Y
CANopen slave
Y
Extended boot-up
N
Minimum boot-up
Y
COB-ID distribution
per SDO, no DBT
Node-ID distribution
Y, (no LMT)
No. of TxPDOs
128
No. of RxPDOs
128
PDO modes
sync, async, RTR, event
Variable PDO mapping
Y
Emergency message
Y client (master), server (slave)
Life guarding
Y (heartbeat and / or node guarding)
No. of SDOs
4 server, 64 client
Device profile
301, 302, 405
Models
CM202
CAN bus master isolated, 1 MB / s, processor system,
2 lines
141
Bus Modules
CANopen slave modules CS200/x
The CANopen slave module CS200/x is the terminal module for CANopen slave stations. The
CANopen slave module CS200 / x allows modular CANopen slave stations to be created from
the M1 modules. The same modules as for local
stations can be used to design a slave station,
which simplifies stock-keeping and preserves
the same technical data all over the controller.
• Terminal module for CANopen slave stations
• Up to 30 I/O modules per slave station
• Optional integrated power supply
• Transfer rate 10 KBaud up to 1 MBaud
• Bus length up to 5000 m (signal repeater required)
• Galvanic isolation via interfaces
• Node-ID settable with rotary switches
Article No.
CS200 CS200 / N
142
Order No.
B-13178 / 00
B-13179 / 00
Bus Modules CS200/x
CANopen slave
Node-ID
1 .. 254 selectable with rotary switches
Protocol
CANopen according to CiA DS 301 V3.0
Device profile
acc. to CiA DS 401 for I/O, acc. to CiA DS 402 for ACR
Firmware
Quantity of I/O modules
15 per station, 30 using bus extension modules BES / BEM or
FASTBUS
Current consumption
600 mA / 5 V, 15 mA / + 15 V, 40 mA / - 15 V
Serial interfaces
COM1: RS232, COM2: RS232 / 422 / 485
CAN interface
Transfer rate
10 K .. 1 MBaud
Bus length
max. 5000 m
Connection
Pin assignment
Signal level
Galvanic isolation
yes, via interface
CANopen features in compliance with CiA Product Guide
CANopen master
N
CANopen slave
Y
Extended boot-up
N
Minimum boot-up
Y
COB-ID distribution
per SDO, no DBT
Node-ID distribution
N, (no LMT)
No. of TxPDOs
128
No. of RxPDOs
128
PDO modes
sync, async, RTR, event
Variable PDO mapping
Y
Emergency message
Y
Life guarding
Y (heartbeat / node guarding)
No. of SDOs
4 server
Device profile
301, 401, 402
Optional integrated power supply CS200/N
Input voltage
24 VDC (18 .. 34 V)
Current consumption
max. 1 A at 24 V
Power rating
17 W
2A
250 mA
250 mA
Models
CS200
CAN bus slave isolated, 1 MB / s, processor system
CS200/N
CAN bus slave isolated, 1 MB / s, processor system, integrated
power supply 17 W
143
Bus Modules
ProfiBus DP master module
DPM200
The PROFIBUS DP fieldbus master module DPM200
is a high-performance module and is suitable for
the connection of PROFIBUS devices to the M1
controller.
• Fast ASIC technology
• Transfer rate 9.6 KBaud up to 12 MBaud
• Up to 3 master modules per M1 controller system
• Max. 125 slaves connectable (with repeater)
• Integrated “T-piece”
• Galvanic isolation from the bus by optocoupler
• Short circuit proof
Article No.
DPM200
Order No.
B-10555 / 00
SERCOS master module SEM201
The SERCOS (Serial Real-time Communication
System) master module SEM201 is capable of
controlling up to 32 drives. The bus has a ring
structure and offers a high level of interference
immunity thanks to the fibre optic technology.
• SERCOS 2 Standard IEC 61491
• Fibre-optic technology
• Bus with ring structure
• 2 Kb x 32 DPRAM
• Transfer rates: 2 / 4 / 8 / 16 MBaud
• Cycle times: 62.5 µs .. 65 ms
• Several masters synchronizable
Article No.
SEM201
144
Order No.
B-11756 / 00
Bus Modules DPM200
PROFIBUS DP Master
Controller
ASPC2
DPRAM
4 Kb x 16 DPM
Firmware
Max. quantity of masters
3 per M1 controller system
Max. quantity of slaves
32 without repeater, 125 with repeater
Data length in the DPM
732 bytes per slave
Current consumption
400 mA / 5 VDC
Interface
Transfer rate
9.6 K .. 12 MBaud
Connection
Pin assignment
according to EN 50170
Signal level
according to RS 485 standard
Galvanic isolation
yes, by optocoupler
Integrated power supply
5 V / 90 mA, short circuit proof
Models
DPM200
DP-bus master, 12 MBaud
SEM201
Description
Channels/drives
fibre-optic ring with up to 32 drives, 2 Kb x 32 DPRAM
Modules per controller
max. 12
Transfer rate
2 / 4 / 8 / 16 MBaud
Cycle times
62.5 µs .. 65 ms
Synchronization
several masters can be synchronized
Certified by
IGS
SERCOS monitor
integrated in M-Manager
Models
SEM201
SERCOS master module 2 / 4 / 8 / 16 MBaud
145
Bus Modules
Bus module DeviceNet master
DNM201
The DNM201 fieldbus master module allows the
M1 controller to be used as bus master in DeviceNet networks. The DNM201 module is used to
connect drives and I/O interfaces. The system bus
of an M1 supports up to 8 separate networks each
with a maximum of 64 nodes that can be operated
at different cycle times. The bus architecture thus
enables up to 512 DeviceNet stations (nodes) to
be controlled individually. The DNM201 module
supports all standard Baud rates (125 / 250 / 500
Kbit/s).
The DeviceNet master also carries out the data
exchange between master and slaves independently. The process data transferred in this way is
thus made available in a defined memory range
(DPRAM). The structure and semantics of the data
contained can be configured as required by the
application. In order to keep the configuration
“simple” and transparent for the user, the internal
structure of the DeviceNet master is largely based
on the DeviceNet “software model”.
It also controls all slaves in a network that are assigned to it by the configuration. In other words,
the DeviceNet master can detect failed slave
modules and pursue fault strategies such as the
searching for nodes via the Offline Connection Set,
indication to the application (PLC) and/or automatic resumption of communication after a failure.
• 1 DeviceNet module for up to 64 nodes
• 8 separate networks with max. 512 nodes (requires 8 DNM201 modules in one M1 system)
• Support of the operating mode “multi-master”
• 5-pin connector (acc. to open DeviceNet standard)
• Isolation voltage from DNM201 to case 100 V
• Isolation voltage from DeviceNet bus to system
voltages of the controller 500 V
• Baud rates 125 / 250 / 500 Kbit/s
• Extensive state LEDs
• Operating modes: Master, (multi-master capable), slave, master / slave
• Module and network state LEDs (MS / NS)
Article No.
DNM201
146
Order No.
B-12696 / 00
Bus Modules DNM201
Description
Maximum node number
64 nodes
Number of independent DeviceNet net-
up to 8 DNM201 modules each M1 system (result 512 nodes)
works
Bus connection
5-pin DeviceNet connector
Isolation voltage
100 V (from module to case)
500 V (from DeviceNet bus to system voltages of the controller)
Baud rates
125 / 250 / 500 Kbit/s
DPRAM size
4 or 8 KByte
Protocol conformity
ODVA specification release 2.0
Access libraries
for C or IEC 61131
Operation mode
master (multi-master ability - multiple masters on the same
CAN bus possible), slave, master/slave
Supported communication services
I/O communication bits strobe, polling, change of state, cyclic
up to 448 bytes connection size, support of Group2Server as
slaves, no multicast polling, explicit message, fragmentation
protocol, UCMM, message forwarding
LEDs
RDY
yellow off: controller cannot be initialized of the DNM module
yellow on: controller has successfully initialized the module
MS RUN (MS=Module State)
green on: DNM ready
green blinking: DNM not ready configured
MS ERR (MS=Module State)
red on: DNM not ready
NS RUN (NS=Net State)
green on: DNM online and connected
green blinking: DNM online, but not connected / not ready
configured
NS ERR (NS=Net State)
red on: no network connection is possible
red blinking: connection in timeout
Ambient conditions
0 .. 60°C (in installed state and without derating)
Storage temperature
-25 .. +85°C
Model
DNM201
DeviceNet master
Field of application
The DeviceNet master can be implemented wherever DeviceNet functionality according to the ODVA specification (www.odva.org) is required. In this case, the functionality is freely scaleable. The DeviceNet master
can act simultaneously as master and as slave in a network or only as slave. The DNM201 masters COS
communication (Change of State) and can also operate solely as explicit message client (e. g. for applications, where no process data must be transferred or only parameters in devices need to be changed, e. g.
an HMI).
147
Simple and safe for flexible networking tasks.
TheControllerAreaNetwork(CAN)inthe
specification CANopen has now developed
to become the leading fieldbus system
forindustrialautomation.Sinceitdemonstratesprovensuccessinmillionsofapplications and is perfectly developed, it forms
the ideal basis for safe, easy-to-use and
yet flexible networking applications.
By using only one fieldbus, the compact
CANI/OmodulesfromBachmannelectronicfacilitatethehomogeneousdesignofan
automation system with high efficiency and
packingdensity.Thegalvanicisolationfrom
the main station, the scalable range and
theextremelyfavorablecablingareprimaryreasonsforimplementation.
Digital I/O modules DIOxxx-C
DIO16-C, DIO2-C, DIO-C, DIO26-C
Features
Stand-alone, compact CAN slave module
16 / 32 / 48 input channels, of which 16 / 32 / 32
canbeconfiguredasoutputsifrequired(DIO)
Digitaloutputswitheach1Aconstantcurrent
Supplyvoltage:18..34VDC
3-wireconnection
Analog/digital I/O module
DA2-C
DA2-C
Features
CompactCANslaveI/Omodule
8analoginputs:
±10 V, ±1 V, Pt100, Pt1000, 0 (4) .. 20 mA
4 analog outputs ±10 V,
either ±10 V, 0 (4) .. 20 mA configurable
16digitalinputs
16digitalinputsoroutputs(canbeconfiguredindividually), 2 integrated counter inputs
1
Temperature I/O modules
TCO2xx-C
TCO204-C, TCO208-C, TCO216-C
Features
Stand-alone, compact CAN slave module
4 / 8 / 16 temperature sensors for thermocouple types J and K
Measuring range: 0 .. 500 / 800°C
8 / 12 / 24 digital outputs each with max. 1 A
149
Digital input/output modules
DIOxxx-C
The digital I/O modules DIO16-C, DIO32-C, DIO48C or DIO264-C are stand-alone CAN slave modules
with 16, 32, 48 or 64 digital input/output channels.
• Stand-alone,
compact CAN slave module
• 16 / 32 channels, individually
configurable as input or output
• Digital outputs with 1 A constant current
• Supply voltage 18 .. 34 VDC
• Operating range 0 .. 60 °C without additional cooling
• Full wiring without additional backplanes
• Snappable onto EN 50022 backplanes
Article No.
DIO16-C
DIO32-C
DIO48-C
DIO264-C
150
Order No.
B-10285 / 00
B-10129 / 00
B-10526 / 00
B-09205 / 00
Decentralized CAN Modules DIOxxx-C
DIO16-C
DIO32-C
DIO48-C
DIO264-C
Quantity
max. 16
max. 32
max. 48
max. 64
Input delay
< 3.5 ms
< 3.5 ms
< 3.5 ms
< 3.5 ms
Input resistance
6 kΩ
6 kΩ
6 kΩ
6 kΩ
green LED
green LED
green LED
green LED
Quantity
max. 16
max. 32
max. 32
max. 32
Supply voltage
18 .. 34 VDC
18 .. 34 VDC
18 .. 34 VDC
18 .. 34 VDC
Inputs
Outputs
Isolated output blocks
1-16
1-16, 17-32
1-16, 17-32
1-16, 17-32
Rated output current
1A
1A
1A
1A
Output current (sum/group)
max. 12 A
max. 12 A
max. 8 A
max. 8 A
Switching frequency
max. 500 Hz
max. 500 Hz
max. 500 Hz
max. 500 Hz
Short circuit proof
yes
yes
yes
yes
green LED
green LED
green LED
green LED
Transfer rate (KBaud)
10 .. 1000
10 .. 1000
10 .. 1000
10 .. 1000
Connection
2x 9-pin DSub
2x 9-pin DSub
2x 9-pin DSub
2x 9-pin DSub
Module ID
1 .. 254
1 .. 254
1 .. 254
1 .. 254
Galvanic isolation
yes
yes
yes
yes
123 Ω, ext.
123 Ω, ext.
123 Ω, ext.
123 Ω, ext.
Interface
Supply voltage
18 .. 34 VDC
Current consumption (without I/O) normally 100 mA at 24 V
CAN Protocols
CAL/CANopen
DS 301 communication profile, DS 401 device profile
Status LED
RUN (guarding), INIT, ERROR
Models
DIO16-C
16 input/output channels
DIO32-C
32 input/output channels
DIO48-C
16 digital inputs and max. 32 digital inputs/outputs
DIO264-C
32 digital inputs and max. 32 digital inputs/outputs
151
Analog and digital input/output
module DA2-C
TheCANbuscompactmoduleDA3284-Coffersan
outstandingcompactdesignandasophisticated
mixofpossiblesignaltypes.Asastand-alone
fieldbus module (CANopen) it offers the complete
I/Orangealreadyintegratedforsmallapplications
ordecentralizedsignalterminationpoint.Itisthe
idealadditiontotheknownfamilyofCANdigital
modulesandisanoptimum“All-In-One”peripheral for small applications, such as those based on
thecontrolterminalsCT300/CT200ofBachmann
electronic.
ThecombinedDA3284-Cdigitalandanalogmoduleunitesalltherelevantsignaltypeswithlarge
channelnumbersinonedeviceforgreaterfuture
security. The channel-specific programmable mode
(on/offorappliedstandardsignal)enablesthe
unittobeadaptedideallytoawiderangeofapplicationswithoutanyinterfaceconverter.Aswell
as the robust design and processing quality, its
outstanding technical specifications, seldom available from the usual fieldbus peripherals, are highly
impressive.
•CompactCANslaveI/Omodule
• 8 analog inputs ±10 V, ±1 V, Pt100, Pt1000,
0(4)..20mA
• 4 analog outputs ±10 V or 0 (4) .. 20 mA
configurable
•16digitalinputs
• 16 digital inputs or outputs (can be configured
individually)
•2integratedcounterinputs
•Digitaloutputseachwith0.5Acontinuous
current
•Errordetectionfordigitalandanalogchannels
•Operatingrange-20..+60°Cwithoutadditional
cooling
•Fullwiringwithoutadditionalbackplanes
•Powerful32bitsprocessorforfastcycletimes
ArticleNo.
DA3284-C
12
OrderNo.
B-13597/00
Decentralized CAN Modules DA3284-C
Analog inputs
Quantity
8
Measuring ranges, selectable by channel
±10 V, ±1V
Pt100, Pt1000: -100°C .. +500°C
0 (4) .. 20 mA
Resolution
14 bits
Scan rate
< 1 ms for all channels (500 µs)
Input frequency
750 Hz (3 dB)
voltage 0.05 %
current/ Pt100 / Pt1000 0.1 %
Error detection
cable break
Analog outputs
Quantity
4
Measuring ranges, selectable by channel
±10 V, 0 (4) .. 20 mA configurable
Resolution
14 bits
Conversion time
depending on CAN protocol
voltage 0.05 %
current 0.2 %
Error detection
load error
Digital inputs
Quantity
16 (max. 32)
Input delay
3 ms default, filter adjustable
Acc. to IEC 61131
type 1
green LED
Connection type
3-wire (+/-/signal)
Counter
Counter channels
2 (digital input channels 1 and 2)
Counter frequency
max. 2 kHz
Counter functions
counting, speed measurement (period duration, gate time)
Counting modes
- continuous up/down
- single up/down to/from reference value
- periodic up/down to/from reference value
Digital outputs
Quantity
16
Supply voltage
18 .. 34 VDC
Isolated output blocks
1 .. 12, 13 .. 24
Nominal output voltage
0.5 A
Output current max. / block
max. 8 A / 4 A per block
Switching frequency
500 Hz (with purely resistive load)
Short circuit proof
yes
153
Continuation
Analog and digital input/output module DA3284-C
DA3284-C
Digital outputs
Error detection
short circuit / overtemperature by block
power supply per block ≤ 16.5 V
green LED
Connection type
3-wire (+/-/signal)
CAN interface
CANopen
DS 301 communication profile, DS 401 device profile
Status LEDs
Transfer rate (KBaud)
10 .. 1000 (adjustable via rotary switch)
Connection
2x 9-pole DSub
Module ID
1 .. 127 (configurable via rotary switch or SW)
Galvanic isolation
yes
123 Ω, ext.
Input/output connection technology
Connection for digital inputs/outputs and
power supply
Phoenix Contact COMBICON RM 5.8 connector with flange
Connection type for digital inputs/outputs
and power supply
screw clamp, spring tension clamp, crimp
Connection for analog inputs/outputs
Phoenix Contact MINI COMBICON RM 3.5 connector with flange
Connection for analog inputs/outputs
screw clamp, spring tension clamp
Connection general
plug codable, labelling by channels
Supply voltage
18 .. 34 VDC
Temperature range
Mounting
snappable on backplane according to DIN 50022
Mounting position
horizontal (vertical at 0 .. +55°C operating temperature)
Galvanic isolation CAN bus module
500 VRMS
Galvanic isolation I/O channels
none
Models
DA3284-C
154
Digital 16 inputs, digital 16 inputs/outputs,
analog 8 inputs, analog 4 outputs
155
Temperature I/O modules
TCO2xx-C
The temperature I/O modules TCO204-C, TCO208C and TCO216-C are stand-alone CAN slave modules with 4, 8 or 16 thermocouple inputs and 8, 12
or 24 digital outputs.
• Stand-alone, compact CAN slave module
• Thermocouple inputs for thermocouple types J and K
• Measuring range 0 .. 500°C / 800°C configurable
• Digital outputs with max. 1 A each
• Operating range 0 .. 60°C
• Snappable on backplanes acc. to EN 50022
Article No.
TCO204-C
TCO208-C
TCO216-C
156
Order No.
B-10851 / 00
B-10850 / 00
B-08673 / 00
Decentralized CAN Modules TCO2xx-C
Thermocouple inputs
Quantity
4 / 8 / 16
Thermocouple types
J or K, selectable per input
Measuring range
0 .. 500°C / 800°C configurable
Resolution
12 bits
Linearization
polynomial according to DIN IEC 584
Cold spot compensation
0 .. 133°C (K)
Sample time
16 ms
Sensor fault detection
yes
Digital outputs
Quantity
8 / 12 / 24
Supply voltage
18 .. 34 VDC
Output current per channel
0.5 A (max. 1 A)
Output current (sum)
max. 8 / 12 / 12 A
Switching frequency
max. 500 Hz at 1 kΩ resistive load
Short circuit proof
yes
green LEDs
CAN Interface
Transfer rate
10 K .. 1 MBaud
Connection
Module ID
1 .. 254
Galvanic isolation
yes (interface towards I/O)
123 Ω, ext.
Status LEDs
Communication profile
CiA DS 301
Device profile
CiA DS 401
Supply voltage
18 .. 34 VDC
Current consumption (without I/O)
normally 105 / 110 / 120 mA at 24 VDC
Models
TCO204-C
CAN bus module 4 temperature In, 8 digital Out 24 V, NT, casing, isolated
TCO208-C
TCO216-C
157
Broad selection for individual requirements.
The M1 automation system is based on an
ingenious and field-tested modular concept. Depending on the requirements at
hand, automation engineers can assemble
the technically and economically optimized
configuration from a broad selection of
modules. Extremely space-saving standardized module sizes, robust and abso-
lutely maintenance-free mechanical design as
well as immunity to external influences characterize the M1 system concept.
Power supply module
NT250
Power supply module
NT250/48
NT250
Features
Power supply of modules via
backplane
Supply voltage: 18 .. 34 VDC
Monitoring of supply voltage
Power-fail signal for processor
module
Galvanic isolation
Output power: 45 W
Buffer time: 10 ms
NT250/48
Features
backplane
module
Galvanic isolation
Output power: 45 W
Buffer time: 10 ms
Power supply module
NT255
NT255
Features
backplane
module
Galvanic isolation
Output power: 45 W (55 W)
Buffer time: 18 ms
158
Backplanes BS2xx
BS201, BS202, BS203, BS204,
BS205, BS206, BS207, BS208,
BS209, BS210, BS211, BS212,
BS213, BS214, BS215, BS216
Features
1 .. 16 module slots
Seamless connection possible
Vibration proof fixing of modules
Snappable on backplane
Stabile mechanical design
Distribution modules
VP200/x
VP200, VP200/S
Features
Distribution module for backplanes
2 potentials up to 24 V or 48 V
with 23 pins each
12 A per pin
Dummy module
LM201
LM201
Features
Placeholder for one module slot
as a reserve for future extension
No electronics inside
Used to protect the backplane
159
Power supply module NT250
The power supply module NT250 supplies all M1 modules with all voltages required.
• Power supply for M1 controller systems
• Monitoring of the supply voltage
• Power-fail signal for processor module
• Galvanic isolation primary/secondary
• Galvanic isolation primary/ground
Article No.
NT250 Order No.
B-09323 / 00
Power supply module NT250 /48
The power supply module NT250 / 48 is a variant of
the NT250 with an input supply voltage of 48 VDC. It supplies all M1 modules with all voltages required.
• Power supply for M1 controller systems
• Monitoring of the supply voltage
• Power-fail signal for processor module
Article No.
NT250 / 48
160
Order No.
B-12754 / 00
NT250
Power supply unit
24 VDC
Input voltage, range
18 .. 34 VDC
Input voltage, peak value
+40 V at t < 1 s / min
Input current
max. 7 A at t < 0.5 s
Output voltage / current
+5 V / 6.0 A
+15 V / 0.5 A
-15 V / 0.5 A
Output power
45 W
Galvanic isolation
500 V (primary / secondary), 100 V (primary / ground)
Models
NT250/48
Power supply unit
48 VDC
Input voltage, range
38 .. 58 VDC
+60 V at t < 1 s / min
Input current
max. 7 A at t < 0.5 s
Output voltage / current
+5 V / 6.0 A
+15 V / 0.5 A
-15 V / 0.5 A
Output power
45 W
Galvanic isolation
Models
NT250/48
Power supply module, 48 VDC
161
Power supply module NT255
With the NT255 Bachmann electronic sets new
standards for the power supplies of CPUs and
backplane-supplied modules. As a result of intensive development work and in consideration
of field experiences with several thousand supply
modules, the NT255 combines long term knowledge and latest technologies.
Best possible selected components and lifetime
optimized design form the reliable base for the
module. Recent planar transformer technologies
ensure a significantly increased efficiency, the
integrated heat dissipation in the circuit board
(“coolPCB technology”) prevents even minimal local warming and thus the early ageing of
components. Moreover, because of the extremely
reduced weight of the parts, the module is even
more robust against shock and vibrations.
In spite of the primary design focus on a long
service life and robust design, the NT255 also
offers outstanding technical features: Up to 80 %
longer buffer time at short voltage drops and
generous power reserves (55 W peak power) for
temporary overload ensure safety and reliability in
every respect.
• Input voltage range 18 .. 34 VDC
• Provides all the necessary CPU voltages as well
as supply for modules on backplanes
• 45 W output power (55 W peak power)
• Electronic reverse polarity protection
• 2 state indicators allow differentiation between
supply failures and internal errors
• Monitored supply voltage
• Monitored output voltages
• Power-fail signal and state information for CPU
module (processable from application)
• Module identification via software
Article No.
NT255 162
Order No.
B-13251 / 00
NT255
Input parameters
Rated voltage
24 VDC
Voltage range
18 .. 34 VDC
+40 V at t < 1 s / min
Power consumption
max. 68 W
electronically
Starting current limitation
max. 8 A acc. to 0.5 ms
Fuse
SMD wire fuse 7 A at device defect
Input voltage monitoring
< 17.5 V
Output parameters
Output power
45 W (55 W)
Output voltage
+5.15 V
+15 V
-15 V
Output current
6 A (8 A peak)
0.5 A
0.5 A
Power-fail bypass
18 ms, power-fail message after 3 ms
Monitoring
State indication
Power-fail on processor
State display
LEDs (Power, Error, Ready)
Galvanic isolation
Connection type
Connection
Phoenix Contact COMBICON RM 5.8 connector with flange
Connection type
screw clamp, spring tension clamp, crimp
plug codable, can be labelled
Ambient conditions
Temperature range
Mounting
mountable on backplane BS2xx
Mounting position
horizontal (vertical at -20 .. +55°C operating temperature)
Models
NT255
Power supply module, 24 VDC, 45 W
163
Distribution modules VP200/x
The distribution module VP200/x is
used as backplane to distribute the supply voltage to sensors, switches etc.
• Distribution module for backplanes
• 2 potentials up to 24 V with 23 pins each
• 12 A per pin
• Can be snapped on backplanes
as stand-alone module or
• Integrated on a M1 backplane
Article No.
VP200 VP200 / S
Order No.
B-09496 / 00
B-09498 / 00
Dummy module LM201
The dummy module LM201 is used as fill-in for later extensions and does not contain any electronic
components. It is used to protect the backplane.
• Placeholder for one module slot
• No electronics inside
• Used to protect the backplane
Article No.
LM201 Order No.
B-09494 / 00
Backplanes BS2xx
The purpose of the backplanes BS201 to
BS216 is to connect the hardware modules
of the M1 controller like power supply module, processor module and I/O modules mechanically and electrically with each other.
They are the bacKbone of the controller.
• 1 .. 16 module slots
• Can be grouped /extendable
• Solid mechanics /compact design
• Vibration-proof fixation of the modules
• Snappable on backplane
164
VP200 / x
Distribution module
Quantity of potentials
2
Quantity of pins
23 A per common potential
Current
max. 12 A per pin
Voltage
18 .. 34 VDC
Models
VP200
Distribution module
VP200 / S
Distribution module with mounting panel
LM201
Models
LM201
Dummy module for one module slot
BS2xx
Dimensions
Number of module slots
1 .. 16
Width
55 mm x number of module slots
Depth
23 mm including connectors
Height
119 mm
Models
BS201
backplane with 1 module slot
BS202
backplane with 2 module slots
BS203
..
..
BS216
S201
backplane for 1 module slot, without print
Article No.
S201
S202
S203
BS201
BS202
BS203
BS204
BS205
BS206
BS207
BS208
BS209
BS210
BS211
BS212
BS213
BS214
BS215
BS216
Order No.
B-09542 / 00
on request
on request
B-10469 / 00
B-09802 / 00
B-09313 / 00
B-09752 / 00
B-09206 / 00
B-09792 / 00
B-09207 / 00
B-09793 / 00
B-09634 / 00
B-09794 / 00
B-09795 / 00
B-09796 / 00
B-09797 / 00
B-09798 / 00
B-09799 / 00
B-09800 / 00
165
Module Dimensions
Mounted controllers in the cabinet.
When determining the space required by a
M1 controller you must take certain minimum
clearances between a backplane and adjacent
devices into account.
UL/CSA regulations and those of the EU
Directive 2373 EC (Low-voltage Directive) require controllers to be mounted in
a cabinet, an enclosure or a closed operating area in order to meet the requirements for electrical safety.
40 mm
2$9
62,6 mm
10 mm
10 mm
199 mm
56,4 mm
1
64,2 mm*
2
3
n
40 mm
n x 55 mm + 20 mm
*... für die Kabel ist zusätzlich ein Rangierraum von mindestens 30 mm vorzusehen.
Bei Verwendung von hohen Abdeckungen für die D-SUB Stecker kann auch mehr Platz benötigt werden .
166
Dimensions
Modules
W x H x D (mm)
Weight (g)
Processor modules
MP240 / E 110 x 119 x 93
MP226 / E 110 x 119 x 93
MP213 / E 110 x 119 x 93
MPC240
110 x 119 x 61
MPC265
110 x 119 x 61
MPC270
110 x 119 x 61
ME203 / x 55 x 119 x 61
ME203 / xN 55 x 119 x 61
MPE2x0
163 x 119 x 61
MX213
110 x 119 x 93
830
840
600
650
650
650
230
310
580
DI212
55 x 119 x 61
DI216
55 x 119 x 61
DI232 / x
55 x 119 x 61
DI232 / 48 55 x 119 x 61
DO216
55 x 119 x 61
DO232
55 x 119 x 61
200
200
200
200
200
240
Dimensions
Modules
W x H x D (mm)
Weight (g)
DO232 / 48 55 x 119 x 61
DIO216 / x 55 x 119 x 61
DIO232
55 x 119 x 61
DIO248
110 x 119 x 61
DIO264
110 x 119 x 61
DIO280
110 x 119 x 61
TTL264
55 x 119 x 61
240
210
210
370
390
385
265
AI204 / 1
55 x 119 x 61
AI204 / 2
55 x 119 x 61
AI204 / 4
55 x 119 x 61
AI202 / SI 55 x 119 x 61
AI204 / SI 55 x 119 x 61
210
210
210
210
210
Module dimensions
Dimensions
Modules
W x H x D (mm)
Weight (g)
AO202
55 x 119 x 61
AO208/I
55 x 119 x 61
AO202 / SI 55 x 119 x 61
AO204 / SI 55 x 119 x 61
AIO288
55 x 119 x 61
AIO288 / 1 55 x 119 x 61
PTAI216
55 x 119 x 61
TI214
55 x 119 x 61 DMS202
55 x 119 x 61
AIC212
110 x 119 x 61 200
230
200
210
240
240
220
240
235
240
Technology modules
CNT204 / H 55 x 119
CNT204 / R 55 x 119
ISI2x2 / x 55 x 119
ACR222 / 2 55 x 119
PWM202
55 x 119
x
x
x
x
x
61
61
61
61
61
200
225
250
265
220
Interface modules
RS204 / x 55 x 119
EM203
55 x 119
SWI205
55 x 119
ECL211 / x 55 x 119
x
x
x
x
61
61
61
61
200
340
240
200
Bus modules
BEM201
55
BES2x2
55
BES2x2 / N 55
FM211
55
FM212
55
FS211
55
FS212
55
FS21x / N 55
CM202
55
CS200
55
CS200 / N 55
DPM200
55
DNM201
55
x
x
x
x
x
x
x
x
x
x
x
x
x
61
61
61
70
70
70
70
70
61
61
61
61
61
200
220
280
260
260
260
260
260
200
300
300
200
200
x
x
x
x
x
x
x
x
x
x
x
x
x
119
119
119
119
119
119
119
119
119
119
119
119
119
Dimensions
Module
W x H x D (mm)
Weight (g)
Bus modules
SEM201
55 x 119 x 72
200
Decentralized CAN modules
DIO16-C
110 x 119 x 61
DIO32-C
164 x 119 x 61
DIO48-C
228 x 119 x 61
DIO264-C 137 x 119 x 61
DA3284-C 228 x 119 x 61
TCO204-C 137 x 119 x 61
TCO208-C 137 x 119 x 61
TCO216-C 137 x 119 x 61
485
695
750
250
870
250
250
250
Power supply modules
BS201
55 x 119 x 14
BS202
110 x 119 x 22
BS203
165 x 119 x 22
BS204
220 x 119 x 22
BS205
275 x 119 x 22
BS206
330 x 119 x 22
BS207
385 x 119 x 22
BS208
440 x 119 x 22
BS209
495 x 119 x 22
BS210
550 x 119 x 22
BS211
605 x 119 x 22
BS212
660 x 119 x 22
BS213
715 x 119 x 22
BS214
770 x 199 x 14
BS215
825 x 119 x 22
BS216
880 x 119 x 22
NT250
55 x 119 x 61
NT250 / 48 55 x 119 x 61
NT255
55 x 119 x 61
VP200
55 x 119 x 61
LM201
55 x 119 x 61
260
150
260
365
440
515
620
690
740
880
960
1000
1100
1200
1310
1420
300
300
300
260
230
167
168
Scalable. Robust. Networked.
S1 Servo System.
Bachmann S1 servo is a state-of-the-art servo controller system that can
control and drive different motor types. Highly dynamic servo motors, from
the synchronous motor to the asynchronous motor, all the way to linear and
torque motor, as well as linear or rotary direct drives move any application.
Patented control algorithms ensure synchronism and low-noise operation of
the drives. Rated currents from 4 A to 170 A and an overload withstand capability of 200 % allow highly dynamic accelerations. Integrated safety functions guarantee protection from uncontrolled movements. The latest communication interfaces allow integration in a wide range of automation solutions.
Regardless of the sector or application in which you operate, the Bachmann
S1 servo system allows you to implement a comprehensive, intelligent and
above all future proof solution for your motion requirements.
169
S1 Servo Controller
Modular functions at a glance.
The modularity of the S1 system ensures an
optimum integration in the machine process.
Whether via a high-speed fieldbus communication using the central multi-axis control or
with a remotely programmable motion control intelligence in the drive, the S1 masters
both with flying colours.
Compact design
suitable for 300 mm control cabinet depth,
extremely narrow casing width for optimum space utilization within the control
cabinet
Future safe
thanks to flexible extension concepts
Coordinated software packages
with motion control functionality such as
shaft, CNC, master/slave operation
Evaluation of up to 3 encoders
for spot-on positioning with sloppy mechanics using resolvers up to precision sin/cos
single and multi-turn encoders
170
See the extensive features of the S1 system
in the following and utilize its future investment security in your application. Naturally
you can expect us to provide a reliable and
target-oriented consultancy service, competent start-up support, a well thought-out,
requirements based ordering and delivery
logistics, an excellent service and diagnostics
capability, as well as a high level of product
quality.
High-speed communication
through fieldbus connection to Bachmann
controllers and many other types (SERCOS, CANopen, PROFIBUS, ...)
Integrated functional safety
to IEC61508
ensures personnel protection directly at
the drive controller
MMC card
enables simple exchange of firmware
SERVOMANAGER
for PC-based parameterization and programming of multi-axis drive systems
Introduction
Order code SO8000
Article example
SO8 4 ∙ 006 ∙ 0 0 2 1 ∙ 1 0 0 0 ∙ 0
S1 SO8000
Supply
voltage
3 x 400 V 4
1 x 230 V 2
Rated current
size BG1 4 A 6 A 004
006
size BG2 8 A 12 A
008
012
BG3
16 A
20 A
016
020
BG4
24 A
32 A
024
032
BG5*
45 A
60 A
72 A
045
060
072
BG6*
90 A
110 A
090
110
BG6a*
143 A
170 A
143
170
Mains voltage
AC
Functional safety
Safety Halt 0
Option 1 communication Without
SERCOS II
PROFIBUS
CANopen
0
1
2
4
Option 2 additional encoder interface
None Second EnDat
2.1 interface
Housing/cooling concept Wall mounting (standard) 0
Software variant
Basic
0
Special version
None
0
Protection
Standard Print with protective paint 0
1
Hardware version
0
0
1
0
* on request
171
S1 Servo Controller
AC mains connection X11
24 V supply for control X9/10
electronics
Option 2 – additional
encoder interface
X7 High-resolution encoder
X6 Resolver
Double 7-segment display
Buttons
Slot X1
MMC memory card
USB connection X2
Ethernet connection X3
Control terminals X4
X5 Motor PTC connection
Option 1 – communication
(for fieldbus modules)
Connection
Motor
Braking resistor
DC link X12
Motor brake connection X13
172
Introduction
Approvals / environmental conditions
CE marking
The servo controllers* meet the requirements of the low-voltage directive EN 50178 and the
product standard EN 61800-3 (EMC).
The servo controllers* thus meet the requirements for installation in a machine or system as defined by the machine directive 98 / 37 / EC.
The servo controllers* therefore carry the CE mark. The CE mark on the type plate indicates conformity with the directives stated above.
* valid also for users and communication modules
cUL approval (in preparation)
The cUL approval for the entire servo controller series SO8000 (2.2 A to 170 A) is planned.
This cUL approval is equivalent to the UL and CSA approval.
EMC standards
All servo controllers SO8000 come in an aluminium casing with an anodized surface for improved interference immunity (according to EN 61800-3, environment class 1 and 2).
To keep line-conducted emission within the permissible limits, all servo controllers SO8000
(size BG1 to size BG5) are fitted with integrated line reactors. Line reactors are used to
limit the electrical interference of electronic devices in the public mains network.
The EMC product standard EN 61800-3 is therefore observed:
Public low-voltage network: Residential areas up to 10 m motor cable length
Industrial low-voltage network: Industrial area up to 25 m motor cable
Additional external main filters are available on request for all servo controllers.
Features
Temperature range
Operation
-10 .. +45°C with derating up to +55°C
Storage
-25 .. +55°C
Transport
-25 .. +70°C
Relative air humidity during operation
15 .. 85 %, condensation impermissible
Mechanical
rigidity to
Stationary use
vibration: 0.075 mm in the frequency range 10 .. 58 Hz
shock: 9.8 m / s2 in the frequency range > 58 .. 500 Hz
IEC68-2-6
Transport
vibration: 3.5 mm in the frequency range 5 .. 9 Hz
shock: 9.8 m / s2 in the frequency range > 9 .. 500 Hz
Protection
Device
IP20 (NEMA 1) apart from the terminals*
Safety of machines
in accordance with BGV A3
Mounting height
up to 1000 m above sea level, over 1000 m above sea
level with derating, max. 2000 m above sea level
* The connection terminals comply with IP00.
173
S1 Servo Controllers
Controller with system.
Flexible and modular encoder concepts
together with electronics immune to interference, coupled with mature software,
form the basis on which S1 servo performs
high-precision motion control tasks.
The S1 servo is able to evaluate a wide
range of different encoders. Of course this
includes resolvers such as sin/cos single
and multi-turn encoders. Axis synchronism
and positioning accuracy are optimised by
various different compensation and correction processes.
Checking procedures confirm the analog encoder signals directly for offset,
phase, gain and eccentricity errors
and corrects them. Motor detent tor-
Technical data for all modules:
Cooling air temperature
45°C at output stage frequency of 4 kHz
40°C at output stage frequency of 8 kHz
Motor cable length
10 m
Mounting height
1000 m above sea level
Mounting type
vertical, combined
Peak current
for 10 s with servo controllers 4 to 170 A
Current load of servo controllers
The maximum permissible drive output current and the peak current depend on the mains voltage, the motor
cable length, the output stage frequency and the ambient temperature. The maximum permissible current
carrying capacity of the servo controllers changes if any of these factors change.
Servo controllers 4 A
up to 6 A (size BG1)
SO82.004, SO84.004,
SO84.006
Features
Mains voltage: 1x 230 V,
3x 230 V, 400 V, 460 V, 480 V
Device power consumption:
2.8 / 4.2 kVA
Output switching frequency:
4 / 8 / 12 / 16 kHz
Rated current IN at 230 / 400 V:
2.4 / 3.2 / 4.0 / 6.0 A
Rated current IN at 480 V:
SO84.008, SO84.012
Features
Mains voltage: 3x 230 V, 400 V,
460 V, 480 V
5.5 / 8.3 kVA
4 / 8 kHz
8 / 12 A
3.3 / 5 A
Peak current for intermittent
operation: 8 / 12 A
174
6.7 / 10 A
operation: 16 / 24 A
que compensation reduces the static
and dynamic torque ripple and thus also
contributes to optimum synchronism.
Smooth quadrant transitions are ensured by frictional torque correction.
As a final feature, the correction of mechanical shaft manufacturing tolerances
is direction-specific, thus increasing
the absolute positioning accuracy.
SO84.016, SO84.020
Features
460 V, 480 V
11 / 13.9 kVA
4 / 8 kHz
16 / 20 A
13.3 / 16.6 A
SO84.024, SO84.032
Features
460 V, 480 V
16.6 / 22.2 kVA
4 / 8 kHz
24 / 32 A
20 / 26.7 A
up to 72 A (size BG5)*
170 A (size BG6, 6a)*
SO84.045, SO84.060,
SO84.072
Features
460 V, 480 V
31.2 / 41.6 / 50 kVA
4 / 8 kHz
Rated current IN: 45 / 60 / 72 A
operation: 90 / 120 / 144 A
* on request
SO84.090, SO84.110,
SO84.143, SO84.170
Features
Mains voltage: 3x 400 V, 460 V, 480 V
62 / 76 / 99 / 118 kVA
4 / 8 kHz (SO84.090, 110) 4 kHz (SO84.143, 170)
Rated current IN:
90 / 110 / 143 / 170 A
Peak current for intermitent operation ≥ 5 Hz:
180 / 220 / 286 / 340 A
175
Servo controllers 4 A to 6 A
(size BG1)
The servo controller size BG1 is available with the
following optional equipment:
• Supply voltage:
1x 230 V / 3x mains voltage
• Rated current: 4 A / 6 A
• Communication: None / SERCOS II / PROFIBUS / CANopen
• Add. encoder interface: None / EnDat 2.1
• Protection: Standard / with protective paint
Technical data
SO82.004, SO84.004
SO84.006
Output at motor*
Voltage
3x UMains
Rated current rms IN:
4A
6A
Peak current 2.0 x IN for 10 s
8A
12 A
Rotation field frequency
0 .. 400 Hz
4, 8, 12, 16 kHz
Output switching frequency
Input at power supply
Mains voltage (UMains)
1x 230 V -15 % to 3x 480 V +10 %
Device power consumption**
2.9 kVA
4.4 kVA
Current (with line reactor)**
4.2 A
6.4 A
Load unbalance of mains voltage
±3 % max.
Frequency
50 / 60 Hz ±10 %
50 / 60 Hz ±10 %
Heat dissipation** at 8 kHz, IN
82 W
112 W
72 Ω
72 Ω
Braking resistor electronics
Minimum ohmic resistance of an
externally installed braking resistor
* data related to 400 V output voltage and 8 kHz switching frequency
**data related to 400 V mains voltage
176
Mechanical features
SO82.004, SO84.004
Cooling concept
SO84.006
Wall mounting
IP20
Protection type
45°C (at output stage frequency of 4 kHz)
Weight
3.4 kg
vertical mounting with unrestricted air flow
Mounting type
Combined mounting of several servo
with 5 mm spacing possible
controllers
Dimensions
Feature
Temperature range
size BG1 [mm]
Operation
Storage
-25 .. +55°C
Transport
-25 .. +70°C
Dimension drawing
size
BG1
H1 H
C
Dimensions
[mm]
Size BG1
W (width)
58.5
H (height)
295
D (depth)
224*
A
29.25
C
344.5
4.8
DØ
E
H1 / H2
5
355 / 38.5
* without terminals
H2
B
E
T
A
D
Combination with accessories
Controller
SO84.002, SO84.004
SO84.006
Line reactor
LR 34.4-UR
LR34.6-UR
External braking resistor
BR-090.01.430,UR (35 W)
BR-090.02.430,UR (150 W)
BR-090.03.430,UR (300 W)
BR-090.10.650,UR (1000 W)
177
(size BG2)
• Add. encoder interface:None / EnDat 2.1
• Protection: Standard / with
protective paint
• Braking resistor: External / integrated
Technical data
SO84.008
SO84.012
Output at motor*
Voltage
3x UMains
8A
12 A
16 A
24 A
0 .. 400 Hz
4, 8, 12, 16 kHz
3x 230 V -15 % to 3x 480 V +10 %
6.1 kVA
9.1 kVA
Current (with line reactor)**
8.7 A
13.1 A
±3 % max.
Frequency
50/60 Hz ±10 %
161 W
230 W
39 Ω
39 Ω
178
Mechanical features
SO84.008
Cooling concept
SO84.012
Wall mounting
IP20
Protection type
Weight
4.9 kg
Mounting type
controllers
Feature
Temperature range
Operation
Storage
-25 .. +55°C
Transport
-25 .. +70°C
Dimension drawing
Dimensions
[mm]
size
C
H1 H
BG2
Size BG2
W (width)
90
H (height)
295
D (depth)
224*
A
50
C
344.5
DØ
4.8
E
H1 / H2
5
355 / 38.5
* without terminals
H2
B
E D
T
A
D
Controller
SO84.008
Line reactor
LR 34.8-UR
Additional external braking
resistor
SO84.012
LR34.14-UR
BR-090.01.430,UR (35 W)
BR-090.02.430,UR (150 W)
BR-090.03.430,UR (300 W)
BR-090.10.650,UR (1000 W)
179
(size BG3)
protective paint
Technical data
SO84.016
SO84.020
Output at motor*
Voltage
3x UMains
16 A
20 A
32 A
40 A
0 .. 400 Hz
4, 8, 12, 16 kHz
3x 230 V -15 % to 3x 400 x 480 V +10 %
15.8 kVA
19.7 kVA
Current** (with line reactor)
17.3 A
21.6 A
±3 % max.
Frequency
50 / 60 Hz ±10 %
325 W
400 W
20 Ω
20 Ω
180
Mechanical features
SO84.016
SO84.020
Cooling concept
Wall mounting
IP20
Protection type
Weight
6.5 kg
Mounting type
controllers
Feature
Temperature range
Operation
Storage
-25 .. +55°C
Transport
-25 .. +70°C
Dimension drawing
size
H1 H
BG3
C
Dimensions
[mm]
Size BG3
W (width)
130
H (height)
295
D (depth)
224*
A
80
C
344.5
DØ
4.8
E
5
* without terminals
H2
B
T
E
D
A
D
Controller
SO84.016
Line reactor
LR 34.17-UR
Additional external braking resistor
SO84.020
LR34.24-UR
BR-026.01.430,UR (35 W)
BR-026.02.430,UR (150 W)
BR-026.03.430,UR (300 W)
BR-026.10.650,UR (1000 W)
181
(size BG4)
protective paint
Technical data
SO84.024
SO84.032
Output at motor*
Voltage
3x UMains
24 A
32 A
48 A
64 A
0 .. 400 Hz
4, 8, 12, 16 kHz
3x 230 V -15 % to 3x 400 x 480 V +10 %
18 kVA
24 kVA
26.2 A
34.9 A
±3 % max.
Frequency
50 / 60 Hz ±10 %
475 W
625 W
12 Ω
12 Ω
182
Mechanical features
SO84.024
SO84.032
Cooling concept
Wall mounting
Protection type
IP20
Weight
7.5 kg
Mounting type
controllers
Feature
Dimensions
BG4 [mm]
Temperature range
Operation
Storage
-25 .. +55°C
Transport
-25 .. +70°C
Dimension drawing
size
BG4
H1 H
C
Dimensions
[mm]
Size BG4
W (width)
175
H (height)
295
D (depth)
224*
A
120
C
344.5
DØ
4.8
E
5
* without terminals
H2
B
T
E
D
A
D
Controller
SO84.024
Line reactor
LR 34.24-UR
Additional external braking resistor
SO84.032
LR34.32-UR
BR-026.01.430,UR (35 W)
BR-026.02.430,UR (150 W)
BR-026.03.430,UR (300 W)
BR-026.10.650,UR (1000 W)
183
(size BG5) – on request
• Rated current: 45 A / 60 A / 72 A
Technical data
SO84.045
SO84.060
SO84.072
Output at motor*
Voltage
3x UMains
45 A
60 A
72 A
Peak current (2.0 x IN for 10 s)***
90 A
120 A
144 A
0 .. 400 Hz
4, 8, 12, 16 kHz
3x 400 / 480 V -25 % / +10 %
31.2 kVA
41.6 kVA
-
±3 % max.
Frequency
49.9 kVA
50 / 60 Hz ±10 %
610 W
830 W
1010 W
18 Ω
18 Ω
18 Ω
** data related to 400 V mains voltage
***permissible at an output temperature of the cooling fin ≤ 40 / 45°C at 8 / 4 kHz switching frequency
184
Mechanical features
SO84.045
SO84.060
Cooling concept
SO84.072
Wall mounting
IP20
Protection type
Weight
13 kg
Mounting type
controllers
Dimensions
Feature
BG5 [mm]
Temperature range
Operation
-10 .. +45°C with derating up to +55°C Storage
-25 .. +55°C
Transport
-25 .. +70°C
Dimension drawing
H1
BG5
H
C
Dimensions
[mm]
Size BG5
W (width)
190
H (height)
345
D (depth)
240*
A
150
C
365
DØ
5.6
E
6
* without terminals
H2
E
D
A
B
T
Controller
SO84.045
SO84.060
SO84.072
Line reactor
LR 34.44-UR
LR34.58-UR
LR34.70-UR
External braking
resistor
BR-026.01.430,UR (35 W)
BR-026.02.430,UR (150 W)
BR-026.03.430,UR (300 W)
BR-026.10.650,UR (1000 W)
185
(size BG6, 6a) – on request
The servo controllers size BG6, 6a are available with
the following optional equipment:
• Rated current: 90 A / 110 A / 143 A /
170 A
Technical data
SO84.090
SO84.110
SO84.143
SO84.170
90 A
110 A
143 A
170 A
220 A
286 A
340 A
Output at motor*
Voltage
Peak current (2 x IN for 10 s)***
3x UMains
180 A
0 .. 400 Hz
4, 8 kHz
4 kHz
3x 400 / 480 V -25 % +10 %
62.0 kVA
76.0 kVA
118.0 kVA
-
±3 % max.
Frequency
99.0 kVA
50 / 60 Hz ±10 %
1300 W
1600 W
2100 W
2500 W
12 Ω
10 Ω
5.6 Ω
5.4 Ω
Minimum ohmic resistance of an externally installed braking resistor
** data related to 400 V mains voltage
***permissible at an output temperature of the cooling fin ≤ 40 / 45 °C at 8 / 4 kHz switching frequency
186
Mechanical features
SO84.090
SO84.110
SO84.143
Cooling concept
Wall mounting
Protection type
IP20
SO84.170
Weight
28 kg
32 kg
Mounting type
controllers
Feature
Temperature range
Operation
-10 .. +45°C with derating up to +55°C Storage
-25 .. +55°C
Transport
-25 .. +70°C
Dimension drawing
E1
E1
H1 C
size
BG6a
H1
H
C
size
BG6a
H
H2
H2
E
D
T
D
E
A
T
A
B
B
Dimensions
[mm]
Size BG6
W (width)
280
A
242
Size BG6
9.5
H1 / H2
E / E1
Size BG6a
581
DØ
322
200
Dimensions
[mm]
C
540
H (height)
D (depth)
Size BG6a
600 / 20
10 / 3
10 / 10
Controller
Line reactor
External
braking
resistor
SO84.090
SO84.110
SO84.143
SO84.170
LR34.88-UR
LR34.108-UR
LR34.140-UR
LR34.168-UR
BR-026.01.430,UR (35 W)
BR-026.02.430,UR (150 W)
BR-026.03.430,UR (300 W)
BR-026.10.650,UR (1000 W)
187
Models
Always a good connection.
Modern communication interfaces support
the motion control functions and are part
of the basis of the S1 servo.
less than 1 μs. Connections to other fieldbus
interfaces such as CANopen or PROFIBUS
permit integration into a very wide range of
automation solutions.
Rapid multi-axis movements are performed using the SERCOS II motion control
bus. These permit synchronous control of
the S1 servo with a cycle time of 125 μs
and axis synchronisation with a jitter of
SERCOS bus module
Option 1
Features
Fieldbus module for SERCOS II
PROFIBUS bus module
Option 1
Features
Fieldbus module for PROFIBUS-DP V1
The models can only be ordered together with the controller. They are always fitted
as standard.
188
Models
For PC-supported start-up and diagnostics
a USB interface is provided for
simple “plug and play” use.
The additional integrated Ethernet interface
permits all this even within a networked
system.
CANopen bus module
Option 1
Features
Fieldbus module for CANopen
Option 2
Features
Encoder option EnDat 2.1
189
Models
SERCOS bus module
The SERCOS interface enables fieldbus connections
via robust and interference immune fibre optic cables
to the M1 controller of Bachmann electronic. They
meet the highest performance standards.
SO8 x.xxx.xx1x.xxxx.x
Number for order of
option 1
(1 = SERCOS)
Model SERCOS
Order code
SERCOS bus module
Technical data
Option 1 (SERCOS)
Transfer rate
2 / 4 / 8 and 16 Mbit / s
Connections
1 transmitter, 1 receiver, fibre optic cable comply
with the specifications of the SERCOS interface
Feature
Temperature range
Operation
Storage
-25 .. +55°C
Transport
-25 .. +70°C
only available as factory fitted version
190
Models
PROFIBUS bus module
Communications interface for PROFIBUS-DP V1
Number for order of
option 1
(2 = PROFIBUS)
Model PROFIBUS
Order code
PROFIBUS bus module
Technical data
Option 1 (PROFIBUS)
Standardization
EN50170
Communication
directive 2.084
Device profile
PROFIBUS
Transfer rate/cable length
9.6 Kbit / s up to 1200 m
12 Mbit / s up to 100 m
Cable connection
PROFIBUS DSub 9-pole connector
Feature
Temperature range
Operation
Storage
-25 .. +55°C
Transport
-25 .. +70°C
191
Models
CANopen bus module
The open communication interface for CANopen enables the simple and problem-free connection of the S1
to the M1 of Bachmann electronic.
Number for order of
option 1
(4 = CANopen)
Model CANopen
Order code
CAN bus module
Technical data
Option 1 (CANopen)
Standardization
ISO 11898
Communication
CiA / DS301
Device profile
CiA / DS402
Transfer rate/cable length
20 Kbit / s up to 1000 m
1 Mbit / s up to 40 m
Cable connection
2 x Phoenix Contact connector (type FMC 1.5 /5-ST3.5 - GY RAL 7042) 5-pole (acc. to CiA / DR-303)
Supply voltage external
+24 V (± 6 V)
Feature
Temperature range
Operation
Storage
-25 .. +55°C
Transport
-25 .. +70°C
192
Models
(interface for second encoder)
Endat 2.1 is an interface protocol developed by
Heidenhain for transferring the absolute position of
sin / cos encoders. It offers the benefits of absolute
and incremental positioning in one.
This option enables the parallel evaluation of two
EnDat 2.1 encoders. The evaluation of only EnDat 2.1
encoder is already contained in the device standard
(connection via X7).
SO8 x.xxx.xxx1.xxxx.x
Number for order of
option 2
(1 = EnDat 2.1)
Model EnDat 2.1
Order code
Technical data
Option 2 (EnDat 2.1)
Supply voltage
5 V ±5 % / 150 mA (controlled via encoder cable)
Protocol of the RS422 interface
EnDat 2.1 (Heidenhain order code EnDat1)
Signal shape of track signals
sin / cos, 1 VPP
Cable length
50 m max.
Feature
Temperature range
Operation
Storage
-25 .. +55°C
Transport
-25 .. +70°C
193
Accessories for S1 Servo
Additional components round off the S1 servo system.
If kinetic energy is produced in your controller system and is converted by the motor to electrical energy, this excess energy
must be made safe in order to protect
the controller. Sizes 2 - 4 of the S1 servo
controllers are provided with an integrated
braking resistor which can handle this task
for the majority of all applications. External braking resistors are available if this is
not sufficient.
Normally no line reactor is required for
the operation of a S1 servo controller.
The benefits of a line reactor are their ability
to suppress mains interference and reduce
mains disturbances. We therefore only recommend operation of a line reactor if you
have to operate your controller in harsh
Line reactors
LR34.xxx-UR
Features
Mains voltage: 3x 460 V -25 % +10 %, 50 / 60 Hz
Protection: IP00, terminals VBG4
Short circuit voltage: 4 % (corresponds to 9.24 V
at 400 V), 2 % (corresponds to 4.6 V at 400 V)
Braking resistors
BR-090.xx.430,UR / BR-090.10.650,UR / BR026.xx.430,UR / BR-026.10.650,UR
Features
Surface temperature: > 250°C
Contact protection: no
Voltage: max. 970 VDC
High voltage strength: 4000 VDC
Temperature monitoring
Connection cables
CC-ECL 03, CC-USB 03
Features
Crosslink-Ethernet cable
USB connection cable
194
industrial environments. These kinds of
industrial environments of environment
class 3 are characterized by high voltage
fluctuations (+/-10 %), momentary cutouts of between 10 ms and 60 s and temporary voltage unbalance of > 3 %.
PC user software
SERVOMANAGER
SERVOMANAGER
Features
Support: - Start-up
- Operation - Diagnostics
Project management
MMC memory card
SC-MMC128
Features
Capacity: 128 MB
Memory card type: MMC
Voltage: 2.7 .. 3.6 V
195
Additional Components
Line reactors
LR 3 x.xxx-UR
Line reactor
Series and
voltage
Rated current
LR34.10-UR
Order code
Line reactors
Ambient conditions
LR34.xxx-UR
Mains voltage
3x 460 V -25 % +10 %, 50 / 60 Hz*
Overload factor
2.0 x IN for 30 s
Ambient temperature
-25°C .. +45°C, with derating up to
60°C (1.3 % per °C)
Mounting height
1000 m, with derating up to 2000 m
(6 % per 1000 m)
Relative airnumidity
Storage temperature
-25°C .. +70°C
Protection type
IP00, terminals VBG4
Short circuit voltage
UK 4 % (corresponds to 9.24 V at 400 V) applies to 4 A up to 32 A drive
UK 2 % (corresponds to 4.6 V at 400 V) applies to 45 A up to 170 A drive
Permissible pollution degree
P2 acc. to EN 61558-1
Thermal design
Irms ≤ IN
UL recognition
model LR3X.xxx-UR has UL recognition for markets
in the USA and Canada
* With mains frequency of 60 Hz the heat dissipation is increased by approx. 5 .. 10 %.
196
Three-phase line reactors
Suitable for
servo controllers
Rated current
[A]
Heat dissipation tot. [W]
Inductance
[mH]
Weight [kg]
Connection
[mm²]
LR34.4-UR
SO84.004
4.2
20
7
2.5
4
LR34.6-UR
SO84.006
6
25
4.88
2.5
4
LR34.8-UR
SO84.008
8
25
3.66
2.5
4
LR34.14-UR
SO84.012
14
45
2.09
4.0
4
LR34.17-UR
SO84.016
17
45
1.72
4.0
4
LR34.24-UR
SO84.020
SO84.024
24
50
1.22
5.0
16
LR34.32-UR
SO84.032
32
70
0.92
6.0
16
LR34.44-UR
SO84.045
45
60
0.33
5.0
16
LR34.58-UR
SO84.060
60
70
0.25
7.0
16
LR34.70-UR
SO84.072
72
80
0.20
10
16
LR34.88-UR
SO84.090
90
120
0.16
13
35
LR34.108-UR
SO84.110
110
140
0.13
15
35
LR34.140-UR
SO84.143
143
160
0.10
25
70
LR34.168-UR
SO84.170
170
170
0.09
25
70
Order designation
Dimension drawing
LR34.70-UR to LR34.168-UR
LR34.4-UR to LR34.58-UR
Dimensions
[mm]
LR34.4UR
LR34.6UR
LR34.8UR
W (width)
125
125
125
155
155
155
190
155
190
H (height)
130
130
130
160
160
170
200
170
200
D (depth)
75
75
75
80
80
120
110
120
120
A
100
100
100
130
130
130
170
130
170
C
55
55
55
59
59
72
58
72
68
DØ
5
5
5
8
8
8
8
8
8
Dimensions
[mm]
LR34.70-UR
LR34.88-UR
LR34.108-UR
LR34.140-UR
LR34.168-UR
W (width)
190
230
230
240
240
H (height)
240
300
300
330
330
D (depth)
110
160
180
200
200
A
170
180
180
190
190
C
78
98
122
125
125
DØ
8
8
8
11
11
197
Braking resistors
BR - xxx. xx. xx x ,UR
Braking resistors
Ω value
Output in (W)
01 = 100 W
10 = 1 kW
Protection type
1 = with contact protection
0 = without contact protection
BR-090.01.430,UR
BR-090.02.430,UR
Order code
Figures
A1
A2
A3
A4
198
Braking resistors
Technical data
acc. to fig. A1
acc. to fig. A2
acc. to fig. A3
acc. to fig. A4
Surface
temperature
> 250°C
> 250°C
> 250°C
> 250 °C
Contact protection
no
no
no
no
Voltage
max. 970 VDC
max. 970 VDC
max. 970 VDC
max. 970 VDC
4000 VDC
4000 VDC
4000 VDC
4000 VDC
High voltage
strength
Temperature
monitoring
yes, with bimetal protector (switch output 0.5 A / 230 V)
Approvals
CE compliant, UL recognition
Connection
Terminal box with
PG screw fittings
1 m PTFE insulated lead
Dimension drawing
45°
20.0
18.3
A1
1000
1000
6
40
6.0
7.5
45°
30.0
20.0
26
160
A2
1000
1000
80.0
41.5
5.5
9.0
ca. 28.0
300
Dimensions
[mm]
BR-090.01. BR-090.02. BR-090.03. BR-090.10. BR-026.01. BR-026.02. BR-026.03. BR-026.10.
430,UR
430,UR
430,UR
650,UR
430,UR
430,UR
430,UR
650,UR
W (width)
40
80
42
114
40
80
42
114
H (height)
160
300
320
865
160
300
320
865
D (depth)
26
28
122
105
26
28
122
105
Figure
A1
A2
A3
A4
A1
A2
A3
A4
199
Dimension drawing
A3
115
70
7
41
500
285
18
6
Ø 10
1.5
320
6
40
6
5
310
75
865
767
58
32
8
80
105
640.0
48
107.5
110
ca. 114
34
6.2
R6
6.2
6
6.2
90
90
6
9
60
A4
6
11
60
Braking resistors
Order designation
Continuous
braking power
[W]
200
Resistance
[Ω ±10 %]
750 VDC
Protection
type
Figure
6250 W
IP54
A1
6250 W
IP54
A2
6250 W
IP54
A3
Peak braking power [W]
BR-090.01.430,UR
35
BR-090.02.430,UR
150
BR-090.03.430,UR
300
BR-090.10.650,UR
1000
6250 W
IP65
A4
BR-026.01,430,UR
35
21600 W
IP54
A1
BR-026.02,430,UR
150
21600 W
IP54
A2
BR-026.03,430,UR
300
21600 W
IP54
A3
BR-026.10,650,UR
1000
21600 W
IP65
A4
90
26
S1 Servo Controller Series
Connection cables
CC - ECL 03
Connection type,
e. g. Ethernet
Cable length in m
Cable type CC-ECL 03
Cable type CC-USB 03
Order code
Article No.
CC-ECL 03
CC-USB 03
Order No.
on request
on request
Cable type CC-ECL 03 / cable type CC-USB 03
Technical data
CC-ECL 03
cable for the connection of Ethernet terminal on the servo controller to the PC
with SERVOMANAGER installed, Crosslink-Ethernet cable, CAT 5, with 2x RJ45
connectors, length 3 m
CC-USB 03
cable for the connection of USB terminal on the servo controller to the PC with
SERVOMANAGER installed, USB connection cable, A on B, length 3 m
201
SERVOMANAGER
SERVOMANAGER V.x
PC user
Software
Delivery state of the software refers to V.x
SERVOMANAGER
Order code
SERVOMANAGER
Technical Data
The SERVOMANAGER graphical PC user interface with a comprehensive integrated online user help
and an automatic setting function considerably shortens start-up times. The SERVOMANAGER naturally
offers full network capability. This enables several axis modules to be managed at the same time in one
project.
Support for the following tasks
202
• Start-up
• Operation and diagnostics with e. g. 6-channel oscilloscope
• Project management
MMC memory card
Memory card for simple exchange
of firmware
SC-MMC128
Memory card
Memory type
SC-MMC128
Order code
MMC memory card
Technical data
SC-MMC128
Memory size
128 MB
Data transfer
2 MB / s read, 2 MB / s write
Memory card type
MMC
Weight
2g
24 mm x 1.4 mm x 32 mm
Voltage
2.7 .. 3.6 V
Temperature
-25 .. 85°C
203
204
Dynamic. Compact. Versatile.
Servo Motors.
The Bachmann S1 servo system offers a high quality selection of synchronous servo motors. Two different types are available, the LSH and the LST
motors.
The LST motor comes with a conventional 6-pole stator winding with the renowned quality features of a dynamic synchronous servo motor with neodymium iron bore magnets. In contrast to this, the LSH motor comes without
the conventional “distributed winding” and is replaced by a 10-pole “concentrated winding”. This firstly results in a shorter motor with higher torque and
up to 100 % improvement in dynamics. On the other hand, the moment of
inertia is reduced to approx. 60 % of the LST motor.
Choose between these two types in order to find the right motor for your
application.
205
The LSH Motor
The power pack.
Based on the new winding technology, the
so-called concentrated winding, the new LSH
generation of motors improves power density
by between 30 % and 70 % relative to conventional technologies. For the user this means as much as a 100 %
improvement in dynamics, and more compact
installation combined with smooth running.
Description
Motor
Standstill torque
M0 [Nm]
Rated torque
M0 [Nm]
Rated current
IN [A] at 560 V
Rated current
IN [A] at 320 V
Rated speed nN
[rpm]
LSH-050-1*
0.26
0.24
-
0.68
4500
LSH-050-2*
0.53
0.45
-
1.11
4500
LSH-050-3*
0.74
0.67
-
1.55
4500
LSH-050-4*
0.95
0.84
-
1.90
4500
LSH-074-1*
0.95
0.86
1.28
1.43
3000
LSH-074-2**
1.90
1.60
1.46
2.40
3000
LSH-074-3**
3.30
2.90
2.30
4.00
3000
LSH-074-4**
4.20
3.10
2.30
3.70
3000
LSH-097-1**
4.10
3.20
2.80
5.00
3000
LSH-097-2**
6.30
4.60
3.60
7.00
3000
LSH-097-3**
8.60
6.10
4.80
8.30
3000
LSH-127-1***
11.60
8.40
7.90
-
3000
LSH-127-2***
14.90
10.90
9.60
-
3000
LSH-127-3***
18.70
14.30
13.1
-
3000
LSH-127-4***
27.30
21.10
14.9
-
3000
* DC link voltage 320 V
** DC link voltage 320 V / 560 V
*** DC link voltage 560 V
[i]
206
Note: More technical data and accessories are provided in the order catalog
“Servo Motors”.
The LST Motor
The versatile.
• High overload capacity even at standstill Featuring conventional winding technology,
the LST motor combines all the advantages of based on efficient heat distribution in the
stator packet.
a 6-pole synchronous servo motor.
• Well suited to speeds up to 9000 rpm,
special windings are available on request.
• Increased rotor moment of inertia for tor-
que adaptation.
Description
Motor
Standstill torque
M0 [Nm]
Rated torque
M0 [Nm]
Rated current
IN [A] at 560 V
Rated current
IN [A] at 320 V
Rated speed nN
[rpm]
LST-037-1
0.10
0.09
-
0.56
6000
LST-037-2
0.20
0.18
-
0.92
6000
LST-037-2
0.30
0.27
-
0.89
6000
LST-050-1 0.20
0.19
-
0.60
4500
LST-050-2
0.40
0.36
-
0.88
4500
LST-050-3
0.60
0.55
-
1.18
4500
LST-050-4
0.80
0.72
-
1.47
4500
LST-050-5
0.95
0.85
-
1.71
4500
LST-074-1
0.65
0.60
0.64
1.04
3000
LST-074-2
1.30
1.15
0.95
1.58
3000
LST-074-3
1.90
1.60
1.26
2.20
3000
LST-074-4
2.50
2.15
1.62
2.70
3000
LST-074-5
3.00
2.50
1.82
3.00
3000
LST-097-1
2.60
2.30
1.85
3.00
3000
LST-097-2
3.90
3.30
2.60
4.30
3000
LST-097-3
5.30
4.60
3.80
5.90
3000
LST-097-4
7.50
6.40
4.40
8.10
3000
LST-097-5
9.50
8.50
6.20
10.50
3000
LST-127-1
6.60
5.70
4.00
-
3000
LST-127-2
10.50
8.80
6.30
-
3000
LST-127-3
13.50
11.00
9.50
-
3000
LST-127-4
17.00
14.50
10.00
-
3000
LST-127-5
22.00
17.00
13.00
-
3000
LST-158-1
13.50
13.00
8.20
-
3000
LST-158-2
19.00
17.00
10.60
-
3000
LST-158-3
22.00
19.00
12.30
-
3000
LST-158-4
29.00
24.00
14.70
-
3000
LST-158-5
35.00
26.00
18.20
-
3000
LST-190-1
27.00
21.00
13.50
-
3000
LST-190-2
32.00
23.00
15.00
-
3000
LST-190-3
40.00
26.00
17.90
-
3000
LST-220-1
40.00
30.00
17.80
-
3000
LST-220-2
68.00
50.00
31.10
-
3000
LST-220-3
93.00
70.00
25.30
-
2000
LST-220-4
115.00
85.00
32.40
-
2000
[i]
Note: More technical data and accessories are provided in the order catalog
“Servo Motors”.
207
208
Intuitive. Integrated. Platform-independent.
The Software Concept of
Bachmann electronic.
Software creation has become an important element in the automation of
systems and machines. Bachmann electronic offers a number of the most
advanced software engineering and diagnostic tools for the fast and user-friendly implementation of programs for the machine sequence, process
control, visualization and last but not least communication with the outside
world. “Time-to-market” is no longer simply a slogan but a practised principle. Convenience, intuitive design, openness, robustness, selected functionality and compatibility are the features that make Bachmann electronic
software products stand out from the rest.
Programming
Visualization
- C / C++
- Java
- CoDeSys
- M-JVIS (configured)
- Java (programed)
Motion
Open/closed-loop control
- Softmotion (SMC)
- Shaft
- CNC
- Temperature controller
- Injection module
- MATLAB® / Simulink®
Configuring
Test/diagnostic
- Hardware and software
- PROFINET
- CANopen
- Start-up
- Scope / monitoring
- Diagnostic tools
- Telecontrol
209
Configuring
Combining hardware, fieldbuses and software into one unit.
Working time and costs are critical factors
that allow a differentiation from the competition. The requirements for designing, wiring and start-up a machine represent a considerable share of these costs.
Bachmann electronic supports the user at
every level through the use of convenient and innovative tools. From planning
the controller topology and the configuration of fieldbuses to the wiring test,
right through to the installation of software modules, all these can be executed
with one tool, allowing flexible adaption to
a wide range of tasks thanks to its seamless operating concepts. The Device Manager as part of the SolutionCenter is the
central point for all configuration and diagnostic tasks.
Device Manager
The Device Manager is the integrated tool for
configuring and setting up all the automation devices of Bachmann electronic. The entire M1 controller family, the panel PLCs from the CT series,
the terminals of the WT series, as well as the
standard compliant fieldbus nodes of third party
manufacturers are supported by this tool. The
full offline engineering capability enables work to
start before the hardware is available. The fluid
interchange between offline and online configuration in both directions is not only possible for the
entire controller, but also for the exchange and
archiving of individual hardware and software
modules, as well as for complex fieldbus configurations.
The working area is divided throughout into a
configurator and monitor window for all topics. Whilst the configurator shows the reference
configuration stored that is valid after the next
system startup, the monitor shows the current
actual status and allows manual changes to values and settings.
The hardware structure is represented in the actual topology. The type of networking via proprietary and standard bus systems is represented in
a tree structure, and the graphical display allows
I/O modules to be identified clearly and operated
directly. The wiring test can thus be carried out
directly after the system is switched on.
210
Configuring
The software for the controller is also managed
in the Device Manager. The system packages of
Bachmann electronic are combined in a catalog.
The entire software can be updated easily using wizards that guide the update process. The
supplied system packages also allow the user
to create and manage his own machine specific
packages and transfer them to other PCs. In this
way, clear software versions can be ensured on
plants and on all service PCs.
The variables of all controllers involved are shown
in a clear structure in a separate view. The search
for values is simplified by means of an automatic
full text search, a selection of relevant values can
be combined, stored and reloaded in an additional window. A trend display allows the time trace
of values to be displayed graphically.
• One user interface for all Bachmann devices
• Management of devices
• Backup of existing devices
• Offline configuration of entire controller systems
or individual HW / SW modules
• Offline and online configuration of fieldbuses
(CAN, PROFINET)
• The same working procedure for online and offline devices
• Seamless concept: monitor (actual status) and
configurator (reference status)
• Graphical display of I/O modules
• Configuration and diagnostic in one tool
• Management of software in catalogs, user-
defined catalogs
• Flexible combination of window areas (perspectives)
211
Programming
Stability, real-time capability and performance.
An automation platform can only be as
good as the software provided for it. Stability, real-time capability and performance of the run-time system have highest
priority.
Programming the M1 automation system
can take place in the environment familiar
to the automation engineer: All five languages of the IEC 61131-3 standard are
supported, as well as C, C++ or Java. The
model-based development via UML design/coding or integration into function
®
®
block editors of MATLAB /Simulink are
unique in the industrial sector. Comprehensive and ready-to-use libraries simplify the use of even complex objects for automation, motion control and information
technology/web.
M-PLC Programming interface
Features
Easy entry to IEC 61131-3
IL, ST, LD, FBD, SFC, CFC
User-friendly debugging on target system with single
step, break points, etc.
Included libraries with predefined and tested functions
C / C++ Developer
Features
Languages: ANSI C and C++
Gnu-Compiler gcc
Automatic adaption and management of the Compiler
environment
Editor and debugger based on Eclipse CDT
Intellisense: automatic addition of structure elements
Syntax highlighting
Foldable code areas, such as for complete while loops
212
Programming
M-PLC
Programming interface
PLC programming interface
according to IEC 61131-3 M-PLC
M-PLC is a complete development interface for
programming the M1 controller according to IEC 61131-3.
• Easy entry to IEC 61131-3
• All 6 languages are supported (instruction list,
structured text, ladder diagram, function block
diagram, CFC, sequential function chart)
• Editors and debugging functions
• Included libraries with predefined and tested
functions
Vendor libraries
• STANDARD
I EC 61131-3 standard functions
and function blocks
• MIO_PLC
Functions for direct access to
hardware I/Os
• SMI_PLC
Functions for fast communication between tasks (SMI/SVI)
• UTIL_PLCFunctions for access to RTC,
runtime system info, special conversions
• FILE_PLCFunctions for access to files,
directories and serial interfaces
• CIA405
Functions for access to CAN
• USS_PLC
Functions for the communication with “Micro-Master” variable
frequency inverters
• Motion
Libraries for access to
controller modules
213
Programming
Programming
• Editors for programming in all IEC 61131-3
languages
IL
instruction list ST
structured text
LD
ladder diagram
FBD
function block diagram SFC
sequential function chart
CFC
function block chart
• Syntax highlighting for keywords defined in IEC 61131-3
• Graphical project navigation bar (similar to Windows Explorer)
• All elementary IEC 61131-3 data types up to 64 bits are supported
• Arrays, structures and pointers are supported
• Graphical controller and task configuration
• CAN objects can be imported as symbols from *.dcf files to M-PLC
• Library administration for creation and administration of libraries
• Watch and recipe administration (freely definable variable monitoring)
• Multiple instances of M-PLC possible (several
projects open and online simultaneously)
• Automatic project saving and generation of a backup
• Project archiving on the controller
• Password protection for projects
• Offline simulation
• Online help
214
Runtime system
• Any number of M-PLC projects running simultaneously on one processor
• Communication between M-PLC projects
• Global markers for the simple data exchange on
one processor
• Integration of SMI in the runtime system for
cross-processor communication
• Visualization (OPC, DLL, M-JVIS) is supported
• Battery backed data (RETAIN markers) are supported
Online functions
• Online change (online exchange of blocks)
• Monitoring of all project variables
• Writing and forcing of variables
• Single cycle, single step and break points
• Process control (run-through program lines are
displayed)
• Recording and visualization of project variables
- trace
Programming
Extensions compared to CoDeSys
• Possibility of grouping I/O modules in the process
image (controller configuration)
• CAN objects with symbolic names in the process
image
• Addressing for inputs/outputs: instant access bypassing the process image
• Setting the interval time and watchdog time in the
controller configuration
• Multiple PLC projects simultaneously running on
one CPU with different priorities/interval times
• GD marker range for shared data of several
projects on one CPU
• RD marker range for retentive (battery backed)
data
• Optional saving of the normal marker range (MX ..
MR) in the battery backed memory range
• Interface in the runtime system for libraries
• Initializing (C), deinitializing, version checking,
Integration into the SolutionCenter
(projects are SW modules)
•C
reation of an executable *.m file with configuration information
• Task interval time measurement, can be scanned
in the project itself and Device Manager
• Watchdog connection
• Execution in an application layer possible (memory
protection)
• Installing, starting, stopping, resetting and deleting of PLC projects in the Device Manager
• The state machine of a PLC project in the runtime
system complies with the model generally defined
for SW modules
• Integration via M1 system debug mode and M1
system logbook
• Starting of a project during booting by entry in
mconfig.ini
memory administration, administration of hidden
tasks, consideration of online change
• Support for handling of exceptions in the runtime
system
• Displaying the state “in exception handling” (ERROR) in the user interface
• Implementation of the I/O modules of the process
image in the runtime system
• Optimized for performance, flexibility and combination possibilities, sharing of an I/O module by
multiple projects/SW modules possible
• Marker interface via SVI and SMI for visualization,
SVI browser, ...
• Saving/loading of the whole project including
sources to/from the controller
• Transparency of the global variables (markers,
symbolic variables, structures)
• Controller and visualization wide
215
Programming
C / C++ Developer
High-level programming in C and C++ is also
gaining importance in the field of automation.
These languages are not only widely used, but
offer the possibility of very efficient programming
and the encapsulation of frequently used routines
into classes. The possibility of structuring a software module in any number of tasks and using all
the resources of the powerful VxWorks® operating
system without restriction considerably increases
the range of options possible. The C / C++ Developer enables programming both in ANSI C as well
as in C++.
Entry to C and C++ programming is kept simple
thanks to the fully developed user interface and
the fact that only the necessary setting options
are provided. To start a new project, several
project templates are available for selection.
These contain all the calls for the start of the software module and its interaction with the operating
system. This enables the program to concentrate
immediately on the logic of the application.
Projects can be compiled immediately after they
have been created. The result is a ready-to-use,
executable program file for the M1 controller family. The “make” environment and all configuration
files are set up and managed automatically by
the C / C++ Developer. However, in order to use
existing projects from another development environment, the existing configuration files can be
used for the compile process without having this
managed by the C / C++ Developer (“unmanaged
make”). In addition to creating your own libraries,
existing libraries (*.a) can also be included into
projects.
The generated executable program file can be
transferred directly from the C / C++ Developer to
the controller system, configured, installed and
started.
Troubleshooting is supported by a fully developed
debugger that can not only be active after the
project is downloaded but can also be connected
216
Programming
to a software module in operation. Set break
points can be deactivated and stored automatically
in the project, and they can also be stored in lists.
Watchpoints or hardware break points are also
available in addition to break points. These do not
stop a task when it executes a defined code position, but when a specific memory address is read
and/or written.
The contents of the stack variables and the global
variables can be read and written, and complex
data types and structures are broken down accordingly and displayed in a tree structure. It is
also possible to list any memory content in different numerical formats.
All tasks belonging to the software module are
shown. A call hierarchy (stack trace) is shown for
each function that is provided in the debugger.
• Languages: ANSI C and C++
•Gnu-Compiler gcc
•Automatic adaption and management of the
Compiler environment
•Editor and debugger based on Eclipse CDT
•Intellisense: automatic addition of structure elements
•Syntax highlighting
•Foldable code areas, s uch as for complete
while loops
•Jump to the declaration of variables and functions from the code
•Debug Agent integrated in M1 operating system
(MSys), no other settings necessary
•Installation and start of the created software
module from the development environment
•Connection of the debugger to running software
modules
•Generation and integration of libraries
•All important compiler settings are accessible via
dialogs
217
Visualization
Transparency and flexibility in process visualization.
The clearly arranged display of process
and machine information as well as the
absolutely intuitive interaction make up
the heart of the visualization software of
Bachmann electronic.
In order to provide these features not only on the local machine but also remotely
in the Intranet or Internet, the latest generation of Bachmann software is based on
Java and web technologies.
This ensures independence from devices
and operating systems and saves time as
well as maintenance costs. The “ready-touse” functions provided, the available libraries and components and the outstanding suitability of Java for visualization
tasks reduce the expenditure for the engineering of applications.
M-JVIS Designer
Features
Fully graphical visualization software for HMI applications (operate / monitor)
Complete configuration tool with graphical user interface (Eclipse)
Platform independent thanks to Java technology
Online language selection
Recipes / data set management
218
Visualization
M-JVIS Java visualization
Features
Tool library for Java visualizations
Administration of process variables and their values
Language administration / switching
Alarm handling
Quality table
Communication to PLC (RPC, FTP, Vis)
Basis of M1 software modules
Communication monitoring
219
Visualization
M-JVIS Designer
The Bachmann M-JVIS visualization package
provides a comprehensive software solution for
all requirements relating to the fully graphical
visualization of machines and plants. Based on
the latest Java technology, it allows graphical user
interfaces to be created and run, both in the form
of conventional applications as well as for web access (applets).
The M-JVIS Designer allows intuitive operation
and provides a graphic editor for creating process
pictures. The pages can be created from the basic
elements supplied, such as buttons, entry fields or
selection lists, and linked with process variables.
User-defined graphics and icons can be imported
easily. Convenient dialogs guide the user through
all the important operating steps so that no
knowledge of programming is required for simple
visualization.
Finished applications can be run at the click of a
mouse as a complete application directly on the
PC, or they can be installed as software modules
on the visualization devices of the WT200, WT300,
CT300 or IPC300 / IPC1400 series. The application
can also be stored as an applet on a web server
(e. g. on an M1 controller). The visualization application can then be loaded from any Java-capable visualization device (PC, IPC, WT, CT) and run.
The ongoing application is fully network-capable
and communicates independently with the SVI
interfaces of all automation devices of Bachmann
electronic.
220
Visualization
Features
• Fully graphical visualization software for HMI applications (operate / monitor)
• Complete configuration tool with graphical user
interface (Eclipse)
• Platform independent thanks to Java technology
• Online language selection
• Recipes / data set management
• Visualizations executable on
• PC
• IPC
• Web terminals
• Control terminals
• Web-capable by means of applets
• High-speed graphics: SWT
• Convenience for industrial terminals:
cursor linking, tab order,
soft keypad, number field
• Comprehensive cross references / search
• Entry wizards: “Content Assistance”
M-JVIS supports the most important operating elements and picture formats, is fully graphical and
allows the use of different font types. The user
of the visualization application can switch online
between any number of languages as required. In
addition to a number of animation types, readyto-use and easy-to-configure commands can be
stored.
• Standard elements of the user interface design
such as buttons, text field, selection box,
check box, table, etc.
• Configurable commands
• Graphic formats: JPG, BMP, GIF, PNG, ICO
• Configurable cursor link with logic analysis,
auto function and graphic checking
• Configurable tabulator sequence
• Zooming and language selection in the graphic
editor
• Cross-reference function with result lists
• User-defined keyboards
• Modal and non-modal dialogs
• Alarm management
• Frame layout (several pictures in one main
picture) for clear design and menus
• Adjustable refresh rates selective per picture / frame
• Online language selection
• Asian character fonts
• Efficient PLC communication (automatic
groups)
221
Visualization
M-JVIS Designer
Features of the development environment
Project management
several projects / simultaneous in access
Project data storage
configuration time: XML
runtime: compiled Java code
Picture creation
graphical editor and configurators: M-JVIS Designer
Display
fully graphical
Color depth Designer
TrueColor
Windows technology
yes (Eclipse dockable views and perspectives)
Page display
multi-document view (several pages opened at the same
time)
Navigation
project tree and tabs in the main view
Zoom in the editor
yes (infinitely variable)
Entry wizards
drag&drop,
wizards and content assistance
Undo / Redo
yes (any depth)
Cross-reference function
yes (with list output / search tree)
Search function
wildcard search and filtering in tables
Graphic objects
buttons, text field, label, drop-down list box, selection list,
check box, picture / icon, line, circle, ellipse, rectangle
Animations
value display (formatted), visibility, operability, display, frame
rate, color change, number format
User interaction
entry, mouse click (left) / touch, mouse click (right),
selection
Commands
- value: write constant / toggle value / copy from variable / increment (with step) / decrement (with step)
- recipe (data set): load / save
- picture change (with destination range)
- language selection
- data source: connect / separate / change (multiplex)
222
Number formatting
freely definable with the variable configuration
Value ranges
freely definable with the variable configuration
Variable definition
manual in table or import from online controllers
Local variables
yes
Visualization colors
any number (functional color names / referencing)
Fonts
mapping embedded fonts / PC fonts functional font names / referencing)
Editor language selection
yes
Quantity of languages / project
any number (depending on memory)
Visualization
M-JVIS Designer
Features of the development environment
Preview
yes
- not dynamized in the editor or
- local deployment dynamized (process data connection)
Recipe management
integrated (flat data set handling)
Button navigation runtime
cursor linking can be configured manually or generated entirely automatically.
preview of jump destinations directly in the editor
Tabulator navigation runtime
Tab order can be configured manually or generated entirely
automatically.
preview of jump destinations directly in the editor
Transfer to target device
automatic deployment
- PC local or in the network (application / .jar)
- Bachmann visualization devices IPC300, IPC1400 (application / .jar)
- Bachmann visualization devices CT / WT (application / .m)
- on M1 as HTML page with Java applet (for access with web
browser)
Features of the runtime system
Type
PC, IPC (Windows, Linux) or WT200, WT300, CT300 (VxWorks®)
Graphics
Depending on the target device from QVGA (320x240) up to
XGA
Display
fully graphical
Colors
depending on the target device (up to TrueColor)
Fonts
embedded fonts for terminals, otherwise depending on runtime system
Handling
2-button mouse, keyboard, touch screen or foil keyboard
Navigation in the picture
menus, cursor linking (arrow buttons), tab linking, mouse
Menus
configurable
Quantity of process images (pages)
any number (depending on memory)
Quantity of objects / picture
any number (depending on performance)
Language selection
yes, online
Communication with controller
Bachmann M1 VHD / SVI with automatic communication
groups
Protocols
TCP / IP, UDP / IP, QSOAP
Communication security
SSL (Secure Socket Layer)
Multiplexing of controllers
yes (selectable from user interface)
Quantity of data sources
any number (data of several PLCs can be displayed in the same process picture)
223
Visualization
M-JVIS, M-JSYS
Java visualization
M-JVIS and M-JSYS are libraries for creating visualizations with Java that can be used on Java-capable devices independently of the platform. The
components are for the version 1.1.8 of Java. This
version is supported by the VM (virtual machine)
of Bachmann electronic.
M-JVIS consists of following packages:
• M-JVIS / DACC
• M-JVIS / UTIL
• M-JVIS / GUI
The packages are split into two types of
classes:
• Configuration
classes, which are implemented in
the form of beans.
• Runtime classes, which allow dynamic configuration and which manage the administration or
display of data during the runtime.
The configuration of all objects are saved in
XML files.
224
Visualization
M-JVIS/DACC
M-JVIS/GUI
The M-JVIS / DACC package manages process variables and their values (DACC = Data-Access).
The package M-JVIS/GUI contains the graphical components. The graphical components use AWT.
M-JVIS/DACC consists of the following components:
• Administration of process variables
• Administration of recipe
• Unit switching
• Communication interface
M-JVIS/GUI consists of the following components:
• XY diagram
• Table
• Tree view
• Display keyboard
• Entry fields
• Button
M-JVIS/UTIL
M-JSYS
The package M-JVIS/UTIL consists of the following
The M-JSYS package allows the general access to the
control system.
• Reading out and modification of controller configu-
components:
• Language administration / language switching
• Protocols
• Alarm handling
• Quality table / statistic process check
ration
• RPC-calls to the controller
• Access to the system software modules
Web start / browser
M-JVIS/GUI
XY diagram
Buttons
Table
Input error
Tree View
Screen keyboard
XML
Visualization
M-JVIS/DACC
Process variable administration
M-JVIS/UTIL
Unit selection
Recipe management
Alarm-
handling
Quality-dep./
stat. process
control
Reporting
Language
selection
Communication interface
Visualization device
M1 controller
M-SYS
HTTP
server
225
Motion
Professional motion control for individual requirements.
With several years of expertise in closedloop control and system technology, Bachmann electronic is without doubt one of
the leading specialist suppliers in the field.
This knowledge and associated technology
does not have to be acquired alone. Bachmann electronic customers and partners
can now make use of proven and highly
optimized software regulators for different
applications. Several years of development
performances can thus be embedded as a
ready-to-use configured module in the user's own application.
Extensive libraries for C or IEC 61131-3
(including PLCopen Motion Control) round
off the functionality and guarantee standard access from the user program. All
M-SMC
Software motion control
Features
Software module for the regulation of speed and/or
position of motion axes
Combined open loop/closed loop mode possible
Master/slave operation for synchronous motions
Convenient start-up via monitor
Library for IEC 61131-3 PLC programs
M-CNC
Three-dimensional motion
Features
Motion for cartesian 3-axis system
Profile specification to DIN 66025 (program design
for numerically controlled axes)
Interfaces (analog, incremental, fieldbus, etc.)
Configuration and diagnostic via Device Manager
Start-up interface (CNC monitor)
Library for IEC 61131-3 PLC programs
226
Motion
Bachmann electronic controller modules
naturally support SVI (Standard Variable Interface) communication as well as
the “Sync” synchronization function of the
M1 system family. Start-up and diagnostic tools designed by experienced users
and with a graphical user interface simplify use. The selection of ready-to-use components ranges from the simple motion
control of several axes to CNC and virtual
shaft controllers up to special modules for
sophisticated pressure or temperature applications.
M-SHAFT
Virtual shaft controller
Features
Software module that simulates a virtual shaft (0° to 360°)
Cyclical and synchronous control with 32 axes
Rotational speed of shaft can be changed during operation
Independent master operation or can be synchronized as slave
Convenient axis start-up via monitor (individual axes and total system)
M-HVC
Speed and positioning regulator
Features
Software module for the regulation of speed and/or
positioning of motion axes
Configuration as speed or position controller or as
cascade controller
Combined open loop/closed loop mode possible
227
Motion
M-SMC
Software motion control
M-SMC is a software module for the regulation
of speed and/or position of motion axes. With a
simple configuration various options or operating
modes of regulation can be selected.
•C
onfiguration as speed positioning controller or
subset speed controller (cascading)
• Combined open loop / closed loop operation possible
• Master/slave operation for synchronous motions
• Definition of speed, acceleration, deceleration
and aimed target position
• Definition of position tolerance window and settling time
• Sample times: min. 200 µs, in 100 µs steps
• Simple utilization because of FUB interface for
PLC programs
• Start-up user interface
228
Motion
Features
•U
p to 16 freely configurable controlled axes per
SMC module definable
• Software module loadable multiply
• Free configuration of the hardware input and
output signals via Device Manager
• Controller release signal (output), controller
ready signal (input)
• Master slave relation between axes
• Flying saw
• Online switching from speed to position definition
• Online changing of regulation parameters
• Modification of target position or speed in motion
• Selection of various predefined referencing
methods possible
• Reverse operation with teach function for setting
of the controlled system
• Integrated following error monitoring with • PLC function library
• Software module for all M1 processor modules
available
• Easy connection of visualizations due to open
parameter interfaces and addressing via symbolic variables
2
• Speed ramp: sin , linear, sin-lin
• Configurable PID regulator structure with feed
forward
• Various methods for realisation of master /slave
applications
• Support of fieldbus systems (CAN, SERCOS)
• Simple start-up with Windows SMC monitor
interface
• Test functions for determination of route parameters
different reaction methods and status output
• Monitoring of software limit switches
• Monitoring of hardware limit switches
Visualization
SMC monitor
M1 controller
Position
Speed
Application
(PLC/C)
Manipulated variable
M-SMC
Motion unit
ENC
M
T
229
Motion
M-SHAFT
Virtual shaft controller
M-SHAFT is a software module which simulates
a virtual shaft rotating from 0° to 360°. To this
shaft various types of axes can be synchronized.
M-SHAFT is designed for machines with a cyclically
repeating process like packaging machines, tooling
machines, etc.
• Speed (rotational) of the shaft online selectable
• Independent master operation or synchronizable
as slave
• Up to 32 axes per software module synchronizable to the shaft
• Virtual gear ratio freely selectable for each axis
• Axes can be activated and deactivated online
• Limit position monitoring and idle time compensation for digital axes
• Offline collision monitoring of the axes
• Convenient start-up tool M-SHAFT monitor
230
Motion
Profile definition
Axis types
•P
rofile definition for each axis offline or online
possible
• Profile definition via external file possible (up to
360 bases)
• Profile calculation online in the production cycle
without stopping (online interpolation)
• Free selection of interpolation type between the
bases
• Interpolation types: linear, sinoid, sine2, modified sine, spline, trapezoidal, Bestehorn, polygon
of 6th degree, time, ext. signal
•C
ontrolled, absolute (absolute coordinates, e. g. stroke cylinder)
• Controlled, relative (relative coordinates, e. g. feed)
• Analog (analog manipulated variable, e. g.-10 .. +10 V)
• Digital (e. g. pneumatic ejector, press)
• Multicams (16 digital cams per axis)
Summary - features
• Configurable and parameterizable software
Table interpreter
•P
rofile calculation for minimum clock times via
table interpreter
• Setwise position oriented viewing of profiles
(similar to CNC)
• CNC commands (F, W, X, E, T)
• Loop command for automatic repetitions of individual table columns
• Entry of tables via M-SHAFT monitor
module
•A
ll options configurable via software (number of
axes, axis type, I/Os, ...)
• Fast start-up because of graphical display of all
characteristics
• High product quality by high repetition accuracy
• Short start-up time by omitting mechanical
profile disks
• Simplified mechanics by independent drives
• Software module instanceable
231
Motion
M-CNC
Three-dimensional motion
M-CNC is a software module to control three
dimensional motion with three axes in cartesian
coordinates. The motion is specified in accordance with DIN 66025.
• Motion for cartesian 3-axis system
• Profile specification according to DIN 66025
(program design for numerically controlled axes)
• Configuration and diagnostic via Device Manager
• Start-up interface (CNC monitor)
• Library for IEC 61131-3 PLC programs
232
Motion
Functions
Special functions
• Genuine 3-axis CNC controller
• Circle segments and straight lines as required in the area
• Point controlling behaviour (PTP motion)
• Even interpolation (course)
• Circle interpolation (clockwise/counter-
clockwise)
• Predefined delay time
• Tool course corrections
• Tool corrections
• Calibration motion
• Homing (various methods)
• Several instances of the module possible
• Different methods of range monitoring when
calculating processing
• Fast direct setting of outputs from M-CNC
• Single axis motion
• Teach-in of axes / positions
• Cascading with speed regulators (M-SMC)
• ActiveX element for Visual Basic, Visual C and
Delphi
• Start-up monitor for efficient graphical user
guidance
Visualization
CNC monitor
M1 controller
Position
Speed
Application
(PLC/C)
M-CNC
Motion unit
233
Motion
M-HVC
Speed and positioning regulator
M-HVC is a software module for controlling the
speed and / or position of motion axes.
• Configuration
as speed or positioning controller
or as cascaded controller (position, speed)
• Combined open loop / closed loop operation possible
• Specification of speeds, accelerations, decelerations and target positions for simple motions
• Complex motions via speed / distance profiles
with step, linear or sine2 interpolation
• Optional limitation of the current for servo controllers or of the pressure for hydraulic devices
• Sample times: min. 200 µs, in 100 µs steps
• Simple utilization because of FUB interface for
PLC programs
234
Motion
Features
•U
p to 16 freely configurable controlled systems
per M-HVC module definable
• Software module loadable multiply
• Free configuration of the input and output signals via M-Manager
• Digital output signals for switching release
valves of hydraulic devices
• Compensation of significant idle times in open
loop operation
• Online switching from speed to position controlling
• Online changing of regulation parameters
• Selection of various predefined referencing
methods possible
• Linearization for courses with kneelever characteristics
• Retentive saving of the current position
• Monitoring of software limit switches
• Software module for all M1 processor modules
available
Visualization
M1 controller
Speed
Application
(PLC/C/…)
Position
M-HVC
Drive system
235
Flexibility and fully automated program creation.
Bachmann M1 automation systems are
created for a wide range of applications.
From programming in C or C++ to the
seamless embedding of the M1 system in
®
®
MATLAB /Simulink , which enables controller parameters to be transferred to the
control technology directly, the professionalism and efficiency of Bachmann tools are
impressive. Software products from Bach-
mann electronic not only cover the normal
standard applications. Designed by professionals for professionals, they also offer
considerable benefits in demanding applications. Automation and development are
empowered for shortening innovation cycles and increasing the resulting quality.
M-Target
®
for Simulink
Features
Development of open and closed-loop control pro®
®
grams directly in MATLAB /Simulink
Automatic code generation and transfer to the M1
controller
Online communication
SVI support
Increased conformity between machine and controller
model
M-HIC
Injection module
Features
Combined positioning, speed and pressure controller
for hydraulic or electric driving systems
Configurable and parameterizable software module
236
M-TEMP
Temperature controller
Features
Universal temperature regulation software
Operating modes: Open loop or closed loop mode (2-3 point)
Automatic parameterizing (learning function)
Heating power monitoring
Detection of sensor breakage
For heating, cooling and combined systems
237
M-Target for Simulink
®
Rapid development of closed-loop controls
and sequential controllers
The software package MATLAB® and the corresponding toolbox Simulink® of Mathworks Inc.
is known worldwide as a standard for simulating
dynamic systems in technologically sophisticated
processes.
With the full integration of the M1 controller as
target system, convenient and efficient implementation of the MATLAB® functions onto a M1 controller system becomes possible. The user can solely
concentrate on his work in the familiar graphical
Simulink® programming environment, clearly design the system there as a whole and simulate the
effect of changes already before download onto
an M1 controller system. Generation of the code
for the M1 target system is performed automatically in the background and does not require any
knowledge of another programming language. This
total integration allows efficient programming and
start-up of the M1 controller system.
• Faster implementation of controllers by shorter
control-design phases
• Shorter initial start-up time by reliable automatic
code generation
• Increased conformity between machine and
controller model
Already existing MATLAB®/Simulink® sub-systems
can be reused in new simulations of the controller
programs. The integration of Bachmann "readyto-use" software modules facilitates the development of complex, customer-specific software.
The unique and instantaneous interaction between process model, PLC model and closed loop
controller model supports a more stable simulation of the overall process. The transfer of the
control program onto the M1 system is carried
out automatically from the MATLAB®/Simulink®
environment. Parameter variations in the model
are implemented online into the M1 target system.
Sequential programs can be implemented by the
optional toolboxes Stateflow and Coder.
238
Technical features
Process of code generation
• Design and simulation in consideration of the
used input/output modules of the M1 controller
• Automatic code generation for all input/output
modules of the M1 controller
• Automatic code generation for variable exchange
with programs in IEC 61131, C / C++ or Java as
®
®
well as with other MATLAB / Simulink programs
• Automatic code generation for exchanging variables with remote controllers or PCs via Ethernet
• Online parameter variation on the controller
®
directly from the Simulink model
• Monitoring of variables in real-time in the
The user solely creates the Simulink® model of
the controller/regulator program or of the entire
system and then starts the Build process:
®
Simulink environment
• The “Real-Time Workshop®” creates the “.rtw”
file as an intermediate product, which is converted into C code by the “Target Language
Compiler” (file “model.c”).
• The automatically generated file “model.mk”
controls the compiling and linking process.
• This file creates the software module “model.m”,
which is executable on the M1 controller and can
optionally be started automatically.
• The user connects to the M1 controller from
MATLAB®/Simulink® and can visualize certain
parameters in the MATLAB®/Simulink® environment (e. g. Scope).
Individual libraries
M-Target library
IO, SVI, RT environment
Real-Time Workshop®
model.rtw
online debugging online change parameters and values
Target language
compiler
model.c
Make compiler
background process
Simulink® model.
mdl
generate and download
M1 executable task
model.mk
M1 taskmodel.m
239
M-TEMP
Temperature controller
M-TEMP is an M1 controller system software module for monitoring and controlling temperature
dependent processes. To get an optimum adaption to the controller system, all control parameters can be changed even during operation.
• Universal temperature regulation software
• Operating modes: open loop or closed loop
• Automatic parameterization (learning function)
• Integrated adaptive set value filtering
• Temperature range -200°C up to 1400°C
Visualization
M1 controller
M-TEMP
240
Application
(PLC/C/…)
Features
Possible functions
• Fast start-up with graphical user interface
• Arbitrary swapping between open and closed
loop operation
• Heating and cooling regulation possible with one
controller
• Change the target value during operation (set
value guiding)
• Suppression of oscillations with large changes of
the set value by adaptive filtering
• All regulation parameters changeable during
operation
• Auto detection of regulation parameters possible
• Strict keeping of set temperature and process
monitoring functions
• Various possibilities for data input and output
• Automatic generation of a cleaning pulse for
analog coolers
• Common and user defined temperature units
• Heating regulator
• Cooling regulator
• Three point regulator (combined heating and
cooling course)
possible
• Detection of sensor breakage
• Detection of damaged power switches
• Current measuring function
• PLC function library
• Max. 9 controller systems with up to 127 controllers each
• Controller sample time 20 ms up to 30 min
• Cycle duration of pulse width modulation 20 ms
up to 30 min
• Temperature resolution 1 / 100°C
Process monitoring functions
• Tolerance monitoring
• Rise monitoring
• Heating power monitoring
• Heating current monitoring
Actual value entry via
• AIO288 (Pt100 sensor)
• TCO2xx-C (thermocouple)
• DA3284-C (Pt100, Pt1000)
• PTAI216 (Pt100 sensor)
• SVI interface (external)
Controller output to
•A
IO288, AO204 (analog value 0 .. 10 V)
• TCO2xx-C, DO2xx, DIO2xx, DIO2xx-C, DA3284-C
(digital output with pulse width modulation)
SVI interface
• External, e. g. to another task
241
M-HIC
Injection module
M-HIC is a software module for the control of
combined positioning, speed and pressure systems
(e. g. injection or pressing processes of injection
moulding or die casting machines).
•C
onfigurable and parameterizable software
module
• Combined positioning, speed, pressure controller
for hydraulic or electric driving systems
• Motion profile: speed / path
• Interpolation types: linear, sine²
• Pressure profile preset: pressure / time
• Interpolation types: step, linear, sine²
• Optional pressure monitoring for motion profiles
• Switching methods and enable methods for pressure switching: time, distance, pressure (hydraulic pressure, internal mould pressure,...)
• Hitchless switching to the first pressure stage of
the profile
• Integral regulation (injection work) with correction
242
Features
• PLC function library
• Support of following valve layouts:
• Open loop operation:
1 or 2 analog valves for speed
1 analog valve 1 digital valve for emphasis
• Closed loop operation:
1 analog valve for speed
1 or 2 analog valves for emphasis
• Free configuration of hardware
• Inputs and outputs via M-Manager
• Adaptive calibration functions for pressure sensors (offset adjustment)
lers per M-HIC module, multiple utilization of the
module possible
Visualization
M1 controller
Position
Application
(PLC/C/…)
mould pressure
Internal
M-HIC
Hydraulic pressure
• Fast start-up because of graphical user interface
and scope functionality for recording of controller signals
• Easy connection of visualizations due to open
parameter interfaces and addressing via symbolic variables
• Profile filtering: automatic adaption of the profiles to the course parameters
• Parameterizing the profiles as absolute or relative profiles
• Online selection of the regulation parameters
• Freely configurable PIDT1 regulators with feedforward tree for speed and pressure regulation
• Freely configurable sampling times for speed
and pressure regulation and pressure switching
starting at 200 µs in steps of 100 µs
• Up to 16 freely configurable injection control-
Mould
Actuator
Injection
243
Communication
Open communication standards.
Extensive communication options are today a basic requirement for any automation solution. Particularly with international business, machine and system builders
must be able to meet customer requirements with regard to interfaces. Machine communication must consequently
be easy to exchange. Flexible communication and networking are a key element
Features
PROFINET IO RT
High band width
Parallel operation with other Ethernet traffic on
the same cable
For I/O network or coupling between CPUs
"Controller" and "Device" modes
Vendor independent: PNO standard, GSD device files
Separator, highly-efficient software stack for PROFINET
Mapping of bus data to SVI or virtual I/O module
Extensive diagnostics
Features
Graphic configurator
Simple integration of DCF files
Multiple networks (up to 8 CAN networks per CPU)
CANSync for drive synchronization*
CAN monitor for start-up and diagnostics
Access to CAN nodes using IP with “IP over CAN”
Acc. to CiA Draft 301 / 405
* CANSync synchronization also via SYNC mechanism
of the CPU
244
of Bachmann products. In addition to full
support of well-established and new fieldbus systems, the Bachmann automation
system offers its own configuration-free
networking options for networking the CPU
with remote I / O
modules and drives.
Communication must adapt to the requirements of the application. For this an extensive product selection of interface modules is available.
Features
User-friendly integration via Device Manager
Multiple networks (up to 8 CAN networks per CPU)
Auto Device Replacement (ADR) Master and slave functionality
Features
Multiple networks (several networks per CPU)
User-friendly integration of GSD files
PROFIBUS DP Class 1 Master
Support of all baud rates defined in the standard
(9.6 KBaud to 12 MBaud)
Transparent access to IO and process variables
Communication
Features
Real-time decentralization
Automatic configuration
Interference immunity with fibre optics
Radial and serial networking
Modbus
Features
Physically via Ethernet (TCP) or serial (RTU)
Functions for server and client
Simultaneous operation of several networks possible
Simple installation and configuration via M-Manager
Simple programming interface via Standard Variable Interface
Features
User-friendly integration via M-Manager
Multiple networks (up to 12 networks)
Synchronization via SYNC mechanism of the CPU
Configuration and diagnostics via integrated SERCOS monitor
Serial
Features
AS511
3964R
245
Communication
From machine to machine.
The communication options of the Bachmann controller system not only include
the networking of remote I / Os, but also
machine-machine communication in compliance with various established standards.
In addition to the OPC server which enables access to process values by a control
station, visualization or data acquisition
system, the web server of the Bachmann
controller enables the download of HTML pages including CGI script or Java applets. If required the controller can also send, receive, as
well as evaluate an e-mail. Complex networking tasks between separate TCP / I P networks
can be implemented with the M-Router software module.
M-Router
Features
Software module on M1 controller
(no additional controller hardware
is necessary)
User-friendly configuration of the
network connections
Simple linking of controllers via
modem
M-OPCS
OPC server
Features
OPC Data Access 2.0
Creation of a configuration file of
the OPC server via M-Manager /
Device Manager
List of desired process variables of
M1 controllers
Process values and their attributes
can be read and written
Optional connection of all OPC clients (even non vendor products)
246
E-mail client
Features
Software for transmitting/receiving e-mails (e. g. alarms, protocols,
cyclic diagnostics,...)
Protocols SMTP and POP3
SNTP authentication
Attachments
Mail client can be configured or operated via the M-Manager.
Web server
eatures
F
Embedded web server
Enables HMIs via Internet (visualization, remote maintenance,
remote diagnostics)
Supports HTTP V1.0 and V1.1
Easy and fast installation
Communication
MMS server
Features
Communication acc. to the standards IEC 61400-25 or IEC 61850
Is started as a separate software module
No special hardware required, exclusively software solution for M1 CPUs
Configuration of the variables via standardised
ICD file (XML format)
247
Communication
PROFINET IO (RT)
The standard for “Industrial Ethernet” created by
the PROFIBUS user organisation allows a scalable
real-time capability in accordance with automation requirements and at the same time includes
the established network standards such as TCP / IP,
HTTP or SNMP. All processor modules of the M1
automation system can be networked via Ethernet, providing the basis of networking and Internet capability for the entire system. The implementation of PROFINET IO RT on the processors
of the MPC200 and MX200 series, the terminals
WT300 and CT300, as well as the PROFINET-enabled switch SWI205 means that the M1 user can
now access via web technology both the installation as well as remote I/Os or drives with the
usual standard Ethernet infrastructure simply and
seamlessly.
• PROFINET IO RT
• High band width
•Parallel operation with other Ethernet traffic
on the same cable
• For I/O network or coupling between CPUs
• "Controller" and "Device" modes
•Vendor independent: PNO standard, GSD
device files
•Separator, highly-efficient software stack for
PROFINET
• Adjustable priority
• Bus cycle up to 1 ms
• Mapping of bus data to SVI or virtual I/O
module
• Extensive diagnostics
248
The high-power Bachmann CPUs can be operated
both as PROFINET controllers (comparable with
"fieldbus master") as well as PROFINET devices
(comparable with "fieldbus slave"). This enables homogeneous operation within a Bachmann
automation system, whilst still ensuring complete
openness for integrating the PROFINET network
components of any manufacturer. In addition to
I/O data, the M1 system can also transfer any
SVI variables via PROFINET and is also excellently
suitable for the deterministic coupling between 2
controller CPUs (vendor independent also possible).
The convenient configuration tool M-NetConfig / PROFINET allows the simple integration of
PROFINET stations to the M1 controller. In addition
to the definition of the bus topology, the intuitive
software also allows information on the bus to be
mapped to any SVI variables or virtual I/O modules. A full range of setting options also provides
powerful optimization features in addition to the
automatically generated time response.
Communication
CANopen
CANopen is also a widely used fieldbus system
and is recognised as a rugged “work horse” in the
automation sector. The standardisation of configuration, communication and wiring, as well as the
widespread know-how available, means that CAN
continues to be developed further and used in new
automation projects.
Bachmann electronic is responding to this trend
with an extensive range of hardware modules,
highly efficient communication drivers and a
seamlessly integrated configuration user interface.
•Up to 8 CAN networks per M1 controller
•Master module up to 64 nodes per CAN bus
• Terminal module for CANopen slave stations
•Up to 30 I/O modules per slave station
•Transfer rate: 10 Kbit / s up to 1 Mbit / s
Ethernet
M1 controller with CAN master
CAN slave
MX2xx with integrated
CAN interface
terminal
CAN slave
CAN slave
CAN slave with CS200 249
Communication
Modbus server
Complex machines and systems require sub-systems to be optimally adapted to the requirements.
These cannot always be selected as required and
it is necessary to find a solution using the existing communication options of these sub-systems.
The solution is called “open communication”. This
means the consistent support of well-established,
documented and widely used standards. Only in
this way the user can be assured that interfaces
do not become barriers and development costs do
not get out of control due to the communication
infrastructure required.
Modbus is a communication standard that has
been widely used and tested over several years.
The transfer defined via RS232, RS485 bus or Ethernet often serves as the only common denominator between devices of different manufacturers or
generations. With its suitability ranging from the
field level to visualization or control station communication, Modbus offers an outstanding level of
simplicity and transparency.
A standard compliant Modbus server is available for the Bachmann M1 automation system.
The software module can be run on all CPUs and
directly supports the onboard interfaces for serial
and Ethernet communication. Connected Modbus
clients of any manufacturer can read or write data
from or to the M1 systems. Both channel values of
the I / O modules as well as all SVI variables in the
system can be accessed. The flexible mapping to
primary tables specified with Modbus is a unique
feature. These are virtual tables that represent the
name space of the server up to the client.
250
Communication
SVIinterface
Network,
Connection
Symbolic_Var_1
Task1
config.
Symbolic_Var_2
Symbolic_Var_n
Request
SVIinterface
Symbolic_Var_A
Task2
Symbolic_Var_B
Symbolic_Var_Z
SVIinterface
Symbolic_Var_I
Taskn
Symbolic_Var_II
Symbolic_Var_X
SVIinterface
I/O
System
Symbolic_Var_1
Symbolic_Var_2
Outputregisters<
Datamapping
interface
&
Transformation
1
Inputregisters>
2
1
Coils<
3
2
1
Inputdiscrete> 4
3
2
...
1
4
3
n
2
...
4
3
n
...
4
n
...
Modbus
Client
Modbus
Control
Engine
Response
n
VirtualModbusdatatables
Symbolic_Var_n
•Modbusserverandclient
•Supportedprotocols:ModbusTCPandModbus
RTU
•UseoftheonboardinterfacesoftheCPUs
•Possibilityofspatialdistributionoftheinterfaces
viaFASTsub-stationsandEM203orRS204
module
•MappingofanySVIvariablestotheModbus
primarytables
•MappingofanyI/O
channelstotheModbus
primarytables
•Simpledataaccessthroughapplications(bidirectional)
•Severalserversatthesametime(alsowithdifferentoperatingmodes)
•Investmentprotectionthroughwidespreaduse
•Compatibilityandopenness
•Simplehandling
21
Communication
Protocol
Protocols
Modbus RTU, Modbus TCP
Protocol version
Modbus Application Protocol Specification V1.1a
Operating mode
server
Data direction
bidirectional
Supported function codes
1, 2, 3, 4, 5, 6, 15, 16
Interfaces
Physical layer Modbus RTU
RS232, RS485
Interfaces Modbus RTU
serial interfaces to M1 CPUs, CT300, CT200
Distribution Modbus RTU
yes (FASTBUS or BEM / BES sub-station with RS204 module)*
Physical layer Modbus TCP
Ethernet 10 / 100 Mbits acc. to IEEE 802.b
Interfaces Modbus TCP
ETH0 and ETH1 on M1 CPUs, CT300, CT200
Distribution Modbus TCP
yes (FASTBUS or BEM / BES sub-station with EM203 module)*
TCP / IP Port
adjustable, default setting: 502
Performance data
Several servers at the same time
yes (up to 4 servers per device)
Nominal transfer rates
serial (RTU)
38400, 19200, 9600, 4800 bits / s (gross)
Ethernet (TCP)
10 / 100 Mbit / s (gross)
Several clients at the same time
yes, with Modbus TCP up to 10 clients at the same time in parallel
Parallel traffic to Modbus TCP
yes (normal IP traffic via the same interface)
Diagnostics and safety
Logbook support
yes (with adjustable debug level)
Online diagnostics
yes
Online connection statistics
yes
Access restriction
yes (configurable list of permissible IP addresses)
Implementation
Delivery form
software module (modbus.m)
Interface to the application
symbolic variables “SVI” (including MIO), marker
Configuration data format
mconfig.ini (ASCII)
System requirements
Supported devices
CPUs: ME203, MX2xx, MPC2xx
Control terminals: CT300, CT200
M-Base
V 2.01 SP2 or higher (current version recommended)
* sub-station operation via RS204 with reduced data rate / total output depending on overall application
252
Communication Modbus client
Modbus has been a well-established and proven
communication standard worldwide for several
years. A number of devices also support this
protocol outside of the original domain of remote
I / Os and telecontrol stations. Due to its outstanding simplicity and widespread use, it started to be
used in many parameterizable special measuring
devices and autonomous sub-stations.
The Bachmann M1 Modbus client ("Modbus master") allows access to any standard-compliant
devices with the Modbus server interface. Both the
communication via the serial interface (Modbus
RTU) and also the Modbus TCP are supported for
bidirectional operation.
The data of the connected servers ("slaves" in
fieldbus terminology) can be read or written
directly when the function is called or included
easily in the applications via the flexible mapping
option. The cyclical functions required are thus
executed automatically.
The integrated optimisation feature allows the
number of accesses between the client and the
connected servers to be kept within reasonable
limits, even with a high request rate. The diagnostic features also provided help during start-up and
troubleshooting.
• Modbus client ("master") and server ("slave")
• Supported protocols: Modbus TCP and Modbus
RTU
• Use of the onboard interfaces of the CPUs
• Possibility of spatial distribution of the interfaces
via FAST sub-stations and EM203 or RS204 module
• Mapping the contents of the "Modbus primary
tables" to virtual channel values
• Simple data access through applications (bidirectional)
• Several servers at the same time (also with different operating modes)
• Gateway functionality (also with other bus systems)
• Investment protection through widespread use
• Compatibility and openness
• Simple handling
253
Communication
Modbus
Server
Network,
Connection
SVIinterface
Modbus
Client
Symbolic_Var_1
Symbolic_Var_2
Master
Configuration
Outputregisters<
Request
1
2
SVIinterface
Inputregisters>
1
Coils<
2
1
Inputdiscrete>
3
2
1
4
3
2
...
4
3
n
...
4
n
...
Task1
Symbolic_Var_n
Symbolic_Var_A
Symbolic_Var_B
3
4
...
n
Response
Cyclic
Functions
(Polling
Engine)
Task2
Symbolic_Var_Z
SVIinterface
Data
Mapping
Interface&
Transformation
Modbus
protocol
Engine
n
Symbolic_Var_I
Symbolic_Var_II
Taskn
Symbolic_Var_X
Symbolic_Var_1
Symbolic_Var_2
I/O
System
Symbolic_Var_n
ModbusTCPclientmaster
RS232
Modbusnetwork3
Modbusnetwork2
Station1
Modbusserver
Ethernet
Station1
Modbusserver
2
Station2
Modbusserver
Station1
Modbusserver
10/100Mbit/s
Station3
Modbusserver
Station...
Modbusserver
Stationn
Modbusserver
Communication
Protocol
Protocols
Modbus RTU
Modbus TCP
Protocol version
Modbus Application Protocol Specification V1.1a
Operating mode
client (= "master" within the scope of standard fieldbus terminology)
Data direction
bidirectional
Supported function codes
1, 2, 3, 4, 15, 16 (via direct function interface: any FC)
Interfaces
Physical layer Modbus RTU
RS232
Interfaces Modbus RTU
serial interfaces to M1 CPUs, CT3xx, CT2xx
Distribution Modbus RTU
yes (FASTBUS or BEM / BES sub-station with RS204 module)*
Physical layer Modbus TCP
Ethernet 10 / 100 Mbits acc. to IEEE 802.b
Interfaces Modbus TCP
ETH0 and ETH1 on M1 CPUs, CT3xx, CT2xx
Distribution Modbus TCP
yes (FASTBUS or BEM / BES sub-station with EM203 module)*
Performance data
Several Modbus networks at the
same time
yes (up to 8 networks / cyclical functions)
serial (RTU)
38400, 19200, 9600, 4800 bit /s (gross)
Ethernet (TCP)
10 / 100 Mbit / s (gross)
Parallel traffic to Modbus TCP
yes (normal IP traffic via the same interface)
Word sequence
configurable
Optimization
automatic collation of requests
Diagnostics and safety
Logbook support
yes (with adjustable debug level)
Online diagnostics
yes
Implementation
Delivery form
software module (modbus.m)
Interface to the application
virtual modules in accordance with "Unified Fieldbus Model"
symbolic variables “SVI” (including MIO)
DoCmd interface of the applications
Configuration data format
mconfig.ini (ASCII)
System requirements
Supported devices
CPUs: ME203, MX2xx, MPC2xx
Control terminals: CT3xx, CT2xx
System
M-SYS from V 2.20
MBM driver: mbm201.m
RS204: at least V 1.07.01 Beta
M-PLC from V 3.11
* sub-station operation via RS204 with reduced data rate / total output depending on overall application
255
Communication
M-OPCS OPC server
OPC data access
OPC is a standard of the automation industry. The
OPC server runs on a Windows PC and offers a
client software read and write access to process
values of the M1. The client software can be run on
the same PC as the server, however, it can also run
on a different machine. The selection of values and
the assignment of rights for the client are implemented in an ASCII file.
The client can be created in any language, as long
as it complies with the standard of the OPC Foundation.
• OPC Data Access 2.0
Creation of a configuration file of the OPC server
via M-Manager / Device Manager
• List of desired process variables of M1 controllers
• Process values and their attributes can be read
and written
• Optional connection of all OPC clients (even non
vendor products)
• Access to one OPC server from various applications (local or distributed via network)
• Can be run on Microsoft operating systems
• Simultaneous access of many clients
• Access to values of up to 256 M1 controllers
256
Communication
PC
PC
Client
e. g. visualization
Client
e. g. data acquisition
items.csv
M-OPCS
Ethernet
M1 controller
M1 controller
257
Communication
MMS server
Manufacturing Message Specification server
The MMS server provides the M1 controller
with the ability to communicate in compliance
with the IEC 61400-25 or IEC 61850 standards. These are two communication standards
that were created to meet the requirements of
energy management and network operators.
The standard enables the increasing number
of heterogeneous systems such as wind farms
or CHP power stations to be integrated seamlessly in a control station or in a network.
The IEC 61400-25 and IEC 61850 standards cover
far more than only data communication. They
also define the data modelling and thus offer an
object-oriented view of the system. Objects such as generators, circuit-breaker, transformer, rotor, etc. are defined. For each of these
objects the other features, their names, the data
types and the associated services are defined.
The MMS server from Bachmann electronic maps
the variables that are provided by the management programs (e. g. PLC) in the SVI (Standard
Variable Interface) to an IEC-compliant communication. The user of the MMS server even defines
by means of the standard ICD file (ICD = Intelligent Electronic Device Capability Description)
which information of its system is to be presented
by the server and thus for the client (e. g. control
station). This enables the individual adaption to
different systems or to modular expansion stages.
258
Communication
Features
•
•
•
•
•
Is started as a separate software module
No special hardware required, exclusive soft
ware solution for M1 CPUs, MPC240 or higher recommended
Configuration of the variables via standardised ICD file (XML format)
The object definition defines between
IEC 61580 or IEC 61400-25
Mapping of the SVI variables to IEC variables in readable ASCII file that can be generated automatically
• Optional jump locations for further pre- or post processing of values, e. g. logging of write •
•
Features compliant with IEC 61400-25 / IEC
61850
• Transport layer MMS (Manufacturing Message Specification) in accordance with ISO 9506
• Browsing of variables / objects with the display of structures and elements in plain text (self-ex
planatory system)
• Reading and writing of values (Get / Set Data Values)
• Collation of data (DataSets)
• Generation of reports, e. g. with value change
• Issuing of commands with command selection (Select – Operate)
• File transfer
accesses
Can be run with other protocols (OPC, QSOAP, Telnet, …) on the same Ethernet interface of the M1
Quantity of clients, reports, etc. can be limited
Client
M1 controller
e. g.
Scada system to
MMS server
IEC61400
MMS
• Browsing
• Object dictionary
• Read / write values
• File transfer
• DataSets
• Reports
read / write
read / write
Mapping
IEC names
to
SVI names
SVI
PLC task 1
SVI
PLC task 2
SVI
C task
SVI
J task
SVI
MIO, RES, ...
read / write
read / write
read / write
SVI = Standard Variable Interface
259
Communication
M-Router
With the M1 router software module (RSM) the
Bachmann M1 controller can be utilized as router
between networks. If required the M-Router establishes via modems (analog, ISDN) dial-up connections and then closes them again.
Simple configuration
• Can be operated via Device Manager
• Fast integration into the system
Handling
• Program running as software module on the
controller (no additional controller hardware
required)
• Convenient configuration of network connections
• Simple networking of controller via modem (access to remote LANs possible)
• Remote diagnostics (dial-up to remote networks)
• Concurrent connections with several modems
(parallel access to different stations)
• Clear,
menu guided configuration of the communication devices, like modems, etc.
• User authentication for security options of network and controller
• Various debugging functions
Features
• Automatic
disconnection (after a user defined time
interval)
•Up to 4 modems can be used concurrently (up to 4 simultaneous WAN connections)
•Up to 9 WAN connections can be configured
•Controller can act as server and client
Phonenetwork
Network 1
machine
Network 2
Visualization
application
Application
or
Controller
PLC
VxWorks®
260
Communication E-mail client
The mail client enables e-mails to be sent and
received via the Internet or using SMS on the GSM
network of the M1 controller.
• M1
controller can send information, e. g. alarms
to specific target addresses
• Protocols SMTP and POP3 are supported
• Mail client can be configured or operated via the
Device Manager. This allows an easy start-up.
• Recipient, subject line, message text and attachments can be generated by the application
program.
• The application program can receive e-mails and
respond to them
• SMS can be sent via e-mail
• SMS can be sent via the GSM network
Features
• Can easily be implemented into applications via
the standard interface SVI
• Several debug functions (to be activated online)
JAVA
PLC
C
C++
VM
SVI*
Internet
Mail
Client
Mail
Server
POP3
SMTP
VxWorks®
Standard
Mail
Client
WIN (CE)
Linux
PDA
M1 controller
WT300
Controller
GSM-Net
WIN (CE)
Application Linux
PDA
M1 controller
WT300
* SVI: standardised data exchange
products of 3rd party manufacturers
261
Communication
Web server
The embedded web server enables process variables of the M1 automation system to be displayed,
changed and automatically updated using a standard Internet browser. Furthermore, resources can
be accessed and services, e. g. applications can be
started. The web server thus acts as an interface
between the PLC and the web-capable network.
Embedded web servers only need minor storage
capacities and require little processor power of the
controller system.
• Enabled HMI (human machine interface) via
Internet (remote maintenance, remote diagnostics)
• Allows realization of user interfaces based on
HTML pages or Java applets
• Network logs HTTP V1.0 and V1.1
• Easy and fast installation on the M1 controller
• Use of web server for all processors on the M1
series
262
Features
• Clearly laid out menu-controlled configuration
• User authentication for network and controller
safety
• Several debug functions (to be activated online)
• Easy access to process data via tags in the HTML
page
• Predefined read and write CGIs
• Open interface for implementing own CGI functions
• Supports
CGI, ASP, JavaScript, GoForms (inmemory CGI processing), URL handlers
Communication Internet
Intranet
Web server
HTTP
server
HTML
CGI
PLC
C
C++
JAVA
HTML
ASP
VM
CGI
URL
ASP
JavaScript
URL
GoForms
SVI*
VxWorks®
JavaScript
Applet
Controller
•PC (WIN (CE), LINUX)
• WT300 (VxWorks®)
GoForms
* SVI: standardised data exchange
Applet viewer
Applet
Browser with
internal VM
263
Monitoring and debugging tools for every application.
Bachmann M1 automation systems are
created for a wide range of applications.
More comprehensive than with commonly available solutions for industrial automation, support for experts has been integrated in their design from the very
beginning. Monitoring and debugging tools
for every field of application, from signal testing for the panel builder to system
identification for the closed-loop control
technician, shorten start-up times and increased overall transparency.
M-LLD Low level debugger
M-LLD
Features
Shortening of start-up time by means of extensive diagnostics
Systemized troubleshooting
Logging of results with test time and test person
Possibility of storing intermediate states
Graphical display of the controller configuration
M-Scope in the Device Manager
M-SCOPE
Features
Fully integrated in the Device Manager (SolutionCenter)
Real-time recording task of values by the task on the
controller
Any number of values and points (only limited by the
CPU and memory)
Versatile trigger options for recording start and stop
Pre-trigger recording
264
Testing and diagnostics
M-LLD
Low level debugger
M-LLD is a tool for starting-up controllers in conjunction with machines and systems. It makes it
possible to check functions and faults on sections
of the controller and also the wiring.
• Shortening of start-up time by means of extensive diagnostics
• Systemized troubleshooting
• Logging of results with test time and test person
• Possibility of storing intermediate states
• Graphical display of the controller configuration
• Transparent display of ID register contents of
the M1 modules
• Display of Bachmann CAN nodes
• Setting of outputs (digital, analog)
• Reading of inputs (digital, analog, counter)
Extensive troubleshooting options
Convenient operation
• Reading of digital and analog inputs and outputs
• Writing of digital and analog outputs
• Analysis of CAN networks
• Reading of status registers (production data) of all modules
• Display of channel-specific fault messages of the modules
• Connection to each controller in the network via
Target Manager
• Display of digital values as binary value and as LED
• Display of analog values as decimal number with
unit and value range
Simple management of results
• Storage of test status for each module (Ok / U
nknown / E
rror)
• Storage of intermediate status with test time and
test person
• Password for write authorization
• Optional automatic generation of commission numbers
265
Scope in the Device Manager
With many dynamic processes, it is not sufficient
to display the physical variables only as a numerical value. The software oscilloscope in the Device
Manager makes the time trace of the processes
visible: The Scope is indispensable when optimizing controller settings, troubleshooting in a
runtime program or during ongoing monitoring
of the production process on the machine.
The Scope in the Device Manager allows the selective recording of any number of values that can
then be numerically measured exactly with measuring cursors. The calculation of additional curves
from the plotted values simplifies subsequent analysis. By using the pre-trigger, the history leading
up to an event can be recorded, which can for example be useful with sporadically occurring errors.
• Fully integrated in the Device Manager (SolutionCenter)
•Real-time recording task of values by the task on
the controller
•Any number of values and points (only limited by
the CPU and memory)
•Versatile trigger options for recording start and
stop
•Pre-trigger recording
•Continuous or one-off recording
•Evaluation and archiving of the recording from
the PC
•Any number of scales for the Y axis
• Free allocation of a curve to a Y axis
• Autoscale for any Y axis, also continuous
• Scales can be moved separately
266
Testing and diagnostics
•Measuring cursors for numerical display of values
• Automatic difference calculation between
measuring cursors for value and time
•Mathematic post processing of curves
• Factor and offset scaling
• Masking of bits, e. g. for bits-coded status and
control words
• Subsequent generation of new curves by subtraction, addition, multiplication or division of
other curves
• Subsequent generation of new curves by differentiation or integration of another curve
•Storage of recordings
• Recordings can be archived, sent or reloaded.
• All manipulation and measuring functions also
available for recorded values
• Export in CSV format (Excel interface)
•Storage of values as visible reference curves
•Display as trace over time axis or as X / Y
display
The recorded values can be stored, archived or
sent by e-mail together with the recording configuration. The recording can be opened at another
workstation. All information about the values and
recording conditions are known. All possibilities of
further processing and measuring (zoom, cursors,
calculated curves, …) are also available with the
stored curves.
267
The remote maintenance of systems reduces service costs and considerably
increases system availability.
Remote maintenance
268
Transparent. Fast. Economical.
Solutions for Teleservice / Remote Maintenance.
Machines and systems are increasingly being used in locations far away from where
they were created. Nevertheless system builders must be able to provide services in the
event of a fault. This can involve considerable costs, particularly during the warranty period. Teleservice helps to significantly reduce the risk. The optional uses of teleservice are
multiple.
Bachmann electronic offers for this several solutions for the safe remote maintenance of
machines and systems via a central medium.
Easy to configure functions like the following are integrated in the system
software:
•
•
•
•
•
•
•
•
Routing functions with access to LAN networks
e-mail server/client
SMS functions
Web server technologies (independent of operating system)
Same engineering tools for remote and local access
Password protection via access level
SSL encryption
Teleservice access via QSOAP
Simple, open and yet safe – the service functions of Bachmann electronic automation solutions.
269
Remote Maintenance
Modem on web terminal
Web terminal WT306
Browser
HTTP server
Router
e-mail
FTP client
FTP server
Modem
RS232
Internet
Visualization with M-JVIS
• Java applet
• Java application
Ethernet
M1 controller
HTTP server
e-mail
FTP client
Multirouting via web terminal
Web terminal WT315
Modem
HTTP server
M-Router
Browser
e-mail
FTP server
RS232
Internet
• Java applet
Browser
SWI205
Ethernet
Ethernet
Web terminal WT306
Ethernet
M1 controller
270
HTTP server
e-mail
FTP client
M-Router
Browser
HTTP server
e-mail
FTP client
• Java applet
Modem on M1 controller
Web terminal WT306
Browser
HTTP server
e-mail
FTP client
FTP server
• Java applet
Ethernet
Internet
Modem
M1 controller
RS232
HTTP server
M-Router
e-mail
FTP client
FTP server
Router on M1 controller
Web terminal WT306
Browser
HTTP server
e-mail
FTP client
FTP server
Internet
ISDN/DSL
• Java applet
Ethernet
Internal network
Ethernet
M1 controller
HTTP server
M-Router e-mail
FTP client
FTP server
Router
RS232
271
Remote Maintenance
Development/
service PC
Linear solution – modem on switch
Machine 1
M1 controller 1
Web terminal
WT306
Visualization 1
Web terminal
Modem
Machine 2
M1 controller 2
Machine 3
M1 controller 3
SWI205
WT306
Visualization 2
Web terminal
WT306
Visualization 3
Control station PC
Teleservice with VPN
Service PC
Code generator
(third party product)
SolutionCenter
Modem
VPN connection
Code generator
(third party product)
Modem
M1 controller
VIS-PC
SWI205
SolutionCenter
Ethernet
M1 controller
272
pcAnywhere direct
Service PC
SolutionCenter Modem
Client for remote control software*
Intranet
analog ISDN
Modem
M1 controller
RS232
RS232
Ethernet
VIS-PC
SolutionCenter
M-PLC
M-Target
(Gateway = IP
of the M1 controller)
Server for remote control
software*
* ...e. g. pcAnywhere, VNC
273
Our systems offer maximum availability and safety –
compliant naturally with worldwide certificates and approvals.
Approvals
274
Safe. Qualified. Certified.
Worldwide use.
Product certificates and approvals are an essential requirement for the global acceptance of industrial products.
National standards, climatic conditions, protection types, current voltages and frequencies, installation, mounting, operation and maintenance options – the way towards international use must already be
cleared during the project definition phase – and this is where we
show our strengths.
Approvals
GL
CE
UL
CSA HALT ISO9001/2000
CCC Germanischer Lloyd
Declaration of Conformity
Underwriters Laboratories
Canadian Standards Association
Highly Accelerated Life Test
Quality Management
China Compulsory Certification
275
The requirements placed on our automation technology vary from sector to sector.
However, the result is always the same: satisfied customers.
References
276
Together. Versatile. Special.
References
Bachmann Solutions in Practice.
Whether in the building of special or series machines, wind turbine plants,
energy or environmental technology – Bachmann products are used in a
wide range of sectors. Leading companies worldwide rely on the stability,
functional and process reliability of our automation solutions. The following
pages contain selected examples which are presented to give you an insight
into the wide range of possible applications.
•
•
•
•
•
•
Automotive
Filling plants
Biogas plants
Die casting machines
IC test handling robots
Plastics machines
•
•
•
•
•
•
Laboratory technology
Soldering machines
Test stands
SmartCard automation
Injection moulding machines
Tablet presses
•
•
•
•
•
Textile machines
Transfer presses
Packaging machines
Rolling mill technology
Water power
277
Bachmann electronic – No. 1 in Wind Controllers.
Increasing global competition and harsh environmental conditions, particularly
with offshore wind energy plants, continually present manufacturers and operators with new challenges. The name of world market leader Bachmann electronic
is a recognised reference for first class control technology.
With more than 14000 wind energy plants
and installed power of more than 20000 MW
worldwide in plant constellations up to 5 MW, there is no way around Bachmann
electronic equipment for automation solutions in the wind energy field.
So, it’s no wonder that the company is
optimally represented in China, India,
USA and Spain, which are the strongest
growing regions in wind power technol-
278
ogy. More than 4000 wind energy plants
with Bachmann controller technology in
the USA alone speak for themselves. With
an average growth potential of 15 to 20
% in the global wind energy markets, the
company is ideally placed.
Application Example: Wind Energy Plants
Theend-to-endnetworkingcapabilityof
the complete system permits the efficient
andsimplenetworkingofentirewind
parks, including the control systems used
forenergyfeedingandnetworksynchronization.TheintegratedInternetcapability
ofallthesystemsoftwaremodulesopens
up new paths into worldwide diagnostics,
remotemaintenanceandprocessdata
monitoringinonshoreandoffshoreapplications.Maximumaccesssecuritytothe
plantdataisensuredbytheimplemented
securesocketlayer(SSL).
Comprehensive tools for system configuration, a ready-to-use engineering toolbox
speciallytailoredtotheneedsofwindenergytechnologyandthecompleteintegrationoftheMATLAB®/Simulink®environmentintotheM1systemsavetimeand
money in terms of the system modelling,
start-upandroutineoperation.
Nacelle controller
References
The M-WAB toolbox, which has been
tailored to meet the specific needs of
windturbinemanufacturersandoperators, helps to significantly reduce the time
neededforthedevelopmentandstart-up
ofcontrolsoftwareandforvisualizationup
to80%.
Themajorpartofthefunctionsrequired
forautomatingwindturbinesisalwaysthe
same.Standardfunctionssuchasthelogging of production data, numerous average values, turbine power curves, yawing
andotherfunctionalitiesareneededfor
allturbineconstellations.M-WABprovides
userswiththesefunctionsviaafullypreprogramedtoolbox.AllapplicationfunctionsofM-WABareavailableinthesource
code.Thismeansthattheuserhasthe
luxury, on the one hand, of not having
tostartdevelopmentworkfromscratch
while, on the other hand, still having all
theoptionsavailabletermsoftailoringthe
functions to meet his specific needs and/or
suithisturbineconstellation.
Pitch controller
Turbinevisualization
CANbus
Real-time fibre optic network
(FASTBUS, Ethernet)
Main controller
Extended/remote
visualization
Parknetwork
[i]
Parknetwork
wwwaccess
Note: Furtherinformationonthistopic
isprovidedinourbranchpublication
“BachmannM1WTGControllerSystem”.
27
Complex Tasks Solved Easily.
100 % continuity, 100 % transparency, 100 % reliability: for FAWEMA, the basis
of a good automation solution. That's why Bachmann electronic was chosen – a
partner that more than meets these requirements.
FAWEMA Maschinenfabrik GmbH & Co. KG
from Engelskirchen-Ründeroth near Cologne
develops customized packaging solutions
and is a globally operating company in
the packaging market. The product range
comprises machines and lines for filling and
packaging dry materials for almost all areas
of application. According to requirements of
the customers, the current range of articles
is expanded consistently with new applications and packaging technologies.
Bag form, fill and seal machines from FAWEMA have an excellent reputation in the
packaging industry. Thanks to their intelligent control and robust mechanics, they
are perfectly fitted for continuous operation,
even under the most difficult conditions.
Practice capability, user friendliness and
flexibility are features which FAWEMA values
considerably.
280
In cooperation with Bachmann electronic,
all controller components and the drive
technology for the VI bag form, fill and seal
machines have been optimized. For FAWEMA, absolute continuity in the system, the
high transparency of all process variables
and the operation with just one single engineering tool, the Bachmann SolutionCenter,
were crucial for the selection of the automation solution.
Application Example: Packaging Technology
With Bachmann electronic, one single providerhastheresponsibilityfortheentire
systemsolution.TheMX213CPUfromthe
M1controllersystemprovidesthebasisof
theautomationsolutionfortheVI-250bag
form, fill and seal machine. As a multiaxes
system, the MX213 CPU controls two S1
servo axes coupled via SERCOS. If required,
more axes can be coupled, e. g.
forexampleforthejawstroke.Allinputs
arerecordedcentrallyontheMX213controller. The operation of the bag form, fill
andsealmachineiscarriedoutattheweb
terminalWT310.TheWT310isdirectlyconnectedtotheMX213CPUviaEthernet.Web
terminalscanloadtheiroperatingsystem
andtheapplicationfromtheCompactFlash
located in the panel, but also via Ethernet
fromtheCompactFlashthatisintegratedin
the MX213. In case of an error, the second
optionoffersthegreatadvantageofadata
medium(CompactFlash)forthePLCand
HMIapplication.
References
ThebasisforacontinuousEthernetcommunicationisprovidedbyadatabasethat
isaccessedbytheMX213applicationas
wellasbythevisualizationoftheWT310.
Thiseliminatestheneedforthecomplex
interface configuration of process variables
duringprojectengineering.Thevisualizationisdesignedinthegraphicvisualization
tool JVIS-Designer, which is integrated in
theSolutionCenter.
TheuprightshaftatFAWEMAiscontrolled
withthesoftwaremoduleM-SHAFT.With
the M-SHAFT monitor, FAWEMA can test and
startuptheaxesinstalledintheshafttask
withoutasinglelineofprogrammingcode.
Thisfunctionalityallowsparalleloperation
onthemachineinmechanicalandelectrical
engineering, which significantly reduces the
processingtimesintheproduction.Additionally, base points can be added or modified online at the individual cam disks.
Ethernet
MX213
Bachmann
S1servos
Jawstroke(optional)
Foilhauloff
Transversesealing
TheuniversalautomationsolutionfromBachmannelectronic:M1controllersystemandservosystemS1
[i]
“AutomationSolutionsfor
PackagingTechnology”.
21
Sahm Gets the Hang of It: with Intelligent
Automation Solutions for Winding Machines.
Intelligent automation concepts are required in order to implement the automation of large and complex machines. That's why the controllers of Bachmann
electronic are used in Sahm winding machines.
Georg Sahm GmbH & Co. KG is technology
leader in winding high performance threads
and technical yarns, as applied, for instance,
in the field of aircraft construction. Customers expect winding machines that provide
high efficiency and quality in continuous
24-hour operation. Sahm has plants in
Greenville/USA and in Guangzhou/China.
The export quota is 85 %. More than 250000
winding machines and high performance
winders are in use worldwide. Since 2002,
Sahm has belonged to the Starlinger Group
in Vienna.
Winding machines and winders very often
work within the limit ranges of the produc-
282
tion velocities for the various materials used.
In order to automate machines with this
production speed, adequate high capacity
controllers are required. For Sahm, the M1
system from Bachmann electronic offered an
impressive solution.
In the Sahm winding machines each single
one of the sometimes more than 500 collets has a winder controller which is implemented as a CANopen node. An essential
requirement of the controller technology
used is therefore that it must be possible
for the controller to manage and control the
required number of CANopen nodes and the
corresponding data volume.
Application Example: Textile Industry
References
ThetypeMXcontrollersusedforthewinding
machineshaveaCANopeninterfaceonboard
as standard. At Sahm, the controllers are
equippedwithanadditionalCANmaster
moduleCM202–whichallowstheconnectionofuptoeightfurtherCANopenlines.In
largersystemsseveralcontrollersareused.
Thecontrollersallowrealmultitasking.Fast
andcomplexopenandclosedloopcontrol
taskscanthusruninparallelasindependent tasks. When programming, the user can
choosefromIEC61131-3programmingunder CoDeSys, C, C++ or Java. The programming, as well as all other tasks from project
design to start-up, is carried out with the
BachmannSolutionCenter.TheM-JVIS
Designertoolisusedforthecreationofvisualizationsanduserinterfaces.
ThepossibilityofstoringdifferentvisualizationapplicationsonthecontrollerisofparticularinteresttothespecialistsatSahm.A
typicalapplicationexampleistheseparate
meansofvisualizationandoperationfora
service technician, in order to provide him
withafastoverviewofthesystem.Asthe
visualizationisbasedonstandardwebtechnology, this method allows remote maintenancetobeimplementedeasily.
Webterminal
5.7"
Ethernet
MX213
MX213
Windercontroller
MX213
Windercontroller
MX213
Windercontroller
CM202
Windercontroller
Windercontroller
Windercontroller
TheindividualwindercontrollersareconnectedtothecontrollersviaCANopen.Thecontrollersareinterconnectedandlinkedtothevisualization
viaEthernet.
[i]
“AutomationSolutionsforTextileTechnology”.
2
Power Out of Waste.
Due to the high costs for primary energy carriers, environmentally friendly energy
production such as from biogas is increasingly being used. For optimum energy and
heat production, operation and monitoring of the system round the clock are indispensable requirements.
2G Energietechnik is a company based in
the Westphalian town of Heek, Germany,
and has been at the centre of efficient
decentralized energy production since its
founding in 1995. Today the company is
one of the leading suppliers of combined
heat and power stations (CHPs) and biogas
plants in Germany, and has already installed several plants in Europe, Russia and
284
Japan. A continuous monitoring of the process and the possibility for the operator to
remotely access the plant are indispensable
for profitable operation. The simple and fast
networking of entire plants via Ethernet and
the resulting access options were decisive
factors in choosing the M1 automation system from Bachmann electronic.
Application Example: Biogas Plants
For operators of biogas plants and CHP power stations, the ability to monitor and operate their plants externally and round the
clock is a very important requirement. This
makes it possible to optimize the efficiency
of biogas production, which depends on the
process and the material to be fermented,
as well as to optimize the associated energy and heat generation by the CHP and
minimize down times. 2G Energietechnik
enables operators to access each plant via
a secure VPN tunnel. A key benefit for 2G:
The web-capable visualization of the Bachmann M1 system enables the service technician to gain a fast overview of the plant and
intervene when necessary.
Furthermore, different visualizations can
be stored on the M1, allowing the operators and the equipment supplier to access
the plant at the same time without any risk
of influencing each other. The implementation of the visualization in Java also ensures
the independence of the operating system
(VxWorks®, Windows or Linux) used by the
operator.
To connect the remote input/output units,
2G uses the FASTBUS from Bachmann. The
use of the Bachmann FASTBUS eliminates
Visualization
CHP power station
Visualization
Biogas process
References
the need for any complex project designing for the bus systems, as was a typical
requirement in the past. This considerably shortens project design and start-up
times at 2G. The benefits of the Bachmann
SolutionCenter were appreciated for the
user-friendly parameterization of inputs
and outputs of the controller. The low level
debugger (LLD) was also of tremendous
benefit during start-up: Full I/O checks with
detailed documentation could be completed
already during the wiring of the control
cabinet.
The possibility of a rapid response and intervention with the complex processes are
important requirements for the generation
and use of biogas. A service-friendly plant
design and the full utilization of all possibilities to reduce stock-keeping, such as
through the use of combined analog-digital
I/O modules, are provided as basic features.
As an experienced builder of CHP plants
with its own development and production facilities, 2G Energietechnik is always
thinking one step ahead. With Bachmann
electronic, the company is also in the future
ideally equipped to meet the special requirements of its customers.
Visualization
CHP operator
Remote monitoring
Key
generator
Key
generator
Ethernet TCP / IP
M1 controller
(CHP power station)
M1 controller
(Biogas process)
DSL connection
(VPN tunnel)
285
Competence Welded Together.
Friction spot welding requires the exact coordination of a large number of parameters in order to ensure precisely accurate welding connections. Fast and efficient
parameter optimisation also requires fast and efficient automation technology.
Regardless of whether for the automotive
industry, ship building or aerospace technology, the most commonly used spot joining processes for sheet steel continue to be
resistance welding, riveting and clinching.
These technologies, however, have their restrictions, either due to the lack of process
safety or interfering mechanical contours.
Friction spot welding, a new joining technology for spot welding, is a user-friendly and
economical alternative that is attracting a
great deal of interest in the sector.
Harms & Wende developed the first spot
welding system for industrial use. 286
The Hamburg based company is an expert
in welding technology. It has been planning,
developing, producing and programming
customized welding, machine and robot
systems for over 60 years and has been
putting them into operation. The product
range comprises systems for resistance
welding and friction welding, machine and
plant controls.
Application Example: Friction Spot Welding
Thefrictionspotweldingprocessenables
thespotjoiningoftwooverlappinglight
metal plates without additional material,
and transfers the benefits of friction welding, such as low welding temperature, short
weldingtimesandpressurejoiningonto
spotweldingconnections.Thistherefore
enablesthehighqualityjoiningofmaterials
andmaterialcombinationsthatcannotbe
joinedwithfusionweldingprocessesoronly
withconsiderablerestrictions.
Theaccuratecontroloftheweldingprocess is an absolute necessity, since all the
parameters such as welding time, rotational
speed, pressure and feed acceleration and
speedofthetoolsmustbecoordinatedexactly.TheM1controllersystemfromthe
Bachmannelectronicsystemsupplierswas
chosenfortheautomationsolution.This
usesanMX213controllerfromtheM1systemandprovedtobethemostfunctional
andtransparentsolutionforHarms&Wende.
AkeyfactorherewasthefactthattheMSHAFT software module, the virtual shaft
controller, could be used to define online the
profile for the synchronous axes, sleeve and
pin, as well as the setpoint values for the
speed.
References
Harms&Wendehasthenecessarydrive
know-howin-housefortheadjustableshaft.
TheM1automationsystemenablesitscustomertorunotherPLCtaskswithcustomizedfunctionsinadditiontotheencapsulatedPLCtaskfortheweldingprocess.Inthis
way, the customer can program his special
functions, such as the feed and removal of
materials or production data acquisition, in
adifferentPLCtaskandinconsultationwith
Harms & Wende utilize the inputs, outputs
andvariablesofthePLCtaskforthewelding
process.
TheMX213controllercommunicateswith
theservocontrollersviatheintegratedCAN
bus interface. From this, the alarms, actual
positions, speed, current, etc. can be read.
The profile and the setpoint definition for
thespeedaresenttotheservocontrollers
every5msandtransferredwiththeCANsync
signal.Thisensurestherequiredhighlevel
ofaccuracyofthepositioningsetpoint
curvesinrelationtoeachother.
Ethernet
Faststart-upwiththeScope
functionintheSolutionCenter
27
Sleeve
Pin
Rotation
Partnership with our customers means that they get to know their
contacts in our company and benefit from direct and individual care
in all issues.
Support & Service
288
Personal. Experienced. Direct.
Support & Service
Service You Can Rely On.
Bachmann electronic offers high quality support. Our customers come from
a wide range of sectors, bringing different requirements in the work together. Short routes and direct access to the combined expertise at the head office brings enormous benefits for our customers. After all, particularly
with complex issues, the most experienced employee must be sent. Fast
and accurate answering reduces engineering time and increases productivity for the customer.
Advisors with a wide range of application experience take care of our customers individually and extensively in all phases: starting from planning
and engineering, to installation, configuration and start-up, through to
training and support when the system is running. We are available for our
customers and can offer a fast response.
Partnership with our customers means that they get to know their contacts
in our company and benefit from direct and individual care in all issues. For
our customers service has a name – and a face.
Your service address for Bachmann electronic: [email protected]
289
We are a committed and reliable partner and strive for a productive
exchange in all matters.
Training
290
Together. Competent. Efficient.
Training
Benefit from our Knowledge.
Qualified personnel is a decisive factor in ensuring product quality. Hence
the need for regular training of personnel at all levels in all quality guidelines.
Our offer
Our training offer ranges from the proven standard trainings to courses tailored to your individual requirements.
Our methods
Our modular training concept enables a training program to be created specially for the needs of your company.
Your result
Qualified personnel and a requirements-based documentation of your training program.
We shall be glad to create the training program for your company! Please contact us: [email protected]
291
Trainings at Bachmann electronic
A well-founded know-how together with first class products is the key to perfect automation. We offer you both: Use our training offer that is large in terms of its range of subjects
but not in terms of the charges involved. Whether standard courses for programming,
Bachmann product seminars or training programs specially tailored to the requirements of
your company, we have everything in the program.
In optimally equipped training rooms, our trainers will pass on to you the knowledge you
need. In this process they not provide you with their experience but also all the required
training material. The courses can be organized in our headquarters in Austria, in our sales
offices or directly on location at your company if required. After any training course, you
will receive from us a special certificate to document your participation in the course.
Seminars offered:
Bachmann product training (basic
training)
•
•
Bachmann hardware (controllers,
visualization, drives) with start-up
Configuration, troubleshooting and software / firmware updates with the
SolutionCenter
PLC programming to IEC 61131-3
•
•
•
•
Programming with M-PLC
Controller and task configuration
User libraries
Code management with sub-version
Programming with C/C++
• Programming the M1 in
Developer
• Working with Developer
Visualization software
• Creating a visualization with
the Designer
• Code management with sub-version
292
Software modules
• Web server
• Modbus server
• Mailclient
Controller modules
• Software motion controller – M-SMC
• Virtual shaft controller – M-SHAFT
• Temperature controller – M-TEMP
• Three-dimensional motion
control – M-CNC
Special training courses
•
•
•
M-Target for Simulink®
OPC communication
Other training courses and workshops
on request
Trainings
Fieldbus CAN/CANopen
Fieldbus PROFINET
• CANopen
• Configuration with the CAN configurator
• Test and diagnostics with the
SolutionCenter
• Start-up
• Configuration with the
PROFINET configurator
• Test and diagnostics with the
SolutionCenter
Fieldbus DeviceNet
Fieldbus SERCOS
• DeviceNet
• Start-up
• Configuration, test and diagnostics
• Start-up • Configuration and diagnostics
• Test and diagnostics
293
The World of Bachmann
BachmannNorthAmerica
BachmannChina
BachmannEurope
HQ
BachmannIndia
Austria
Corporate Headquarters
Kreuzäckerweg33
A-6800Feldkirch/Austria
P+43(0)5522/3497-0
[email protected]
www.bachmann.info
Bachmann Office Salzburg
Sonnenweg5
A-5310Mondsee/Austria
P+43(0)5522/3497-0
[email protected]
Germany
Headquarters Germany
Egermannstr.7
D-53359Rheinbach/Bonn
P+49(0)2226/15746-0
[email protected]
2
Bachmann Office Bochum
Universitätsstraße142
D-44799Bochum
P+49(0)234/932598-0
[email protected]
Bachmann Office Hamburg
WinsenerStr.39
D-21423Drage/Hamburg
P+49(0)4177/711138
[email protected]
Bachmann Office Hamm
HoherWeg48
D-59073Hamm
P+49(0)2381/9568420
[email protected]
Branches
Czech Republic
Bachmann Office Hof
Bachmann electronic GmbH
Osseckerstraße 174
D-95030 Hof
P +49 (0) 92 81 / 1 40 96-68
[email protected]
Bachmann Office Prague
Bachmann electronic s.r.o.
Miroveho hnuti 2137 / 7
CZ-149 00 Prague 4
P +420 272 910 427
[email protected]
Bachmann Office Meinerzhagen
Volmestr. 1
D-58540 Meinerzhagen
P +49 (0) 23 54 / 7 08 69-0
[email protected]
USA
Bachmann Office Stuttgart
Businesspark Stuttgart
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Visualization Hardware
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System Overview

Transcription

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