Introduction - MVP Plastics

Introduction
Dear Potential Customer:
I am pleased you have elected to download this presentation, the following
slides will give you a glimpse inside our organization. You will find our
organizational structure, services, capabilities, parts and industries served.
MVP Plastics, Inc., a privately held minority-owned company, diversified
plastics component supplier with capacity and capital available for growth.
MVP is committed to providing value based solutions to all of our customers
with extreme emphasis on quality.
Sincerely,
Darrell L. McNair
President/CEO
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Background and History
Company Background
MVP Plastics, Inc. was formed in 2000 and is a versatile plastics component processor
with equipment and processes serving diverse markets from its facilities in Middlefield,
Ohio and Brownsville, Texas. MVP Plastics, Inc. provides the following products:
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Injection and Structural Foam Molding
Two Shot Molding
Over Molding
Insert Molding
Gas Assist Molding
Value-Added Processes: Hot Stamping, Chrome Plating, Painting and Assembly
Engineering Support and Project Management
We are a privately held, minority-owned business with a proven ability to understand and
meet the plastics processing and assembly needs of wide-ranging industries including:
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Industrial/Consumer
Major Appliance
Energy
Automotive
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Darrell McNair
President/CEO
Shon Dionne
Director of Sales
Frank Druschel
Director of Operations
Manufacturing
Engineering
Sharon Verner
Controller
Customer Service
Ed Kalbfell
Quality Manager
Margie Seman
Human Resource Manager
Quality Engineering/Auditors
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Operations
1. Middlefield, OH
35,000 sq ft
2. Brownsville, TX
30,000 sq ft
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Operation’s Features & Benefits
Systematic Molding
Provides zero defects, locked process, part discrimination, and schedule flexibility
Certified ISO/TS16949
UL Recognized internal material traceability
MRP scheduling, EDI & Bar Coding technology
EDI, Website scheduling, Advance shipment plans
We also supply summaries for expediting Kan Ban (Pull Demand System),minimum inventory, and vendor managed
inventories.
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Industries & Customers Served
Durable Goods Customers
• Industrial/Consumer
• Major Appliance
• Telecommunications
• Transportation
• Fuel Delivery
• Power Back-Up
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Industries & Customers Served
Automotive Customers
• Seat Trim
• Air Outlets
• Electrical Brackets
• In-Mold Decorative
• Hard Trim
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Interior Components
Interior Components
manufactured by MVP
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Air Outlet Products
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Assembly
New Vane Tooling
New Links
and Retainer Bar
Tooling
All other Components
Made with Existing Tooling
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Benchmarking
Tracking trends
across specific
commodities.
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Sample Products
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Major Appliance
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Washer Spray Nozzle Assemblies, Dryer Insert-Molded Pulleys, Washer Clips, Clamps, and Hose
Buckets. Oven Handles. Dishwasher Racks. Vacuum Cleaner Components.
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Sample Products
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Telecommunications
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Truck/ Agriculture
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Fiber Optic Splice Trays, Enclosures
Chrome Plated Bezels, Housings, Heat Sink Housings,
Automotive
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Molded in Color Body Side Moldings, Paintable Body Side Moldings, Electrical Connectors, Fuse Block, Power Distribution Boxes, Fuse
Mount Brackets, Wire Channels.
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Capabilities
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Injection and structural foam molding
Two shot molding
Overmolding (horizontal and vertical)
Insert molding
Gas assist molding
Value added process: hot stamping, chrome plating,
painting & assembly
• Engineering support & Project management
• Scientific Molding (RJG)
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Scientific Molding
• Rheology studies for optimum velocity of first-stage injection
• We optimize injection pressure, injection velocity, transfer position,
fill time, pack, and hold pressure and then conduct a gate seal study
to determine pack time.
• Pressure transducers inside the cavities to monitor cavity pressure
• Correlate good parts with process measurements
• Once the process is stabilized and acceptable parts are produced,
this becomes a “Locked Process”, which correlates to good parts.
• On-line monitoring and process management
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Equipment
16 Injection Molding Machines
55Ton to 725 Ton
Shot size from 0.7 to 108 ounce
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Automation & Robotics
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Engineering
Material Selection
Optimal Gate Location Analysis
Mold Flow Analysis
Estimated Sink / Warp Analysis
Simulated Load / Stress Analysis
Cooling Analysis
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CAD Capabilities
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Solidworks
Pro/E
Autocad
Unigraphics
IGES
STEP
Parasolid
Catia V5
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Quality Management
APQP
PPAP
FMEA
Control Plans
SPC
Measuring Systems Analysis
Full inspection capabilities, including CMM
Quality Management System Procedures
Environmental Management System Procedures
Work Instructions / Operator Instructions
Internal Auditing
Management Reviews
Visual Aids
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Program Management
NEW JOB AWARD
Process
Engineering
DFM/DFA
Tool Design
Design
(MFG. Plant)
FEA
DFMEA
Data
Management
Quality
Assurance
Control Plans
FMEA
PPAP
(MFG. Plant)
(Contract)
Program
Manager
CUSTOMER
PURCHASING
ENGINEERING
QUALITY
MANUFACTURING
Project
Engineering
Manufacturing
Product
Development
Process Flow
Work Cell Design
(MFG. Plant)
Purchasing
Supplier
Management
(MFG. Plant)
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Thank You
From the MVP Team
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