araya® Dynamic Dimming LED Modules DDM 0TD (1800 Maximum

THE TRUE AND PERFECT LIGHT
araya Dynamic Dimming LED Modules
DDM 0TD (1800 Maximum Peak Lumens)
DDM 0ND (1600 Maximum Peak Lumens)
Installation and Operation Guide
®
TABLE OF CONTENTS
1 Introduction
2
2 Heat Sinking
3
2.1 Compatible Heat Sinks
2.2 Mechanical Attachment of the Heat Sink
3 Power Supplies
5
3.1 Electrical Specifications
3.2 Recommended Power Supplies
4 DDM Zero Case Temperature Measurement 6
5 Secondary Optics
7
5.1 Attaching DDM 0ND Reflectors
5.2 Compatible Reflectors
6 DDM 0ND and DDM 0TD Cable Assemblies
7 DDM Zero Wiring Diagrams
9
11
7.1 0-10V Control of Dimming
7.2 Digital Control Adapter (DCA) for Lutron EcoSystem®
8 DDM 0ND and DDM 0TD Operation Guide
ii | araya® DDM 0ND and DDM 0TD Installation and Operation Guide
13
1 INTRODUCTION
This Installation and Operation Guide covers the following araya® Dynamic Dimming Modules (DDM):
DDM 0ND
DDM 0TD
For complete Dynamic Dimming Module specifications, please visit: www.lumenetix.com/downloads
This Installation and Operation Guide covers heat sinking, case temperature measurement, secondary optics,
power supply and wiring diagrams for industry standard 0-10V wired controls.
For long term reliable operation, proper heat sinking is critical.
The DDM dome diffuser is fragile. Avoid touching
the dome diffuser during handling and assembly.
Do not rest or operate the DDM face down against a table
or other solid surface.
2 | araya® DDM 0ND and DDM 0TD Installation and Operation Guide
2 HEAT SINKING
The Dynamic Dimming Module requires an external heat sink in order to ensure proper operating temperature of the LEDs.
The DDM has a conductive aluminum case and an efficient thermal path to the LED array. These features promote
efficient thermal management and allow for a simple heat sink design in most applications.
Examples of heat sinking methods are: cast or extruded heat sinks. Both carbon and stainless steel are much less efficient
at transferring heat than aluminum and therefore are not recommended as heat sink materials. The heat sink mounting
surface should be flat and smooth. Metal-to-metal contact surfaces will result in best performance; anodized or unfinished
mounting surfaces are recommended. Mounting the DDM on a painted aluminum surface will reduce the performance
of the heat sink material.
2.1 Compatible Heat Sinks
The following tables list heat sinks models that have compatible form factors and thermal resistance characteristics for use
with the DDM. The thermal resistances assume an approximate ambient temperature of 25C. The heat sinks listed here
are suggestions only.
MechaTronix (round)
Part Number
Dia. (mm)
Height (mm)
Thermal Resistance (°C/W)
LSB9950
99
50
1.3 – 1.5
LSB9980
99
80
1.2 – 1.4
Nano 7080
70
80
1.8
Micro 8630
86
30
1.8
Micro 8650
86
50
1.5
Micro 8680
86
80
1.2
IMPORTANT: These heat sinks are qualified in “free air”. If the DDM is installed in an insulated can fixture (IC Can), the
module may exceed the recommended operating temperature. The heat sink must be evaluated and temperature
tested in the fixture at applicable ambient temperatures for the desired application.
Additional product information at www.led-heatsink.com
Aavid Thermalloy Heat Sink Extrusions (square/rectangular)
Part Number
Width (mm)
Length
Height (mm)
Thermal Resistance (°C/W)
67590
88
88
31
1.5 – 1.7
61085
136
85
33
1.4 – 1.6
Additional product information at www.aavid.com
3 | araya® DDM 0ND and DDM 0TD Installation and Operation Guide
8
5
6
7
2.2 Mechanical Attachment of the Heat Sink
4
8
3
7
2
6
1
5
4
CTM 032
The DDM 0ND and
DDM 0TD light
engines
have a front mount option for heat sink mounting, using
two 4-40 or M2.5 screws.
CTM
019
70.50 B.C.
70.50 B.C.
2.78
[2.78]
D
Mechanical Specifications
2X
3.10
.12
D
3.10
.12
Diameter:
3.19 inches (81 mm)
22
.86
Height:
Dimensions
22 and 31 mm
Weight
0.25 pounds (0.11 kg)
Front mount, M2.5 or 4-40 Screws
24.91°
Max Case Temperature
31 [1.22 ]
CASE TEMPERATURE
DDM 0ND: 1.19 inches (30.26 mm); DDM 0TD: 1.39 inches (35.36 mm)
Light Emitting Surface
Heat Sink Attachment
C
2X
<70°C
C
180°
180°
DDM 0ND
DDM 0TD
B
30.26
1.19
B
21.56
.85
8
7
2X
A
5
6
81
3.19
21.56
.85
4
8
3
7
70.50 B.C.
UNLESS OTHERWISE SPECIFIED:
2.78
D
3.10
.12
2X
A
3.10
.12
1
5
4
DATE
TITLE:
Lumenetix
MFG APPR.
22
.86
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
LUMENETIX. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF LUMENETIX
IS PROHIBITED.
6
7
NAME
DIMENSIONS ARE IN MILLIMETERS DRAWN
TOLERANCES:
CHECKED
ANGULAR: MACH 0.5
ONE PLACE DECIMAL
0.5
ENG APPR.
TWO PLACE DECIMAL
0.15
5
Q.A.
INTERPRET GEOMETRIC
TOLERANCING PER: ASME Y14.5
PROPRIETARY AND CONFIDENTIAL
8
2
6
81
3.19
CTM
032
CTM 019
70.50 B.C.
[2.78]
D
35.36
1.39
CASE
SEE NOTES
MATERIAL
USED ON
NEXT ASSY
APPLICATION
TEMPERATURE
SIZE DWG. NO.
B
FINISH
SCALE: 1:2 WEIGHT:
3
7
2
6
REV
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
LUMENETIX. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF LUMENETIX
IS PROHIBITED.
DO NOT SCALE DRAWING
4
8
31 [1.22 ]
COMMENTS:
NEXT ASSY
SHEET 1 OF
APPLICATIO
1
5
4
24.91°
C
C
180°
180°
Note: Upper dimensions are in inches; lower dimensions are in millimeters.
B
B
30.26
1.19
35.36
1.39
21.56
.85
21.56
.85
Figure 1: Heat Sink Attachment Specifications
81
3.19
81
3.19
UNLESS OTHERWISE SPECIFIED:
A
NAME
DATE
DIMENSIONS ARE IN MILLIMETERS DRAWN
TOLERANCES:
CHECKED
ANGULAR: MACH 0.5
ONE PLACE DECIMAL
0.5
ENG APPR.
TWO PLACE DECIMAL
0.15
A
TITLE:
Lumenetix
MFG APPR.
INTERPRET GEOMETRIC
TOLERANCING PER: ASME Y14.5
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
LUMENETIX. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF LUMENETIX
IS PROHIBITED.
4 | araya® DDM 0ND and DDM 0TD Installation and Operation Guide
8
7
6
5
8
MATERIAL
Q.A.
COMMENTS:
USED ON
NEXT ASSY
APPLICATION
4
FINISH
3
SIZE DWG. NO.
REV
NEXT ASSY
APPLICATION
SHEET
1 OF 1
SCALE: 1:2 WEIGHT:
DO NOT SCALE DRAWING
7
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
LUMENETIX. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF LUMENETIX
IS PROHIBITED.
B
SEE NOTES
6
2
5
1
4
3 POWER SUPPLY REQUIREMENTS
3.1 Electrical Specifications
Description and Nominal Power Input
DDM 0ND, 32W
DDM 0TD, 32W
Input Voltage
24V DC
24V DC
Nominal Current Input
1.25A
1.25A
Power Supply Classification
Class 2
Class 2
IMPORTANT
The Dynamic Dimming Module has on-board drive electronics, including dimming. A dimming driver is NOT required.
3.2 Recommended Power Supplies (Constant Voltage)*
Manufacturer
Part Number
Rated Power
Input Voltage
Mean Well
APV-35-24
35W
90V - 264V
Mean Well
LPV-60-24
60W
90V - 264V
Mean Well
LPV-100-24
100W
90V - 264V
Philips
LED120A0024V10F
25W
120V
Philips
INTA0024V41FLO
100W
120V - 277V
Inventronics
EUV-025S024PS
25W
120V - 277V
Inventronics
EUV-050S024ST
50W
120V - 277V
Thomas Research
LED24W-24
25W
120V - 277V
Thomas Research
LED50W-24
50W
120V - 277V
Thomas Research
PLED75W-024
75W
120V - 277V
Excelsys Technologies
LXV25-024SW
25W
120V - 277V
Excelsys Technologies
LXV50-024SW
50W
120V - 277V
Excelsys Technologies
LXV75-024SW
75W
120V - 277V
Excelsys Technologies
LXV100-024SW
100W
120V - 277V
*IMPORTANT: Using a constant current power supply will damage the module, and will void the Lumenetix warranty.
Using a triac or dimming driver will damage the module, and will void the Lumenetix warranty.
NOTE: Recommendations are subject to change. Consult your Lumenetix representative for the most updated list.
5 | araya® DDM 0ND and DDM 0TD Installation and Operation Guide
4 DDM 0ND AND DDM 0TD CASE TEMPERATURE MEASUREMENT
The thermal management characteristics of the heat sink used with the DDM should be validated by measuring its
case temperature. This test should be done with the DDM installed in the fixture at ambient temperature and air
flow conditions similar to the end-use installation.
araya® DDM 0ND or DDM 0TD dim from 3050K at full intensity to 1800K at 1% intensity. The case temperature should be
measured at the following CCT setting.
CCT Setting for Case Temperature (Tc) Measurement
CCT range
CCT Setting to Measure Tc
3050 – 1800K
3050K
The proper case temperature measurement location is on the narrow metal band, next to the power lead port; see Figure 2.
The case temperature reading should be made after the unit has reached steady state, where the case temperature levels out.
It is recommended to design the thermal management system for a case temperature of 70˚C.
Maximum case temperature: 70˚C
The Dynamic Dimming Module has on-board thermal protection to reduce the current to the LEDs when the maximum case
temperature is exceeded. This prevents unacceptably high LED junction temperatures by slightly dimming the module.
Figure 2: DDM 0ND / DDM 0TD Case Temperature Measurement Point
6 | araya® DDM 0ND and DDM 0TD Installation and Operation Guide
5 SECONDARY OPTICS
5.1 Attaching Compatible DDM 0ND Reflectors
The DDM 0ND accepts twist-to-lock reflectors with an attachment collar. The module also has provisions for front
mount reflectors. The fastener specifications are shown in the following table while mounting hole locations are
shown in Figures 3 & 4.
DDM 0ND Secondary Optics Fastener Specifications
DDM 0ND Reflector
Fastener specifications
Screw length
Notes
Twist Lock w/ Collar
2 - 28; M1.8 x 6
6 mm (1/4”)
Thread forming; use flat head screws
Front Mount
2 - 28; M1.8 x 10
10 mm (3/8”)
Thread forming
M1.8 x 10; 2 - 28
THREAD FORMING
M1.8 x 6; 2 - 28
THREAD FORMING
USE FLAT HEAD SCREWS
M1.8 x 6; 2 - 28
THREAD FORMING
USE FLAT HEAD SCREWS
Figure 3: DDM 0ND Twist-Lock Style Reflectors with attachment collars
7 | araya® DDM 0ND and DDM 0TD Installation and Operation Guide
Figure 4: DDM 0ND Front (Screw) Attaching Reflectors by Alux-Luxar
M1.8 x 10; 2 - 28
THREAD FORMING
5.2 Compatible Reflectors
Compatible Reflectors for DDM 0ND:
Manufacturer
M. Part Number
beam angle (deg)
outer dim (mm)
height (mm)
optical finish
optical finish 2
attach method
ACL
Widegerm
Diffractive Optics
Diffractive Optics
Diffractive Optics
khatod
khatod
khatod
khatod
khatod
khatod
Alux Luxar
Alux Luxar
Alux Luxar
Alux Luxar
Alux Luxar
Alux Luxar
Alux Luxar
Alux Luxar
Alux Luxar
nata
nata
5850(S)HGL FAC
3207T-XC
P7899 (XSA-22)
P6764 (XSA-21)
P6680
1682 ST
1683 ST
1685 ST
1688 ST
1690 ST
1691 ST
TLC 700
XLC 1300
XLC 100
XLC 200
XLC 1400
TLC 1000
XLC 400
XLC 1100
TLC 900
3991E
3993E
38
40
56
40
20
24
32
38
50
56
14
17.6
18
22
25
26
27
27
54
35.7
40
71.5
82
49.3
50
70
65
65
65
65
65
65
108 / 120
120
94
94
120
108 / 116
94
120
108 / 120
75
85
55
46
28.6
29
42
35
35
35
35
35
35
66.2
65.6
50.3
49.5
65.6
66.1
49.5
65.7
66.2
43
50.5
specular
diffuse
specular
specular
specular
diffuse
diffuse
diffuse
diffuse
diffuse
diffuse
specular
diffuse
specular
diffuse
diffuse
diffuse
diffuse
diffuse
diffuse
specular
specular
faceted
none
faceted
none
none
none
none
none
none
none
none
faceted
panel
faceted
panel
faceted
panel
faceted
faceted
faceted
super faceted
super faceted
twist lock
twist lock
twist lock
twist lock
twist lock
TE Type 2 clip
TE Type 2 clip
TE Type 2 clip
TE Type 2 clip
TE Type 2 clip
TE Type 2 clip
screw
screw
screw
screw
screw
screw
screw
screw
screw
none
none
NOTE: Reflectors have been recommended based on independent optical tests conducted by Lumenetix, and should be used as guidelines.
Final reflector evaluation should be made by fixture manufacturers with all optics in place.
8 | araya® DDM 0ND and DDM 0TD Installation and Operation Guide
6 DDM 0ND AND DDM 0TD CABLE ASSEMBLIES
6.1.1 Power Cable Assembly
Provides power to each module.
Lumenetix part #: 28.002.001.01
3
4
2
1
PIN ONE
8.00
610
Note: All dimensions are in millimeters.
ITEM NO.
PART NUMBER
DESCRIPTION
1
874390200
MOLEX CONNECTOR
1
2
874210000
MOLEX CRIMP
2
3
A2015R-100-ND
24 AWG WIRE, RED
1
4
A2015B-100-ND
24 AWG WIRE, BLACK
1
Figure 5: Power Cable Assembly
6.1.2 Pin Allocation Chart for Power Cable Assembly
Pin #
Lead Color
Input
Pin 1
Red
Power 24V DC
Pin 2
Black
Power GND
9 | araya® DDM 0ND and DDM 0TD Installation and Operation Guide
QTY.
6.2.1 Control Cable Assembly
Provides 0-10V control and RS-485 signals to each module.
Lumenetix part #: 28.002.002.01
7X STRIP AND TIN
9
8
7
6
5
4
3
2
1
8±1.50
610 10
Note: All dimensions are in millimeters.
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
874390700
MOLEX CONNECTOR
1
2
874210000
MOLEX CRIMP
7
3
A2015V-100-ND
24 AWG WIRE, VIOLET
1
4
A2015L-100-ND
24 AWG WIRE, BLUE
1
5
A2015A-100-ND
24 AWG WIRE, ORANGE
1
6
A2015G-100-ND
24 AWG WIRE, GREEN
1
7
A2015N-100-ND
24 AWG WIRE, BROWN
1
8
A2015S-100-ND
24 AWG WIRE, GREY (SLATE)
1
9
A2015W-100-ND
24 AWG WIRE, WHITE
1
Figure 6: Control Cable Assembly
6.2.2 Pin Allocation Chart for Control Cable Assembly
Pin #
Lead Color
Input
Pin 1
Violet
0-10V Dimming
Pin 2
Blue
0-10V Color
Pin 3
Orange
RS-485 (A)
Pin 4
Green
RS-485 (B)
Pin 5
Brown
Digital GND
Pin 6
Gray
Signal GND for 0-10V Dimming
Pin 7
White
Signal GND for 0-10V Color
10 | araya® DDM 0ND and DDM 0TD Installation and Operation Guide
7 DDM 0ND AND DDM 0TD WIRING DIAGRAMS
7.1 0-10V Control of Dimming
0-10V Dimming Control Only. Remove power from the DDM. Connect a 0-10V control device to violet (+) and gray
(ground) wires. When the DDM is powered up, the 0-10V control device will adjust Dimming from 100-1%. Preset controls
are not available in this configuration.
0-10 V CONTROLLER
DIM
INPUT
10 V
COMMON
DIMMING
0V
DDM Zero
GRAY
1%
VIOLET
100%
DDM Zero
+
–
+
(110V/277V AC)
FROM SWITCHED CONTROL
Figure 7: 0-10V Control of Dimming Only
Lead Color and Input
Lead Color
Input
Red
Positive 24V
Black
Negative
Violet
0-10V Dimming
Gray
Common
Lumenetix part #s:
28.002.001.01 (power cable assembly)
28.002.002.01 (control cable assembly)
Notes:
1. D
DM sources current to 0-10V control
at 0.2mA nominal capacity.
2. Only pins 1 and 6 are used.
11 | araya® DDM 0ND and DDM 0TD Installation and Operation Guide
7.2 Digital Control Adapter (DCA) for Lutron EcoSystem®
Notes:
1. Ground from external adapter (brown) does not need to be connected if the araya®
module and the Digital Control Adapter use a common power supply.*
*Depending on the application, wiring may be connected through but left
unconnected in the junction box.
2. Maximum of 30 luminaires in Parallel/Star with two 120Ω terminators at end of run;
max distance of 900 feet.
3. 24V power (red/black) is class 2 rated.
4. A
dapter is configured at factory for EcoSystem® inputs.
5. Module Data +/- (green/orange) to araya® modules is class 2 rated.
EcoSystem®
Brown
Orange
Green
6. Control Field Wiring:
Liberty cable
24-2P-485 Non-Plenum
24-2P-P485 Plenum
NOT USED
Belden cable
9842 Non-Plenum
89842 Plenum
Please refer to wire manufacturer’s lighting catalog for and/equals
as required by code.
7. C
AUTION: The power cable should ONLY be plugged into the 2-pin power
receptacle provided. Insertion of the cable into any other slot will damage
the Digital Control Adapter unit.
Digital Control Adapter
PN: 28.002.001.01
PN: 28.020.002.01
Locate at Control System
+
–
Black
PN: 28.002.001.01
PN: 28.002.002.01
Red
DDM Zero
Black
White
24V DC, Class 2
AC to DC Power Supply
Line in Voltage
(110V/277V AC)
From Switched Control
Neutral
(FIXTURE 1)
Hot
+
–
Black
PN: 28.002.001.01
PN: 28.002.002.01
Red
DDM Zero
Black
White
24V DC, Class 2
AC to DC Power Supply
Line in Voltage
(110V/277V AC)
From Switched Control
Neutral
(FIXTURE 2)
Figure 8: DCA for Lutron EcoSystem®
12 | araya® DDM 0ND and DDM 0TD Installation and Operation Guide
Hot
8 DDM 0ND AND DDM 0TD OPERATION GUIDE
The araya® Dynamic Dimming Modules DDM 0ND and DDM 0TD utilize standard 0-10V building controls for
controlling dimming values. The modules utilize standard 0-10V building controls to deliver tunable white light that
warms as it dims, launching at 3050K at full intensity to 1800K at 1%.
0-10V Control. The DDM has 0-10V control wire pairs to control Dimming. Dimming is controlled by the violet (+)
and grey (ground) wires.
13 | araya® DDM 0ND and DDM 0TD Installation and Operation Guide
Lumenetix Inc.
4742 Scotts Valley Drive
Scotts Valley, CA 95066
877.805.7284
www.lumenetix.com
Revised 04.21.15
Specifications subject to
change without notice