tweco® pulsemaster™ mig guns

Transcription

tweco® pulsemaster™ mig guns
PulseMaster
™
MIG Guns
Welding the World Since 1936!
www.
.com
TWECO ® PULSEMASTER™ MIG GUNS
Master the pulse welding performance by using PulseMaster series MIG guns. It’s more than a feeling, it’s visual.
Use the on-the-fly, one-touch control with the smart digital display and get TIG-like weld appearance on aluminum and stainless steel. One-touch digital control lets you adjust the primary parameters, such as welding current, material thickness, wire feed speed, or arc length trim. By using the twin-pulse mode, get the perfect weld
you have been searching for, but never found, until now...
Why choose the PulseMaster™ MIG Gun series and PowerMaster™ SP series over conventional MIG equipment?
• Exceptional out-of-position welding for steel, stainless steel and aluminum
• Effortless TIG-like weld appearance on aluminum and stainless steel with TwinPulse®
• Deeper weld penetration
• Accurate penetration on sheet metal
• Superior welding characteristics on hardfacing and high-alloy steels
• The ability to use larger-than-normal diameter wires on thin base material, providing a cost saving on wire and superior feedability
• Pulse transfer in the vertical up position giving smoother welds, better control and deeper penetration
• Improved edge wetting in synergic pulse mode
Tweco® PulseMaster™
Smart MIG Gun
with digital display
Tweco® PulseMaster™
Standard MIG Gun
Thermal Arc®
PowerMaster™ SP
320 SP Power Supply
www.
.com
U.S. Customer Care:
FAX
800 • 426 • 1888
800 • 535 • 0557
What does the PulseMaster™ series offer?
•Heavy duty design for industrial application
•Advanced digital display (smart gun only)
•Supports Euro & Tweco style connections
•Custom cable length to fit your needs (Cable lengths of 12 & 15 ft.)
•Ergonomic style handle for the US and Global market
•Premium Cablehoz™ assembly
•Impact-resistant handle and trigger design
•Able to weld with up to .062" wire
Digital Display Screen
Selection Buttons
Menu Options
Welding current
Material thickness
Wire feed speed
Arc length trim
Performance Durability
Ouick-change, multi-position
conductor tube
Ease of Use
Digital display and one-touch controls
for on-the-fly adjustments
Heavy duty industrial design
featuring an impact-resistant
handle
High-performance cable
designed for the demands of
pulse welding
Extended-life consumables
Blade style trigger performs
over 2 million cycles without
failure
Ergonomic handle design
Improved strain relief provides
excellent flexibility and reduces
operator fatigue
Exceptionally smooth feed
performance reduces “bird
nesting”
International Customer Care: 905 • 827 • 9777
FAX
905 • 827 • 9797
www.
.com
TWECO ® PULSEMASTER™ MIG GUNS
Air-Cooled PulseMaster Guns
Description
Tweco PulseMaster™ Gun 12 ft (3,7M)
Tweco® PulseMaster™ Gun 15 ft (4,6M)
Tweco® PulseMaster™ Gun 12 ft (3,7M)
Tweco® PulseMaster™ Gun 15 ft (4,6M)
Tweco® PulseMaster™ Gun 12 ft (3,7M)
Tweco® PulseMaster™ Gun 15 ft (4,6M)
Tweco® PulseMaster™ Gun 12 ft (3,7M)
Tweco® PulseMaster™ Gun 15 ft (4,6M)
®
Part No.
PMA312-3545
PMA315-3545
PMA412-3545
PMA415-3545
PMA312X-3545
PMA315X-3545
PMA412X-3545
PMA415X-3545
Stock No.
1038-1150
1038-1155
1041-1500
1041-1501
1038-1151
1038-1156
1041-1505
1041-1506
Rating
350A@80%
350A@80%
450A@80%
450A@80%
350A@80%
350A@80%
450A@80%
450A@80%
Connection
Tweco No. 4
Tweco No. 4
Tweco No. 4
Tweco No. 4
Euro-Kwik™
Euro-Kwik™
Euro-Kwik™
Euro-Kwik™
Application
Aluminum
Stainless/Steel/Flux Cored
Aluminum
Stainless/Steel/Flux Cored
Aluminum
Stainless/Steel/Flux Cored
Aluminum
Stainless/Steel/Flux Cored
Air-Cooled PulseMaster Smart Guns with Advanced Digital Controls
Description
Tweco PulseMaster™ Smart Gun 12 ft (3,7M)
Tweco® PulseMaster™ Smart Gun 15 ft (4,6M)
Tweco® PulseMaster™ Smart Gun 12 ft (3,7M)
Tweco® PulseMaster™ Smart Gun 15 ft (4,6M)
Tweco® PulseMaster™ Smart Gun 12 ft (3,7M)
Tweco® PulseMaster™ Smart Gun 15 ft (4,6M)
Tweco® PulseMaster™ Smart Gun 12 ft (3,7M)
Tweco® PulseMaster™ Smart Gun 15 ft (4,6M)
®
Part No.
PMAS312-3545
PMAS315-3545
PMAS412-3545
PMAS415-3545
PMAS312X-3545
PMAS315X-3545
PMAS412X-3545
PMAS415X-3545
Stock No.
1038-1152
1038-1157
1041-1510
1041-1511
1038-1153
1038-1158
1041-1515
1041-1516
Rating
350A@80%
350A@80%
450A@80%
450A@80%
350A@80%
350A@80%
450A@80%
450A@80%
Connection
Tweco No. 4
Tweco No. 4
Tweco No. 4
Tweco No. 4
Euro-Kwik™
Euro-Kwik™
Euro-Kwik™
Euro-Kwik™
Application
Aluminum
Stainless/Steel/Flux Cored
Aluminum
Stainless/Steel/Flux Cored
Aluminum
Stainless/Steel/Flux Cored
Aluminum
Stainless/Steel/Flux Cored
Stock No.
1042-1500
1042-1501
1042-1525
1052-1526
1042-1505
1042-1506
1042-1530
1042-1531
Rating
400A@100%
400A@100%
500A@100%
500A@100%
400A@100%
400A@100%
500A@100%
500A@100%
Connection
Tweco No. 4
Tweco No. 4
Tweco No. 4
Tweco No. 4
Euro-Kwik™
Euro-Kwik™
Euro-Kwik™
Euro-Kwik™
Application
Aluminum
Stainless/Steel/Flux Cored
Aluminum
Stainless/Steel/Flux Cored
Aluminum
Stainless/Steel/Flux Cored
Aluminum
Stainless/Steel/Flux Cored
Water-Cooled PulseMaster Guns
Description
Tweco® PulseMaster™ Gun 12 ft (3,7M)
Tweco® PulseMaster™ Gun 15 ft (4,6M)
Tweco® PulseMaster™ Gun 12 ft (3,7M)
Tweco® PulseMaster™ Gun 15 ft (4,6M)
Tweco® PulseMaster™ Gun 12 ft (3,7M)
Tweco® PulseMaster™ Gun 15 ft (4,6M)
Tweco® PulseMaster™ Gun 12 ft (3,7M)
Tweco® PulseMaster™ Gun 15 ft (4,6M)
Part No.
PMW412-3545
PMW415-3545
PMW512-3545
PMW515-3545
PMW412X-3545
PMW415X-3545
PMW512X-3545
PMW515X-3545
Water-Cooled PulseMaster Guns with Advanced Digital Controls
Description
Tweco® PulseMaster™ Smart Gun 12 ft (3,7M)
Tweco® PulseMaster™ Smart Gun 15 ft (4,6M)
Tweco® PulseMaster™ Smart Gun 12 ft (3,7M)
Tweco® PulseMaster™ Smart Gun 15 ft (4,6M)
Tweco® PulseMaster™ Smart Gun 12 ft (3,7M)
Tweco® PulseMaster™ Smart Gun 15 ft (4,6M)
Tweco® PulseMaster™ Smart Gun 12 ft (3,7M)
Tweco® PulseMaster™ Smart Gun 15 ft (4,6M)
www.
.com
Part No.
PMWS412-3545
PMWS415-3545
PMWS512-3545
PMWS515-3545
PMWS412X-3545
PMWS415X-3545
PMWS512X-3545
PMWS515X-3545
Stock No.
1042-1510
1042-1511
1042-1535
1042-1536
1042-1515
1042-1516
1042-1540
1042-1541
Rating
400A@100%
400A@100%
500A@100%
500A@100%
400A@100%
400A@100%
500A@100%
500A@100%
Connection
Tweco No. 4
Tweco No. 4
Tweco No. 4
Tweco No. 4
Euro-Kwik™
Euro-Kwik™
Euro-Kwik™
Euro-Kwik™
Application
Aluminum
Stainless/Steel/Flux Cored
Aluminum
Stainless/Steel/Flux Cored
Aluminum
Stainless/Steel/Flux Cored
Aluminum
Stainless/Steel/Flux Cored
U.S. Customer Care:
FAX
800 • 426 • 1888
800 • 535 • 0557
TWECO ® PULSEMASTER™ MIG GUN CONSUMABLES
Tapered Contact Tips
Part Number
Stock No.
Tip ID
Wire Size
16PT-30
1160-1525
0.038" (0,97mm)
.030" (0,8mm)
16PT-35
1160-1526
0.041" (1,0mm)
.035" (0,9mm)
16APT-35
1160-1527
0.044" (1,1mm)
.035" (0,9mm)
16PT-45
1160-1528
0.051" (1,3mm)
.045" (1,2mm)
16PT-364
1160-1529
0.054" (1,4mm)
.047" (1,2mm)
16APT-364
1160-1530
0.058" (1,5mm)
.047" (1,2mm)
16PT-52
1160-1531
0.058" (1,5mm)
.052" (1,3mm)
16PT-116-68
1160-1532
0.068" (1,7mm)
.062" (1,6mm)
16PT-116
1160-1533
0.073" (1,9mm)
.062" (1,6mm)
16APT-116
1160-1534
0.082" (2,1mm)
.062" (1,6mm)
Standard Contact Tips
Diffusers
Air-Cooled
Water-Cooled
PMA5416
1543-1105
PMW5516
1550-1105
Diffusers
Part Number
Stock No.
Tip ID
Wire Size
16PS-35
1160-1535
0.044
0.035" (0,9mm)
16PS-40
1160-1536
0.048
0.040" (1,0mm)
16PS-45
1160-1537
0.054
0.045" (1,2mm)
16APS-364
1160-1538
0.068
0.047" (1,2mm)
16PS-116
1160-1539
0.073
0.062" (1,6mm)
16APS-116
1160-1540
0.082
0.062" (1,3mm)
16PS-52
1160-1541
0.058
0.052" (1,3mm)
Air-Cooled
Water-Cooled
PMA5416S
1543-1106
PMW5516
1550-1105
Air-Cooled Nozzles
Part Number
Stock No.
Nozzle ID
OD
Tip Relationship
PMA24-50F
1260-1710
1/2" (12,5mm)
0.875" (22,2mm)
Flush
PMA24-50
1260-1711
1/2" (12,5mm)
0.875" (22,2mm)
Recessed 0.156" (4,0mm)
PMA24-62F
1260-1712
5/8" (16mm)
0.875" (22,2mm)
Flush
PMA24-62
1260-1713
5/8" (16mm)
0.875" (22,2mm)
Recessed 0.156" (4,0mm)
PMA24H-62
1260-1720
5/8" (16mm)
0.870" (22,1mm)
Recessed 0.156" (4,0mm)
PMA24-75F
1260-1714
3/4" (19mm)
0.875" (22,2mm)
Flush
PMA24-75
1260-1715
3/4" (19mm)
0.875" (22,2mm)
Recessed 0.156" (4,0mm)
PMA24H-75
1260-1721
3/4" (19mm)
0.970" (24,6mm)
Recessed 0.156" (4,0mm)
International Customer Care: 905 • 827 • 9777
FAX
905 • 827 • 9797
www.
.com
TWECO ® PULSEMASTER™ MIG GUN CONSUMABLES
Water-Cooled Nozzles
Part Number
Stock No.
Nozzle ID
OD
Tip Relationship
PMW24-50F
1260-1735
1/2" (12,5mm)
1.0" (25,4mm)
Flush
PMW24-50
1260-1736
1/2" (12,5mm)
1.0" (25,4mm)
Recessed 0.156" (4,0mm)
PMW24-62F
1260-1737
5/8" (16mm)
1.0" (25,4mm)
Flush
PMW24-62
1260-1738
5/8" (16mm)
1.0" (25,4mm)
Recessed 0.156" (4,0mm)
PMW24-75F
1260-1739
3/4" (19mm)
1.0" (25,4mm)
Flush
PMW24-75
1260-1740
3/4" (19mm)
1.0" (25,4mm)
Recessed 0.156" (4,0mm)
PMW24-50R
1260-1741
1/2" (12,5mm)
1.0 (25,4mm)
Recessed 0.312" (8,0mm)
PMW24-62R
1260-1742
5/8" (16mm)
1.0 (25,4mm)
Recessed 0.312" (8,0mm)
PMW24-75R
1260-1743
3/4" (19mm)
1.0 (25,4mm)
Recessed 0.312" (8,0mm)
Aluminum/Stainless Series Wire Conduits
Part Number
Stock No.
Wire Size
Length
44PWN-3545-12
1440-1925
.030" (0,8mm) - .045" (1,2mm)
12' (3,7M)
44PWN-3545-15
1440-1926
.030" (0,8mm) - .045" (1,2mm)
15' (4,6M)
44PWN-116-12
1440-1927
.052" (1,3mm) - .062" (1,6mm)
12' (3,7M)
44PWN-116-15
1440-1928
.052" (1,3mm) - .062" (1,6mm)
15' (4,6M)
44PTF-3545-12
1440-1930
.035" (0,9mm) - .045" (1,2mm)
12' (3,7M)
44PTF-3545-15
1440-1931
.035" (0,9mm) - .045" (1,2mm)
15' (4,6M)
44PTF-116-12
1440-1932
.052" (1,3mm) - .062" (1,6mm)
12' (3,7M)
44PTF-116-15
1440-1933
.052" (1,3mm) - .062" (1,6mm)
15' (4,6M)
Jump liners are recommended for use when Air-Cooled applications exceed 200Amps
Steel Series Wire Conduits
Part Number
Stock No.
Wire Size
Note
44JT-3545
1644-1088
Max. .045" (1,2mm)
44JT-116
1644-1086
Max. .062" (1,6mm)
44JW-3545
1644-1089
Max. .045" (1,2mm)
44JW-116
1644-1087
Max. .062" (1.6mm)
Jump liner to be used with Teflon Liners
Jump liner to be used with Teflon Liners
Jump liner to be used with Steel liners
Jump liner to be used with Steel liners
www.
.com
U.S. Customer Care:
FAX
800 • 426 • 1888
800 • 535 • 0557
Air-Cooled MIG GUN ASSEMBLY
1
9
7
8b
11
10
8a
14
6
12
Euro-Kwik™
Assemblée De Connecteur
13
9
5
17
12
4
17
20
16
3
20
19
2
15
21
18
Item
No.
1
2
3
4a
4b
5
6
Part No.
Stock No.
Description
44P-XX-XX
PMA24-XX
16APT-XX
PMA5416S
PMA5416
66J-3
PMA64EL-45
---1543-1106
1534-1105
1660-1836
1642-1130
7
PMHSK
2060-2705
8a*
8b
9
9
10
11a
11b
11c
PM84-PCB-HK
PM84-H
PM84
PM83
PMA-SPS
PM400-12
PM400-15
PM400X-12
2060-2706
2060-2707
2060-2708
2060-2715
2060-2709
2060-2703
2060-2704
2060-2718
Conduit Assembly (see page 6)
Nozzle Assembly (see page 5)
Contact Tip (see page 5)
Gas Diffuser used w/ 16PS Series Contact Tips
Gas Diffuser used w/ 16P Series Contact Tips
Nozzle Insulator
Conductor Tube Assembly
Handle Screws w/ T9 Star Head
(12mm, 16mm, & 20mm LG)
Handle Housing w/ Smart Control Assembly
Handle Housing (Blank)
Large Handle Assembly w/ Retaining Ring
Small Handle Assembly w/ Retaining Ring
Front Cable Support
350 amp 12 ft. Cablehoz™ Assembly
350 amp 15 ft. Cablehoz™ Assembly
350 amp 12 ft. Cablehoz™ Assembly (Euro Kwik)
International Customer Care: 905 • 827 • 9777
FAX
905 • 827 • 9797
Item
Part No.
No.
11d
PM400X-15
11e
PM500-12
11f
PM500-15
11g
PM500X-12
11h
PM500X-15
12
235RSSR
13
PM94
14
PM94X
15
350-174H
16
WM354M
17
PM6RC
18
174EX-1
19
4M-S
20
X6RC
21
174X-2
*On Smart Guns only
Stock No.
Description
2060-2719
2060-2710
2060-2711
2060-2716
2060-2717
2060-2035
2060-2712
2060-2713
2035-2110
2030-2075
2060-2714
2040-2276
2011-2004
2060-2006
2040-2177
350 amp 15 ft. Cablehoz™ Assembly (Euro Kwik)
450 amp 12 ft. Cablehoz™ Assembly
450 amp 15 ft. Cablehoz™ Assembly
450 amp 12 ft. Cablehoz™ Assembly (Euro Kwik)
450 amp 15 ft. Cablehoz™ Assembly (Euro Kwik)
Rear Cable Support
Trigger
Trigger & Guard Assembly
Heavy Duty Connector Plug Assembly
Control Wire Plug
Rear Case
Euro Kwik™ Rear Connector
Screw (euro rear connector)
Rear Case and Strain Relief (euro)
Connector Nut (euro)
www.
.com
Water-Cooled MIG GUN ASSEMBLY
9a
8
9b
17
4
3
2
5
11
10
6
16
7
12
WATER HOSE ASSEMBLY
13
14
10
Euro-Kwik™
Connector Assembly
20
13
LEAD WIRE ASSEMBLY
14
19
POWER CABLE ASSEMBLY
1
GAS HOSE ASSEMBLY
24
15
20
21
22
18
15
24
23
Item
No.
1
2
3
4
Part No.
Stock No.
44P-XX-XX
PMW24-XX
WC23-1
16APT-XXX
--1230-1084
--
5
PMW5516
1550-1105
6
7
PMW64-3
PMW64-45
1644-2900
1644-2925
8
PMHSK
2060-2705
9a*
9b
10
10
11
12a
12b
PM84-PCB-HK
PM84-H
PM84
PM83
PMW-SPS
PMW512
PMW515
2060-2706
2060-2707
2060-2708
2060-715
2060-2720
2060-2721
2060-2722
25
Description
Conduit Assembly (see page 6)
Nozzle Assembly w/Insulator (see page 6)
Nozzle Insulator
Contact Tip (see page 5)
Gas Diffuser used w/16P & 16PS Series
Contact Tips
Pressure Ring
Conductor Tube Assembly
Handle Screws w/ T9 Star Head
(12mm, 16mm, & 20mm LG)
Handle Housing w/ Smart Control Assembly
Handle Housing (Blank)
Large Handle Assembly w/ Retaining Ring
Small Handle Assembly w/ Retaining Ring
Front Cable Support
12 ft. Cable and Hose Assembly
15 ft. Cable and Hose Assembly
U.S. Customer Care: 800-426-1888 /
FAX
800-535-0557
•
Item
No.
13
14
15
16
17
18
19
20
Part No.
Stock No.
QR-SPR
QR-RC
PMW603-WH
PM94
PM94X
WM354-M
350-174H
PMW6RC
3045-1177
3045-1238
2060-2723
2060-2712
2060-2713
2030-2075
2035-2110
2060-2724
21
WC174XB
2044-2182
22
174X-2
23
4M-S
24
X6RC
25
WC174X
*On Smart Guns only
2040-2177
2011-2004
2060-2006
2044-2181
Description
Strain Relief Spring
Strain Relief Cap
Water Hose Assembly
Trigger
Trigger & Guard Assembly
Control Wire Plug
Heavy Duty Connector Plug Assembly
Rear Case
Euro Kwik™ Connector
Water-Cooled Rear Cable Block
Euro Kwik™ Connector Nut
Screw (euro rear connector)
Rear Case and Strain Relief (euro)
Euro Kwik™ Connector Assembly
International Customer Care: 905-827-9777 /
905-827-9797
www.tweco.com
FAX
™
A Global Cutting & Welding Market Leader
WO R L D H E A D Q UA RT E R S :
Form No. 64-2709
16052 Swingley Ridge Road, Suite 300
© Thermadyne Industries, Inc., 2007
•
St. Louis, Missouri 63017
www.thermadyne.com
U. S. A .
Printed in U.S.A.

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