Insulflex - Green Moon Trading Est

THE PRODUCT
1
TECHNICAL SPECIFICATIONS 2
APPLICATION RECOMMENDATION 3
STANDARD INSULATION SIZES
PIPE INSULATION
S.7
DUCTING INSULATION
S
4.5
insulflex'
High Quality Closed cellTubing
And Sheet lnsulation
For Air Conditioning, Heating,
Refrigeration and
DualTemperature Lines
Desiription:
inSUIfIeX"is
a flexible and light
weight elastomeric nitrile rubber material
designed for thermal insulation. lnsulflex
insulation is black in colour, available in
tubing and sheet form. The extruded
flexible tubings are specially designed
to fit the standard diameters of steel and
copper pipings. Sheets are available in
standard precut sizes or in rolls.
Uses:
lnsulflex expanded closed cell structure
provides the ideal and most efficient
vapour barrier for the prevention of
condensation or frost formation on
cooling systems, chilled water and
refrigerant lines.
lnsulflex also retards heat loss for hot
water plumbing and heating, dual
temperature piping and solar systems.
lt protects pipes by acting as a vibration
damper and giving protection against
corrosion by atmospheric and industrial
environment.
lnsulflex inherent flexibility makes it
ideally suited for the insulalion of large
surface area such as tanks, irregular
shaped vessels, air-ducts and large
diameter pipes.
FSfSWffieX*
Tubins sizes
COPPER PIPE
INSULFLEX
Nominal
NO.
lnsulation Size lD
Nominal Size OD
mm
mm
inch
inch
IRON PIPE
TUBING - UNIT LENGTH 2
Nominal Size IPS
mm
inch
Nominal 6mm
Nominal 1Omm
wall
wall
of Pcs Total Mtrs
'lo.
Per Ctn
No.
Pet Ctn
ol Pcs TotalMtts
Nominal 1Smm
wall
No. of Pcs Total Mtrs
PerCtn
PerCtn
PerCtn
Per Ctn
iJo.
I
Per
1
b
1/4
t)
1/4
250
500
t06
336
100
200
2
10
3/8
10
318
200
400
120
240
90
180
3
13
1t2
lo
1/2
6
114
150
300
100
200
70
140
4
16
5/B
lb
5/8
10
3/B
120
240
90
180
63
126
3
7
3
5
19
3t4
19
314
100
200
72
144
112
2l
6
22
7/8
22
7/8
13
1/2
90
180
65
130
42
B4
2'
7
25
,l
25
1
BO
160
49
98
JO
72
2I
8
2B
1118
28
11/B
19
314
49
98
36
42
98
30
60
1
36
72
30
60
2t
9
32
11/4
.12
11/4
10
35
1 3/8
35
1 3/8
25
11
42
1 5/8
42
1 5/8
32
1114
30
60
25
50
'!r
12
48
1 7t8
48
1 718
38
1 1/2
28
bb
20
40
1:
13
51
2
51
2
24
48
20
40
1,
4
54
2118
54
2 1t8
2A
40
1B
36
15
60
23/8
60
2318
2A
40
18
36
c
6
67
2 5t8
67
2 5/8
1B
.Jb
13
z6
E
7
IO
27/8
IJ
2 7/8
64
21I2(ASTM)
1B
36
{a
26
E
8
76
3
76
a
64
21t2(8.5.)
1B
JO
12
24
E
'19
7g
3 1iB
79
3 1lB
15
30
12
24
e
20
89
31/2
89
3 1/2
J5
30
12
24
e
21
100
4
100
4
12
24
E
22
115
112
115
4112
12
24
€
Standard Carton size
4
51
to
102
2
3
4
2m length - 2080mm x 400mm x 330mm (82in x 16in x 13in)
6ft length - 1905mm x 400mm x 330mm (75in x 16in x 1 Sin)
Precut sheets in standard length of 1220mm are available for pipes above 76mm IPS
2t
. Quantity per carton based o'
ilal
19mm
Nominal 25mm
Nomlnal 32mm
wall
wall
wall
,cs
TotalMtts
PerCtn
h
No. of Pcs
Total Mtrs
No. ofPes
Pet Ctn
Per Ctn
PetCln
ToIal Mtts
Per Ctn
72
30
60
60
28
56
60
24
48
52
20
40
48
20
40
40
1B
36
12
24
96
40
1B
36
12
24
4A
16
32
12
24
36
15
30
12
24
32
12
24
10
20
24
10
20
I
18
24
I
1B
B
16
24
o
18
6
12
18
I
16
1B
16
tir,,:ililg:l
12
b
16
8
16
6
12
12
6
12
5
10
12
12
b
12
5
10
12
5
10
o
),;;:l!'[.::..:';
-:i'rr9,:.:;t
6
12
5
10
-
::t':€l:l
2m length tubing
,r,',:.38:,,.
.
nSUtfteX'
Total Area Per Ctn
.,:3/4.,,:.:.
1:
..*..:Ih::.'t,
1....:1j2:.:.:
nf
ft
m
1.22x0.914
4x3
4x3
1.22 x0.914
4x3
1.22 x 0.914
4x3
4x3
4x3
4x3
1
.22 x 0.914
1.22 x 0.914
ii.r.].,:a,il1i5lr..,t.::l
ll::'l
fr
l.l.l38:r
ri:itJ3r,il
,:'r:.,1lgi.iir.'
12
Size
.:iiah.:,'.
tl
.16
I
sizes
STANDARD FLAT SHEETS
rN,etddaltT.hiehess
12
6
'16
B
ftnSWIfIeX'sheet
1.22xO.914
1.22
x0.914
1.00 x 1.220
1.00
x
1.220
::,:.:,:
Ut,l::€o
r'.i'40:
'26::,..:.
:l::rr:rtlili6:
::trlt:::::1,4llii1-
:19,,.
3.281 x 4
3.281
1,!tl,.9l,i,11 .i
960
M.60
480
28.99
312
22.30
240
17.84
192
1s,61
168
11.15
120
9.76
104
8.54
91
o
x4
Standard Carton size : 1311mm x 990mm x 320mm (51in x 39in x 2.5in)
1
CONTINUOUS ROLLS
Nominal Thickness
.,,:
89.20
Insutation Adhesive
Quantity Per Carton
tl:t
fF
l8Tins
tl
mm
inch
Total Area Per Roll
':.a.,;.in:::
1/8
i nSW[fFeX"
Insutation Tape
Nominal Thickness
(m-b'x,m)
riaiix
Quantity
Carton
/
fF
1
1.15
120
,rll:4-^0
11.15
120
1/4
o
3ia
11.15
120
13
1/2
11.15
120
5/B
inch
3
ltB
i'24'ix.'..9:;,141
48
15
J
1/8
:::48,i,:9.14:',
24
19
3/4
25
1
31
1 1/4
38
1 1/2
llrieiX.3O:l
m'1
::;,r{ Xlig0::i..:r,
6
mm
,
rl:1:2:X:9:14:
ia:,1:.1::l,ir:i.fi,,,.r:
l:122a,ql4::
1.:*X9.?4.:,
'rli:octrtxiig14
l:r,,,]:'@,'X {4lt
11.15
120
1.15
120
1
,t::l'i:rr,.4ix:r30].1::
I 1.15
120
9.14
98.43
9.14
98.43
tubing insulation is easy and quick to install. lnsulflex should only be
applied to pipes that are clean, dry and unheated. The slip-on method is used to insulate
new prpes before they are installed or connected whereas the snap-on method is used
when pipes have been installed and connected. lnsulflex tubing can be cut to length or slit
lengthwise with a sharp knife. The inner surface of tubing is lightly powdered to permit the
tubing to be slipped easily over the pipe. Seal pipe ends with plugs while installing the
inSU$IeX"
tubing insulation to prevent powder from enterlng the refrigeration system.
It is important not to compress the tubing material as the insulation value may be
degraded when compressed and condensation may occur on the compressed area' Select
the right size tubing insulation for the pipe to be insulated. Avoid stretching the material
over the pipe. The length of the insulation tubing should cover the section of the pipe to be
joints. Seal all
insulated adequately, to ensure there will be no strain on the surfaces and
seams and butt joints with adhesive.
rhe slip - on ra&hod
Make 90" cut with a sharp knife. The length
should be slighlly longer than section to be
insulated to avoid stretching when joining the
ends.
Slip lnsulflex tubing into position and tightly
against the 90' fittings.
Slip full length ol lnsulflex tubing over entire
length of pipe.
Brush all joints and seams with even coat o{
adhesive.
lnsulflex lubing can be easily slipped over bent
tubing of 45' angle, elbow bend or coupling.
When adhesive is dry but tacky, join seams
by pressing the surfaces together firmly.
the
Snap - On
Mdhod
Cut unslit lnsulflex tubing lengthwise with
sharp knife.
lnsulating Fittings
insugilex"
Tubins can be
a
Snap the insulation over the pipe. Coat both slit
seams evenly with adhesive.
Hold the coated seams apart while the
adhesive dries.
When adhesive is dry but tacky to touch,
press together surfaces nearest lo pipe first
and then joint outer edges of the two
surfaces.
When insulating with two layers, stagger the
Iengthwise and butt joints.
Snap the slit fitting cover in position over the
Apply adhesive on the slit seams. Press the
seams lirmly together when adhesive has
dried. Brush in between overlap surfaces with
adhesive.
easily cut and fabricated into
fittings for either sweat or
threaded joints like bends, T's
and elbows, on both new and
existing lines. For screwed
fittings, sleeved fitting cover
should be fabricated from
tubing of same wallthickness
as used on the pipe. The inner
diameter of the fittings must be
large enough to overlap the
insulation on the straight pipe.
joint.
:-l
Fabricate fittings by using 45'and 90" angles
cut with adhesive. When adhesive has dried,
slit lhe fittings through the centre.
I
Snap fifting cover in place and apply adhesive
to all surfaces to be joined.
Press tubing firmly together when adhesive is
dry but tacky to touch.
inSUIfleX'sheets
and roll insulation are extremely flexible and especially adaptable
to insulating ductwork. chillers, tanks, vessels and large pipes. lt is the same high quality,
elastomeric closed cell thermal insulation material as lnsulflex tubing.
Mef;hod
Measure the size of sheets required for insulation. Cut the material to the measured size
with a sharp knife and straight edge. Ensure that cuts are as accurate as possible and
with smooth edges to ensure full contact with mating sheets when bonded together.
Do not stretch sheets and always apply with smooth skin surface facing out. The surface
of ductwork to be insulated must be thoroughly clean, dry, oil free and unheated to
ensure proper adhesion.
By using a sharp knife cut lnsulflex sheet
Place sheet in desired position before adhesive
accuralely and neatly.
make initial contact as repositioning after
contact is difficult.
Join seams after insulation is in place by
separating the cut edges and brushing a thin
coat of adhesive on both surfaces.
Seams of ducting joints can be insulated with
strips of lnsulflex sheet.
I
Half sections of lnsulflex tubing can also be
used to insulate seams in duclings.