welding technology pe100 piping systems

Transcription

PE100 PIPING SYSTEMS
WELDING TECHNOLOGY
TABLE OF CONTENT
TECHNICAL INFORMATION .......................................................................................................................................... 1
PE 100 PIPES SANS ISO 4427 ........................................................................................................................................ 2
SUMMARY: PE 100 ELONGATED BUTT-WELD FITTINGS ................................................................................................ 3
PE 100 ELONGATED BUTT-WELD FITTINGS................................................................................................................... 4
SUMMARY: PE 100 UNION ELONGATED FITTINGS .......................................................................................................13
PE 100 UNION ELONGATED FITTINGS .........................................................................................................................14
SUMMARY: PE 100 ELECTRO FUSION FITTINGS ...........................................................................................................16
PE 100 ELECTRO FUSION FITTINGS..............................................................................................................................17
SUMMARY: FLANGES..................................................................................................................................................23
FLANGES ....................................................................................................................................................................24
SUMMARY: WELDING TECHNOLOGY ..........................................................................................................................29
BUTT-WELDING TECHNOLOGY....................................................................................................................................30
WORKSHOP BUTT-WELDING TECHNOLOGY ................................................................................................................31
ELECTRO FUSION WELDING TECHNOLOGY ..................................................................................................................32
SOFTWARE AND DATA TRANSFER ...............................................................................................................................33
WELDING ACCESSORIES AND TOOLS ...........................................................................................................................34
ADDITIONAL PRODUCTS .............................................................................................................................................35
ALL PRICES EXCLUDE VAT AND DELIVERY
Page: i
TECHNICAL INFORMATION
PE-Material:
Chemical Resistance:
The employed PE-material complies with the requirements of:

EN 1555 Plastic Pipe Systems for Gas Supply.

EN 12202 Plastic Pipe Systems for Drinking Water
Supply.

The PE-materials are classified under the minimum
long-time strength (MRS) PE 100.
For detailed information see DIN 8075, supplementary sheet 1
and DIN 8078, supplementary sheet 1
Quality / Certification / DVGW Permission
B■R Fittings undergo permanent quality controls that are part
of our comprehensive, DIN EN ISO 9001 certified Quality
Management System.
Technical Data:
Test
Property
Procedure
Unit
PE 100
Density
ISO 1183
kg/m3
≥ 930
Melt-flow index
MFI 190/5
ISO 1133
g/10 min.
0,2 – 0,9
Longitudinal
expansion
coefficient
The fittings comply with the requirements under EN 1555-3
and EN 12201-3, respectively
DIN 16963 and GW 335-B2.
The DVGW permission according to VP 607 is available.
Component parts according to GW 335-B2 (draft).
DIN
mm/m.k.
0,13
Working Pressure:
Colour
black
The allowed working pressures are defined according to
DVGW Directive VP 608.
Geometric Properties and Nominal Pressures:
Identification of the Fittings:
Outside diameter and wall thickness according to EN 1555*
and EN 12201, respectively DIN 16963 and DIN 16962.
Annotations to:

Outside diameter/wall thickness ratio SDR with nominal pressure PN.
* EN 1555 request a special wall thickness of 3,0 for fittings d
= 25 mm SDR 11.
■
Manufacturer
BR
Outside diameter of the tube to be
connected
110
Material Classification
PE 100
SDR
SDR 11
Manufacturing date
1/04
Partly in preparation
Material
PE 100
SDR
Outside Diameter
Wall Thickness
Ratio
PN SF 1,25
Nominal
Pressure
SDR
11
16 bar
SDR
17
10 bar
Orders:
In each order, please indicate in addition to the part also its
dimensions and stock number. Example: PE 100: Elbow 90˚, d
110, 25.10.01.103, SDR 11
* Nominal wall thicknesses in the dimensional tables are given
in SDR 17. The actual wall thickness of the fittings complies
with SDR 17,6 and SDR 17.
Legend:
d
= nominal size – tube diameter
DN
= nominal width
SDR
= Standard Dimension Ratio
R
= male thread-conical
Rp
= female thread-cylindrical
Rc
= female thread-conical
See DVGW-Direction GW 335-B 2 or the Regulations of the
respective countries.
G
= male thread-cylindrical
Stp
= standard package
Z-Catalogue dimensions ± 3 mm to d = 160 from d = 180 ± 10
mm
®
= registered trademark
AL
= number of screw holes
This table does not apply to component part combination of
max. 10 bar (e. g. flanged joints, screwed connect unions)
For gas applies: maximum working pressure is not similar to
nominal pressure.
Welding:
For electro fusion welding and butt welding DVS instruction
sheet 2207, part 1 applies to PE. B■R-fittings made of PE 100
can be welded in the MFR-range (0,2 – 0,9) g/10 min. with all
tubes in conformity with the standards EN 1555 and EN
12201. With the MFR-value being outside the MFR-range
above indicated, weldability according to DVS 2203-4 has to
be established.
Page: 1
PE 100 PIPES SANS ISO 4427
PE63 (5 MPa) ISO 4427
PN 2.5
PN 3.2
PN 4
PN 5
PN 6.3
PN 8
PN 10
PN 12.5
PN 16
PN 20
PE80 (6.3 MPa) ISO
4427
PN 3.2
PN 4
PN 5
PN 6.3
PN 8
PN 10
PN 12.5
PN 16
PN 20
PN 25
PE100 (8 MPa) ISO
4427
PN 4
PN 5
PN6.3
PN 8
PN 10
PN 12.5
PN 16
PN 20
PN 25
PN 34
Standard Dimension
Ratio
SDR 41
SDR 33
SDR 26
SDR 21
SDR 17
SDR 13.6
SDR 11
SDR 9
SDR 7.4
SDR 6
OD
MIN
AVE
MAX
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
AVE
WALL
THK
MASS
mm
mm
mm
mm
kg/m
mm
kg/m
mm
kg/m
mm
kg/m
mm
kg/m
mm
kg/m
mm
kg/m
mm
kg/m
mm
kg/m
mm
kg/m
16
20
16.15
20.15
16.3
20.3
25
25.15
25.3
32
32.15
32.3
40
40.2
40.4
50
50.2
50.4
2
63
63.2
63.4
75
75.25
90
2
0.149
2
0.091
2.3
0.103
3
0.125
2
0.116
2.3
0.133
3
0.163
3.4
0.181
2.3
0.17
3
0.211
3.5
0.242
4.2
0.275
2
0.194
2.4
0.231
3
0.279
3.6
0.328
4.4
0.388
5.4
0.457
2
0.246
2.4
0.294
3
0.361
3.7
0.431
4.5
0.511
5.5
0.605
6.7
0.707
0.311
2.4
0.372
3
0.453
3.7
0.55
4.6
0.668
5.6
0.792
6.9
0.943
8.3
1.096
2.5
0.492
3
0.578
3.8
0.721
4.7
0.876
5.8
1.056
7.1
1.265
8.6
1.482
10.5
1.741
75.5
2.9
0.673
3.6
0.827
4.5
1.018
5.6
1.241
6.8
1.475
8.4
1.777
10.3
2.111
12.5
2.465
90.3
90.6
3.5
0.977
4.3
1.186
5.4
1.463
6.7
1.778
8.2
2.137
10.1
2.563
12.3
3.024
15
3.551
110
110.35
110.7
4.2
1.434
5.3
1.78
6.6
2.177
8.1
2.634
10
3.169
12.3
3.809
15.1
4.532
18.3
5.289
125
125.4
125.8
4.8
1.847
6
2.275
7.4
2.777
9.2
3.394
11.4
4.111
14
4.926
17.1
5.832
20.8
6.822
140
140.45
140.9
5.4
2.331
6.7
2.849
8.3
3.487
10.3
4.25
12.7
5.124
15.7
6.171
19.2
7.326
23.3
8.563
160
160.5
161
6.2
3.057
7.7
3.737
9.5
4.551
11.8
5.547
14.6
6.725
17.9
8.036
21.9
9.535
26.6
11.166
180
180.55
181.1
6.9
3.806
8.6
4.696
10.7
5.756
13.3
7.041
16.4
8.5
20.1
10.167
24.6
12.055
29.9
14.113
200
200.6
201.2
7.7
4.721
9.6
5.818
11.9
7.103
14.7
8.635
18.2
10.482
22.4
12.572
27.4
14.913
33.2
17.424
225
225.7
226.4
8.6
5.932
10.8
7.353
13.4
9.009
16.6
10.966
20.5
13.268
25.2
15.913
30.8
18.849
37.4
22.069
250
250.75
251.5
9.6
7.35
11.9
8.997
14.8
11.04
18.4
13.508
22.7
16.317
27.9
19.557
34.2
23.268
41.5
27.207
280
280.85
281.7
10.7
9.167
13.4
11.358
16.6
13.87
20.6
16.925
25.4
20.457
31.3
24.584
38.3
29.176
46.5
34.136
315
315.95
316.9
7.7
7.55
9.7
9.43
12.1
11.678
15
14.273
18.7
17.565
23.2
21.45
28.6
25.895
35.2
31.099
43.1
36.933
52.3
43.195
355
356.1
357.2
8.7
9.605
10.9
11.927
13.6
14.76
16.9
18.123
21.1
22.356
26.1
27.197
32.2
32.873
39.7
39.499
48.5
46.83
59
54.878
400
401.2
402.4
9.8
12.175
12.3
15.188
15.3
18.716
19.1
23.109
23.7
28.253
29.4
34.488
36.3
41.734
44.7
50.103
54.7
59.479
450
451.35
452.7
11
15.352
13.8
19.128
17.2
23.664
21.5
29.224
26.7
35.795
33.1
43.685
40.9
52.846
50.3
63.437
61.5
75.242
500
501.5
503
12.3
19.113
15.3
23.591
19.1
29.191
23.9
36.056
29.7
44.228
36.8
53.904
45.4
65.209
55.8
78.17
560
561.7
563.4
13.7
23.8
17.2
29.691
21.4
36.591
26.7
45.127
33.2
55.407
41.2
67.628
50.8
81.691
62.5
98.076
630
631.9
633.8
15.4
30.109
19.3
37.455
24.1
46.364
30
57.006
37.4
70.175
46.3
85.479
57.2
103.504
70.3
124.106
Page: 2
SUMMARY: PE 100 ELONGATED BUTT-WELD FITTINGS
Elbow 90˚
Elbow 45˚
Elbow 30˚
25.10.01.063/103
25.15.01.063/103
25.14.01.063/103
Page 4
Page 4
Page 5
Tee 90˚
Tee 90˚ Red
Tee 45˚
25.20.01.063/103
25.20.01.063/103
25.25.01.103
Page 5
Page 6
Page 7
End Cap
Stub
Concentric Reducer
25.96.01.063/103
25.80.01.063/103
25.91.01.063/103
Page 8
Page 9
Page 10
Page: 3
PE 100 ELONGATED BUTT-WELD FITTINGS
Elbow 90˚
Stock-Nr. 25.10.01.063 SDR 17
Stock-Nr. 25.10.01.103 SDR 11
S
d
SDR 17
R/c
L
z
25
SR 11
2,3
42
63
Stp
5
SDR 17
SDR 11
24.36
32
3,0
47
72
5
23.52
40
3,7
44
69
5
27.30
50
4,6
61
95
5
49.98
63
3,8
5,8
67
115
5
80.64
81.06
75
4,5
6,9
78
128
2
140.28
130.20
90
5,4
8,2
78
141
2
187.74
177.66
110
6,6
10,0
85
157
2
313.74
276.78
125
7,4
11,4
100
170
1
425.46
434.28
140
8,3
12,7
105
198
1
636.30
618.24
160
9,5
14,6
117
220
1
644.28
749.70
180
10,7
16,4
114
221
1
953.82
1284.36
200
11,9
18,2
126
249
1
1275.96
1459.92
225
13,4
20,5
135
269
1
1522.50
1962.24
250
14,8
22,7
148
307
1
2270.94
2601.90
280
16,6
25,4
156
332
1
2933.70
3542.70
315
18,7
28,6
170
359
1
3623.76
4506.18
355
21,1
32,2
172
421
1
*
*
400
23,7
36,3
187
469
1
*
*
450
26,7
40,9
202
522
1
*
*
500
29,7
45,4
222
576
1
*
*
SDR 11
l
z
Stp
SDR 17
25
2,3
35
41
5
32
3,0
40
48
5
40
3,7
44
58
5
50
4,6
54
74
5
*Price on request
Elbow 45˚
Stock-Nr. 25.15.01.063 SDR 17
Stock-Nr. 25.15.01.103 SDR 11
S
d
SDR 17
R/c
63
3,8
5,8
70
82
5
75
4,5
6,9
76
98
2
90
110
5,4
6,6
8,2
10,0
84
89
120
130
2
2
125
7,4
11,4
100
145
1
140
8,3
12,7
104
154
1
160
9,5
14,6
111
168
1
180
10,7
16,4
118
185
1
200
11,9
18,2
127
202
1
225
13,4
20,5
135
232
1
250
14,8
22,7
141
233
1
280
16,6
25,4
145
242
1
SDR 11
10.50
18.06
34.44
54.18
292.32
79.80
118.02
119.70
208.32
199.08
251.16
277.62
347.34
349.86
450.24
516.60
523.32
656.88
851.34
1057.14
1055.88
1301.16
1303.68
1662.36
1577.52
2083.20
2017.68
2679.60
2607.78
3438.54
315
18,7
28,6
165
265
1
355
21,1
32,2
172
317
1
*
*
400
23,7
36,6
187
346
1
*
*
450
26,7
40,9
202
375
1
*
*
500
29,7
45,4
222
409
1
*
*
*Price on request
Page: 4
Elbow 30˚
Stock-Nr. 25.14.01.063 SDR 17
Stock-Nr. 25.14.01.103 SDR 11
S
d
SDR 17
75
SDR 11
4,5
90
R/c
l
6,9
5,4
z
77
8,2
Stp
103
85
2
110
2
110
6,6
10,0
95
130
2
125
7,4
11,4
100
142
1
140
8,3
160
12,7
9,5
103
14,6
144
116
1
155
1
180
10,7
16,4
120
165
1
200
11,9
18,2
125
175
1
225
13,4
20,5
133
188
1
SDR 17
SDR 11
160.44
133.98
200.34
194.46
258.30
284.34
404.88
474.60
525.00
515.34
582.12
651.00
826.98
940.38
903.84
1173.90
1147.02
1448.16
Tee 90˚
Stock-Nr. 25.20.01.063 SDR 17
Stock-Nr. 25.20.01.103 SDR 11
S
d
SDR 17
R/c
SDR 11
l
z
Stp
25
2,3
41
62
5
32
3,0
51
75
5
40
3,7
55
82
5
50
4,6
61
95
5
63
3,8
5,8
67
114
5
75
4,5
6,9
73
121
2
90
5,4
8,2
82
153
2
110
6,6
10,0
98
172
2
125
140
7,4
8,3
11,4
12,7
102
105
180
195
1
1
160
9,5
14,6
124
225
1
180
10,7
16,4
117
233
1
200
225
11,9
13,4
18,2
20,5
127
136
253
275
1
1
250
14,8
22,7
149
304
1
280
16,6
25,4
160
346
1
SDR 17
SDR 11
24.78
31.92
45.36
57.54
258.72
149.10
189.42
196.98
273.84
246.96
375.90
378.42
517.02
578.34
727.86
839.58
886.20
976.08
1233.54
1561.56
1512.00
1917.72
1934.10
2486.82
3720.00
4697.00
6295.00
7489.00
6798.00
7596.00
315
18,7
28,6
175
384
1
355
21,1
32,2
165
410
1
*
*
400
23,7
36,3
202
476
1
*
*
450
26,7
40,9
1
*
*
500
29,7
45,4
1
*
*
*Price on request
Page: 5
222
522
Tee 90˚ Red.
Stock-Nr. 25.20.01.063 SDR 17
Stock-Nr. 25.20.01.103 SDR 11
SDR 17
SDR 11
R/c
d - d1
s
s1red.
s
s1red.
l
z
l1
z1
63-32
3,8
3,0**
5,8
3,0
70
114
46
91
SD
17
SDR 11
99.96
110-63
6,6
5,8**
10,0
5,8
93
158
65
139
370.02
110-90
6,6
5,4
10,0
8,2
91
160
83
158
401.10
388.50
125-63
7,4
5,8**
11,4
5,8
101
179
70
157
485.10
484.68
125-75
7,4
4,5
11,4
6,9
102
179
76
162
515.34
510.30
170
530.04
528.78
567.00
125-90
7,4
5,4
11,4
8,2
100
179
86
380.52
125-110
7,4
6,6
11,4
10,0
101
179
96
179
528.36
140-63
8,3
5,8**
12,8
5,8
103
193
69
165
726.18
777.00
140-75
8,3
4,5
12,8
6,9
104
193
77
177
750.96
791.28
140-90
8,3
5,4
12,8
8,2
105
194
85
188
750.96
784.56
188
760.20
797.58
950.04
963.48
140-110
8,3
6,6
12,8
10,0
105
194
88
160-63
9,5
5,8**
14,6
5,8
110
212
72
179
804.72
160-75
9,5
4,5
14,6
6,9
110
212
71
178
739.62
160-90
9,5
5,4
14,6
8,2
110
212
85
196
822.78
969.78
1031.52
160-110
9,5
6,6
14,6
10,0
110
212
93
201
844.62
180-75
10,7
4,5
16,4
6,9
116
230
77
197
1274.28
1414.98
180-90
10,7
5,4
16,4
8,2
117
230
85
208
1278.06
1459.92
180-110
10,7
6,6
16,4
10,0
117
230
98
218
1268.40
1475.88
180-125
10,7
7,4
16,4
11,4
117
215
100
223
1273.44
1433.88
225
1344.84
1544.34
1645.98
180-140
10,7
8,3
16,4
12,7
116
230
105
180-160
10,7
9,5
16,4
14,6
116
230
112
232
1314.18
200-63
11,9
5,8**
18,2
5,8
127
255
72
195
1324.68
1672.86
200-75
11,9
4,5
18,2
6,9
127
255
80
203
1324.26
1681.68
212
1333.50
1695.96
1714.44
200-90
11,9
5,4
18,2
8,2
127
255
87
200-110
11,9
6,6
18,2
10,0
127
255
97
224
1343.58
200-125
11,9
7,4
18,2
11,4
127
255
104
225
1357.02
1735.86
200-160
11,9
9,5
18,2
14,6
127
255
112
242
1400.70
1794.24
245
1753.92
2224.32
2179.80
225-63
13,4
5,8**
20,5
225-75
13,4
4,5
20,5
5,8
130
270
68
6,9
130
270
75
251
1819.44
225-90
13,4
5,4
20,5
8,2
130
270
87
264
1807.68
2271.36
225-110
13,4
6,6
20,5
10,0
128
261
92
268
1769.46
2210.46
225-125
13,4
7,4
20,5
11,4
130
261
92
267
1885.38
2272.62
280
1905.54
2324.70
1828.68
2233.56
225-140
13,4
8,3
20,5
12,7
130
270
105
225-160
13,4
9,5
20,5
14,6
120
261
110
248
315-250
18,7
14,8
28,6
22,7
157
348
137
327,5
*
*
315-280
18,7
16,6
28,6
25,4
157
348
150
339,5
*
*
355-250
21,1
14,8
32,2
22,7
*
*
355-280
21,1
16,6
32,2
25,4
*
*
355-315
21,1
18,7
32,2
28,6
*
*
400-280
23,7
16,6
36,3
25,4
*
*
400-315
23,7
18,7
36,3
28,6
*
*
400-355
23,7
21,1
36,3
32,2
*
*
450-400
26,7
23,7
40,9
36,3
*
*
500-400
29,7
23,7
45,4
36,3
*
*
500-450
29,7
26,7
45,4
40,9
*
*
**SDR 11
*Price on request
Page: 6
Tee 45˚
Stock-Nr. 25.25.01.063 SDR 17
Stock-Nr. 25.25.01.063 SDR 11
S
d
SDR 17
40
2,4
50
3,0
R/c
SDR 11
3,7
4,6
l
z
Stp
75
75
32
90
90
35
63
3,8
5,8
95
95
23
75
4,5
6,9
103
101
37
90
5,4
8,2
148
148
51
110
6,6
10,0
164
164
66
125
7,4
11,4
182
185
45
160
9,5
14,6
245
245
68
180
10,7
16,4
265
265
78
200
11,9
225
13,4
18,2
20,5
*SDR 11
d
l
l1
40
187
45
50
220
55
63
245
63
75
290
75
75-63
289
75-63
90
370
85
110
400
65
125
448
108
160
540
112
180
582
120
200
632
125
225
700
130
Page: 7
275
333
286
350
94
85
SDR 17
SDR 11
29.82
52.92
98.70
92.40
147.84
173.46
282.66
228.90
594.30
407.40
594.30
541.38
999.60
1089.48
1652.70
1737.12
2160.48
2255.82
2527.14
2809.80
3657.36
3881.22
End Cap
Stock-Nr. 25.96.01.063 SDR 17
Stock-Nr. 25.96.01.103 SDR 11
S
d
R/c
SDR 11
l
z
Stp
25
2,3
52
46
10
32
3,0
57
48
10
40
3,7
68
56
10
50
4,6
74
58
10
5,8
80
66
5
63
75
90
SDR 17
3,8
4,5
5,4
6,9
8,2
80
91
67
73
1
2
110
6,6
10,0
107
82
2
125
7,4
11,4
125
100
1
140
160
180
8,3
9,5
10,7
12,7
14,6
16,4
138
152
168
110
120
132
1
1
1
200
11,9
18,2
184
146
1
225
13,4
20,5
202
163
1
250
14,8
22,7
180
140
1
280
16,6
25,4
245
182
1
315
18,7
28,6
245
190
1
355
21,1
32,2
264
213
1
400
23,7
Page: 8
36,3
280
230
1
SDR 17
SDR 11
18.90
16.80
21.84
29.82
220.08
38.64
68.46
68.04
78.12
84.00
101.64
146.58
181.02
212.10
205.80
287.70
270.06
390.60
355.32
595.56
492.66
771.54
625.38
984.90
2036.58
1359.54
1298.64
1536.78
1601.04
2179.38
2502.36
3126.48
3105.90
3998.40
Stub
Stock-Nr. 25.80.01.063 SDR 17
Stock-Nr. 25.80.01.063 SDR 11
S
d
SDR 17
SDR 11
l
z
Stp
25
2,3
9
5
32
3,0
10,5
5
40
3,7
11,6
5
50
4,6
12
5
63
3,8
5,8
14
14,5
4,5
6,9
18
16,5
2
90
5,4
8,2
18
17,5
2
110
6,6
10,0
18
18,5
2
7,4
140
11,4
8,3
160
18
12,7
9,5
26
18
14,6
10,7
16,4
20
31
1
200
11,9
18,2
24
32
1
13,4
20,5
24
32,5
14,8
22,7
25
35
1
280
16,6
25,4
25
35
1
315
18,7
28,6
25
35
1
21,1
400
32,2
23,7
450
30
36,3
26,7
40
33
40,9
1
45
46
1
60
1
500
29,7
45,4
46
60
1
560
33,2
50,8
50
60
1
630
37,4
D1
57,2
d4
50
73.50
1
250
355
41.58
1
180
225
52.50
1
25
65
SDR 11
38.64
2
25
18
SDR 17
2
75
125
d
R/c
1
165.90
87.36
124.74
115.50
152.88
144.06
181.44
209.58
223.44
298.62
288.12
407.40
379.68
474.18
412.86
552.72
619.50
843.36
639.24
903.84
911.40
1296.54
1142.82
1527.54
1589.28
2239.86
2706.06
3622.50
3685.92
4464.60
7234.92
8794.38
8108.10
10291.26
10602.90
13097.70
11850.30
14657.16
z
l
d
D1
d4
z
90
51
200
268
232
205
135
40
95
57
225
268
235
213
145
50
100
55
250
320
285
235
156
88
61
110
63
280
320
291
255
160
63
102
75
122
66
315
370
335
257
172
75
122
89
130
78
355
430
373
280
182
90
138
105
142
84
400
482
427
315
192
110
158
125
155
105
450
585
514
326 – 340
220
125
158
132
172
106
500
585
530
330 – 344
234
140
188
155
172
109
560
685
615
370 – 380
260
160
212
175
182
110
630
685
645
360 – 375
270
180
212
180
195
115
25
58
33
32
68
40
78
50
Page: 9
l
Concentric Reducer
Stock-Nr. 25.91.03.063 SDR 17
Stock-Nr. 25.91.01.103 SDR 11
SDR 17
d - d1
s
SDR 11
s1
32 – 25
s
s1
3,0
2,3
40 – 20
3,7
1,9
40 – 25
3,7
2,3
40 – 32
3,7
2,9
50 – 25
4,6
2,3
50 – 32
4,6
2,9
50 – 40
4,6
3,7
63 – 32
5,8
2,9
63 – 40
5,8
3,7
63 – 50
5,8
4,6
75 – 50
75 – 63
90 – 50
90 – 63
4,5
5,4
5,4
5,8*
4,6*
5,8*
6,9
4,6
6,9
5,8
8,2
8,2
4,6
5,8
90 – 75
5,4
4,5
8,2
6,9
110 – 63
6,6
5,8*
10,0
5,8
110 – 75
110 – 90
6,6
6,6
4,5
5,4
10,0
10,0
6,9
8,2
125 – 63
7,4
5,8*
11,4
5,8
125 – 75
7,4
4,5
11,4
6,9
125 – 90
125 – 110
140 – 75
7,4
7,4
8,3
5,4
6,6
4,5
11,4
11,4
12,7
8,2
10,0
6,9
140 – 90
8,3
5,4
12,7
8,2
140 - 110
8,3
6,6
12,7
10,0
140 - 125
160 - 90
8,3
9,5
7,4
5,4
12,7
14,6
11,4
8,2
160 - 110
9,5
6,6
14,6
10,0
160 - 125
9,5
7,4
14,6
11,4
160 - 140
180 - 125
180 - 160
9,5
10,7
10,7
Page: 10
8,3
7,4
9,5
14,6
16,4
16,4
12,7
11,4
14,6
SDR 17
SDR 11
27.30
103.74
103.74
103.74
110.46
37.38
41.58
61.74
76.02
64.68
252.00
252.00
252.00
92.82
123.48
128.94
125.58
127.68
137.34
145.74
141.54
161.70
189.42
162.96
208.32
192.78
190.26
220.08
217.14
215.88
207.90
182.28
246.54
280.14
299.46
249.48
334.74
334.32
365.40
312.90
417.90
335.58
413.70
272.58
413.70
336.00
446.46
392.28
470.82
393.54
560.28
645.96
649.32
Concentric Reducer (continued)
Stock-Nr. 25.91.03.063 SDR 17
Stock-Nr. 25.91.01.103 SDR 11
SDR 17
SDR 11
d - d1
s
s1
s
s1
200 - 125
11,9
7,4
18,2
11,4
200 - 160
225 - 110
225 - 160
11,9
13,4
13,4
9,5
6,6
9,5
18,2
20,5
20,5
14,6
10,0
14,6
225 - 180
13,4
10,7
20,5
16,4
250 - 160
14,8
9,5
22,7
14,6
250 - 180
250 - 200
14,8
14,8
10,7
11,9
22,7
22,7
16,4
18,2
250 - 225
14,8
13,4
22,7
20,5
280 - 180
16,6
10,7
25,4
16,4
280 - 200
280 - 225
280 - 250
16,6
16,6
16,6
11,9
13,4
14,8
25,4
25,4
25,4
18,2
20,5
22,7
315 - 225
18,7
13,4
28,6
20,5
315 - 250
18,7
14,8
28,6
22,7
315 - 280
355 - 250
18,7
21,1
16,6
14,8
28,6
32,2
25,4
22,7
355 - 280
21,1
16,6
32,2
25,4
355 - 315
21,1
18,7
32,2
28,6
400 - 280
400 - 315
400 - 355
23,7
23,7
23,7
Page: 11
16,6
18,7
21,1
36,3
36,3
36,3
25,4
28,6
32,2
SDR 17
SDR 11
774.06
742.14
585.48
745.50
984.06
805.14
620.76
887.46
740.88
951.30
1453.20
1194.48
1275.54
1053.36
1364.58
1319.22
1548.12
1446.90
1967.28
1715.70
1967.28
1879.50
2187.36
2041.20
2142.42
2421.30
2630.04
2523.36
2660.70
2502.36
3001.74
2602.74
3246.18
3262.14
3559.50
3509.52
3901.38
3598.56
4364.64
4299.12
4667.88
4643.94
5087.46
5021.52
Concentric Reducer
Stock-Nr. 25.91.03.063/103 SDR 17
Stock-Nr. 25.91.03.063/103 SDR 11
d - d1
z
l
l1
32 – 25
89
44
37
10
40 – 20
94
45
36
10
40 – 25
96
47
35
10
40 – 32
93
50
39
10
50 – 25
136
62
48
10
50 – 32
134
61
50
10
50 – 40
134
61
56
10
63 – 32
150
69
50
10
63 – 40
152
69
55
10
63 – 50
151
69
60
10
75 – 50
140
63
47
5
75 – 63
140
62
44
5
90 – 50
175
85
60
5
90 – 63
178
85
71
5
90 – 75
181
85
80
5
110 – 63
212
95
70
5
110 – 75
215
95
79
5
110 – 90
215
95
88
5
125 – 63
226
99
66
1
125 – 75
227
100
75
1
125 – 90
225
100
74
1
125 – 110
228
100
80
1
140 – 75
246
116
72
1
140 – 90
248
116
85
1
140 - 110
250
105
95
1
140 - 125
253
105
105
1
160 - 90
260
111
84
1
160 - 110
260
112
94
1
160 - 125
260
111
98
1
160 - 140
260
111
105
1
180 - 125
275
116
105
1
180 - 160
275
117
110
1
200 - 125
281
124
110
1
200 - 160
278
124
110
1
225 - 110
311
132
90
1
225 - 160
310
132
110
1
225 - 180
310
140
115
1
250 - 160
338
140
110
1
250 - 180
338
140
120
1
250 - 200
335
140
125
1
250 - 225
335
140
125
1
280 - 180
357
150
120
1
280 - 200
357
150
125
1
280 - 225
357
150
132
1
280 - 250
355
150
145
1
315 - 225
390
160
135
1
315 - 250
392
160
145
1
315 - 280
392
160
162
1
355 - 250
426
175
145
1
355 - 280
426
170
155
1
355 - 315
426
175
170
1
400 - 280
465
190
155
1
400 - 315
460
190
165
1
400 - 355
463
190
185
1
Page: 12
stp
SUMMARY: PE 100 UNION ELONGATED FITTINGS
Union
Female Adaptor Stainless Steel
Male Adaptor Stainless Steel
25.51.01.103
25.54.02.103
25.54.07.103
Page 14
Page 14
Page 15
Male Adaptor
25.91.07.103
Page 15
Page: 13
PE 100 UNION ELONGATED FITTINGS
Union
Stock-Nr. 25.51.01.103 SDR 11
d
S
G
L
l
l1
D
25
2,3
1¼
112
36
56
53
Stp
5
169.68
R/c
32
3,0
1½
130
42
65
60
5
218.40
40
3,7
2
142
45
71
74
5
283.92
50
4,6
2¼
162
52
81
83
5
246.96
63
5,8
2¾
178
57
89
103
5
354.06
Female Adaptor Stainless Steel
Stock-Nr. 25.54.02.103 SDR 11
L
l
l1
l2
z
25-¾
d - Rp
2,3
s
G
1¼
82
36
56
23
67
1
243.36
32-1
3,0
1½
94
42
65
26
77
1
311.04
40-1¼
3,7
2
102
45
71
28
83
1
382.32
50-1½
4,6
2¼
113
52
81
29
94
1
448.92
63- 2
5,8
2¾
126
57
89
34
102
1
671.04
75- 2½
6,9
3½
179
71
130
46
152
1
963.72
90- 3
8,2
4
205
76
150
52
175
1
1445.04
110- 4
10,0
5
233
88
170
60
197
1
1850.76
Page: 14
Stp
R/c
PE 100 UNION ELONGATED FITTINGS
Male Adaptor Stainless Steel
Stock-Nr. 25.54.07.103 SDR 11
l
l
2
Stp
36
56
50
1
247.68
122
42
65
54
1
337.32
2
128
45
71
54
1
414.36
2¼
146
52
81
62
1
494.64
2¾
161
57
89
69
1
737.64
6,9
3½
152
71
130
78
1
1106.64
90- 3
8,2
4
240
76
150
87
1
1697.76
110- 4
10,0
5
273
88
170
100
1
2120.40
d-R
s
G
L
l
25- ¾
2,3
1¼
109
32- 1
3,0
1½
40- 1¼
3,7
50- 1½
4,6
63- 2
5,8
75- 2½
1
R/c
Male Adapter SDR 11, operating pressure 8 bar for a water temperature of 20°C
Stock-Nr. 25.91.07.103
d-R
s
L
z
SW
Stp
R/c
25 -½
2,3
45
29
26
1
15.12
25-¾
2,3
47
31
26
1
12.60
32-¾
3,0
47
31
34
1
16.80
32-1
3,0
48
35
34
1
23.10
40-1
3,7
58
36
44
1
28.14
40-1¼
3,7
59
39
44
1
27.30
50-1¼
4,6
63
43
49
1
33.60
50-11½
4,6
65
46
49
1
25.62
63-11½
5,8
72
52
65
1
44.94
63-2
5,8
76
52
65
1
83.16
Page: 15
SUMMARY: PE 100 ELECTRO FUSION FITTINGS
Socket
39103
Elbow 90˚
1003
Elbow 45˚
31503
Page 17
Page 18
Page 18
Socket Reducer
Tee 90˚
Socket Female Adaptor MS
39003
32003
Page 19
Page 19
Page 20
Socket Male Adaptor MS
Tapping Tee
PE/Steel Welding Adaptor
39703
32203
15103
Page 20
Page 21
Page 21
Ball Valve
Pipe Support Clip
35303
65.00.14
65.00.15
Page 22
Page 22
Page: 16
39203
PE100 ELECTRO FUSION FITTINGS
Socket
Stock-Nr. 39063 SDR 17
R/c
d
t
L
h
20
34
70
53
25
34
70
58
32
34
70
65
40
41
84
75
50
42
87
86
63
47
97
100
75
59,5
122
115
90
71
145
128
110
76,5
155
150
125
140
160
96
97
164
195
197
167
180
205
180
99,5
202
222
200
99,5
202
245
225
90
180
288
250
110
220
315
280
110
220
355
315
110
220
400
355
400
Technical description
81,5
450
130
145
170
260
290
340
450
500
555
The fittings are provided with a barcode and
can be welded by any modern welding
machine fitted with a barcode reading system
with elder machines the welding dates have to
be put in manually.
500
180
360
600
560
200
400
710
All fittings are provided with a welding control
indicator.
SDR 17
SDR 11
47.38
51.74
55.78
60.48
90.72
94.75
133.73
177.07
190.18
211.68
264.43
293.33
310.80
345.41
349.78
388.75
524.50
582.62
621.60
690.48
863.18
949.87
1257.31
1510.99
1467.98
1813.06
1597.01
2115.46
3453.74
3885.50
4101.55
4532.98
6043.97
9497.04
6691.44
10943.86
11008.70
19758.82
14070.67
28939.68
630
220
440
800
710
250
500
812
*
*
800
250
500
900
*
*
900
270
540
1000
*
*
1000
325
650
1370
*
*
*Price on request
Page: 17
Elbow 90˚
d
L
t
z
D
25
72,5
36,5
54
37
32
80
36
57,5
45
40
95
42
68
54
50
110,5
47
77
67
63
130
53
88
84
75
145
58
99
92
90
180
67
122
118
110
209,5
79,5
140
139
125
211
85
152
158
160
298,5
100
200
197
180
323
100
213
220
200
245
125
250
240
R/c
126.34
131.38
158.26
196.56
226.13
337.68
398.16
577.92
796.32
1684.03
2829.12
*
*Price on Request
Elbow 45˚
d
t
z
32
36
46,5
45
40
44
54
56,5
50
46
62
63
196.56
63
54
67,5
80,5
226.13
75
48
70,5
96
337.68
90
68
98
120
398.16
110
83
114,5
140
578.26
125
85
122
170
796.32
160
99
136
198,5
1684.03
180
106
160
215
2928.91
200
121
185
240
*
* Price on request
Page: 18
D
R/c
131.38
158.2
Socket Red
d1-d2
t1
t2
D
H
L
R/c
25-20
43
38
34
54
82
89.71
32-20
43
39
42
62
90
89.71
32-25
40
40
44
64
85
89.71
40-32
42
43
52
70
90
121.30
50-32
47
42
63
82
98
170.02
50-40
48
44
68
86
98
170.02
63-32
53
42
77
100
117
194.21
63-40
55
44
81
100
117
194.21
63-50
53
47
77
100
117
194.21
75-63
70
63
95
113
157
364.22
90-50
72
49
117
135
142
364.22
90-63
67
63
113
130
148
364.22
110-63
72,5
63
132
149
158
473.42
110-90
73,5
68
132
149
158
473.42
125-63
69,5
63
149
166
158
607.15
125-90
74
68
148
166
156
607.15
125-110
58
51
152
167
122
607.15
160-90
75
68
193
205
173
898.13
160-110
75
72
193
205
178
898.13
160-125
75
72
193
205
178
898.13
d
D
L
t
t
1
z
25
37
100
37,5
46
68,5
136.08
32
44
110
37,5
50
75
136.08
40
54
133
44,5
53,5
85
158.26
50
65
151
46,5
59,5
100
199.25
63
80
177
56,5
67
115
228.14
75
95
196
58
72
130
313.49
90
120
244
70
85
120
449.23
110
139
282
81,5
89,5
177
587.66
125
159
315
88
95
191,5
767.42
160
200
340
115
110
215
1938.05
180
223
360
115
160
283
2957.47
200
235
400
115
115
275
*
Tee 90˚
* Price on request
Page: 19
1
R/c
Socket Female Adaptor MS
Stock-Nr. 39203
1
2
d-Rp
L
L
L
R/c
20- ½
120
84
50
198.24
25- ¾
120
84
50
198.24
32-1
126
90
56
264.10
40-1¼
143
100
59
363.22
50-1½
153
108
66
440.16
63-2
171
122
74
527.86
75-2 ½
192
138
87
924.00
90-3
218
158
100
1144.08
110-4
241
167
94
1320.14
d-Rp
L
L
L
R/c
20- ½
134
98
64
198.24
25- ¾
138
102
68
198.24
32-1
144
108
74
264.10
40-1¼
165
122
81
363.22
50-1½
176
131
89
440.16
63-2
195
146
98
527.86
75-2 ½
214
160
109
924.00
90-3
243
183
125
1144.08
110-4
277
203
130
1320.14
Socket Male Adaptor MS
Stock-Nr. 39703
Page: 20
1
2
Tapping Tee
Stock-Nr. 32203
D-d
z
h
I
R/c
90-32
90
185
100
*
90-63
90
185
100
*
110-32
100
195
100
*
110-63
100
195
100
*
125-32
108
202
100
*
125-63
108
202
100
*
160-32
125
232
100
*
160-63
125
232
100
*
* Price on request
PE/Steel Welding Adaptor
Stock-Nr. 15103 SDR11
d
d
1
d
L min.
L min.
L min.
2
S
25 x ¾”
¾”
25
450
150
300
2,3
3,0
355.15
32 x 1”
1”
32
450
150
300
2,6
3,0
359.18
40 x 1¼”
1¼”
40
450
150
300
2,6
3,7
429.07
50 x 1½”
1½”
50
450
150
300
2,9
4,6
458.98
63 x 2”
2”
63
450
150
300
2,9
5,8
498.96
75 x 2½”
2½”
75
500
200
300
3,2
6,8
898.13
90 x 3”
3”
90
500
200
300
3,2
8,2
1257.31
110 x 4”
4”
110
500
200
300
3,6
10,0
2375.18
125 x 4”
4”
125
500
200
300
3,6
11,4
2993.76
140 x 5”
5”
140
550
250
300
5,0
12,7
3273.31
160 x 6”
6”
160
600
250
350
5,0
14,6
4191.26
180 x 6”
6”
180
600
250
350
5,0
16,4
4390.85
200 x 8”
8”
200
700
300
400
5,6
18,2
5368.94
225 x 8”
8”
225
700
300
400
5,6
20,5
5688.14
Page: 21
2
1
1
S
2
R/c
Ball Valve PN10
Stock-Nr. 35303 SDR11
d
L
H1
H
L1
32
322
139
190
58
40
410
145
203
100
50
415
152
217
100
63
435
176
252
100
75
515
182
267
105
90
550
200
299
110
110
595
210
320
115
125
610
210
320
125
160
690
254
403
120
180
690
254
403
120
R/c
*
*
*
*
*
*
*
*
*
*
* Price on request
Pipe Support Clip
Stock-Nr. 65.00.14
Stock-Nr. 65.00.15
d
DN
l
h1
b
stp
20
15
32
25
16
10
25
20
41
26
17
10
32
25
49
30
16
10
d
DN
l
h1
b
stp
40
32
35
56
20
10
50
40
40
67
23
10
63
50
50
83
23
10
75
65
64
126
30
10
90
80
73
143
30
10
110
100
85
163
30
10
125
–
117
183
40
10
140
125
132
199
40
10
160
150
150
220
40
10
Page: 22
R/c
6.48
7.92
9.00
R/c
19.08
23.40
29.52
47.16
64.08
75.24
104.40
120.24
138.96
SUMMARY: FLANGES
PP/ Steel Insert Backing Flanges
DIN
PP/ Steel Insert Backing Flanges
ANSI
PP/ Steel Insert Blank Flanges
DIN
620.73.00
620.73.0025
620.78.00
Page 24
Page 24
Page 25
Backing Flanges Galvanized SANS
1123 1000/3
Backing Flanges Galvanized SANS
1123 1600/3
Backing Flanges Galvanized
BS10 TD
71.01
Page 26
71.02
Page 27
Page: 23
71.03
Page 28
FLANGES
BACKING FLANGES PP/ STEEL INSERT; UP TO DN 150 = PN 10/PN 16, FROM DN 200 DRILLED TO PN
10, PN 16 DRILLED ON REQUEST
PP/ Steel Insert Backing Flanges DIN
Stock-Nr. 620.73.00
d
DN
D
k
b
c
l
AL
Stp
R/c
25
20
105
75
14
34
14
4
10
132.48
32
25
115
85
14
42
14
4
10
181.80
40
32
140
100
16
51
18
4
10
200.88
50
40
150
110
18
62
18
4
10
231.84
63
50
165
125
18
78
18
4
5
234.72
75
65
185
145
18
92
18
4
5
268.20
90
80
200
160
18
108
18
8
2
289.80
110
100
220
180
18
128
18
8
2
312.12
125
100
220
180
18
135
18
8
2
305.28
140
125
250
210
24
158
18
8
2
413.28
160
150
285
240
24
178
22
8
2
503.64
180
150
285
240
24
188
22
8
2
509.04
200
200
340
295
24
235
22
8
2
795.96
225
200
340
295
24
238
22
8
2
745.20
250
250
406
350
31
288
22
12
1
1267.56
280
250
406
350
34
294
22
12
1
1177.20
315
300
460
400
34
338
22
12
1
1572.12
355
350
520
460
39
376
22
16
1
3221.64
400
400
580
515
43
430
26
16
1
3650.76
450
500
675
620
54
517
26
20
1
7528.68
500
500
675
620
54
533
26
20
1
7528.68
560
600
796
725
64
618
30
20
1
12918.60
630
600
800
725
58
645
30
20
1
12918.60
d
DN
D
k
b
c
l
AL
Stp
R/c
63
50
162
120.65
18
78
20
4
5
308.52
PP/ Steel Insert Backing Flanges ANSI
Stock-Nr. 620.73.0025
90
80
194
152.4
18
111
20
4
2
418.68
110
100
229
190.5
18
133
20
8
2
536.76
160
150
283
241.3
24
178
22
8
2
909.00
200
200
345
298.45
24
236
22
8
2
1354.68
250
250
412
361.95
27
288
25
12
1
1672.20
315
300
487
431.8
32
338
25
12
1
2446.20
Page: 24
FLANGES
PP/ Steel Insert Blank Flanges DIN
Stock-Nr. 620.78.00
d
DN
D
k
b
d1
AL
25
20
105
75
12
14
4
32
25
115
85
16
14
4
40
32
140
100
16
18
4
50
40
150
110
16
18
4
63
50
165
125
16
18
4
75
65
185
145
18
18
4
90
80
200
160
20
18
8
110/125
140
100
125
220
250
180
210
20
24
18
18
8
8
160/180
150
285
240
24
22
8
200/225
200
340
295
24
22
8
250/280
315
250
300
409
463
350
400
30
34
22
22
12
12
355
350
515
460
42
22
16
400
400
574
515
46
27
16
Page: 25
Stp
R/c
1
854.28
1
876.24
1
903.96
1
1062.36
1
1152.00
1
1351.44
1
1463.76
1
1846.44
1
2445.12
1
3027.60
1
3376.44
1
4493.88
1
6508.08
1
12969.00
1
14823.00
FLANGES
BACKING FLANGES GALVANIZED 1000/3, 1600/3, BS10 TD, ANSI AVAILABLE ON REQUEST
Backing Flanges Galvanized SANS 1123 1000/3
Stock-Nr. 071.01
d
DN
D
k
b
c
l
AL
Stp
R/c
25
20
105
75
10
38
14
4
1
*
32
25
115
85
10
45
14
4
1
*
40
32
140
100
10
52
18
4
1
*
50
40
150
110
10
63
18
4
1
54.60
63
50
165
125
12
74
18
4
1
69.30
75
65
185
145
12
86
18
4
1
95.03
90
80
200
160
12
103
18
8
1
100.28
110
100
220
180
12
136
18
8
1
105.00
125
100
220
180
12
136
18
8
1
105.00
140
125
250
210
14
158
18
8
1
156.98
160
150
285
240
16
190
22
8
1
214.23
180
150
285
240
16
190
22
8
1
214.23
200
200
340
295
18
237
22
8
1
323.95
225
200
340
295
18
237
22
8
1
323.95
250
250
395
350
18
279
22
12
1
421.60
280
250
395
350
20
292
22
12
1
412.15
315
300
445
400
22
330
22
12
1
554.95
355
350
505
460
25
376
22
16
1
855.28
400
400
565
515
25
430
26
16
1
998.08
450
500
615
565
30
476
26
20
1
1340.93
500
500
670
620
32
553
26
20
1
1585.65
560
600
730
675
36
592
26
20
1
1990.98
630
600
835
780
36
662
26
24
1
2892.43
710
700
895
840
40
737
26
24
1
3164.40
800
800
1015
950
45
840
33
24
1
4398.40
900
900
1115
1050
50
942
33
28
1
5659.33
1000
1000
1230
1160
55
1045
33
28
1
7464.93
*Price on Request
Page: 26
FLANGES
Backing Flanges Galvanized SANS 1123 1600/3
Stock-Nr. 071.02
d
DN
D
k
b
c
l
AL
Stp
R/c
25
20
95
75
10
38
14
4
1
*
32
25
105
85
10
45
14
4
40
32
115
100
10
52
18
4
*
50
40
150
110
10
63
18
4
54.60
63
50
165
125
12
74
18
4
80.85
75
65
185
145
12
86
18
4
97.65
*
90
80
200
160
14
103
18
8
119.18
110
100
220
180
14
136
18
8
123.90
125
100
220
180
14
136
18
8
123.90
140
125
250
210
16
158
18
8
181.13
160
150
285
240
18
190
22
8
240.48
180
150
285
240
18
190
22
8
240.48
200
200
340
295
22
237
22
12
381.18
225
200
340
295
22
237
22
12
381.18
250
250
405
355
22
279
26
12
626.35
280
250
405
355
25
292
26
12
567.03
315
300
460
410
28
330
26
12
855.28
355
350
520
470
30
376
26
16
1145.53
400
400
580
525
35
430
26
16
1593.48
450
500
640
585
40
476
26
20
2194.25
500
500
715
650
40
533
33
20
2687.90
560
600
775
710
48
592
33
20
3586.73
630
600
860
790
55
662
39
24
4853.13
710
700
910
840
55
737
33
24
4713.08
800
800
1025
950
65
840
39
24
6640.13
*Price on Request
Page: 27
FLANGES
BACKING FLANGES GALVANIZED 1000/3, 1600/3, BS10 TD, ANSI AVAILABLE ON REQUEST
Backing Flanges Galvanized BS10 TD
Stock-Nr. 071.03
d
DN
D
k
b
c
l
AL
Stp
R/c
25
20
101.6
73
5
38
14
4
1
*
32
25
114.3
82.6
5
45
14
4
1
*
40
32
120.7
87.3
6
52
14
4
1
*
50
40
133.3
98.4
6
63
14
4
1
24.53
63
50
152.4
114.3
8
74
18
4
1
40.23
75
65
165.1
127
8
86
18
4
1
44.65
90
80
184.1
146
10
103
18
4
1
66.73
110
100
215.9
177.8
10
136
18
4
1
79.98
125
100
215.9
177.8
10
136
18
8
1
78.03
140
125
254
209.6
13
158
18
8
1
144.75
160
150
285
235
13
190
18
8
1
166.83
180
150
285
235
13
190
18
8
1
166.83
200
200
336.3
292.1
13
237
18
8
1
213.95
225
200
336.3
292.1
13
237
18
8
1
213.95
250
250
406.4
355.6
16
279
22
8
1
402.85
280
250
406.4
355.6
16
292
22
8
1
367.53
315
300
457.2
406.4
19
330
22
12
1
541.23
355
350
526.1
469.9
22
376
25
12
1
868.50
400
400
577.9
520.7
23
430
26
12
1
979.40
450
500
641.4
584.2
25
476
26
12
1
1335.65
500
500
704.9
641.4
25
533
26
16
1
1791.23
560
600
825.5
755.7
30
592
26
16
1
2910.73
630
600
825.5
755.7
30
662
26
16
1
2284.25
710
700
908.1
844.6
30
737
26
20
1
2878.55
*Price on Request
Page: 28
SUMMARY: WELDING TECHNOLOGY
HÜRNER Schweisstechnik is not only a name for innovation,
performance, customer focus, and operating safety, it is also a
powerful network of partners around the world with a host of
qualifications.
Whatever has the HÜRNER label on the box, has automatic
data logging inside the box, either in the welding system itself
or in an add-on report generation unit that can be used with
our own and third-party systems. Our comprehensive product
offering for every-thing pipe-related is rounded off by data
transfer and data management solutions for pipeline network
management and the traceability of every single welded joint.
Furthermore, we are the partner to turn to when it comes to the
manufacture of air extraction and monitoring systems and
engineering plastics.
HÜRNER products are used every-where on the planet and for
good reasons too: they bring you state-of-the-art technology
along with reliable service.
Besides our well-proven heater-coil electro fusion systems, we
offer innovative butt-welding systems for buried pipeline
applications as well as high-tech solutions in infrared welding
for the semiconductor and the food industries. Our electro
fusion systems are not afraid of even the largest pipe sizes,
and our CNC and manual butt-welding machines fit every pipe
from O.D. 32 to 1200/1600 mm.
A medium-sized business growing on the domestic and the
international market, we do not only rely on a dependable
team of high-class engineers, electro technicians, and skilled
workers. We also offer adolescents qualified apprenticeships
and vocational trainings, for us to continue to be a successful
operation in the future.
Butt-welding Technology
Workshop Butt-welding Technology
Electro Fusion Welding Technology
Software and Data Transfer
Accessories & Tools
Page: 29
BUTT-WELDING TECHNOLOGY
HÜRNER Butt-welding Technology means perfect butt welding
on work-sites and in ditches. From 40 mm through
1400/1600 mm, the comprehensive product lines leave
nothing to be desired, whatever the intended application:
manual, semi-automated and fully automated CNC ECO
machines, with automatic, ISO-compliant data logging are
available for any nominal dimension.
The butt-welding machines CNC ECO and CNC ECO+
produce CNC-controlled PE, PP, and PVDF pipe joints of
diameters 40 mm through 1400/1600 mm. Both component
traceability data and welding-related pipe parameters can be
selected in intuitive menus.
Besides the CNC machines of the ECO Line (for Easy Control
Operation), the in-house developed WeldControl systems have
revolutionized manual, hydraulic plastic jointing. They achieve
reproducible welding joints of a quality that was forever
unmatched when using tradition-al welding machines.
Product Line
HÜRNER CNC ECO Line
160/200/250/315/355/500/630/800/1000/1200/1400/1600
HÜRNER Weld Control Line
160/200/250/315/355/500/630/800/1000/1200/1400/1600
HÜRNER Manual Line
160/200/250/315/355/500/630/800/1000/1200/1400/1600
Page: 30
WORKSHOP BUTT-WELDING TECHNOLOGY
HÜRNER’s Workshop Technology Line, HWT-Line for short,
was designed for industrial manufacture of segmented bends,
tees, crosspieces, and Y pieces as well as for plant
engineering and construction.
Welding parameters are entered on CNC machines on a nextgeneration, high-resolution touch screen. And all CNC
machine are equipped with two USB interface ports for direct
welding report transfer to a USB stick, a USB-compatible
printer or a PC with HÜRNER DataWork installed. A tag printer
delivering extremely tear-proof tags is also available for fitting
labeling.
All machines for in-shop application are designed according to
the most up-to-date knowledge gathered by market surveys
and reflect our many years of experience in the development
of infrared machines for work-shop applications.
The development focus for the machines made for plant
engineers and builders was on extremely user-friendly
handling and top-edge mobility. The HWT 160-M, in particular,
is a perfect expression of this HÜRNER concept, at a weight of
the basic machine of only 33 kg.
Needless to add that all workshop machines for fitting
manufacture are available both for manual operation and CNC
operation. All machines ship set on a welded, very sturdy, and
warp-resistant support stand.
HWT Product Line
Workshop technology for plant engineering and construction
HWT 160–M
HWT 125–SW
Workshop technology for pipe fitting fabrication
BSM 450
HWT 400–C
Page: 31
ELECTRO FUSION WELDING TECHNOLOGY
For more than 35 years...
The name HST 300 Line represents a family of products
accounting for more than 20,000 units sold worldwide, which
adds light weight and compact dimensions to highest-level
performance. Even heater-coil electro fusion fittings larger than
2000 mm are processed without fail with this product line.
Professional welding process control and welding parameter
traceability are also enabled by the well-thought-out and
worksite-proven Print model version. And the starter version,
the Junior model without data recording, makes a difference by
its total reliability and amazing welding performance.
Whether you look at full interoperability With HÜRNER’s
pipeline grid management software, easy bar code reading
with a scanning pen or handheld scanner or standard
compliant traceability, including geodata - with the HST 300
Line, you will find what you need for any welding application.
Of this family, the Pricon model version has the most
comprehensive set of features.
HST 300 Product Line
HÜRNER Electro Fusion Welders with Report Logging
HST 300 Pricon+ /USB
HST 300 Print+ /USB
HST 300 Print
HST 300 Print 315 /USB
HÜRNER Electro Fusion Welders without Report Logging
HST 300 Pricon+ /USB
HST 300 Print+ /USB
HST 300 Print
HST 300 Print 315 /USB
HÜRNER Electro Fusion Welders without Report Logging
HST 300 Junior+
HST 300 Junior
HST 300 Manual
HST 300 Monofuse
HÜRNER Welders for Specific Purposes
HST 300 Geotherm+ /USB
- 43
HST 300 HP (High Power)
- 43
HST 300 Print+ 8 V - 80 V /USB
- 43
HÜRNER Electro Fusion Welders for Sanitary Installations
HST-S-160
- 45
HST-S-315
- 45
Page: 32
SOFTWARE AND DATA TRANSFER
Along with processing equipment, HÜRNER has offered for
years Windows-based software products for the creation and
administration of welding-related information.
Besides the possibility to send the data to a USB-compatible
printer, all HÜRNER welding systems that have report
generation capabilities, no matter whether they are electro
fusion or butt welders, feature USB interface ports. Via these,
it is also possible to transfer the welding data directly to a
personal computer on which the database management
software DataWork is installed.
The reason is that all of the logged welding data is quite
useless when you are unable to get it out of the welding
system.
Only when there is proper processing of the data, does the
recording of data make sense.
Software and Data Transfer
Database management software DataWork
Job report editing software EasyDesign
Data transfer
Page: 33
WELDING ACCESSORIES AND TOOLS
A quality joint does not only require reliable welding systems,
but also proper pipe preparation, the right accessories, and the
right tool.
Our product offering includes a broad range of tools and
appliances for the proper mechanical processing of the pipe
and appropriate welder cable adapters and containers.
Accessories & Tools
Adapters for electro fusion welders
Piping tools
Installation accessories
Heating elements
Heating element socket welders
Hot air and extrusion
Page: 34
ADDITIONAL PRODUCTS
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PE100 Pipe Compression Fittings PN16
PE100 Seamless Formed Bends
PE100 Fabricated Fittings
PE Sheeting
PE Solid Rod
PE Welding Rod
Locally Manufactures PE100 Stubs and Reducers
PP Pipes and Fittings
PP Valves
PP Sheeting
PP Solid Rod
PP Welding Rod
PVC Pipes and Fittings
PVC Valves
PVC Sheeting
PVC Solid Rod
PVC Welding Rod
Machined Plastic Components
Ball Valves; Gate Valves; Globe Valves; Butterfly Valves; Diaphragm Valves; Check Valves etc.
Stainless Steel Pipes and Fittings
Cast Iron Pipes and Fittings
Copper Pipes and Fittings
Expansion Joints
Rubber Hoses
Flexible Hoses and Couplings
Gaskets
Bolt Sets
Page: 35
Sesame Trading 1007 cc T/A Plasti-Tech
Address 105c Terrace Road, Sebenza, 1609, Johannesburg, South Africa
Postal PO Box 8367, Edenglen, 1613, Johannesburg, South Africa
Tel +27 11 609 5511 Fax +27 11 609 2426
www.plastitech.co.za

welding technology pe100 piping systems

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