RENAULT TECHNOLOGIE ROUMANIE

RTR: MANAGING THE SERIAL LIFE OF THE
WORLDWIDE GLOBAL ACCESS RANGE
WHAT’S IT LIKE TO WORK IN AN INTERNATIONAL AUTOMOTIVE
ENGINEERING CENTER
RENAULT
TECHNOLOGIE ROUMANIE
NOVEMBER 2015
SUMMARY OF THE PRESENTATION
01
02
03
THE CONTEXT OF GLOBAL ACCESS RANGE
THE MOST COMPLEX VEHICLE RANGE OF THE RENAULT GROUP
MANAGING THE SERIAL LIFE OF THE GLOBAL ACCESS RANGE
THE KEY POINT IS DIVERSITY CONTROL
GLOBAL PRODUCT MODIFICATION PROCESS
WHERE STRONG ENGINEERING STEPS IN
RENAULT
TECHNOLOGIE ROUMANIE
NOVEMBER 2015
2
01
THE CONTEXT OF GLOBAL ACCESS RANGE
THE MOST COMPLEX VEHICLE RANGE
OF THE RENAULT GROUP
RENAULT
TECHNOLOGIE ROUMANIE
NOVEMBER 2015
3
THE CONTEXT OF GLOBAL ACCESS RANGE
WHAT IT LOOKS LIKE FROM RTR
12 models
MOSCOU
2 partners
4
brands
TOGLIATTI
ORAN
TANGER
MIOVENI
NISSAN
TEHERAN(2)
CASABLANCA
MEDELLIN
CHENNAI
AVTOVAZ
CURITIBA
ROSSLYN
14 plants
RENAULT
TECHNOLOGIE ROUMANIE
NOVEMBER 2015
4
THE CONTEXT OF GLOBAL ACCESS RANGE
WE ARE PART OF AN INTERNATIONAL ENGINEERING NETWORK
Romania
Russia
RTRU
TCR
RTR
RTS
South Korea
RTK
India
Morocco
Turkey
Iran
Colombia
Brazil
RTA
RNTBCI
Argentina
South Afrique
RENAULT
TECHNOLOGIE ROUMANIE
NOVEMBER 2015
5
THE CONTEXT OF GLOBAL ACCESS RANGE
OUR ENGINEERING SITES IN ROMANIA
RENAULT
TECHNOLOGIE ROUMANIE
NOVEMBER 2015
6
02
MANAGING THE SERIAL LIFE OF
THE GLOBAL ACCESS RANGE
THE KEY POINT IS DIVERSITY CONTROL
RENAULT
TECHNOLOGIE ROUMANIE
NOVEMBER 2015
7
MANAGING THE SERIAL LIFE OF THE GLOBAL ACCESS RANGE
THE KEY POINT IS DIVERSITY CONTROL – AND WE HAVE A PROCESS THAT
CORECTLY MANAGES THIS
From this…
… to this
More than
+ 100%
while only having
increase in the
number of models
+20-30%
increase in
new references!
Thanks to:
 Paying close attention to exiting unused or canceled references on all projects
 Managing the Carry Over / Carry Across parts on the new projects
RENAULT
TECHNOLOGIE ROUMANIE
NOVEMBER 2015
8
MANAGING THE SERIAL LIFE OF THE GLOBAL ACCESS RANGE
THE KEY POINT IS DIVERSITY CONTROL – AN EXAMPLE
Existing parts
New parts
Modified existing parts
RENAULT
TECHNOLOGIE ROUMANIE
NOVEMBER 2015
9
MANAGING THE SERIAL LIFE OF THE GLOBAL ACCESS RANGE
THE KEY POINT IS DIVERSITY CONTROL – MODULES POLICY
RENAULT
TECHNOLOGIE ROUMANIE
NOVEMBER 2015
10
03
GLOBAL PRODUCT MODIFICATION PROCESS
WHERE STRONG ENGINEERING STEPS IN
RENAULT
TECHNOLOGIE ROUMANIE
NOVEMBER 2015
11
GLOBAL PRODUCT MODIFICATION PROCESS
HOW DOES IT WORK IN SUCH A COMPLEX ENVIRONEMENT
Worldwide
steering committee
(RTR)
Local steering
committee (RTx)
Delegation
Multiple
decision
meetings
Engineering
Leader
Engineering
Leader
Local input
Local input
Consultation
Engineering
Leader
RTR
RENAULT
TECHNOLOGIE ROUMANIE
RTx
NOVEMBER 2015
12
GLOBAL PRODUCT MODIFICATION PROCESS
A STRONG AND COMPETENT ENGINEERING MAKES THE DIFFERENCE
Decided
requests of
modifications
Studies,
sourcings,
standardisation
(Qualité, Eco, VD,
Carry-back Projet
(PFEs &
Engineering
Leaders )
Designe and
factories
consultation
(LUP)
GFS meetings
RTR / RTx
(Monthly or weekly.)

A strict control of the diversity is necessary

An attentive and precise worldwide cooperation
 An atentive and precise WW cooperation is esential
is essential

COMODIF
Preparation
(RTR)
Y
Impact
Multi
Sourcings
?
N
COMODIF
Preparation
(RTx)
RTR Validation
 A strictly control of the diversity is necesary
 A centralised management of the technical definition
A centralized management of the technical
specification.
definitionand
and
specification
COMODIFs
locals yc
Parteners
COMODIF
local
(RTx)
(RTR)
COMODIF
WW
Specification
DEVO
(RTR)
(RTR)
During 1er sem 2013 :
612 DEVO worked
Zero anomalies
RENAULT
TECHNOLOGIE ROUMANIE
NOVEMBER 2015
13
GLOBAL PRODUCT MODIFICATION PROCESS
JUST AN EXAMPLE: BIW COMPONENTS SUPPLY CHAIN
Nb Sites
Nb Bodies
Nb Réf. KPI
Parteners
15
14
1 148
MOSCOU
BL90 H79
IL 56%
VALLADOLID
TANGER
J92 FK67 B52
IL 80%
CASABLANCA
BL52
IL 15%
TOGLIATTI
RF90 LB1A
BL52 FK67 BMH
IL 68%
PITESTI
H79 BLK52
BURSA
TEHERAN
L90 BU90
IL 90%
OUED TLELAT
L52
NASHIK
L90
CHENNAÏ
H79 J92
IL 26%
ENVIGADO
BL90 H79 BL52
IL 3%
CORDOBA
L52
RENAULT
TECHNOLOGIE ROUMANIE
IZHEVSK
L52
CURITIBA
BL90 H79 BL52 U79
IL 72%
NOVEMBER 2015
ROSSLYN
BU90
IL 12%
14
GLOBAL PRODUCT MODIFICATION PROCESS
EXEMPLE OF SOURCING
ONE FINAL EXAMPLE OF SOURCING
RENAULT
TECHNOLOGIE ROUMANIE
NOVEMBER 2015
15
RENAULT
TECHNOLOGIE ROUMANIE
NOVEMBER 2015
16