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LPH group – members
LPH Vranov n/T, s.r.o.
Pod Dolami 838
093 02 Vranov nad Topľou
1. prešovská nástrojáreň,
s.r.o.
Ľubochnianska 2407/2
080 06 Prešov - Ľubotice
RPIC PREŠOV
Reimanova 9
080 01 Prešov
LPH a.s.
Priemyselná 4779
059 51 Poprad-Matejovce
JAKOR s.r.o.
Pod Dolami 838
093 02 Vranov nad Topľou
Plastic injection
molding, assembly,
surface finishing of
plastic parts
Molds, tools,
Serial production
(wires, tubes bending)
regional Advisory
and Information
Centre
Plastic moldings and
assembly
Research and
development, solar
energy, aviation
technology
ISO 9001:1994
ISO 9001:2000
ISO/TS 16949:2002
ISO/TS 16949:2009
ISO 14001:2004
ISO 9001:2008
ISO 9001:2000
ISO/TS 16949:2009
ISO 14001:2004
LPH group – Organizational Structure
C.E.O.
C.E.O.
Director
Board of Directors
C.E.O.
Managing Director
Managing Director
Economy
Managing Director
Design center
Economy and finance
Economy and finance
technological
incubator
Economy and finance
Production
Production
Production
Financial services
Marketing
Quality
Project
Project
Logistics
Logistics
Marketing
Support for business
abroad
Project
Logistics
Maintenance
Maintenance
Quality
Quality
Customer Service
ICT
LPH group – History
LPH Vranov n/T, s.r.o.
Production hall in Vranove nad Topľou
1. prešovská nástrojáreň, s.r.o.
Production hall in Prešov
1989
- establishment of the LPH
- main production were components for
electrometers for ZPA Křižík Prešov
1992
- production program was supplemented
with Tatramat Poprad and Zetor Brno
1993
- establishment of the RPIC
1995
- LPH transformed to Limited liability
company
- LPH bought new hall with 1800 sqm area
- start of cooperation with Whirlpool Tatramat
1998
- introduction of Quality system to LPH
production
1999
- establishment of 1.prešovská nástrojáreň,
s.r.o. (50 years old tradition member of ZPA
Křižík)
2000
LPH Vranov n/T, s.r.o. was certified by ISO
9001:1994
2002
- LPH Vranov n/T, s.r.o. was certified by ISO
9001:2000
2004
- 1. prešovská nástrojáreň, s.r.o. was
certified by ISO 9001:2000
2006
- start building production plant in industrial
park Poprad
2007
- final building approval and start production
in Poprad, company has been certified in
compliance with following standards: ISO
9001:2000 & ISO 14001:2004
- establishment of the JAKOR s.r.o.
2008
- LPH Vranov n/T, s.r.o. was certified by
ISO/TS 16949:2002
2009
- LPH a.s. finished assembly area above 300
sqm is ready for new projects
- LPH Vranov n/T, s.r.o. extended certificate
ISO/TS 16949:2009 about surface finishing
of plastic parts
- LPH Vranov n/T, s.r.o. install technology for
metallization by aluminum in high vacuum
LPH a.s.
Production hall in Poprad
2010
- LPH a.s. was certified by ISO/TS
16949:2009
2011
- LPH Vranov n/T, s.r.o. was recertified by
ISO 9001:2008, EMS ISO 14001:2004
2012
- 1. prešovská nástrojáreň, s.r.o. install
technology for tube bending and tube
pressing
2013
- LPH Vranov n/T, s.r.o. start to build new
production hall
2014
- implementation of DMLS technology – laser
sintering
2015
- Extending technology of vacuum metal
coating
2016
- Start building new hall with 1600 sqm area
LPH group – Complex offer
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Devising and Design
Design and Production of molds
Design and Production of products
Sampling and Measurement
Validation products
Pre-serial production
Plastic injection
•
•
•
•
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Vacuum coating
Bending wires and tubes
Assembly
Serial production
Metrology
Warehousing and Logistics
Advisory and Consulting
LPH group – Export
our worldwide export
Germany
Italy
France
Czech republic
Spain
Slovenia
China
LPH group – References
Business Partners
LPH group – Employment
Number of employees
600
LPH Vranov n/T, s.r.o.
LPH a.s.
1.PN
JAKOR
500
400
300
200
100
1989
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
0
Supporting the retention of jobs in the company LPH Vranov n/T, s.r.o. - 04/2010 - 12/2015
•
•
Regular training for operators
Trainings for top and middle management
This project is
realized with EU
financial support
LPH group – Turnover
Turnover (in mil. EUR)
LPH Vranov n/T, s.r.o.
LPH a.s.
1.PN
JAKOR
45
40
35
30
25
20
15
10
5
2015
2013
2011
2009
2007
2005
2003
2001
1999
1997
1995
1993
1991
1989
0
Turnover by market segments (%)
20%
31%
21%
18%
10%
AUTOMOTIVE
APPLIANCES
GARDEN TECHNICS
OTHERS
TOOLSHOP
LPH group – Quality management
Mitutoyo Euro-C-A574
Hexagon Metrology DEA,
Global Classic
Mitutoyo CRYSTA – Apex S
LPH group – Quality management
Linear digital altimeter
Mitutoyo LH-600
COMET LED 3D scener
profilprojector Mitutoyo
PJ-A3000
Photometer bench
Digital force gauge
Imada DS2-200N
Colormeter
ColorEye XTH
Mechatronic-visual system
LPH group – Raw material purchasing
Raw material used in process (about 2816 ton per year)
Standard are processed granules world producers with different filler content in transparent, colored
and "natural" versions:
Automotive Industry – PMMA, PC/ABS, PA6/6.6, TPE, PC, ASA, POM
Home Appliances – PP + plnené PP, ABS, POM, PC, PMMA, PBT,
Garden Equipment – PP, PA6,
Other – PP, PS, PE, PPO, TPU,
Raw material purchasing
4%
3% 2% 1%
5%
7%
49%
10%
19%
PP
ABS
PC
PC+ABS
TPE
PMMA
PA
POM
ASA
PBT
PE
LPH group – Our products
Moldings, bent parts, punched products
LPH group – Technology
Injection molding
(machines with clamping force 6,5 - 1000 ton)
3K technology – Injection process
2K Demag 150 T
2K Zhafir 230 T
6 axis robot
ABB IRB 140
6 axis robot
ABB IRB 1600
injection molding machines
Clamping
amonote
force (T)
unt
DEMAG ET 1000/1400 - 11500 system
1 000
1
Geiger LR 501
DEMAG ET 800/1120 - 6400 system
800
2
Geiger LR 200
DEMAG 650/1000 - 5400 - BI-INJECTION
650
1
Geiger Handling Maxiliner
DEMAG 650/1000 - 6400
650
1
Demag/ Geiger Maxiliner
ENGEL E - DUO 500
550
1
Engel Viper 20 - robot
HT 5300/840-5000 MARS - BI-INJECTION
530
1
Geiger Handling Maxiliner
DEMAG ET 420/810 – 2300 concept top
420
2
Geiger Handling Maxiliner
ZHAFIR VE4100 - 1100 - FULLELECTRIC
410
1
Tecno Matic Compact 3 CNC
ENGEL 2440/400
400
1
VIPER 40
ARBURG 820 S
400
1
Arburg Multilift H
Zhafir-VE 3600/ 1400
360
1
Tecno Matic Compact 3 CNC
Engel-Victory 1050H/330W/330V 350 COMBI
350
1
VIPER 20
DEMAG 350/810 - 3300
350
1
SHINI ST3
Engel-Victory 1050H/330W/330V 260 COMBI
260
1
VIPER 20
ENGEL 940/260 VICTORY
260
2
VIPER 20
ENGEL 260 VICTORY
260
1
Tecno Matic Compact 2 CNC
HAITIAN 250
250
1
DEMAG 250/630 - 1450
250
2
Geiger Handling,LR16,Wittman
HAITIAN MA2500 1000
250
1
Tecno Matic Compact 2 CNC
ZHAFIR VE2300/750B - BI-INJECTION
230
1
ABB IRB 1600
Demag Ergotech 200/560 840 EXTRA
200
1
Wittman Lineárny W 721
HAITIAN MA1600 600
160
1
ZHAFIR VE1500/430B - FULLELECTRIC
150
1
Wittman W721
DEMAG 150/500 - 610
150
1
Geiger Handling MiniLiner
DEMAG 150/520 - 410 - ELECTRIC
150
1
Wittman
DEMAG 150/MULTI - BI-INJECTION
150
1
ABB IRB 140
ENGEL E - VICTORY 160
150
1
Engel Viper 12 - robot
Demag ET 125/475 – 440
125
1
DEMAG 120-430/ECQ
120
1
ZHAFIR VE1200/300B - FULLELECTRIC
120
1
Tecno Matic Compact 1 CNC
ARBURG 470 S 1100-290/170 - BI-INJECTION
110
1
Arburg Multilift H
ENGEL 440/110
110
2
Engel Viper 12 - robot
DEMAG 100/400 - 430
100
1
Geiger Handling MiniLiner
ARBURG 420 M
100
1
DEMAG 80/400 - 430
80
1
Geiger Handling MiniLiner
DEMAG 80/370 - 150 - ELECTRIC
80
1
Geiger Handling MiniLiner
ARBURG 370 U
80
1
ARBURG 320 C/M - VERT/HORIZ.
60
2
ARBURG 320 - BI-INJECTION
60
1
Novapax NSBE400/60-260
60
1
injection-blow machine
Demag -D-60-3
60
1
Wittman
DEMAG 60/182
60
1
Geiger Handling MiniLiner
DEMAG 50/330 - 150 - ELECTRIC
50
1
Geiger Handling MiniLiner
ARBURG 270 C
40
1
BABYPLAST
6,5
1
WELDING MACHINES
BRANSON 2000 IW+
USW
1
SURFACE TREATMENT
2
HIGH VACUUM COATING SYSTEM FOR ALUMINIUM LAYER
1
HOT STAMPING GEBA 8 HY
1
LEADING-EDGE LASER SINTERING SYSTEM EOSINT M280
1
LASER marker GL.Eco
CNC / NC MILLING MACHINES
1
Deckel Maho DMC 103 V
1
Deckel Maho DMC 63 V
1
Deckel FP5NC
1
GSH GRAPHI 500 CNC
ELECTRICAL TUNNELING MACHINES
1
Agietron HYPERSPARK 3
1
Agietron IMPACT 3
1
Agietron 100 C
ELECTRICAL CUTTING MACHINES
1
Agiecut Classic 3S
1
Agiecut 150HSS
1
Agie 50
1
Agie 250
1
Agie 315
HORIZONTAL BORING MACHINES
1
W75
Machine
place
PP
PP
PP
VT
PP
PP
PP, VT
PP
VT
VT
VT
VT
PP
VT
VT
VT
PO
VT, PP
PP
VT
VT
PP
PP
VT
VT
VT
PP
PP
PP
VT
PP
VT
VT
PP
VT
VT
VT
VT, PP
VT
VT
VT
VT
VT
VT
VT
PP
VT
VT
PO
VT
PO
PO
PO
PO
PO
PO
PO
PO
PO
PO
PO
PO
PO
LPH group – Technology
Mould-flow analyses, Overmoulding
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Technical centre - 6 Pro/E work station + 1 CATIA work station
CAD/CAM systems
mould-flow analyses
mould design / parts optimization
mould and tools special maintenance
other support with running new projects or project transfer
Cooperation in the production and development with Chinese toolshop
Cooperation at 3D printer for production of biomedical implants
Tools
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standard injection
bi-injection technology
overmoulding technology
LPH group – Logistika
Logistic Warehouse Poprad - Matejovce
Location:
GPS:
Highway exit:
Area:
Dimensions:
Industrial park
Poprad - Matejovce
49°04'30.36"N
20°19'24.87"E
0,7 km
960 m2
+800 m2
80m x 12m x 9m
Logistic Warehouse Bánovce nad Bebravou
Location :
GPS:
Highway exit:
Area :
Rozmery:
Unit place:
Bánovce nad Bebravou
48°43'40.75"N
18°14'55.74"E
30 km
782 m2
27m x 16m x 6m
140
Logistic Warehouse Vranov nad Topľou
Location :
GPS:
Highway exit:
Area :
Unit place :
Vranov nad Topľou
48°52'05.8"N
21°42'14.1"E
49 km
1188 m2
530
LPH group – Al Coating in high vacuum
AM/KW 2DA2 1800/1800 IC MF
COATING TECHNOLOGY:
Glow discharge/etching
HMDSO base coat
Thermal evaporation
HMDSO top coat
Medium frequency
Polycold trap in chamber
PARAMETERS:
This project is
realized with EU
financial support.
Chamber dimension:
Diameter
Height
Orientation
Loading data:
Number of fixtures/jigs
Diameter of fixtures/jigs
Useful height
Estimated cycle time
1.800 mm
1.800 mm
vertical
6
560
1.500 mm
28 minutes
LPH Vranov n/T,
AM/KW 1DA2 1200/700 IC MF
COATING TECHNOLOGY:
Glow discharge/etching
HMDSO base coat
Thermal evaporation
HMDSO top coat
Medium frequency
Polycold trap in chamber
Tento projekt
bol realizovaný
s podporou EÚ
PARAMETERS:
Chamber dimension:
- Size: 1.400 x 800 mm
- Height: 1.800 mm
- Orientation: vertical
Loading data:
- Number of fixtures/jigs 2 pcs
- Diameter of fixtures/jigs: 560 mm
- Useful height of fixture jigs: 1.500 mm
Cycle time: 18 minutes
LPH group – Surface treatment
Plastic Parts
Painting
button option silver
knob program silver
Hot stamping
Decorative Chrome
Electroplating
button option chrome
(selective chromizing)
knob program chrome
Laser labelling
LPH group – Surface treatment
Laser Labelling
Hot stamping
Plastic Parts
Painting
Decorative Chrome
Electroplating
Al Coating in high vacuum
LPH group – 5-axis vertical machining center
Hedelius RS 60K
This project is
realized with EU
financial support.
LPH group – Wire bending
AFM-3D12-T
PRODUCTION OF 3D WIRE BENDED PARTS
- from diameter 3 to 12 mm (Bending machine AFM-3D12-T)
- from diameter 2 to 8 mm (Bending machine AFM-3D8-T)
Since 2008
AFM-3D8-T
LPH group – Tube production
XOT 50B
IB 40 MT BR CNC
Base parameters
Max. diameter of bended tube: Ø 40x2 mm
Min. diameter of bended tube: Ø 6x1mm
Max. bending angle: 190°
Base parameters
Max. diameter of bended tube: Ø 50x3 mm
Min. diameter of bended tube: Ø 6x1mm
Max. bending angle: 190°
LPH group - Laser sintering system
Through the method of laser sintered metal (DMLS - Direct
Metal Laser Sintering) allows the production of unique and
complex shaped metal parts. During the heat treatment of
metal powder is gradually surfacing material layers. In place
of the laser beam is locally molten metal powder, while
experiencing a "reflow" layer and subsequently solidify into a
solid state. The process is fully automatic without tools.
Dispensing device determines the amount of powder for one
layer, then arm with ceramic edge word gets around on the
surface of the steel platform even layer of very fine powder
(0.020 to 0.040 microns). The working chamber is filled with
nitrogen and the work is thus protected from oxidation. DMLS
method is achieved rapid and accurate production while fully
functional prototype parts or finished products for various
applications. Components are highly durable and are used in
the aerospace industry, automotive, medical and electronics.
DMLS technology is often combined with traditional production
methods such as. machining, grinding, polishing and CNC
milling.
Technical informations
Dimensions
250 x 250 x 325 mm
Laser
Yb-fibre laser 400W
materials
tool steel MS1 - 54 HRC,
aluminum
possible options - stainless steel,
cobalt, chromium, nickel, titanium
LPH group – Extrusion technology
Recycling mixed plastic waste
Technology
Original resin
Profiles
Final products
LPH group – Extrusion technology
Plastic profiles
Wood
It can be:
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sawed
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planed
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machined
•
nailed
•
screwed)
•
stapled
•
mass-colored
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painted
•
glued
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welded
It has a high resistance to:
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shock
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breakage
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abrasion
It can be easily mass-colored in:
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Black
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Grey
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Brown
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Green
•
others
LPH group – New projects & ideas
RESEARCH & DEVELOPMENT
New solutions
Design center
construction activities
LPH group – Awards
Supplier of the Year 2011
ContiTech Vibration Control
Prestigious award in USA Global
Excellence in Business Process
Management (BPM) and Workflow
The award „Supplier Quality Award“ for the best supplier in quality for 2010 year
has been passed to members of LPH Vranov n/T, s.r.o. company management
by Whirlpool Corporation representatives within evening ceremony with
participation of representatives of above 100 supplier companies.
In the picture from left side:
M. KIENITZ, Vice President, Global Strategic Sourcing EMEA, M. SKORŠEPA,
Executive Director, LPH Vranov n/T, s.r.o., J. G. MILLER, Senior Vice President ,
Global Srategic Sourcing, D. MANDUĽÁK, Project Manager, LPH Vranov n/T,
s.r.o., K. KLEINHAMPLE, Vice President, Global Supplier Quality
LPH group – Localization
2
3
Poprad
5
Prešov
1
4
Vranov
n/T.
LPH Vranov n/T, s.r.o.
1
LPH a.s.
2
1.prešovská nástrojáreň, s.r.o.
3
JAKOR s.r.o.
4
RPIC Prešov 5
LPH group – Contacts
LPH Vranov n/T, s.r.o.
1.prešovská nástrojáreň, s.r.o.
JAKOR s.r.o.
Pod Dolami 838
093 02 Vranov nad Topľou
Slovak Republic
Ľubochnianska 2470/2
080 06 Prešov - Ľubotice
Slovak Republic
Pod Dolami 838
093 02 Vranov nad Topľou
Slovak Republic
tel.: +421 57 4860410
e-mail: [email protected]
tel: +421 51 7485051
e-mail: [email protected]
tel: +421 57 4461199
e-mail: [email protected]
LPH a.s.
Priemyselná 4779
059 51 Poprad-Matejovce
Slovak Republic
tel: +421 52 4180811
e-mail: [email protected]
D-U-N-S nr. LPH Vranov n/T, s.r.o.: 49-506-2846
RPIC Prešov
Reimanova 9
080 01 Prešov
Slovak Republic
tel: +421 51 7560317
e-mail: [email protected]