Turret punch press AE-255 NT AE-2510 NT

Turret punch press
AE-255 NT
AE-2510 NT
Pantone DS 3-5 C
CMYK 0/0/70/15
Automation
Pantone DS 36-2 C
CMYK 0/50/85/0
Lasertechnologie
Pantone DS 98-1 C
CMYK 0/100/70/10
Punching technology
Stanztechnologie
Pantone 287 C
CMYK 100/93/0/0
Software
Pantone DS 232-1 C
CMYK 100/0/0/0
Storing
Pantone DS 254-6 C
CMYK 40/0/20/0
Schneidtechnologie
Pantone DS 298-3 C
CMYK 30/0/70/0
Abkanttechnologie
Pantone DS 5-3 C
CMYK 0/15/75/0
Schweisstechnologie
Pantone DS 281-5 C
CMYK 45/0/50/30
Werkzeuge
Pantone DS 5-3 C
CMYK 0/15/75/0
VQC
Lasertechnologie
The
AE series –
Stanztechnologie
Intelligence & Innovation at its highest level
Software
Storing
AMADA
punching technology –
Schneidtechnologie
more than 40 years experience
Abkanttechnologie
Schweisstechnologie
For
more than four decades, AMADA has
stood for the highest quality and efficiency
in the field of machine tools. During this
Werkzeuge
time, we have consequently integrated
our theoretical knowledge and practical
experience
into all of our constructions.
VQC
Our innovations have always been exactly
suited to the needs and requirements of
2
our customers. Therefore, the AE series
represents another milestone in CNC
punching technology.
The AE models – the economical
introduction to AMADA punching
technology at delivering the highest level
of performance. Its trend-setting, servoelectric motor combines all advantages
of mechanical punching technology with
the speed and flexibility of hydraulic highspeed punching machines. The proven
AMNC controller ensures maximum
precision while being easy to operate. In
addition, the standard specifications of
the AE-255 NT and the AE-2510 NT hardly
leave anything more to be desired.
Efficiency & effectiveness
for your success
The AE series – high performance
for medium format
The servo-electric driven AE series CNC
punching machine opens up a completely
new perspective for sheet metal processing.
Two models are available, the AE-255 NT and
the AE-2510 NT, which distinguish themselves
by an exceptional price-performance ratio.
Thanks to the AE series, you can increase
production speed and profit from the
precision and functionality of reduced
setup times and costs. Once again, this
expands the economic, meaningful range of
application for CNC punching technology.
State-of-the-art technology
ensures the best functionality and
productivity. The AE series as already
successfully proven itself under
difficult practical conditions.
Easy operation
by menu-guided user-friendly technology.
The easy operation considerably increases
the entire productivity.
Excellent features
are already part of the standard
specification of the AE punching machine.
For even more flexibility, additional
optional functions are available to deal
with all sheet metal requirements.
Maximum cost-efficiency
Among other things, the very good priceperformance-ratio is a result of the low
acquisition costs and the absence of
maintenance costs and the resulting costs
caused by downtimes. The considerably
increased range of application in terms of
forming and complete processing also
contributes to the high cost-effectiveness
of the AE series.
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Highly economic CNC
punching machines with
maximum convenience
of operation
Together with the highly accurate servoelectrical drive, the proven bridge frame
is an essential construction feature
for guaranteeing high-quality results,
even after years of operation.
Servo-electric drive
Powerful
for saving energy
The servo-electric drive combines the
highest productivity with the lowest
operating costs. This drive has proven
itself during tests with 100 million load
cycles. In contrast to the already familiar
problems of conventional punching
processes, the servo-electric punching
operation only has advantages – there
are no known disadvantages.
On average, the power requirement of
the drive is 3.5 kW respectively 0.7 kW in
standby mode and therefore considerably
less than the power requirements of a
comparable hydraulic punching machine.
One of the largest savings factors is
the innovative power recovery concept.
Surplus energy from the braking process
is buffered and used for re-acceleration.
40 mm thick bridge frame
Eccentric drive
Advantages
Disadvantages
■■ Maximum robustness
■■ Easy handling
■■ High operation reliability
■■ High availability
Hydraulic drive
■■ High speed
■■ Freely programmable ram stroke
■■ Low noise emission
■■ Volume (sometimes
■■ High maintenance intensity
more than 92 dBA)
■■ Low speed
■■ Temperature-dependent
■■ Inflexible forming processes ■■ High operating costs
AMADA servo drive
■■ Easy handling
■■ High operation reliability
■■ High availability
■■ Low noise emission
■■ Extremely low power requirements
■■ Lowest operating costs
■■ No known disadvantages
Hydraulic punching machine
AMADA AE series
4
Punching stroke/min
Tool change position with
large 51-station tool turret
Easy – precise
results
Time saving process
The cross-technology, seamless, multimedia
AMNC controller enables convenient, userfriendly operation on almost all AMADA
machines. A speciality of multiple-machine
operation is the easy handling which therefore
ensures error-free processing. The user can
activate the so-called high accuracy mode
for the production of parts to very high quality
requirements. If desired, this function further
increases the accuracy of the machine.
The tool turret with its patented 3-track
construction reduces setup times to a
minimum, while providing a maximum
of possibilities with 51 stations.
A large selection of tools is available for
forming tasks and the insertion of threads.
AMNC controller with graphical parts display
Repositioning cylinder and sheet deformation sensor
5
Punch slug removal
Processing reliability
with system
Reliable – scratch-free
Two systems are available for punch slug
removal. They ensure higher process
reliability:
The AMADA AE series is equipped with
a brush table and a lifting brush table
for scratch-free, high-quality processing
that can be programme-controlled
to avoid scratching the workpiece.
This function even enables reliable
processing of downward-direction
forming such as threaded nozzles.
Power vacuum and the central vacuum
removal for punch slugs. In particularly,
slugs are ejected reliably from the process
during high-speed punching and damage
to the work piece is therefore avoided.
Height-adjustable lifting brush table
6
Power vacuum
Lifting brush table for low-scratch processing
Extended functionality
Excellent equipment
features
Possible features
Work chute tool
■■ Work chute tool –
very effective small part processing
with subsequent ejection via the die
■■ Slotting tool –
smooth punching from any angle
■■ Marking function –
alphanumeric part marking
with up to 900 strokes/min
■■ Inch bend tool –
complete production of smaller formed
parts without additional work cycles
■■ Brush table
■■ Lifting brush table
■■ Air-Blow
■■ Sheet deformation sensors
■■ Tool lift
■■ Power vacuum and punch slug removal
■■ Work chute 300 x 300 mm
■■ Interface for conveyer belt control
■■ Interface for automation
Illustration above shows without, below with slotting tool
Marking function
Inch bend tool
Part example of an inch bend tool
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2082 (2082)
4165 (4100)
5120 (2560)
Dimensions of AE-2510 NT (in brackets AE-255 NT)
AE-255 NT
AE-2510 NT
Punching force
200 kN
Model
Memory capacity
Machine movement range
Axis travel (Y/X)
1270 x 1270 mm
1270 x 2500 mm
With automatic repositioning
1270 x 2500 mm
1270 x 5000 mm
Max. material thickness* normal steel
Table loading weight
Positioning speed
Up to 3,2 mm = standard brush table
Up to 6,4 mm = optional havy duty brush table
100 m/min
Approach zero point
30/min-1
Possible features
Max. hit rate
480/min
480/min
With 25.4 mm pitch
400/min
390/min
In marking mode
900/min
900/min
Machine frame
Bridge frame
Punching drive
Servo-electric
AC servomotors
Clamping
Pneumatic
400 V/50 Hz (+ 6 %, - 10 %)
0.7 kW in standby
3.5 kW average
500 l/min including air blow
Power vacuum
250 l/min
12,000 kg
13,000 kg
Tel. +49 2104 2126-0
Fax +49 2104 2126-999
[email protected]
www.amada.de
Manual or by
programming command
51 stations, 4 of which are rotatable
Number of punching strokes
Machine weight
0.01 mm
X-, Y- axis 80/60 m/min
± 0.1 mm
Machine air requirement
Input resolution
Absolute/incremental
0.01°
Turret rotation speed
Amada GmbH
Amada Allee 1
42781 Haan
Germany
Programming
5
+/- 99999.999
± 0.07 mm
Electrical consumption
Number of controlled
axes
Max. input value
In high accuracy mode*
Electrical connection
10 MB
150 kg (F4) 50 kg (F1)
Position accuracy (without repositioning)*
Turret/table drive
AMNC-F
During rotation
Simultaneous axis speed
Turret bore
Controller
Technical modifications reserved. Information on accuracy according to VDI/DGQ 3441.
Workpiece precision and material thickness to be processed are also dependent on production conditions,
material, type of workpiece, its pretreatment, table size as well as the location of the work area.
■■ Work chute 300 x 300 mm
■■ Sheet deformation sensors
■■ Heavy duty brush table
■■ Lifting brush table
■■ Tool lift
■■ Air blow tool lubrication
■■ Punch slug removal
■■ Side tables
■■ Adjusting tools
■■ Punch slugs and workpiece conveyer belts,
tool grinding machine
■■ Loading and unloading systems
■■ Programming software
© Amada GmbH – AE_1.000-Pr_EN-DE / 07-2011/1
Technical data