spot welding solution

THE BASICS ... Engineering & Software
With new Spot welding series of robots, Rhythmsoft can now offer you a cost-effective alternative in the highly
competitive arc welding market.
Rhythmsoft offers Robot cell simulation with KUKA
Pro, designed for offline programming of KUKA robots. It
allows cycle time analysis and robot program generation
and is connected in Real time to KUKA OfficeLite, KUKA's
virtual robot controller.
Cycle time analysis : Simulations predicts cycle times in a
virtual environment without having to build the real work
cell, thereby saving testing time. Since the virtual controller
program is identical in every way to the software running on
real robot, the cycle times predicted in simulation are very
accurate indeed.
Offline programming :OfficeLite features to write robot
programs directly in KRL and avoid the need for post
processors. Tools for workpiece calibration assist in offline
programming tasks. In addition, programs made in the field
can be loaded one-to-one into KUKA OfficeLite to review
programs made by robot programmers.
Robot Cell Layout Example
Simulation Example
Simulation Example
ServoTech software solutions are unbeatable for their easy programming,
Intuitive operator control and fast commissioning.
ServoTech software - the advantages at a glance
4
4
4
4
4
4
Central configuration of all robots,
end-effectors including geometric 4
relationships, and acquisition of
load, tool and frame data.
Robotics & Automation Pvt. Ltd.
4
Quick and easy integration into the system.
Quick commissioning with pre-calibration of guns
Quick programming
Wide range of spot patterns, which can also be
programmed individually
Various test modes
Support for master-slave functionality
Easy mirroring of programs for master / slave
applications
Reliable process through torque & force control.
Programming of the complete
motion sequence with the aid of
mask-based command macros
(inline forms)
TURNKEY SOLUTIONS or even the components...
Rhythmsoft offers you a complete flexible Robotic welding package as each solution is unique by its requirement &
application.
INVEST IN A SYSTEM WITH SEAMLESS INTEGRATION.
Build on KUKA’s optimized systems engineering
with uniform operator control.
Weld current controller,
built into the door
Field bus
Top-mounted cabinet
with power unit for
axis 7 (gun)
Compact routing
of cables
600 V motor,
water-cooled
Weld current
controller
Thyristor
controller
Robot
power unit
Servo weld gun
Signals
PC in
swing frame
Weld current
KUKA robot controller
KR C2
Open System.
KUKA robot
with motor-driven
weld gun
As an independent
The Hardware and software
components :
manufacturer, KUKA is
Power unit for axis7, programmable
also open to weld guns
weld current controller with thyrister
from other manufacturers.
power unit, motor driven spot weld
No matter which
gun.
works together as a
Application software for control of the
single unit and can
motor-driven gun (=Axis 7)
be integrated without problem.
guns you wish to use,
they will always be compatible
with KUKA robots.
Seamless Integration.
The open KUKA robot
controller KR C2 is
prepared for weld gun
applications. Everything
Welding Professionally...
KR 210
Type :
Payload
210 kg
Supplementary load on arm/link arm/rotating column :
180 kg
100/ kg
Total distributed load :
Number of axes :
Wrist variant
Wrist variant
Mounting flange A6 :
Mounting flange position :
Repeatability :
Controller :
Weight (excl. Controller) approx. :
Axis 1 (A1)
Axis 2 (A2)
Axis 3 (A3)
Axis 4 (A4)
Axis 5 (A5)
Axis 6 (A6)
Work envelop
KR 210
KR 210 L180
KR 210 L150
150 kg
50/100/300 kg
Max. Supplementary load on arm and link arm :
Axis data :
KR 210 L180
KR 210 L180
610 kg
1267 kg
Range (Software)
_ 165
+
+900/ --61 0
+650/ --209 0
_ 35 0
+
_ 125 0
+
_ 350 0
+
210 kg
0
86/s
0
84/s
0
84/s
0
100/s
0
110/s
0
184/s
A
3100
3300
3500
B
3450
3850
4250
580 kg
550 kg
6
In-line wrist 210 kg
F (foundry), _
<180 0C (10s/min)
DIN ISO 9409-1-A160
Floor ceiling
+
_ 0.2 mm
KR C2
1277 kg
1285 kg
Speed with rated pay load
180 kg
180 kg
0
86/s
0
84/s
0
84/s
0
100/s
0
110/s
0
184/s
Dimensions 1)
C
D
E
2700
1875
825
2900
2050
850
3100
2150
950
0
86/s
0
84/s
0
81/s
0
100/s
0
110/s
0
184/s
Volume
F
1843
2043
2243
G
1100
1300
1500
55 m3
72,9 m3
93 m3
Robotics & Automation Pvt. Ltd.