YUKEN Hydraulic Equipment

Transcription

YUKEN Hydraulic Equipment
C
PRESSURE CONTROLS
Valve Type
Maximum
Operating
Graphic Symbols Pressure
MPa
1
(PSI)
.5
1
2
5
Maximum Flow
10
20
50
100
U.S.GPM
200
500
Page
2
3
5
10
20 30
50
100
Remote Cont.
Relief Valves
25
(3630)
DT 01
DG
Direct Type
Relief Valves
21
(3050)
DT/DG
Pilot Operated
Relief Valves
25
(3630)
Low Noise Type
Pilot Operated
Relief Valves
25
(3630)
Sol. Cont.
Relief Valves
25
(3630)
Low Noise Type
Sol. Cont.
Relief Valves
25
(3630)
H TypePress. Cont. Valves /
HC TypePress. Cont. Valves
21
(3050)
HT/HG
HCT/HCG
03
06
Press. Reducing Valves /
Press. Reducing
& Check Valves
21
(3050)
RT/RG
RCT/RCG
03
06
Pres. Reducing
& Relieving Valves
03 : 14(2030)
06 : 25(3630)
RBG
03
06
Unloading
Relief Valves
21
(3050)
BUCG
Brake Valves
25
(3630)
UBGR
Semiconductor Type
Pressure Switches
35
(5080)
JT-02
Pressure Monitoring System
20(2900)
35(5080)
200 300 500
1000 2000
L/min
203
206
02
BT/BG
S-BG
BST/BSG
S-BSG
03
06
10
209
03
06
10
216
03
06
10
220
03
06
10
230
10
HF
16
HCF
237
10
RF
RCF 16
251
06
03
06
260
10
10
265
271
T
272
274
201
Hydraulic Fluids
Fluid Types
Any type of hydraulic fluids listed in the table below can be used.
Petroleum base oils
Use fluids equivalent to ISO VG 32 or VG 46.
Synthetic fluids
Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used,
prefix "F-" to the model number because the special seals (fluororubber) are required to be used.
Water containing fluids
Use water-glycol fluid.
Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.
Recommended Fluid Viscosity and Temperature
Use under conditions where the viscosity and temperature of the hydraulic fluid remain in the ranges indicated in the
following table.
Name
Remote Control Relief Valves
Direct Type Relief Valves
Pilot Operated Relief Valves
Low Noise Type Pilot Operated Relief Valves
Solenoid Controlled Relief Valves
Low Noise Type Solenoid Controlled Relief Valves
H Type Pressure Control Valves
HC Type Pressure Control Valves
Pressure Reducing Valves
Pressure Reducing and Check Valves
Pressure Reducing and Relieving Valves
Unloading Relief Valves
Brake Valves
Semiconductor Type Pressure Switches
Viscosity
Temperature
15 - 400 mm2/s
(88 - 1800 SSU)
-15 - +70°C
(5 - 158°F)
15 - 400 mm2/s
(88 - 1800 SSU)
-20 - +70°C
(- 4 - 158°F)
If the valve is provided with a vent ristrictor (ex. : A-BSG-03), the viscosity range should be 15 - 200 mm2/s (80 - 900 SSU).
Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to
breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638-Grade 12.
Use 25 µm or finer line filter.
Interchangeability in Installation between Current and New Design
Model change has been made on the following products.
The difference between current and new design has been described on the paragraph of “Interchangeability in Installation
between Current and New Design”. Refer to relevant pages on each series.
Mounting
Interchangeability
Model Numbers
Name
Current
Solenoid Controlled
Relief Valve
Low Noise Type
Solenoid Controlled
Relief Valve
202
New
BS*-03, -47*
BS*-03, -48*
BS*-06, -47*
BS*-06, -48*
BS*-10, -47*
BS*-10, -48*
S-BSG-03, -52*
S-BSG-03, -53*
S-BSG-06, -52*
S-BSG-06, -53*
S-BSG-10, -52*
S-BSG-10, -53*
Main Changes
Yes
Page
222
Pilot valves (DSG-01) have been
changed in the design numbers 70.
Yes
Pressure Controls
231
PRESSURE CONTROLS
Remote Control Relief Valves
This valve is used as a remote control valve for pilot operated type
pressure control valves.
Specifications
Max. Operating Pres.
MPa (PSI)
25 (3630)
Model Number Designation
FD
Series Number
Special Seals
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)
D:
Remote Control
Relief Valves
T
Type of
Mounting
C
Approx. Mass
kg (lbs.)
DT type
1.6 (3.5)
DG type
1.4 (3.1)
Remote Control
Relief Valves
Model Numbers
Threaded
Sub-plate
Connection
Mounting
DT-01-22*
DG-01-22*
-01
-22
Valve Size
Design
Number
Design Standards
22
None: Japanese Std. "JIS"
80: European Design Std.
90: N. American Design Std.
22
None: Japanese Std. "JIS" and
European Design Std.
90: N. American Design Std.
T: Threaded
Connection
*
01
G: Sub-plate
Mounting
Graphic Symbol
Instructions
To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher
pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten
the lock nut.
Piping of the tank line should not be connected to any tank line of the other valves, but
connected directly to the reservoir.
Pressure is limited by collars fitted. If a working pressure cannot be attained,
remove some collars. One collar is equivalent to 10 MPa (1450 PSI).
If the internal volume of the vent line is too large, chattering is likely to occur.
Attachment
Mounting bolts
Valve Model
Numbers
DG-01
Socket Head Cap Screw
Japanese Std. "JIS" and European Design Std.
M5 45 Lg.
N. American Design Std.
No.10-24 UNC 1-3/4 Lg.
Qty.
4
Sub-plate
Valve Model
Numbers
DG-01
Japanese Standard "JIS"
Sub-plate
Thread
Model Numbers
Size
DGM-02-20
Rc 1/4
European Design Standard
Sub-plate
Thread
Model Numbers
Size
DGM-02-2080
1/4 BSP.F
N. American Design Standard
Sub-plate
Thread
Model Numbers
Size
DGM-02-2090
1/4 NPT
Approx.
Mass
kg (lbs.)
0.7 (1.5)
Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a
good machined finish.
Remote Control Relief Valves
203
DT-01-22/2280/2290
DIMENSIONS IN
MILLIMETRES (INCHES)
Lock Nut 14(.55) Hex.
26(1.02)
52(2.05)
Two Collars
DT-01-22
50
(1.97)
Fully Extended
193(7.60)
Rc 1/4
DT-01-2280
1/4 BSP.F
DT-01-2290
1/4 NPT
Dimensions of
The Panel Mounting Hole
Pressure Adjustment
Handle
141.5
(5.57)
INC.
Max.
10(.39)
74
(2.91)
Pressure Port
"A" Thd.
21(.83)
Dia.
44(1.73)
Dia.
26(1.02)
47(1.85)
"A" Thd.
Model Numbers
Lock Nut 24(.94) Hex.
Tank Port "A" Thd.
Sub-plate: DGM-02-20/2080/2090
50
(1.97)
30
10
(1.18)
(.39)
27
(1.06)
15
(.59) 2(.08)
30
(1.18)
60
(2.36)
50
(1.97)
Fully Extended
142.5(5.61)
Pressure Adjustment
Handle
"B" Thd. 10(.39) Deep
4 Places
INC.
7(.28) Dia. Through
11(.43) C' bore
2 Places
47
(1.85)
38
(1.50)
37
(1.46)
26
(1.02)
48
(1.89)
100
(3.94)
Mounting Surface
(O-Rings Furnished)
Model Numbers
DGM-02-20
204
6.2(.24) Dia.
"A" Thd. (From Rear)
2 Places
24
(.94)
17
(.67)
19
(.75)
13.5
38
(1.50)
(.53)
65
(2.56)
80
(3.15)
14
(.55)
52
(2.05)
44(1.73)
Dia.
10
(.39)
Pressure Port
Tank Port
Lock Nut 14(.55) Hex.
Two Collars
52
(2.05)
38
(1.50)
7
(.28)
19
(.75)
5.5(.22) Dia. Through
9(.35) Dia. Spotface
4 Places
7.5
(.30)
DG-01-22/2290
"A" Thd.
Rc 1/4
DGM-02-2080
1/4 BSP.F
DGM-02-2090
1/4 NPT
Remote Control Relief Valves
"B" Thd.
M5
No. 10-24 UNC
PRESSURE CONTROLS
Spare Parts List
DT-01-22/2280/2290
4
15
11
6
7
8
C
List of Seals
Item
Name of Parts
13
O-Ring
SO-NA-P12
Part Numbers
Qty.
1
14
O-Ring
SO-NB-P22.4
1
Note: When ordering the seals, please specify the seal kit
number from the table below.
1
5
13
14
10
9
Remote Control
Relief Valves
3
2
12
List of Seal Kits
Valve Model Numbers
Seal Kit Numbers
DT-01
KS-DT-01-22
DG-01
KS-DG-01-22
DG-01-22/2290
13
2
1
3
10
6
14
9
8
7
List of Seals
Item
Name of Parts
Part Numbers
Qty.
11
O-Ring
SO-NA-P9
1
12
O-Ring
SO-NB-P9
2
Note: When ordering the seals, please specify the seal kit
number from the table above.
12
4
11
5
Remote Control Relief Valves
205
Direct Type Relief Valves
This valve is used in a hydraulic circuit to prevent damage due to
over pressure and to adjust the maximum circuit pressure of small
capacity.
Specifications
Model Numbers
Threaded
Connection
Sub-plate
Mounting
DT-02-*-22* DG-02-*-22*
Max. Operating Pressure
MPa (PSI)
Pres. Adj.
Range
MPa (PSI)
Max. Flow
L/min
(U.S.GPM)
Approx. Mass
kg (lbs.)
DT type DG type
21 (3050)
Note)
16
(4.23)
1.5 (3.3) 1.5 (3.3)
Note: Refer to the Model Number Designation.
Model Number Designation
FD
Special Seals
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)
Series Number
D:
Direct Type
Relief Valves
T
Type of
Mounting
-02
-B
-22
Valve Size
Pres. Adj. Range
MPa (PSI)
Design
Number
B:
T: Threaded
Connection
02
G: Sub-plate
Mounting
-7
( -1020)
C: 3.5-14
(510-2030)
H: 7-21
(1020-3050)
*
Design Standards
22
None: Japanese Std. "JIS"
80: European Design Std.
90: N. American Design Std.
22
None: Japanese Std. "JIS" and
European Design Std.
90: N. American Design Std.
Refer to the Minimum Adjustment Pressure Characteristics.
Graphic Symbol
Instructions
To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher
pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten
the lock nut.
Piping of the tank line should not be connected to any tank line of the other valves, but
connected directly to the reservoir.
Attachment
Mounting bolts
Valve Model
Numbers
DG-02
Socket Head Cap Screw
Japanese Std. "JIS" and European Design Std.
M5 45 Lg.
N. American Design Std.
No.10-24 UNC 1-3/4 Lg.
Qty.
4
Sub-plate
Valve Model
Numbers
DG-02
Japanese Standard "JIS"
Sub-plate
Model Numbers
DGM-02-20
Thread
Size
Rc 1/4
European Design Standard
Sub-plate
Model Numbers
DGM-02-2080
Thread
Size
1/4 BSP.F
N. American Design Standard
Sub-plate
Model Numbers
DGM-02-2090
Thread
Size
1/4 NPT
Approx.
Mass
kg (lbs.)
0.7 (1.5)
Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a
good machined finish.
The sub-plates are those for remote control relief valves. For dimensions, see page 204.
206
Direct Type Relief Valves
PRESSURE CONTROLS
Min. Adjustment Pressure
Nominal Override Characteristics
PSI
175
MPa
1.2
PSI
MPa
3000
21.0
150
1.0
2500
17.5
2000
14.0
100
0.8
0.6
75
50
25
0
1500
10.5
1000
7.0
500
3.5
DT-02-H
DG-02-H
0.4
0.2
0
0
2
0
4
6
1
8
10
2
Flow Rate
12
14
3
16 L/min
4
DT-02-B
DG-02-B
0
0 2
4
0
1
8
10 12 14 16
2
3
Flow Rate
4 4.5 U.S. GPM
26(1.02)
Model Numbers
DT-02-*-22
Pressure Port
"A" Thd.
L/min
Lock Nut 14(.55) Hex.
50
(1.97)
Fully Extended
163(6.42)
Pressure Adjustment
Handle
INC.
74
(2.91)
"A" Thd.
Rc 1/4
DT-02-*-2280
1/4 BSP.F
DT-02-*-2290
1/4 NPT
Dimensions of
The Panel Mounting Hole
Max.
10(.39)
21(.83)
Dia.
26(1.02)
44(1.73)
Dia.
112
(4.41)
47
(1.85)
6
U.S. GPM
DT-02-*-22/2280/2290
52
(2.05)
0
C
DT-02-C
DG-02-C
Direct Type
Relief Valves
125
Pressure
Min. Adjustment Pressure
Hydraulic fluid
Viscosity : 35 mm2/s (164 SSU)
Specific Gravity : 0.850
Lock Nut 24(.94) Hex.
Tank Port "A" Thd.
DIMENSIONS IN
MILLIMETRES (INCHES)
DG-02-*-22/2290
Lock Nut
14(.55) Hex.
44(1.73)
Dia.
19(.75)
52
(2.05)
7
(.28)
5.5(.22) Dia. Through
9(.35) Dia. Spotface
4 Places
10
(.39)
Pressure Port
Tank Port
50
(1.97)
Pressure Adjustment
Handle
Fully Extended
160(6.42)
INC.
26
(1.02)
48
(1.89)
37
(1.46)
38
(1.50)
47
(1.85)
100
(3.94)
Mounting Surface
(O-Rings Furnished)
Note: For dimensions of the valve mounting surface, see
the dimensional drawing (page 204) of the subplate used together.
Direct Type Relief Valves
207
Spare Parts List
DT-02-*-22/2280/2290
DG-02-*-22/2290
10
2
12
4
9
1
11
3
13
5
6
7
8
14
List of Seals
Item
Name of Parts
12
O-Ring
13
14
Part Numbers
Qty.
Remarks
SO-NB-P9
2
Use only for DG-02
O-Ring
SO-NA-P12
1
O-Ring
SO-NB-P22.4
1
Note: When ordering the seals, please specify the seal kit number from the table below.
List of Seal Kits
208
Valve Model Numbers
Seal Kit Numbers
DT-02
KS-DT-01-22
DG-02
KS-DG-02-22
Direct Type Relief Valves
PRESSURE CONTROLS
Pilot Operated Relief Valves
These valves protect the hydraulic system from excessive pressure, and can be used to maintain constant pressure in a
hydraulic system. Remote control and unloading are permitted by using vent circuits.
C
Vent Connection
Pilot Operated
Relief Valves
Graphic Symbols
Specifications
Model Numbers
Threaded
Connection
Sub-plate
Mounting
BT-03-*-32*
BG-03-*-32*
BT-06-*-32*
BG-06-*-32*
BT-10-*-32*
BG-10-*-32*
Max. Operating
Pressure
MPa (PSI)
25 (3630)
Pres. Adj.
Range
MPa (PSI)
Note)
-25
( -3630)
Max. Flow
L/min
(U.S.GPM)
Approx. Mass
kg (lbs.)
BT type
BG type
100
(26.4)
5.0
(11.0)
4.7
(10.4)
200
(52.8)
5.0
(11.0)
5.6
(12.3)
400
(106)
8.5
(18.7)
8.7
(19.2)
Note: Refer to the Minimum adjustment Pressure characteristics on page 214.
Model Number Designation
FSpecial Seals
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)
B
T
-03
-V
-32
Series Number
Type of
Mounting
Valve
Size
High Venting
Pres. Feature
Design
Number
03
06
10
03
06
10
V:
For High
Venting
Pressure
Feature
(Omit if not
required)
32
32
32
32
32
32
B:
Pilot Operated
Relief Valves
T: Threaded
Connection
G: Sub-plate
Mounting
*
Design Standards
None: Japanese Std. "JIS"
80: European Design Std.
90: N. American Design Std.
None: Japanese Std. "JIS" and
European Design Std.
90: N. American Design Std.
Use high venting pressure type to reduce the response time from unload to onload.
Pilot Operated Relief Valves
209
Attachment
Mounting Bolts
Socket Head Cap Screw
Valve
Model Numbers
Japanese Std. "JIS" and European Design Std.
N. American Design Std.
BG-03
M12
70 Lg. (2 pcs.), M12
95 Lg. (2 pcs.)
1/2-13UNC
2-3/4 Lg. (2 pcs.), 1/2-13UNC
3-3/4 Lg. (2 pcs.)
BG-06
M16
60 Lg. (2 pcs.), M16
80 Lg. (2 pcs.)
5/8-11UNC
2-1/4 Lg. (2 pcs.), 5/8-11UNC
3-1/4 Lg. (2 pcs.)
BG-10
M20
70 Lg. (2 pcs.), M20
90 Lg. (2 pcs.)
3/4-10UNC
2-3/4 Lg. (2 pcs.), 3/4-10UNC
3-1/2 Lg. (2 pcs.)
Sub-plate
Valve
Model
Numbers
Japanese Standard "JIS"
Sub-plate
Model Numbers
BG-03
BG-06
BG-10
Thread
Size
European Design Standard
Sub-plate
Model Numbers
Thread
Size
N. American Design Standard
Sub-plate
Model Numbers
Thread
Size
Approx.
Mass
kg (lbs.)
BGM-03-20
Rc 3/8
BGM-03-3080
3/8 BSP.F
BGM-03-2090
3/8 NPT
2.4(5.3)
BGM-03X-20
Rc 1/2
BGM-03X-3080
1/2 BSP.F
BGM-03X-2090
1/2 NPT
3.1(6.8)
BGM-06-20
Rc 3/4
BGM-06-3080
3/4 BSP.F
BGM-06-2090
3/4 NPT
4.7(10.4)
BGM-06X-20
Rc 1
BGM-06X-3080
1 BSP.F
BGM-06X-2090
1 NPT
5.7(12.6)
BGM-10-20
Rc 1-1/4
BGM-10-3080
1-1/4 BSP.F
BGM-10-2090
1-1/4 NPT
8.4(18.5)
BGM-10X-20
Rc 1-1/2
BGM-10X-3080
1-1/2 BSP.F
BGM-10X-2090
1-1/2 NPT
10.3(22.7)
Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a
good machined finish.
Instructions
If a remote control relief valve is used in the vent circuit, see page 203. In addition, if the internal volume of the vent
line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside diametre and the length of the
pipe.
To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the
reservoir.
Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is
equivalent to 10 MPa (1450 PSI).
With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above
8 L/min (2.1 U.S. GPM) and model 10 with 15 L/min (4.0 U.S. GPM).
210
Pilot Operated Relief Valves
PRESSURE CONTROLS
BT-03-*-32/3280/3290
BT-06-*-32/3280/3290
BT-10-*-32/3280/3290
DIMENSIONS IN
MILLIMETRES (INCHES)
Lock Nut 14(.55) Hex.
C
"A" SQ.
Two Collars
Pressure Adjustment
Handle
Vent Port
"T" Thd.
INC.
Fully Extended C
B
44(1.73)
Dia.
5(.20)
3280 Design Only
Pilot Operated
Relief Valves
Four positions of pressure adjustment handle
are available by rotating cover assembly as shown.
K
F
L
J
D
P
H
Pressure Port
"S" Thd. 2 Places
T
Tank Port
"S" Thd.
E
Q
Pressure Gauge Connection
"U" Thd.
N
There are two threaded connection pressure ports. They can be connected each other in-line; one as inlet and the other
as an outlet or the valve can be used by plugging one of the pressure ports.
Model Numbers
BT-03-*-32/3280/3290
BT-06-*-32/3280/3290
BT-10-*-32/3280/3290
Model Numbers
BT-03-*-32
BT-03-*-3280
BT-03-*-3290
BT-06-*-32
BT-06-*-3280
BT-06-*-3290
BT-10-*-32
BT-10-*-3280
BT-10-*-3290
Dimensions mm (Inches)
A
B
C
D
E
F
H
J
K
L
N
Q
75
40
105
52
78
150.5 68.5
62
36
52
90
45
(2.95) (1.57) (4.13) (2.05) (3.07) (5.93) (2.70) (2.44) (1.42) (2.05) (3.54) (1.77)
85
50
101
80
96
183
89
74
49
80
120
60
(3.35) (1.97) (3.98) (3.15) (3.78) (7.20) (3.50) (2.91) (1.93) (3.15) (4.72) (2.36)
Thread Size
"S" Thd.
"T" Thd.
"U" Thd.
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 3/4
3/4 BSP.F
3/4 NPT
Rc 1-1/4
1-1/4 BSP.F
1-1/4 NPT
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 1/4
1/4 BSP.Tr
1/4 NPT
Rc 1/4
1/4 BSP.Tr
1/4 NPT
Rc 1/4
1/4 BSP.Tr
1/4 NPT
Pilot Operated Relief Valves
211
BG-03-*-32/3290
BG-06-*-32/3290
BG-10-*-32/3290
DIMENSIONS IN
MILLIMETRES (INCHES)
Lock Nut 14(.55) Hex.
Mounting Surface
(O-Rings Furnished)
"A" SQ.
Two Collars
Three positions of pressure adjustment handle
are available by rotating cover assembly as shown.
Pressure Adjustment Handle
B
INC.
Fully Extended C
44(1.73)
Dia.
Vent Port
Pressure Gauge Connection
"X" Thd.
P
N
H
Q
Locating Pin
6(.24) Dia.
6
(.24)
Pressure Port
U
D
J
V
E
F
Model Numbers
"S" Dia. Through
"T" Dia. Spotface
4 Places
K
Tank Port
L
Dimensions mm (Inches)
A
B
C
D
E
F
H
J
K
L
N
P
Q
S
T
U
V
75
40
105
57
78
78
137 14.1 41
82
117
77
22 13.5 21
55
77
BG-03-*-32/3290
(2.95) (1.57) (4.13) (2.24) (3.07) (3.07) (5.39) (.56) (1.61) (3.23) (4.61) (3.03) (.87) (.53) (.83) (2.17) (3.03)
BG-06-*-32/3290
75
40
105
40
60
78
161
17
52
104 141 83.5 4.5 17.5 26
38
58
(2.95) (1.57) (4.13) (1.57) (2.36) (3.07) (6.34) (.67) (2.05) (4.09) (5.55) (3.29) (.18) (.69) (1.02) (1.50) (2.28)
BG-10-*-32/3290
85
45
101
47
67 87.5 195 20.7 62
124 175 110
6
21.5 32
45
65
(3.35) (1.77) (3.98) (1.85) (2.64) (3.44) (7.68) (.81) (2.44) (4.88) (6.89) (4.33) (.24) (.85) (1.26) (1.77) (2.56)
Model Numbers
BG-03-*-32
BG-03-*-3290
BG-06-*-32
BG-06-*-3290
BG-10-*-32
BG-10-*-3290
212
Thread Size
"X" Thd
Rc 1/4 = 1/4 BSP.Tr
1/4 NPT
Rc 1/4 = 1/4 BSP.Tr
1/4 NPT
Rc 1/4 = 1/4 BSP.Tr
1/4 NPT
Mounting Surface
ISO 6264-AR-06-2-A
ISO 6264-AS-08-2-A
ISO 6264-AT-10-2-A
Pilot Operated Relief Valves
PRESSURE CONTROLS
BGM-03,03X-20 / 3080 / 2090
BGM-06,06X-20 / 3080 / 2090
BGM-10,10X-20 / 3080 / 2090
DIMENSIONS IN
MILLIMETRES (INCHES)
A
B
"d" Dia. Through
"e" Dia. Spotface
4 Places
"h"
4 Places
C
C
D
E
Z
"t" Thd.
J
F
a
T
S
Pilot Operated
Relief Valves
V
U
Q
X
K
H
L
Y
N
P
6.2(.24) Dia.
"b" Dia.
2 Places
7(.28) Dia. 10(.39) Deep
Model Numbers
BGM-03
BGM-06
BGM-10
Model Numbers
BGM-03
BGM-06
BGM-10
BGM-10
BGM-10X
E
T
U
V
X
F
H
J
K
L
N
P
Q
S
86
26
3.1
26.9
149
13
123 (3.39) 32 (1.02) 97
53.8
(.12) (1.06) (5.87) (.51) (4.84) 95 (1.26) 21 (3.82) (2.12)
(3.74)
(.83)
106.5
27.2
4
35
180
15
150 (4.19) 51 (1.07) 121
66.7
(.16) (1.38) (7.09) (.59) (5.91) 119 (2.01) 18 (4.76) (2.63)
(4.69)
(.71)
138.2
30.2
5.7
41.3
227
16
195 (5.44) 62 (1.19) 154
88.9
(.22) (1.63) (8.94) (.63) (7.68) 158 (2.44) 17 (6.06) (3.50)
(6.22)
(.67)
0
(0)
Y
22
(.87)
42
76.2 31.8 44.5
(1.65) (3.00) (1.25) (1.75)
BGM-10X
BGM-06X
D
37
55.5 23.8 33.4
(1.46) (2.19) (.94) (1.31)
BGM-06X
BGM-06
C
Dimensions mm (Inches)
19
47.4
(.75) (1.87)
BGM-03X
BGM-03X
B
126
94
16
82.6
(4.96) (3.70) (.63) (3.25)
BGM-10X
BGM-03
A
108
78
15
70
(4.25) (3.07) (.59) (2.76)
BGM-06X
Model
Numbers
Dimensions mm (Inches)
86
60
13
53.8
(3.39) (2.36) (.51) (2.12)
BGM-03X
f
"n" Thd. 2 Places
(From Rear)
Japanese Standard "JIS"
Design "20"
"h"
"n" Thd.
M12 Thd.
20(.79) Deep
Rc 3/8
M16 Thd.
25(.98) Deep
Rc 3/4
M20 Thd.
28(1.10) Deep
Rc1-1/4
Rc 1-1/2
a
b
d
e
f
11
(.43)
17.5
(.69)
19
(.75)
13.5
(.53)
21
(.83)
24
(.94)
17.5
26
31
(.69) (1.02) (1.22)
European Design Standard
Design "3080"
"t" Thd.
Rc 1/2
Rc 1
Z
32
22 (1.26) 20
14.5
(.87)
(.79) (.57)
40
(1.57)
40
11 (1.57) 25
23
(.43)
(.98) (.91)
50
(1.97)
50
12.7 (1.97) 32
28
(.50)
63 (1.26) (1.10)
(2.48)
Rc 1/4
"h"
"n" Thd.
M12 Thd.
20(.79) Deep
3/8 BSP.F
M16 Thd.
25(.98) Deep
3/4 BSP. F
"t" Thd.
1-1/4 BSP.F
M20 Thd.
28(1.10) Deep 1-1/2 BSP.F
Pilot Operated Relief Valves
"h"
"n" Thd.
"t" Thd.
1/2-13UNC Thd. 3/8 NPT
22(.87) Deep
1/2 NPT
1/2 BSP.F
1 BSP.F
N. American Design Standard
Design "2090"
1/4 BSP.F
5/8-11UNC Thd. 3/4 NPT
27(1.06) Deep
1 NPT
1/4 NPT
3/4-10UNC Thd. 1-1/4 NPT
28(1.10) Deep
1-1/2 NPT
213
Nominal Override Characteristics
2
Hydraulic fluid: Viscosity : 35 mm /s (164 SSU)
Specific Gravity : 0.850
BT-06, BG-06
PSI MPa
3600 25
24
3300 23
2300 16
15
2000 14
225 1.6
1.3
150 1.0
Pressure
Pressure
BT-03, BG-03
0
0
25
5
50
75
10
15
Flow Rate
20
PSI MPa
3600 25
24
3300 23
2300 16
15
2000 14
275 1.9
1.6
200 1.3
100 L/min
0
25
0
U.S. GPM
50
10
100
20
150
30
40
200 L/min
50
U.S. GPM
Flow Rate
Pressure
BT-10, BG-10
PSI MPa
3600 25
24
3300 23
2300 16
15
2000 14
300 2.0
200 1.6
1.2
0
100
0
25
200
300
50
75
Flow Rate
400
100
L/min
U.S. GPM
Min. Adj. Pressure & Vent Pressure vs. Flow
2
Hydraulic fluid: Viscosity : 35 mm /s (164 SSU)
Specific Gravity : 0.850
BT-03, BG-03
BT-06, BG-06
PSI MPa
Pressure
100
80
0.7
0.6
60
0.4
100
40
20
0
0.2
High Venting
Pressure Type
0
0
0
25
5
50
10
15
Low Venting
Pressure Type
75
20
50
100 L/min
25
U.S. GPM
Flow Rate
Pressure
100
50
0
Vent Pressure
Min. Adjustment Pressure
High Venting
Pressure Type
0.8
0.4
Low Venting
Pressure Type
0
0
0
100
25
200
300
50
75
400 L/min
100 U.S. GPM
Flow Rate
214
0
High Venting
Pressure Type
0.8
0.4
Low Venting
Pressure Type
0
0
0
50
10
100
20
30
Flow Rate
BT-10, BG-10
PSI MPa
225 1.6
200
1.2
150
Vent Pressure
Min. Adjustment Pressure
PSI MPa
200 1.4
1.2
150
Pressure
Vent Pressure
Min. Adjustment Pressure
Pilot Operated Relief Valves
150
40
200 L/min
50
U.S. GPM
PRESSURE CONTROLS
Spare Parts List
BT-03-*-32/3280/3290
BT-06-*-32/3280/3290
BT-10-*-32/3280/3290
18 22
C
10 11 13 12
2 16 9
8
7
6
A
17
21
14
20
5
15
3
19
4
1
Part Numbers
Item
Name of Parts
16
O-Ring
SO-NA-P9
SO-NA-P9
1
17
O-Ring
SO-NB-P32
SO-NB-P42
1
24
Bonded Seal
SG-FB-3/8
SG-FB-3/8
1
BT-03
BT-06
BT-10
Qty.
Note: When ordering the seals, please specify the seal kit number from the
table below.
Pilot Operated
Relief Valves
List of Seals
List of Seal Kits
24
Valve Model Numbers
23
BT-03
KS-BT-03-32
BT-06
Section "A"
for Design 3280
Seal Kit Numbers
BT-10
KS-BT-10-32
Note: No bonded seals are included in the seal kits.
BG-03-*-32/3290
BG-06-*-32/3290
BG-10-*-32/3290
21 16
6
7
8
10 11 13 12
2 17 9
List of Seals
20
18
14
19
25
23
15
5
22
3
1
24
Item
Name of Parts
17
Part Numbers
Qty.
BG-03
BG-06
BG-10
O-Ring
SO-NA-P9
SO-NA-P9
SO-NA-P9
1
18
O-Ring
SO-NB-P9
SO-NB-P11
SO-NB-P9
1
19
O-Ring
SO-NB-P18
SO-NB-P28
SO-NB-P32
2
20
O-Ring
SO-NB-P32
SO-NB-P32
SO-NB-P42
1
4
Note: When ordering the seals, please specify the seal kit number from the
table below.
List of Seal Kits
Valve Model Numbers
Seal Kit Numbers
BG-03
KS-BG-03-32
BG-06
KS-BG-06-32
BG-10
KS-BG-10-32
Pilot Operated Relief Valves
215
Low Noise Type Pilot Operated Relief Valves
Pilot operated relief valves here have been particularly developed as low-noise types. Able to protect pumps and control
valves against excessive pressures, they are used to control the pressure in the hydraulic system to a constant level.
Remote control and unloading are permitted by using vent circuits.
Graphic Symbols
Vent Connection
Specifications
Model Numbers
Max. Operating
Pressure
MPa (PSI)
Pres. Adj.
Range
MPa (PSI)
Max. Flow
L/min
(U.S.GPM)
Approx.
Mass
kg (lbs.)
S-BG-03-*-*-40*
S-BG-06-*-*-40*
S-BG-10-*-40*
25 (3630)
Note)
-25
( -3630)
100 (26.4)
200 (52.8)
400 (106)
4.1 (9.0)
5.0 (11.0)
10.5 (23.2)
Note: See minimum adjustment pressure characteristics on page 218.
Model Number Designation
FSB
Special Seals
F:
Special Seals for
Phosphate Ester
Type Fluids
(Omit if not
required)
G
-03
-V
Low Noise
Type
Series
Number
Type of
Mounting
Valve
Size
High Venting
Pres. Feature
S:
Low Noise
Type
B:
Pilot
Operated
Relief
Valves
G:
Sub-plate
Mounting
03
06
10
1
V:
For High Venting
Pressure Feature
(Omit if not
required)
-L
-40
Direction
of Handle
Design
Number
Viewed from pressure
gauge connection
L: Left (Normal) R: Right
40
40
*
Design Std.
Refer to
2
40
1. Use the high venting pressure type where it is necessary to reduce the response time from unloading to onloading.
2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard
Sub-plate
Valve
Model
Numbers
S-BG-03
S-BG-06
S-BG-10
Japanese Standard "JIS"
Sub-plate
Model Numbers
BGM-03-20
BGM-03X-20
BGM-06-20
BGM-06X-20
BGM-10-20
BGM-10X-20
European Design Standard
Thread
Size
Rc 3/8
Rc 1/2
Rc 3/4
Rc 1
Rc 1-1/4
Rc 1-1/2
Sub-plate
Model Numbers
BGM-03-3080
BGM-03X-3080
BGM-06-3080
BGM-06X-3080
BGM-10-3080
BGM-10X-3080
Thread
Size
3/8 BSP.F
1/2 BSP.F
3/4 BSP.F
1 BSP.F
1-1/4 BSP.F
1-1/2 BSP.F
N. American Design Standard
Sub-plate
Model Numbers
BGM-03-2090
BGM-03X-2090
BGM-06-2090
BGM-06X-2090
BGM-10-2090
BGM-10X-2090
Thread
Size
3/8 NPT
1/2 NPT
3/4 NPT
1 NPT
1-1/4 NPT
1-1/2 NPT
Approx.
Mass
kg (lbs.)
2.4 (5.3)
3.1 (6.8)
4.7 (10.4)
5.7 (12.6)
8.4 (18.5)
10.3 (22.7)
Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a
good machined finish.
The sub-plates are those for pilot operated relief valves. For dimensions, see page 213.
216
Low Noise Type Pilot Operated Relief Valves
PRESSURE CONTROLS
Attachment
Mounting Bolts
Socket Head Cap Screw
Valve Model Numbers
Japanese Std. "JIS" and European Design Std.
Qty.
N. American Design Std.
S-BG-03
M12
40 Lg.
1/2-13 UNC
S-BG-06
M16
50 Lg.
S-BG-10
M20
60 Lg.
1-1/2 Lg.
4
5/8-11 UNC
2 Lg.
4
3/4-10 UNC
2-1/4 Lg.
4
C
If a remote control relief valve is used in the vent circuit, see page 203. In addition, if the internal volume of the vent
line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside Dia. and the length of the pipe.
To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the reservoir.
Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is
equivalent to 10 MPa (1450 PSI).
With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above
5 L/min (1.3 U.S. GPM) and model 10 with 8 L/min (2.1 U.S. GPM).
S-BG-03-*-L-40/4090
S-BG-06-*-L-40/4090
S-BG-10-*-40/4090
Fully Extended J
Fully Extended
F
Mounting surface
S-BG-03: ISO 6264-AR-06-2-A
S-BG-06: ISO 6264-AS-08-2-A
S-BG-10: ISO 6264-AT-10-2-A
"K" Dia. Through
"N" Dia. Spotface
4 Places
Pressure Port
E
Opposite Handle Position
S-BG-
C
DIMENSIONS IN
MILLIMETRES (INCHES)
Z
Vent Port
Tank Port
Pressure Gauge Connection
"Y" Thd
Two Collars
INC.
P
A
B
D
Fully Extended J
H
Pressure Adjustment Handle
Lock Nut
14(.55) Dia.
Note:For other dimensions, see the figures
shown left.
44(1.73) Dia.
Q
03
- -R
06 *
Note:For dimensions of the valve mounting
surface, see the dimensional drawing
(P. 213) of the sub-plate used together.
"Y" Thd.
S
Model Numbers
X
S-BG-03-*-*-40
T
6
(.24)
1/4 NPT
S-BG-03-*-*-4090
V
Mounting Surface
(O-Rings Furnished)
Rc 1/4 = 1/4 BSP.Tr
Rc 1/4 = 1/4 BSP.Tr
S-BG-06-*-*-40
1/4 NPT
S-BG-06-*-*-4090
U
Locating Pin
6(.24) Dia.
Rc 1/4 = 1/4 BSP.Tr
S-BG-10-*-40
1/4 NPT
S-BG-10-*-4090
Model Numbers
Low Noise Type
Pilot Operated Relief Valves
Instructions
Dimensions mm (Inches)
A
B
C
D
E
F
H
J
K
N
P
Q
S
T
U
V
X
Z
S-BG-03
76 53.8 11.1 26.9 53.8 73.6 26.9 163.5 13.5 21
50
130 103 21.5 106 26.1 13 36.1
(2.99) (2.12) (.44) (1.06) (2.12) (2.90) (1.06) (6.44) (.53) (.83) (1.97) (5.12) (4.06) (.85) (4.17) (1.03) (.51) (1.42)
S-BG-06
98
70
14
35 66.7 58.8 33.7 163.5 17.5 26
50
130 103
26
122 19.3 13 21.3
(3.86) (2.76) (.55) (1.38) (2.63) (2.31) (1.33) (6.44) (.69) (1.02) (1.97) (5.12) (4.06) (1.02) (4.80) (.76) (.51) (.84)
S-BG-10
120 82.6 18.7 41.3 88.9 46.1 44.9 180 21.5 32
65
167 135 33.5 155 21.1 18
(4.72) (3.25) (.74) (1.63) (3.50) (1.81) (1.77) (7.09) (.85) (1.26) (2.56) (6.57) (5.31) (1.32) (6.10) (.83) (.71)
Low Noise Type Pilot Operated Relief Valves
217
Nominal Override Characteristics
Hydraulic fluid:
Viscosity : 35 mm2/s (164 SSU)
Specific Gravity : 0.850
2200
15
14
13
1900
250
50
S-BG-06
PSI
3700
3500
3300
MPa
25
24
23
2200
15
14
13
1900
250
1.5
1.0
0.5
0
20
40
5
10
60
80
15
20
Flow Rate
PSI
3600
3400
3200
2200
1900
300
1.5
1.0
0.5
50
0
S-BG-10
Pressure
MPa
25
24
23
Pressure
Pressure
S-BG-03
PSI
3700
3500
3300
100
L/min
150
0
25
U.S. GPM
50
10
0
100
20
30
150
200
L/min
40
50
U.S. GPM
Flow Rate
MPa
25
24
23
22
15
14
13
2.0
1.5
1.0
0
100
25
0
200
300
50
75
Flow Rate
400
L/min
100
U.S. GPM
Min. Adj. Pressure and Vent Pressure vs. Flow
Hydraulic fluid:
Viscosity : 35 mm2/s (164 SSU)
Specific Gravity : 0.850
Vent Pressure
Min. Adjustment Pressure
S-BG-03
120
Pressure
100
80
60
40
20
0
S-BG-06
High Vent
Pressure Type
1.2
150
100
Low Vent
Pressure Type
0
0
20
40
5
10
S-BG-10
PSI MPa
200 1.4
60
15
80
20
Flow Rate
1.0
High Vent
Pressure Type
0.8
0.6
50
0.4
0
0.2
0
100 L/min
0
25
U.S. GPM
0
50
10
PSI MPa
225 1.6
200 1.4
1.2
150 1.0 High Vent
Pressure Type
0.8
100
0.6
50 0.4
Low Vent
0.2
Pressure Type
0
0
300
400
0
100
200
L/min
0
25
50
75
100
U.S. GPM
Flow Rate
Pressure
MPa
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Pressure
PSI
Low Vent
Pressure Type
150
100
20
30
Flow Rate
200
L/min
40
50
U.S. GPM
Noise Level
Measuring position: At 1m (3.3 ft.) back from the valve front.
Viscosity : 35 mm2/s (164 SSU)
Back pressure : 0.1 MPa (14.5 PSI)
Measuring condition
S-BG-03
S-BG-06
Flow rate : 50 L/min
(13.2 U.S.GPM)
60
50
40
0
0
218
4
8
12
16
1000
2000
Pressure
20
MPa
3000 PSI
70
60
50
40 0
0
4
8
12
16
1000
2000
Pressure
20
MPa
3000 PSI
Low Noise Type Pilot Operated Relief Valves
Flow rate : 200 L/min
(52.8 U.S.GPM)
dB(A)
80
Noise Level
70
dB(A)
80
Noise Level
Noise Level
dB(A)
80
S-BG-10
Flow rate : 150 L/min
(39.6 U.S.GPM)
70
60
50
40
0
0
4
8
12
16
1000
2000
Pressure
20
MPa
3000 PSI
PRESSURE CONTROLS
Spare Parts List
S-BG-03,06,10-*-40/4090
13 14 22 12 20 11 10 26 23 24 15 7
21
8
9
2
19
C
32
2
19
25
31
4
S-BG-10
5
18
3 17
6 29 28 16 27
1
List of Seals
Item
Name of Parts
25
Part Numbers
Qty.
S-BG-03
S-BG-06
S-BG-10
O-Ring
SO-NB-P9
SO-NB-P9
SO-NB-P9
2
26
O-Ring
SO-NA-P9
SO-NA-P9
SO-NA-P9
1
27
O-Ring
SO-NB-P9
SO-NB-P11
SO-NB-P9
1
28
O-Ring
SO-NB-P18
SO-NB-P28
SO-NB-P32
2
29
O-Ring
SO-NB-A024
SO-NB-A024
SO-NB-A128
1
30
O-Ring
SO-NB-P28
SO-NB-P28
SO-NB-P36
1
31
O-Ring
SO-NB-P32
SO-NB-P32
SO-NB-P42
1
32
O-Ring
SO-NB-P14
1
Low Noise Type
Pilot Operated Relief Valves
30
Note:When ordering the seals, please specify the seal kit number from the table below.
List of Seal Kits
Valve Model Numbers
Seal Kit Numbers
S-BG-03
KS-S-BG-03-40
S-BG-06
KS-S-BG-06-40
S-BG-10
KS-S-BG-10-40
Low Noise Type Pilot Operated Relief Valves
219
Solenoid Controlled Relief Valves
These valves are a combination of a pilot operated relief valve and a solenoid operated
directional valve. Piping between the two is eliminated as the solenoid valve is directly
mounted on the relief valve and connected with the relief valve vent. Pump pressure
may be unloaded remotely by an electrical signal to the solenoid, or by connecting pilot
relief valves to the solenoid valve ports.
Specifications
Max.
Pressure
Max.
Operating
Adj.
Flow
Pressure
Range
L/min
MPa (PSI) MPa (PSI) (U.S.GPM)
Model Numbers
Approx. Mass kg (lbs.)
Double
Sol.
Single
Sol.
With
Vent
Restrictor
BST-03-*-*-*-*-48*
100 (26.4) 7.1 (15.7) 6.6 (14.6) 7.6 (16.8)
Note)
Threaded
200 (52.8) 7.1 (15.7) 6.6 (14.6) 7.6 (16.8)
BST-06-*-*-*-*-48* 25 (3630)
-25
Connection
( -3630)
400 (106) 10.8 (23.8) 10.3 (22.7) 11.3 (24.9)
BST-10-*-*-*-*-48*
100 (26.4) 6.8 (15.0) 6.3 (13.9) 7.3 (16.1)
BSG-03-*-*-*-*-48*
Note)
Sub-plate
200 (52.8) 7.7 (17.0) 7.2 (15.9) 8.2 (18.1)
BSG-06-*-*-*-*-48* 25 (3630)
-25
Mounting
( -3630)
400 (106) 11.0 (24.3) 10.5 (23.2) 11.5 (25.4)
BSG-10-*-*-*-*-48*
Note: For relief valves, standard pilot operated relief valves are used.
For minimum adjustment pressures and other characteristics, see page 214.
Model Number Designation
F-
A-
BS
T
-03
-V
Special
Seals
With Vent
Restrictor
Series
Number
Type of
Mounting
Valve
Size
High Venting
Pres. Feature
F:
Special
Seals for
Phosphate
Ester Type
Fluids
(Omit if not
required)
1.
2.
3.
4.
A:
1
With Vent
Restrictor
(OptionOmit if not
required)
BS:
Solenoid
Controlled
Relief
Valves
T:
Threaded
Connection
03
06
G:
Sub-plate
Mounting
10
-2B3A -A100
Vent
Type
2B3A
2
V: For High
Venting
Pressure
Feature
(Omit if not
required)
2B3B
2B2B
2B2
3C2
3C3
Coil Type
3
-N
4
AC:
A100, A120
A200, A240
DC:
D12 , D24
D48
AC DC:
R100, R200
None:
Terminal
Box Type
N: With
Plug-in
Connector
(DIN)
N: With
Plug-in
Connector
(DIN)
Models with vent restrictor are applicable only for the vent type 2B3A and 2B3B. For details, see page 222.
Use high venting pressure types to reduce response time from unloading to onloading.
For the details of the vent types, see the following page.
The coil codes are the same as for solenoid operated directional valve DSG-01. See the Solenoid Ratings on page 345.
The coil type numbers in the shaded column are handled as optional extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering.
220
Solenoid Controlled Relief Valves
-48
Type of Elect- Design
rical Con.
Number
*
Design
Standards
None:
Japanese
Std. "JIS"
48
90:
N. American
Design Std.
80:
European
Design Std.
PRESSURE CONTROLS
Vent Types
Vent Type
Graphic Symbols
Solenoid Operated
Directional Valve
Model Number
Operation
SOL "a"
SOL "b"
Vent Connecting
"A"
OFF
Connected to port "A".
ON
Connected to tank (no-load)
OFF
Connected to tank (no-load)
ON
Connected to port "B".
OFF
Closed state (relief valve
setting pressure)
ON
Connected to port "B".
OFF
Connected to port "A".
ON
Connected to port "B".
OFF
OFF
Closed state (relief valve
setting pressure)
ON
OFF
Connected to port "A".
OFF
ON
Connected to port "B".
OFF
OFF
Connected to tank (no-load)
ON
OFF
Connected to port "A".
OFF
ON
Connected to port "B".
b
2B3A
DSG-01-2B3A
C
"B"
b
2B3B
"B"
b
2B2B
DSG-01-2B2B
"A" "B"
b
2B2
Solenoid Controlled
Relief Valves
DSG-01-2B3B
DSG-01-2B2
"A" "B"
a
b
3C2
DSG-01-3C2
"A" "B"
a
b
3C3
DSG-01-3C3
Attachment
Mounting Bolts
Valve Model
Numbers
Socket Head Cap Screw
Japanese Std. "JIS" and European Design Std.
N. American Design Std.
BSG-03
M12
70 Lg. (2 pcs.), M12
95 Lg. (2 pcs.)
1/2-13UNC
2-3/4 Lg. (2 pcs.), 1/2-13UNC
3-3/4 Lg. (2 pcs.)
BSG-06
M16
60 Lg. (2 pcs.), M16
80 Lg. (2 pcs.)
5/8-11UNC
2-1/4 Lg. (2 pcs.), 5/8-11UNC
3-1/4 Lg. (2 pcs.)
BSG-10
M20
70 Lg. (2 pcs.), M20
90 Lg. (2 pcs.)
3/4-10UNC
2-3/4 Lg. (2 pcs.), 3/4-10UNC
3-1/2 Lg. (2 pcs.)
Solenoid Controlled Relief Valves
221
Sub-plate
Valve
Model
Numbers
BSG-03
BSG-06
BSG-10
Japanese Standard "JIS"
Sub-plate
Model Numbers
Thread
Size
European Design Standard
Sub-plate
Model Numbers
Thread
Size
N. American Design Standard
Sub-plate
Model Numbers
Thread
Size
Approx.
Mass
kg (lbs.)
BGM-03-20
Rc 3/8
BGM-03-3080
3/8 BSP.F
BGM-03-2090
3/8 NPT
2.4(5.3)
BGM-03X-20
Rc 1/2
BGM-03X-3080
1/2 BSP.F
BGM-03X-2090
1/2 NPT
3.1(6.8)
BGM-06-20
Rc 3/4
BGM-06-3080
3/4 BSP.F
BGM-06-2090
3/4 NPT
4.7(10.4)
BGM-06X-20
Rc 1
BGM-06X-3080
1 BSP.F
BGM-06X-2090
1 NPT
5.7(12.6)
BGM-10-20
Rc 1-1/4
BGM-10-3080
1-1/4 BSP.F
BGM-10-2090
1-1/4 NPT
8.4(18.5)
BGM-10X-20
Rc 1-1/2
BGM-10X-3080
1-1/2 BSP.F
BGM-10X-2090
1-1/2 NPT
10.3(22.7)
Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a
good machined finish.
The sub-plates are those for pilot operated relief valves. For dimensions, see page 213.
Option
Models with vent restrictor
The type with a vent restrictor has a vent restrictor in vent types 2B3A and 2B3B added between a relief valve and
a solenoid operated directional valve. If prevents shock to the main circuit by gradually lowering the venting pressure
in the shift from the set pressure to unloading.
Unloading pressure are the same as without a vent restrictor.
A-BS*-*-2B3A
b
A-BS*-*-2B3B
b
Instructions
If a remote control relief valve is used in the vent circuit, see page 203. In addition, if the internal volume of the vent
line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside diametre and the length of the
pipe.
To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the
reservoir.
Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is
equivalent to 10 MPa (1450 PSI).
With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above
8 L/min (2.1 U.S. GPM) and model 10 with 15 L/min (4.0 U.S. GPM).
Interchangeability in Installation between Old and New Design.
Design 48 valve is one on which DSG-01, design 70 is mounted as a pilot valve. It is interchangeable with old design
(design 47) with respect to specifications, exterior shape and mounting dimensions.
222
Solenoid Controlled Relief Valves
PRESSURE CONTROLS
BST-03-*-*-*-48/4890
BST-06-*-*-*-48/4890
BST-10-*-*-*-48/4890
DIMENSIONS IN
MILLIMETRES (INCHES)
Terminal Box Type
C
Position can be shifted by 90° Steps.
DC/R :204.4(8.05)
AC :196.4(7.73)
47.5 DC/R :102.2(4.02)
(1.87) AC :98.2(3.87)
47.5
(1.87)
D
Pressure Adjustment Handle
46
(1.81)
Space Needed to Remove
Solenoid-Each End
DC/R :50(1.97)
AC :45.5(1.79)
Electrical Conduit Connection
"r" Thd. (Both Ends)
INC.
Manual Actuator
6(.24) Dia.
Lock Nut 14(.55) Hex.
SOL b
U
N
T
Remote Control Port "B"
"W" Thd.
V
Vent Port
"k" Thd.
Q
44(1.73)
Dia.
SOL a
Solenoid Controlled
Relief Valves
"C" SQ.
Solenoid Indicator Light
Two Collars
Tank Port
"X" Thd.
P
S
Pressure Port
"X" Thd.
2 Places
Pressure Gauge Connection
"h" Thd.
"E" Sq.
Remote Control Port "A"
"W" Thd.
K
L
F
Fully Extended
H
There are two threaded connection pressure ports. They can be connected each other in-line; one as inlet and the other
as an outlet or the valve can be used by plugging one of the pressure ports.
Dimensions mm (Inches)
Model Numbers
BST-03-*-48/4890
BST-06-*-48/4890
BST-10-*-48/4890
C
D
E
F
H
K
L
N
P
Q
S
T
U
V
75
(2.95)
40
(1.57)
52
(2.05)
78
(3.07)
145
(5.71)
45
(1.77)
90
(3.54)
239.3
(9.42)
68.5
(2.70)
152.5
(6.00)
36
(1.42)
105.5
(4.15)
69
(2.72)
62
(2.44)
85
(3.35)
50
(1.97)
80
(3.15)
96
(3.78)
151
(5.94)
60
(2.36)
120
271.8
89
(4.72) (10.70) (3.50)
164.5
(6.48)
49
(1.93)
117.5
(4.63)
81
(3.19)
74
(2.91)
Japanese Standard "JIS"
Design 48
Model Numbers
"W" Thd. "X" Thd. "h" Thd. "k" Thd.
BST-10
"r" Thd. "W" Thd. "X" Thd. "h" Thd. "k" Thd.
Rc 3/8
BST-03
BST-06
N. American Design Standard
Design 4890
Rc 1/8
Rc 3/4
Rc 1-1/4
"r" Thd.
3/8 NPT
Rc 1/4
Rc 3/8
G 1/2
1/8
NPT
3/4 NPT
1/4
NPT
3/8
NPT
1/2
NPT
1-1/4 NPT
Solenoid Controlled Relief Valves
223
Models with Plug-in Connector
DIMENSIONS IN
MILLIMETRES (INCHES)
03
BST-06-*-*-*-N-48/4880/4890
10
DC/R :204.4(8.05)
AC :196.4(7.73)
51
51
(2.01) (2.01)
T
Remote
Control
Port "B"
"W" Thd.
Design 4880 Only
P
Pressure
Port
"X" Thd.
2 Places
Vent Port
"k" Thd.
(Rear Side)
NN
SOL b
QQ
SOL a
Model Numbers
Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 in.)
Conductor Area ......
Not Exceeding 1.5mm2(.0023 SQ. in.)
n
Remote Control Port "A"
"W" Thd
Pressure Gauge Connection
"h" Thd
Tank Port
"X" Thd.
Position of cable departure can be changed. For details,
refer to DSG-01 valve on page 357.
Dimensions mm(Inches)
P
T
NN
QQ
BST-03-*-A*-N
BST-06-*-A*-N
68.5
(2.70)
105.5
(4.15)
239
(9.41)
158.5
(6.24)
BST-10-*-A*-N
89
(3.50)
117.5 271.5 170.5
(4.63) (10.69) (6.71)
BST-03-*-D*-N
BST-06-*-D*-N
68.5
(2.70)
105.5
(4.15)
BST-10-*-D*-N
89
(3.50)
117.5 282.5 181.5
(4.63) (11.12) (7.15)
BST-03-*-R*-N
BST-06-*-R*-N
68.5
(2.70)
105.5
(4.15)
BST-10-*-R*-N
89
(3.50)
117.5 285.5 174.7
(4.63) (11.24) (6.88)
"W" Thd.
Model Numbers
BST-03-*-*-*-N-4880
BST-06-*-*-*-N-4880
"X" Thd.
250
(9.84)
169.5
(6.67)
253
(9.96)
162.7
(6.41)
n
39
(1.54)
39
(1.54)
53
(2.09)
"h" Thd.
"k" Thd.
1/4 BSP.Tr
3/8 BSP.Tr
3/8 BSP.F
1/8 BSP.F
BST-10-*-*-*-N-4880
3/4 BSP.F
1-1/4 BSP.F
See the installation drawing of terminal box type on page 223 for design 48 and
4890 port thread and other dimensions.
Options - Models with Vent Restrictor
Terminal Box Type
Plug-in Connector Type
03
2B3A
A-BST-06 -*- -48/4880
2B3B *
10
03
2B3A
A-BST-06 -*- -N-48/4880/4890
2B3B *
10
DC/R :102.2(4.02)
AC :98.2(3.87)
DC/R :102.2(4.02)
AC :98.2(3.87)
SOL b
Dimensions
mm (Inches)
P
T
A-BST-06
A-BST-10
P
Terminal Box Type
Plug-in Connector Type
AC Solenoid
DC Solenoid
Q
NN
QQ
NN
QQ
NN
QQ
68.5 135.5
(2.70) (5.33)
269.3
(10.60)
182.5
(7.19)
269
(10.59)
188.5
(7.42)
280
(11.02)
199.5
(7.85)
283
(11.14)
192.7
(7.59)
89
147.5
(3.50) (5.81)
301.8
(11.88)
194.5
(7.66)
301.5
(11.87)
200.5
(7.89)
312.5
(12.30)
211.5
(8.33)
315.5
(12.42)
204.7
(8.06)
For other dimensions, see the models without vent restrictor type on page 223 and 224.
224
R (AC DC) Solenoid
N
Model Numbers
A-BST-03
NN
T
P
T
N
Q
QQ
SOL b
Solenoid Controlled Relief Valves
PRESSURE CONTROLS
Mounting surface
BSG-03: ISO 6264-AR-06-2-A
BSG-06: ISO 6264-AS-08-2-A
BSG-10: ISO 6264-AT-10-2-A
BSG-03-*-*-*-48/4890
BSG-06-*-*-*-48/4890
BSG-10-*-*-*-48/4890
DIMENSIONS IN
MILLIMETRES (INCHES)
Terminal Box Type
C
Mounting Surface
(O-Rings Furnished)
Space Needed to Remove
Solenoid-Each End
DC/R :50(1.97)
AC :45.5(1.79)
DC/R :204.4(8.05)
AC :196.4(7.73)
47.5 DC/R :102.2(4.02)
(1.87) AC :98.2(3.87)
47.5
(1.87)
D
46
(1.81)
Electrical Conduit Connection
"f" Thd. (Both Ends)
Pressure Adjustment
Handle
Manual Actuator
6(.24) Dia.
INC.
Two Collars
SOL b
Remote Control Port "A"
"d" Thd.
S
44(1.73)
Dia.
SOL a
Solenoid Controlled
Relief Valves
"C" SQ.
Solenoid Indicator Light
X
V
P
U
Remote Control Port "B"
"d" Thd.
Lock Nut
14(.55) Hex.
Vent Port
T
Locating Pin
6(.24) Dia.
Q
Pressure Gauge Connection
"e" Thd.
6
(.24)
Pressure Port
a
"Y" Dia. Through
"Z" Dia. Spotface
4 Places
K
Tank Port
L
E
N
b
F
H
Fully Extended
J
Dimensions mm (Inches)
Model
Numbers
C
D
E
F
H
J
K
L
N
P
Q
S
T
U
V
X
Y
Z
a
b
BSG-03
40
57
78
78 145 14.1 41
75
82 225.8 77 130.5 22 83.5 47
40 13.5 21
77
55
(2.95) (1.57) (2.24) (3.07) (3.07) (5.71) (.56) (1.61) (3.23) (8.89) (3.03) (5.14) (.87) (3.29) (1.85) (1.57) (.53) (.83) (2.17) (3.03)
BSG-06
75
40
40
60
78 145 17
52 104 249.8 83.5 148 4.5 101 64.5 57.5 17.5 26
58
38
(2.95) (1.57) (1.57) (2.36) (3.07) (5.71) (.67) (2.05) (4.09) (9.83) (3.29) (5.83) (.18) (3.98) (2.54) (2.26) (.69) (1.02) (1.50) (2.28)
BSG-10
45
47
67
84 146 20.7 62 124 283.8 110 155.5 6 108.5 72
85
65 21.5 32
65
45
(3.35) (1.77) (1.85) (2.64) (3.31) (5.75) (.81) (2.44) (4.88) (11.17) (4.33) (6.12) (.24) (4.27) (2.83) (2.56) (.85) (1.26) (1.77) (2.56)
Model Numbers
Japanese Standard "JIS"
Design 48
N. American Design Standard
Design 4890
"d" Thd.
"e" Thd.
"f" Thd.
"d" Thd.
"e" Thd.
"f" Thd.
Rc 1/8
Rc 1/4
G 1/2
1/8 NPT
1/4 NPT
1/2 NPT
BSG-03
BSG-06
BSG-10
Note: For dimensions of the valve mounting surface, see the installation drawing (P. 213) of
the sub-plate used together.
Solenoid Controlled Relief Valves
225
Models with Plug-in Connector
03
BSG-06-*-*-*-N-48/4880/4890
10
DC/R :204.4(8.05)
AC :196.4(7.73)
51
51
(2.01) (2.01)
Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 in.)
Conductor Area ......
Not Exceeding 1.5mm2(.0023 SQ. in.)
h
SOL b
PP
U
Remote
Control
Port "B"
"d" Thd.
Vent Port
Q
Design 4880 Only
Pressure Port
Remote Control Port "A"
"d" Thd.
Tank Port
Dimensions mm(Inches)
Q
77
BSG-03-*-A*-N (3.03)
83.5
BSG-06-*-A*-N (3.29)
BSG-10-*-A*-N 110
(4.33)
77
BSG-03-*-D*-N
(3.03)
83.5
BSG-06-*-D*-N (3.29)
BSG-10-*-D*-N 110
(4.33)
77
BSG-03-*-R*-N
(3.03)
83.5
BSG-06-*-R*-N (3.29)
BSG-10-*-R*-N 110
(4.33)
SS
SOL a
Model Numbers
Model Numbers
Pressure Gauge Connection
"e" Thd
U
PP
SS
83.5
(3.29)
101
(3.98)
108.5
(4.27)
83.5
(3.29)
101
(3.98)
108.5
(4.27)
83.5
(3.29)
101
(3.98)
108.5
(4.27)
225.5
(8.88)
249.5
(9.82)
283.5
(11.16)
236.5
(9.31)
260.5
(10.26)
294.5
(11.59)
239.5
(9.43)
263.5
(10.37)
297.5
(11.71)
136.5
(5.37)
154
(6.06)
161.5
(6.36)
147.5
(5.81)
165
(6.50)
172.5
(6.79)
140.7
(5.54)
158.2
(6.23)
165.7
(6.52)
"d" Thd.
"e" Thd.
1/8 BSP.F
1/4 BSP.Tr
h
39
(1.54)
39
(1.54)
53
(2.09)
BSG-03-*-*-*-N-4880
BSG-06-*-*-*-N-4880
Position of cable departure can be changed. For details, refer to DSG-01
valve on page 357.
BSG-10-*-*-*-N-4880
See the installation drawing of terminal box type on page
225 for design 48 and 4890 port threads and other
dimensions.
DIMENSIONS IN
MILLIMETRES (INCHES)
Options - Models with Vent Restrictor
Terminal Box Type
Plug-in Connector Type
03
2B3A
A-BSG-06 -*- -N-48/4880/4890
2B3B *
10
03
2B3A
- -48/4890
A-BSG-06-*2B3B *
10
DC/R :102.2(4.02)
AC :98.2(3.87)
DC/R :102.2(4.02)
AC :98.2(3.87)
SOL b
Dimensions
mm (Inches)
Q
U
Q
Terminal Box Type
Plug-in Connector Type
AC Solenoid
DC Solenoid
R (AC DC) Solenoid
P
S
PP
SS
PP
SS
PP
SS
A-BSG-03
77
113.5
(3.03) (4.47)
255.8
(10.07)
160.5
(6.32)
255.5
(10.06)
166.5
(6.56)
266.5
(10.49)
177.5
(6.99)
269.5
(10.61)
170.7
(6.72)
A-BSG-06
83.5
131
(3.29) (5.16)
279.8
(11.02)
178
(7.01)
279.5
(11.00)
184
(7.24)
290.5
(11.44)
195
(7.68)
293.5
(11.56)
188.2
(7.41)
A-BSG-10
110 138.5
(4.33) (5.45)
313.8
(12.35)
185.5
(7.30)
313.5
(12.34)
191.5
(7.54)
324.5
(12.78)
202.5
(7.97)
327.5
(12.89)
195.7
(7.70)
Model Numbers
For other dimensions, see the models without vent restrictor type on page 225 and 226.
226
PP
U
Q
P
U
S
SS
SOL b
Solenoid Controlled Relief Valves
PRESSURE CONTROLS
Spare Parts List
Threaded Connections
Terminal Box Type
03
BST- 06 -*-*-*-48/4890
10
16 23
8
10
12
13
15
C
14
Solenoid Controlled
Relief Valves
7
11
19
2
21
1
9
6
22
3
20
4
5
Models with Plug-in Connector
Option
03
BST- 06 -*-*-*-N-48/4880/4890
10
Models with Vent Restrictor
03
48/4890
A-BST- 06 -*-*-*N-48/4880/4890
10
23
41
SOL a
37
29
18
30
40
31
SOL b
34
28
35
36
Design 4880 Only
40
38
List of Seals
List of Seal Kits
Part Numbers
Name of Parts
21
O-Ring
SO-NA-P9
SO-NA-P9
1
BST-06
22
O-Ring
SO-NB-P32
SO-NB-P42
1
BST-10
35
Bonded Seal
SG-FB-1/8
SG-FB-1/8
2
A-BST-03
38
O-Ring
SO-NB-P8
2
A-BST-06
40
O-Ring
SO-NB-P14
2
BST-03
BST-06
BST-10
Qty.
Valve Model Numbers
Item
The O-Rings for Item 38,40 are used only for the models with the vent
restrictor.
Note: When ordering the seals, please specify the seal kit number from the table
right. In addition to the above seals, seals for the pilot valves are included
in the seal kit.
For the detail of the pilot valve seals, see the page 359.
BST-03
A-BST-10
Seal Kit Numbers
KS-BST-03-48
KS-BST-10-48
KS-A-BST-03-48
KS-A-BST-10-48
Note: No bonded seals are included in the seal kits.
Pilot Valves
See page 229 for the pilot valve model numbers to be
used.
Solenoid Controlled Relief Valves
227
Spare Parts List
Sub-plate Mounting
Terminal Box Type
03
BSG- 06 -*-*-*-48/4890
10
16
26
10 12 13 15 14
8
7
11
19
2
22
21
6
9
3
24
25
20
4
5
23
1
Option
Models with Plug-in Connector
Models with Vent Restrictor
03
BSG- 06 -*-*-*-N-48/4880/4890
10
03
48/4890
A-BSG- 06 -*-*-*N-48/4880/4890
10
26
41
37 29 18 30 40 35
28
31
36
32
40
38
Design 4880 Only
List of Seals
Item
Name of Parts
21
22
List of Seal Kits
Part Numbers
Qty.
Valve Model Numbers
Seal Kit Numbers
BSG-03
KS-BSG-03-48
BSG-03
BSG-06
BSG-10
O-Ring
SO-NA-P9
SO-NA-P9
SO-NA-P9
1
BSG-06
KS-BSG-06-48
O-Ring
SO-NB-P9
SO-NB-P11
SO-NB-P9
1
BSG-10
KS-BSG-10-48
23
O-Ring
SO-NB-P18
SO-NB-P28
SO-NB-P32
2
A-BSG-03
KS-A-BSG-03-48
24
O-Ring
SO-NB-P32
SO-NB-P32
SO-NB-P42
1
A-BSG-06
KS-A-BSG-06-48
32
Bonded Seal
SG-FB-1/8
SG-FB-1/8
SG-FB-1/8
2
A-BSG-10
KS-A-BSG-10-48
38
O-Ring
SO-NB-P8
2
40
O-Ring
SO-NB-P14
2
The O-Rings for item 38, 40 are used only for the models with the vent
restrictor.
Note: No bonded seals are included in the seal kits.
Pilot Valves
See page 229 for the pilot valve model numbers to be
used.
Note: When ordering the seals, please specify the seal kit number from the table
right. In addition to the above seals, seals for the pilot valves are included
in the seal kit.
For the detail of the pilot valve seals, see page 359.
228
Solenoid Controlled Relief Valves
PRESSURE CONTROLS
Spare Parts List
List of Pilot Valves
Terminal Box Type
Plug-in Connector Type
Pilot Valve
Model Numbers
Valve Model Numbers
*-BST/BSG-03/06/10-*-2B3A- -48
*-BST/BSG-03/06/10-*-2B3B- -48
*-BST/BSG-03/06/10-*-2B2B- -48
*-BST/BSG-03/06/10-*-2B2- -48
*-BST/BSG-03/06/10-*-3C2- -48
*-BST/BSG-03/06/10-*-3C3- -48
*-BST/BSG-03/06/10-*-2B3A- -4890
*-BST/BSG-03/06/10-*-2B3B- -4890
*-BST/BSG-03/06/10-*-2B2B- -4890
*-BST/BSG-03/06/10-*-2B2- -4890
*-BST/BSG-03/06/10-*-3C2- -4890
*-BST/BSG-03/06/10-*-3C3- -4890
*-BST/BSG-03/06/10-*-2B3A- -N-48
*-BST/BSG-03/06/10-*-2B3B- -N-48
*-BST/BSG-03/06/10-*-2B2B- -N-48
*-BST/BSG-03/06/10-*-2B2- -N-48
*-BST/BSG-03/06/10-*-3C2- -N-48
*-BST/BSG-03/06/10-*-3C3- -N-48
*-BST/BSG-03/06/10-*-2B3A- -N-4880
*-BST/BSG-03/06/10-*-2B3B- -N-4880
*-BST/BSG-03/06/10-*-2B2B- -N-4880
*-BST/BSG-03/06/10-*-2B2- -N-4880
*-BST/BSG-03/06/10-*-3C2- -N-4880
*-BST/BSG-03/06/10-*-3C3- -N-4880
*-BST/BSG-03/06/10-*-2B3A- -N-4890
*-BST/BSG-03/06/10-*-2B3B- -N-4890
*-BST/BSG-03/06/10-*-2B2B- -N-4890
*-BST/BSG-03/06/10-*-2B2- -N-4890
*-BST/BSG-03/06/10-*-3C2- -N-4890
*-BST/BSG-03/06/10-*-3C3- -N-4890
Note: 1. Fill a coil type (a symbol representing current/voltage) in section marked
2. For the details of the pilot valves, see page 359.
DSG-01-2B3A-
-70
DSG-01-2B3B-
-70
DSG-01-2B2B-
-70
DSG-01-2B2-
-70
DSG-01-3C2-
-70
DSG-01-3C3-
-70
DSG-01-2B3A-
-7090
DSG-01-2B3B-
-7090
DSG-01-2B2B-
-7090
DSG-01-2B2-
-7090
DSG-01-3C2-
-7090
DSG-01-3C3-
-7090
DSG-01-2B3A-
-N-70
DSG-01-2B3B-
-N-70
DSG-01-2B2B-
-N-70
DSG-01-2B2-
-N-70
DSG-01-3C2-
-N-70
DSG-01-3C3-
-N-70
DSG-01-2B3A-
-N-70
DSG-01-2B3B-
-N-70
DSG-01-2B2B-
-N-70
DSG-01-2B2-
-N-70
DSG-01-3C2-
-N-70
DSG-01-3C3-
-N-70
DSG-01-2B3A-
-N-7090
DSG-01-2B3B-
-N-7090
DSG-01-2B2B-
-N-7090
DSG-01-2B2-
-N-7090
DSG-01-3C2-
-N-7090
DSG-01-3C3-
-N-7090
Remarks
C
Japanese Standard "JIS"
N. American Design Std.
Solenoid Controlled
Relief Valves
Type of
Electrical Conduit
Connection
Japanese Standard "JIS"
European Design Std.
N. American Design Std.
.
Solenoid Controlled Relief Valves
229
Low Noise Type Solenoid Controlled Relief Valves
The low-noise solenoid controlled relief valve is a combination of a low-noise type pilot operated relief valve and a
solenoid operated directional valve. It is used for no-load pump operation by using electric signals or, together with a
remote control relief valve, for two or three pressure control of the hydraulic system.
Specifications
Model Numbers
Max.
Operating
Pressure
MPa (PSI)
Approx. Mass
Pressure
Adj. Range
Max. Flow
L/min
(U.S.GPM)
MPa (PSI)
S-BSG-03-*-*-*-*-53*
S-BSG-06-*-*-*-*-53*
25 (3630)
(
- 25
- 3630)
S-BSG-10-*-*-*-*-53*
kg (lbs.)
Double Sol.
Single Sol.
With Vent
Restrictor
100 (26.4)
6.0 (13.2)
5.5 (12.1)
6.5 (14.3)
200 (52.8)
6.9 (15.2)
6.4 (14.1)
7.4 (16.3)
400 (106)
12.6 (27.8)
12.1 (26.7)
12.9 (28.4)
For relief valves, low-noise type pilot operated relief valves are used.
For minimum adjustment pressures and other characteristics, see page 218.
Model Number Designation
F-
A-
Special
Seals
With
Vent
Restrictor
F:
Special
Seals
for
Phosphate
Ester
Type
Fluids
(Omit
if not
required)
A: 1
With
Vent
Restrictor
(OptionOmit
if not
required)
SLow
Noise
Type
BS
Series
Number
G
Type
of
Mtg.
-03
-V
Valve
size
High
Venting
Pres.
Feature
-2B3A -A100
Vent
Type
03
S:
Low
Noise
Type
BS:
Solenoid
Controlled
Relief
Valves
G:
Sub
-plate
Mtg.
06
10
Coil
Type
3
2
V:
For High
Venting
Pressure
Feature
(Omit if
not
required)
2B3A
2B3B
2B2B
2B2
3C2
3C3
AC:
A100
A120
A200
A240
DC:
D12
D24
D48
AC
DC:
R100
R200
4
-N
-L
53
*
Type of
Electrical
Connections
Direction
of
Handle
Design
Number
Design Standards
None:
Terminal
Box Type
N:
With
Plug-in
Connector
(DIN)
Viewed
from
pressure
gauge
connection
L: Left
(Normal)
None:
Japanese Std. "JIS"
53
90:
N. American
Design Std.
R: Right
N:
With
Plug-in
Connector
(DIN)
80:
European Design
Std.
1. Models with vent restrictor are applicable only for the vent type 2B3A and 2B3B. For details, see page 231.
2. Use high venting pressure types to reduce response time from unloading to onloading.
3. The vent types are the same as for the conventional type solenoid controlled relief valves. For the details of the vent types, see page 221.
4. The coil codes are the same as for solenoid operated directional valve DSG-01 valve. See the solenoid ratings on page 345.
The coil type numbers in the shaded column are handled as optional extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering.
230
Low Noise Type Solenoid Controlled Relief Valves
PRESSURE CONTROLS
Option
Models with vent restrictor
The type with a vent restrictor has a vent restrictor in vent types 2B3A and 2B3B added between a relief valve and a
solenoid operated directional valve. It prevents shock to the main circuit by gradually lowering the venting pressure
in the shift from the setting pressure to unloading.
Unloading pressures are the same as without a vent restrictor.
C
A-S-BSG-*-2B3B
b
b
Sub-plate
Valve
Model
Numbers
S-BSG-03
S-BSG-06
S-BSG-10
Japanese Standard "JIS"
Sub-plate
Model Numbers
European Design Standard
Thread
Size
Sub-plate
Model Numbers
N. American Design Standard
Thread
Size
Sub-plate
Model Numbers
Thread
Size
Approx.
Mass
kg (lbs.)
BGM-03-20
Rc 3/8
BGM-03-3080
3/8 BSP.F
BGM-03-2090
3/8 NPT
2.4(5.3)
BGM-03X-20
Rc 1/2
BGM-03X-3080
1/2 BSP.F
BGM-03X-2090
1/2 NPT
3.1(6.8)
BGM-06-20
Rc 3/4
BGM-06-3080
3/4 BSP.F
BGM-06-2090
3/4 NPT
4.7(10.4)
BGM-06X-20
Rc 1
BGM-06X-3080
1 BSP.F
BGM-06X-2090
1 NPT
5.7(12.6)
BGM-10-20
Rc 1-1/4
BGM-10-3080
1-1/4 BSP.F
BGM-10-2090
1-1/4 NPT
8.4(18.5)
BGM-10X-20
Rc 1-1/2
BGM-10X-3080
1-1/2 BSP.F
BGM-10X-2090
1-1/2 NPT
10.3(22.7)
Low Noise Type
Solenoid Controlled Relief Valves
A-S-BSG-*-2B3A
Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a
good machined finish.
The sub-plates are those for pilot operated relief valves. For dimensions, see page 213.
Attachment
Mounting Bolts
Valve Model
Numbers
Socket Head Cap Screw
Japanese Std. "JIS" and European Design Std.
N. American Design Std.
Qty.
S-BSG-03
M12
40 Lg.
1/2-13 UNC
1-1/2 Lg.
4
S-BSG-06
M16
50 Lg.
5/8-11 UNC
2 Lg.
4
S-BSG-10
M20
60 Lg.
3/4-10 UNC
2-1/4 Lg.
4
Instructions
If a remote control relief valve is used in the vent circuit, see page 203. In addition, if the internal volume of the vent
line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside diametre and the length of the
pipe.
To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the
reservoir.
Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is
equivalent to 10 MPa (1450 PSI).
With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above
5 L/min (1.3 U.S. GPM) and model 10 with 8 L/min (2.1 U.S. GPM).
Interchangeability in Installation between Old and New Design.
Design 53 valve is one on which DSG-01, design 70 is mounted as a pilot valve. It is interchangeable with old design
(design 52) with respect to specifications, exterior shape and mounting dimensions.
Low Noise Type Solenoid Controlled Relief Valves
231
Mounting surface
S-BSG-03: ISO 6264-AR-06-2-A
S-BSG-06: ISO 6264-AS-08-2-A
S-BSG-10: ISO 6264-AT-10-2-A
Terminal Box Type
Opposite Handle Position
S-BSG-
03
- - - - -R-53/5390
06 * * * *
03
- - - - -L-53/5390
06 * * * *
S-BSG-10-*-*-*-*-53/5390
S-BSG-
j
"N" Dia. Through
"P" Dia. Spotface
4 Places
Solenoid Indicator Light
Fully Extended h
Pressure Port
Fully Extended
J
r
C
D
F
E
H
m
Tank Port
Note: For other dimensions, see the figures shown below.
L
Electrical Conduit Connection
Design Std. Thd. Size
53
G 1/2
1/2 NPT
5390
Space Needed to Remove
Solenoid-Each End
DC/R :50(1.97)
AC :45.5(1.79)
DC/R :54.7(2.15)
AC :50.7(2.00)
46
(1.81)
Both Ends
Vent Port
K
Pressure Gauge Connection
"nn" Thd.
DC/R :204.4(8.05)
AC :196.4(7.73)
95
(3.74)
Manual Actuator
Both Ends
6(.24) Dia.
Remote Control
Port "A"
"ff" Thd.
S
Q
44(1.73)
Dia.
Remote Control
Port "B"
"ff" Thd.
Two Collars
U
T
Pressure Adjustment
Handle
Lock Nut 14(.55) Hex.
6
(.24)
f
X
V
INC.
Model
Numbers
Y
Mounting Surface
(O-Rings Furnished)
Locating Pin
6(.24) Dia.
e
Z
d
Dimensions mm (Inches)
C
D
E
F
H
J
K
N
P
Q
S
T
U
V
X
Y
Z
d
e
f
h
m
r
76 53.8 11.1 26.9 53.8 73.6 26.9 13.5 21 216.8 198.5 151.5 117 103 21.5 17.1 36.6 106 26.1 13 163.5 127.4 36.1
S-BSG-03
(2.99) (2.12) (.44) (1.06) (2.12) (2.90) (1.06) (.53) (.83) (8.54) (7.81) (5.96) (4.61) (4.06) (.85) (.67) (1.44) (4.17) (1.03) (.51) (6.44) (5.02) (1.42)
S-BSG-06
98 70 14 35 66.7 58.8 33.7 17.5 26 216.8 198.5 151.5 117 103 26 31.9 51.4 122 19.3 13 163.5 142.2 21.3
(3.86) (2.76) (.55) (1.38) (2.63) (2.31) (1.33) (.69) (1.02) (8.54) (7.81) (5.96) (4.61) (4.06) (1.02) (1.26) (2.02) (4.80) (.76) (.51) (6.44) (5.60) (.84)
S-BSG-10
120 82.6 18.7 41.3 88.9 46.1 44.9 21.5 32 251.8 233.5 186.5 149 135 33.5 43.2 62.7 155 21.1 18 180
(4.72) (3.25) (.74) (1.63) (3.50) (1.81) (1.77) (.85) (1.26) (9.91) (9.19) (7.34) (5.87) (5.31) (1.32) (1.70) (2.47) (6.10) (.83) (.71) (7.09)
Dimensions
mm (Inches)
Model Numbers
S-BSG-03
S-BSG-06
S-BSG-10
AC Solenoid
DC/R Solenoid
L
j
L
j
71.3
(2.81)
56.5
(2.22)
44.3
(1.74)
161.2
(6.35)
161.2
(6.35)
75.3
(2.96)
60.5
(2.38)
48.3
(1.90)
165.2
(6.50)
165.2
(6.50)
For the port screws, see the Plug-in Connector type on page 233.
Note: For dimensions of the valve mounting surface, see the installation drawing (P. 213) of the
sub-plate used together.
232
Low Noise Type Solenoid Controlled Relief Valves
DIMENSIONS IN
MILLIMETRES (INCHES)
PRESSURE CONTROLS
Plug-in Connector Type
03
S-BSG- -*-*-*-N-L-53/5380/5390
06
S-BSG-10-*-*-*-N-L-53/5380/5390
DIMENSIONS IN
MILLIMETRES (INCHES)
aa
bb
C
102
(4.02)
cc
T
SS
QQ
Design 5380 Only
Remote Control Port "B"
"ff" Thd.
Remote
Control
Port "A"
"ff" Thd.
L
Pressure Gauge Connection
"nn" Thd.
Position of cable departure can be changed. For details, refer to DSG-01 valve on page 357.
Model Numbers
Dimensions mm (Inches)
L
QQ
SS
T
S-BSG-03-*-*-A*-N
71.3
(2.81)
216.5
(8.52)
204.5
(8.05)
151.5
(5.96)
S-BSG-06-*-*-A*-N
56.5
(2.22)
216.5
(8.52)
204.5
(8.05)
151.5
(5.96)
S-BSG-10-*-*-A*-N
44.3
(1.74)
251.5
(9.90)
239.5
(9.43)
186.5
(7.34)
S-BSG-03-*-*-D*-N
75.3
(2.96)
227.5
(8.96)
215.5
(8.48)
151.5
(5.96)
S-BSG-06-*-*-D*-N
60.5
(2.38)
227.5
(8.96)
215.5
(8.48)
151.5
(5.96)
S-BSG-10-*-*-D*-N
48.3
(1.90)
262.5
(10.33)
250.5
(9.86)
186.5
(7.34)
S-BSG-03-*-*-R*-N
75.3
(2.96)
230.5
(9.07)
208.7
(8.22)
151.5
(5.96)
S-BSG-06-*-*-R*-N
60.5
(2.38)
230.5
(9.07)
208.7
(8.22)
151.5
(5.96)
S-BSG-10-*-*-R*-N
48.3
(1.90)
265.5
(10.45)
243.7
(9.59)
186.5
(7.34)
Low Noise Type
Solenoid Controlled Relief Valves
Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 in.)
Conductor Area ......
Not Exceeding 1.5mm2(.0023 SQ. in.)
Remarks
aa
bb
cc
196.4
(7.73)
47.2
(1.86)
39
(1.54)
With AC Solenoid
204.4
(8.05)
51.2
(2.02)
39
(1.54)
With DC Solenoid
204.4
(8.05)
51.2
(2.02)
53
(2.09)
With AC DC
Solenoid
Thread Size
Model Numbers
Japanese Standard "JIS"
Design 53
European Design Standard
Design 5380
N. American Design Standard
Design 5390
"ff" Thd.
"nn" Thd.
"ff" Thd.
"nn" Thd.
"ff" Thd.
"nn" Thd.
Rc 1/8
Rc 1/4
1/8 BSP.F
1/4 BSP.F
1/8 NPT
1/4 NPT
S-BSG-03-*-*-*-N
S-BSG-06-*-*-*-N
S-BSG-10-*-*-*-N
Low Noise Type Solenoid Controlled Relief Valves
233
Options-Models with Vent Restrictor
DIMENSIONS IN
MILLIMETRES (INCHES)
Terminal Box Type
Plug-in Connector Type
03
- - - -N-L-53/5380/5390
06 * * *
A-S-BSG-10-*-*-*-N-53/5380/5390
T
T
S
Q
A-S-BSG-
S
Q
03
A-S-BSG- -*-*-*-L-53/5390
06
A-S-BSG-10-*-*-*-53/5390
Dimensions mm (Inches)
Model Numbers
A-S-BSG-03-*-*-A*/D*/R*-L
A-S-BSG-06-*-*-A*/D*/R*-L
A-S-BSG-10-*-*-A*/D*/R*
A-S-BSG-03-*-*-A*-N-L
Q
S
T
246.8(9.72)
228.5(9.00)
181.5(7.15)
281.8(11.09)
263.5(10.37)
216.5(8.52)
246.5(9.70)
234.5(9.23)
181.5(7.15)
281.5(11.08)
269.5(10.61)
216.5(8.52)
257.5(10.14)
245.5(9.67)
181.5(7.15)
292.5(11.52)
280.5(11.04)
216.5(8.52)
260.5(10.26)
238.7(9.40)
181.5(7.15)
295.5(11.63)
273.7(10.78)
216.5(8.52)
A-S-BSG-06-*-*-A*-N-L
A-S-BSG-10-*-*-A*-N
A-S-BSG-03-*-*-D*-N-L
A-S-BSG-06-*-*-D*-N-L
A-S-BSG-10-*-*-D*-N
A-S-BSG-03-*-*-R*-N-L
A-S-BSG-06-*-*-R *-N-L
A-S-BSG-10-*-*-R*-N
234
Low Noise Type Solenoid Controlled Relief Valves
Remarks
Terminal Box Type
Plug-in Connector
with AC Solenoid
Plug-in Connector
with DC Solenoid
Plug-in Connector
with R Type Solenoid
PRESSURE CONTROLS
Spare Parts List
Terminal Box Type
Plug-in Connector Type
S-BSG-03,06,10-*-*-*-53/5390
S-BSG-03,06,10-*-*-*-N-53/5380/5390
33
C
33
26
13
21
14
19
22
9
12
8
11
7
15
2
31
25
24
30
Low Noise Type
Solenoid Controlled Relief Valves
10
4
1
5
6 23 28 17 34 3 29 28 16 27 18
43
2
42
32
19
Design 5380 Only
*-S-BSG-10
Option-Models with Vent Restrictor
A-S-BSG-03,06,10-*-*-*-53/5390
N-53/5380/5390
List of Seals
Part Numbers
Item
Name of Parts
25
O-Ring
SO-NB-P9
SO-NB-P9
SO-NB-P9
2
26
O-Ring
SO-NA-P9
SO-NA-P9
SO-NA-P9
1
27
O-Ring
SO-NB-P9
SO-NB-P11
SO-NB-P9
1
28
O-Ring
SO-NB-P18
SO-NB-P28
SO-NB-P32
2
29
O-Ring
SO-NB-A024
SO-NB-A024
SO-NB-A128
1
30
O-Ring
SO-NB-P28
SO-NB-P28
SO-NB-P36
1
31
O-Ring
SO-NB-P32
SO-NB-P32
SO-NB-P42
1
32
O-Ring
SO-NB-P14
1
38
O-Ring
40
O-Ring
43
Bonded Seal
S-BSG-03
S-BSG-06
S-BSG-10
2
SO-NB-P14
SG-FB-1/8
35
30 40 28
29 18
38 37 41
40 36
2
SO-NB-P8
SG-FB-1/8
Qty.
SG-FB-1/8
2
The O-Rings for item 38, 40 are used only for the models with the vent restrictor.
Note: When ordering the seals, please specify the seal kit number from the table
right. In addition to the above seals, seals for the pilot valves are included in
the seal kit.
For the detail of the pilot valve seals, see page 359.
List of Seal Kits
Valve Model Numbers
Seal Kit Numbers
S-BSG-03
KS-S-BSG-03-53
S-BSG-06
KS-S-BSG-06-53
S-BSG-10
KS-S-BSG-10-53
A-S-BSG-03
KS-A-S-BSG-03-53
A-S-BSG-06
KS-A-S-BSG-06-53
A-S-BSG-10
KS-A-S-BSG-10-53
Note: No bonded seals are included in the seal kits.
Pilot Valves
See page 236 for the pilot valve model numbers to be
used.
Low Noise Type Solenoid Controlled Relief Valves
235
Spare Parts List
List of Pilot Valves
Type of
Electrical Conduit
Connection
Terminal Box Type
Plug-in Connector Type
Pilot Valve
Model Numbers
Valve Model Numbers
*-S-BSG-03/06/10-*-2B3A- -53
*-S-BSG-03/06/10-*-2B3B- -53
*-S-BSG-03/06/10-*-2B2B- -53
*-S-BSG-03/06/10-*-2B2- -53
*-S-BSG-03/06/10-*-3C2- -53
*-S-BSG-03/06/10-*-3C3- -53
*-S-BSG-03/06/10-*-2B3A- -5390
*-S-BSG-03/06/10-*-2B3B- -5390
*-S-BSG-03/06/10-*-2B2B- -5390
*-S-BSG-03/06/10-*-2B2- -5390
*-S-BSG-03/06/10-*-3C2- -5390
*-S-BSG-03/06/10-*-3C3- -5390
*-S-BSG-03/06/10-*-2B3A- -N-53
*-S-BSG-03/06/10-*-2B3B- -N-53
*-S-BSG-03/06/10-*-2B2B- -N-53
*-S-BSG-03/06/10-*-2B2- -N-53
*-S-BSG-03/06/10-*-3C2- -N-53
*-S-BSG-03/06/10-*-3C3- -N-53
*-S-BSG-03/06/10-*-2B3A- -N-5380
*-S-BSG-03/06/10-*-2B3B- -N-5380
*-S-BSG-03/06/10-*-2B2B- -N-5380
*-S-BSG-03/06/10-*-2B2- -N-5380
*-S-BSG-03/06/10-*-3C2- -N-5380
*-S-BSG-03/06/10-*-3C3- -N-5380
*-S-BSG-03/06/10-*-2B3A- -N-5390
*-S-BSG-03/06/10-*-2B3B- -N-5390
*-S-BSG-03/06/10-*-2B2B- -N-5390
*-S-BSG-03/06/10-*-2B2- -N-5390
*-S-BSG-03/06/10-*-3C2- -N-5390
*-S-BSG-03/06/10-*-3C3- -N-5390
DSG-01-2B3A-
-70
DSG-01-2B3B-
-70
DSG-01-2B2B-
-70
DSG-01-2B2-
-70
DSG-01-3C2-
-70
DSG-01-3C3-
-70
DSG-01-2B3A-
-7090
DSG-01-2B3B-
-7090
DSG-01-2B2B-
-7090
DSG-01-2B2-
-7090
DSG-01-3C2-
-7090
DSG-01-3C3-
-7090
DSG-01-2B3A-
-N-70
DSG-01-2B3B-
-N-70
DSG-01-2B2B-
-N-70
DSG-01-2B2-
-N-70
DSG-01-3C2-
-N-70
DSG-01-3C3-
-N-70
DSG-01-2B3A-
-N-70
DSG-01-2B3B-
-N-70
DSG-01-2B2B-
-N-70
DSG-01-2B2-
-N-70
DSG-01-3C2-
-N-70
DSG-01-3C3-
-N-70
DSG-01-2B3A-
-N-7090
DSG-01-2B3B-
-N-7090
DSG-01-2B2B-
-N-7090
DSG-01-2B2-
-N-7090
DSG-01-3C2-
-N-7090
DSG-01-3C3-
-N-7090
Note: 1. Fill a coil type (a symbol representing current/voltage) in section marked
.
2. For the details of the pilot valves, see page 359.
236
Low Noise Type Solenoid Controlled Relief Valves
Remarks
Japanese Standard "JIS"
N. American Design Std.
Japanese Standard "JIS"
European Design Std.
N. American Design Std.
PRESSURE CONTROLS
H/HC Type Pressure Control Valves
These valves are hydraulically damped, direct operated, pressure control valves which can be actuated by internal or
external pilot pressure.
HC Type Pressure Control Valves
There are various types of valve including sequence,
unloading and low pressure relief valves, all of which
are operated by a pressure rise in the circuit, sensed
either internally or remotely.
They are available with integral check valves for use
when free reverse flow from secondary port to the
primary port is desired. There are various types of
valve including sequence and counterbalance valves, all
of which are operated by a pressure rise in the circuit,
sensed either internally or remotely.
C
H / HC Type
Pressure Control Valves
H Type Pressure Control Valves
Specifications
Model Numbers
Series
Threaded
Connection
Sub-plate
Mounting
HT-03-**-*-22/2280/2290
H Type Pressure
Control Valves
HT-06-**-*-22/2280/2290
HC Type Pressure
Control Valves
Max. Oper- Max. Flow
L/ m i n
ating Pres.
MPa (PSI) ( U . S . G P M )
50 (13.2)
HG-03-**-*-22/2290
HG-06-**-*-22/2290
HT-10-**-*-22/2280/2290
HG-10-**-*-22/2290
HCT-03-**-*-22/2280/2290
HCG-03-**-*-22/2290
HCT-06-**-*-22/2280/2290
HCG-06-**-*-22/2290
HCT-10-**-*-22/2280/2290
HCG-10-**-*-22/2290
21(3050)
Sub-plate
Mounting
3.7 (8.2)
4.0 (8.8)
125 (33)
6.2 (13.7)
6.1 (13.5)
250 (66)
12.0 (26.5)
11.0 (24.3)
4.1 (9.0)
4.8 (10.6)
125 (33)
7.1 (15.7)
7.4 (16.3)
250 (66)
13.8 (30.4)
13.8 (30.4)
50 (13.2)
21(3050)
Approx. Mass kg (lbs.)
Threaded
Connection
For check valve pressure drops of HC type, see free flow pressure drop characteristics described on page 247.
Yuken can offer flanged connection valves described below.
For details, contact us.
Model Numbers
HF/HCF-10-**-*-22/2290
HF/HCF-16-**-*-20/2090
Max. Operating
Pressure
MPa (PSI)
Max. flow
L/min
(U.S.GPM)
21
(3050)
500(132)
250(66)
H / HC Type Pressure Control Valves
237
Model Number Designation
FSpecial
Seals
H
T
Series
Number
Type of
Mounting
-03
-C
Valve
Size
Pres. Adj.
Range
MPa (PSI)
3
1
Valve
Type
-P
-22
*
With
Auxiliary
Pilot Pressure
Design
Number
Design Standards
03
F:
Special
Seals for
Phosphate
Ester
Type
Fluids
(Omit if
not
required)
H:
H Type
Pressure
Control
Valves
T:
Threaded
Connection
22
06
1
10
03
G:
Sub-plate
Mounting
L: 0.25 - 0.45
(36 - 65)
M:0.45 - 0.9
(65 - 130)
N: 0.9 - 1.8
(130- 260)
A: 1.8 - 3.5
(260- 510)
B: 3.5 - 7.0
(510- 1020)
C: 7.0 - 14
(1020 - 2030)
06
10
03
HC:
HC Type
Pressure
Control
Valves
T:
Threaded
Connection
06
10
03
G:
Sub-plate
Mounting
22
2
2
22
3
22
4
22
P:
With
Auxiliary
Pilot
Pressure
22
1
2
22
3
22
22
10
None: Japanese Std. "JIS" &
European Design Std.
90: N. American Design Std.
22
22
4
06
3
None: Japanese Std. "JIS"
80: European Design Std.
90: N. American Design Std.
22
None: Japanese Std. "JIS"
80: European Design Std.
90: N. American Design Std.
None: Japanese Std. "JIS" &
European Design Std.
90: N. American Design Std.
1. For the details of valve types, see the following page.
2. Type 1 is only possible for pressure adjustment ranges L and M.
3. Models with auxiliary pilots are used where valves must be operated under a lower external pilot pressure than the adjusted pressure (types N, A,
and B: about 1/8 of adjusted pressure; type C: about 1/16). This does not apply to pressure adjustment ranges L and M and valve type 1.
Instructions
To adjust the pressure, loosen the lock nut and turn the pressure adjustment screw slowly clockwise to increase pressures
or anti-clockwise to decrease pressures. After adjustments, do not forget to tighten the lock nut.
Connect the secondary side pressure ports of types 1 and 4 (internal drain) and the drain ports of types 2 and 3 (external
drain) directly to the reservoir with a back pressure close to the atmospheric pressure.
There are two threaded connection primary pressure ports. They can be connected each other in-line; one as inlet and
the other as an outlet or the valve can be used by plugging one of the pressure ports.
Sub-plate
Valve
Model
Numbers
Japanese Standard "JIS"
Sub-plate
Thread
Model Numbers
Size
European Design Standard
Sub-plate
Thread
Model Numbers
Size
N.American Design Standard
Sub-plate
Thread
Model Numbers
Size
Approx.
Mass
kg (lbs.)
HG -03**
HCG
HGM-03-20
Rc 3/8
HGM-03-2080
3/8 BSP.F
HGM-03-2090
3/8 NPT
1.6 (3.5)
HGM-03X-20
Rc 1/2
HGM-03X-2080
1/2 BSP.F
HGM-03X-2090
1/2 NPT
1.6 (3.5)
HG -03- -P
**
HCG
HGM-03-P-20
Rc 3/8
HGM-03-P-2080
3/8 BSP.F
HGM-03-P-2090
3/8 NPT
2.0 (4.4)
HGM-03X-P-20
Rc 1/2
HGM-03X-P-2080
1/2 BSP.F
HGM-03X-P-2090
1/2 NPT
2.0 (4.4)
HG -06**
HCG
HGM-06-20
Rc 3/4
HGM-06-2080
3/4 BSP.F
HGM-06-2090
3/4 NPT
2.4 (5.3)
HGM-06X-20
Rc 1
HGM-06X-2080
1 BSP.F
HGM-06X-2090
1 NPT
3.0 (6.6)
HG -06- -P
**
HCG
HGM-06-P-20
Rc 3/4
HGM-06-P-2080
3/4 BSP.F
HGM-06-P-2090
3/4 NPT
2.4 (5.3)
HGM-06X-P-20
Rc 1
HGM-06X-P-2080
1 BSP.F
HGM-06X-P-2090
1 NPT
3.0 (6.6)
HG -10**
HCG
HGM-10-20
Rc 1-1/4
HGM-10-2080
1-1/4 BSP.F
HGM-10-2090
1-1/4 NPT
4.8 (10.6)
HGM-10X-20
Rc 1-1/2
HGM-10X-2080
1-1/2 BSP.F
HGM-10X-2090
1-1/2 NPT
5.7 (12.6)
HG -10- -P
**
HCG
HGM-10-P-20
Rc 1-1/4
HGM-10-P-2080
1-1/4 BSP.F
HGM-10-P-2090
1-1/4 NPT
4.8 (10.6)
HGM-10X-P-20
Rc 1-1/2
HGM-10X-P-2080
1-1/2 BSP.F
HGM-10X-P-2090
1-1/2 NPT
5.7 (12.6)
Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have
a good machined finish.
238
H / HC Type Pressure Control Valves
PRESSURE CONTROLS
Attachment
Mounting Bolts
Valve Model
Numbers
Socket Head Cap Screw
Japanese Std. "JIS" and European Design Std.
N. American Design Std.
Qty.
HG-03
M10
50 Lg.
3/8 -16 UNC
2 Lg.
4
HG-06
M10
50 Lg.
3/8 -16 UNC
2 Lg.
4
HG-10
M10
50 Lg.
2 Lg.
6
HCG-03
M10
70 Lg.
3/8 -16 UNC
2-3/4 Lg.
4
HCG-06
M10
80 Lg.
3/8 -16 UNC
3-1/4 Lg.
4
HCG-10
M10
90 Lg.
3/8 -16 UNC
3-1/2 Lg.
6
3/8 -16 UNC
C
H Type
Valve Type
Pilot-Drain Type
Type 1:
Low Pres. Relief Valve
Internal Pilot-Internal Drain
Type 2:
Sequence Valve
Internal Pilot-External Drain
Type 3:
Sequence Valve
External Pilot-External Drain
Type 4:
Unloading Valve
External Pilot-Internal Drain
Operations
1
8
1
8
Graphic Symbols
With auxiliary
pilot port
Description
H / HC Type
Pressure Control Valves
Valve Types
1
8
With auxiliary
pilot port
With auxiliary
pilot port
Can be used as lowpressure relief valve, but
be careful to occurrence of
surge pressure.
Used to control the
operational sequence of two
or more actuators. If
primary pressure exceeds
the pressure setting,
effective fluid is delivered
to the secondary side.
Used for the same
purpose as for the type 2.
Operated by external pilot
pressure irrespective of
primary pressure.
Used as unloading valve.
If external pilot pressure
exceeds the pressure
setting, the pump is turned
no-load by releasing all
fluid to the tank.
Type 1:
Counterbalance Valve
Internal Pilot-Internal Drain
Type 2:
Sequence and Check Valve
Internal Pilot-External Drain
Type 3:
Sequence and Check Valve
External Pilot-External Drain
Type 4:
Counterbalance Valve
External Pilot-Internal Drain
HC Type
Valve Type
Pilot-Drain Type
Operations
1
8
1
8
1
8
1
8
Graphic Symbols
With auxiliary
pilot port
Descriptions
Used to prevent gravitational falls by generating a
pressure on the actuator
return side. If primary
pressure exceeds the
pressure setting, fluid is
released to keep the pressure
constant.
With auxiliary
pilot port
With auxiliary
pilot port
With auxiliary
pilot port
Used to control the
operating sequence of two
or more actuators. If
primary pressure exceeds
the pressure setting,
effective fluid is delivered
to the secondary side.
Reversed flow is free by
a check valve.
Used for the same purpose
as for type 2. Operated by
external pilot pressure
irrespective of primary
pressure. Reversed flow is
free by a check valve.
Used for the same purpose
as for type 1. Operated by
external pilot pressure
irrespective of primary
pressure. Reversed flow is
free by a check valve.
H / HC Type Pressure Control Valves
239
HT-03, 06, 10-**-*-22/2280/2290
DIMENSIONS IN
MILLIMETRES (INCHES)
Type 3: Sequence Valve
(External Pilot, External Drain)
Thread Size
Model Numbers
"Q" Thd.
"T" Thd.
HT-06, 22
Rc 3/4
HT-10, 22
Rc 1-1/4
Rc 1/4
Rc 1/4
HT-03, 2280
3/8 BSP.F
HT-06, 2280
3/4 BSP.F
1/4 BSP.F
1/4 BSP.Tr
HT-10, 2280
1-1/4 BSP.F
HT-03, 2290
3/8 NPT
HT-06, 2290
3/4 NPT
1/4 NPT
1/4 NPT
HT-10, 2290
1-1/4 NPT
A
D
"C"SQ.
"S" Thd.
Rc 3/8
HT-03, 22
A
Pressure Adjustment
Screw
10 (.39) Hex.
B
INC.
Lock Nut
13 (.51) Hex.
Drain Port
"S" Thd.
V
Fully Extended E
Secondary Pressure
Gauge Connection
"T" Thd.
F
J
L
N
K
Secondary Pressure
Outlet Port
"Q" Thd.
Primary Pressure
Gauge Connection
"T" Thd.
Primary Pressure Inlet Port
"Q" Thd. 2 Places
External pilot port "X"
"S" Thd.
Model Numbers
Aux. Pilot Port "Y"
"S" Thd.
(For "P" models only)
Dimensions mm (Inches)
A
B
C
D
E
F
J
K
L
N
V
HT-03
41
(1.61)
82
(3.23)
60
(2.36)
74
(2.91)
191
(7.52)
57
(2.24)
43
(1.69)
70
(2.76)
0
(0)
28
(1.10)
28
(1.10)
HT-06
48
(1.89)
96
(3.78)
73
(2.87)
87
(3.43)
221
(8.70)
64.5
(2.54)
50.5
(1.99)
80.5
(3.17)
9
(.35)
33
(1.30)
42
(1.65)
HT-10
66
(2.60)
132
(5.20)
86
(3.39)
112
272
84
(4.41) (10.71) (3.31)
66
(2.60)
98
(3.86)
12
(.47)
40
(1.57)
52
(2.05)
Type 1: Low Pressure Relief Valve
(Internal Pilot, Internal Drain)
Type 2: Sequence Valve
Type 4: Unloading Valve
(Internal Pilot, External Drain)
(External Pilot, Internal Drain)
Plug
Plug
Drain Port
Plug
240
Plug
H / HC Type Pressure Control Valves
External Pilot
Port
PRESSURE CONTROLS
Mounting Surface
HG-03: ISO 5781-AG-06-2-A
HG-06: ISO 5781-AH-08-2-A
HG-03, 06-**-*-22/2290
Type 3: Sequence Valve
(External Pilot, External Drain)
Type 1: Low Pressure Relief Valve
(Internal Pilot, Internal Drain)
D
C
B
C
"A" SQ.
Pressure Adjustment Screw
10 (.39) Hex.
INC.
Lock Nut
13 (.51) Hex.
Secondary Pressure
Outlet Port
Drain Port
Fully Extended F
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
6(.24)
Drain Port
Locating Pin
6(.24) Dia.
External Pilot Port "X"
J
Mounting Surface
(O-Rings Furnished)
Aux. Pilot Port "Y"
(For "P" models only)
Model Numbers
Primary Pressure
Inlet Port
E
Type 4: Unloading Valve
(External Pilot, Internal Drain)
K
Dimensions mm (Inches)
A
B
C
D
E
F
J
K
HG-03
60
(2.36)
67
(2.64)
35
(1.38)
39
(1.54)
89
(3.50)
191
(7.52)
49.6
(1.95)
38
(1.50)
HG-06
73
(2.87)
79
(3.11)
40
(1.57)
39
(1.54)
102
(4.02)
221
(8.70)
51
(2.01)
38
(1.50)
Mounting Surface
ISO 5781-AJ-10-2-A
HG-10-**-*-22/2290
86(3.39) SQ.
External Pilot
Port
Type 1: Low Pressure Relief Valve
(Internal Pilot, Internal Drain)
DIMENSIONS IN
MILLIMETRES (INCHES)
46
(1.81)
39
(1.54)
Type 3: Sequence Valve
(External Pilot, External Drain)
92
(3.62)
H / HC Type
Pressure Control Valves
Type 2: Sequence Valve
(Internal Pilot, External Drain)
Pressure Adjustment Screw
10(.39) Hex.
Type 2: Sequence Valve
(Internal Pilot, External Drain)
INC.
Lock Nut
13(.51) Hex.
Secondary Pressure
Outlet Port
Drain Port
Drain Port
Fully Extended
272(10.71)
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
6 (.24)
62
(2.44)
Locating Pin
6(.24) Dia.
Aux. Pilot Port "Y"
(For "P" models only)
Type 4: Unloading Valve
(External Pilot, Internal Drain)
Mounting Surface
(O-Rings Furnished)
External Pilot Port "X"
Primary Pressure Inlet Port
119
(4.69)
38
(1.50)
H / HC Type Pressure Control Valves
External Pilot
Port
241
HCT-03, 06, 10-**-*-22/2280/2209
DIMENSIONS IN
MILLIMETRES (INCHES)
Type 3: Sequence and Check Valve
(External Pilot, External Drain)
Thread Size
Model Numbers
"Q" Thd.
A
D
"C"SQ.
A
Pressure Adjustment Screw
10 (.39) Hex.
INC.
B
"S" Thd.
"T" Thd.
Rc 1/4
Rc 1/4
1/4 BSP.F
1/4 BSP.Tr
1/4 NPT
1/4 NPT
Rc 3/8
HCT-03, 22
HCT-06, 22
Rc 3/4
HCT-10, 22
Rc 1-1/4
HCT-03, 2280
3/8 BSP.F
HCT-06, 2280
3/4 BSP.F
HCT-10, 2280
1-1/4 BSP.F
HCT-03, 2290
3/8 NPT
HCT-06, 2290
3/4 NPT
HCT-10, 2290
1-1/4 NPT
Lock Nut
13 (.51) Hex.
Drain Port
"S" Thd.
V
K
F
J
L
N
Secondary Pressure
Gauge Connection
"T" Thd.
Fully Extended "E"
Secondary Pressure Outlet Port
or Reversed Free Flow Inlet Port
"Q" Thd.
Primary Pressure
Gauge Connection
"T" Thd.
Primary Pressure Inlet Port
or Reversed Free Flow Outlet Port
"Q" Thd. 2 Places
External Pilot Port "X"
"S" Thd.
Model Numbers
Aux. Pilot Port "Y"
"S" Thd.
(For "P" models only)
Dimensions mm (Inches)
A
B
C
D
E
F
J
K
L
N
V
HCT-03
41
(1.61)
82
(3.23)
60
(2.36)
96
(3.78)
191
(7.52)
57
(2.24)
43
(1.69)
70
(2.76)
0
(0)
28
(1.10)
28
(1.10)
HCT-06
48
(1.89)
96
(3.78)
73
(2.87)
116
(4.57)
221
(8.70)
64.5
(2.54)
50.5
(1.99)
80.5
(3.17)
9
(.35)
33
(1.30)
42
(1.65)
HCT-10
66
(2.60)
132
(5.20)
86
(3.39)
152
272
84
(5.98) (10.71) (3.31)
66
(2.60)
98
(3.86)
12
(.47)
40
(1.57)
52
(2.05)
Type 1: Counterbalance Valve
Type 2: Sequence and Check Valve Type 4: Counterbalance Valve
(Internal Pilot, Internal Drain)
(Internal Pilot, External Drain)
(External Pilot, Internal Drain)
Plug
Plug
Drain Port
Plug
242
Plug
H / HC Type Pressure Control Valves
External Pilot
Port
PRESSURE CONTROLS
Mounting Surface
HCG-03: ISO 5781-AG-06-2-A
HCG-06: ISO 5781-AH-08-2-A
HCG-03, 06-**-*-22/2290
C
Pressure Adjustment Screw
10 (.39) Hex.
Lock Nut
13(.51) Hex.
INC.
Type 2: Sequence and Check Valve
(Internal Pilot, External Drain)
Secondary Pressure Outlet Port
or Reversed Free Flow Inlet Port
Fully Extended "F"
Drain Port
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
6(.24)
Drain Port
Locating Pin
6(.24) Dia.
External Pilot Port "X"
J
Mounting
Surface
(O-Rings
Furnished)
Auxiliary Pilot Port
(For "P" models only)
Model Numbers
Primary Pressure Inlet Port
or Reversed Free Flow
Outlet Port
E
K
Dimensions mm (Inches)
A
B
C
D
E
F
J
K
HCG-03
90
(3.54)
59
(2.32)
35
(1.38)
60
(2.36)
89
(3.50)
191
(7.52)
49.6
(1.95)
58
(2.28)
HCG-06
108
(4.25)
69
(2.72)
40
(1.57)
73
(2.87)
102
(4.02)
221
(8.70)
51
(2.01)
68
(2.68)
Mounting Surface
ISO 5781-AJ-10-2-A
HCG-10-**-*-22/2290
Type 3: Sequence and Check Valve
(External Pilot, External Drain)
External Pilot
Port
Type 1: Counterbalance Valve
(Internal Pilot, Internal Drain)
DIMENSIONS IN
MILLIMETRES (INCHES)
86 (3.39) SQ.
79
(3.11)
46
(1.81)
132
(5.20)
Type 4: Counterbalance Valve
(External Pilot, Internal Drain)
H / HC Type
Pressure Control Valves
A
B
"D" SQ.
C
Type 3: Sequence and Check Valve
(External Pilot, External Drain)
Type 1: Counterbalance Valve
(Internal Pilot, Internal Drain)
Type 2: Sequence and Check Valve
(Internal Pilot, External Drain)
Pressure Adjustment Screw
10(.39) Hex.
INC.
Lock Nut
13(.51) Hex.
Secondary Pressure Outlet Port
or Reversed Free Flow Inlet Port
Drain Port
Drain Port
Fully Extended
272(10.71)
11(.43) Dia. Through
17.5(.69) Dia. Spotface
6 Places
6 (.24)
Type 4: Counterbalance Valve
(External Pilot, Internal Drain)
Locating Pin
6(.24) Dia.
External Pilot Port "X"
62
(2.44)
Mounting
Surface
(O-Rings
Furnished)
Auxiliary Pilot Port
(For "P" models only)
119
(4.69)
Primary Pressure Inlet Port
or Reversed Free Flow
Outlet Port
78
(3.07)
H / HC Type Pressure Control Valves
External Pilot
Port
243
HGM-03-20/2080/2090
HGM-03X-20/2080/2090
32
(1.26)
8.8(.35) Dia. Through
14(.55) Dia. Spotface
4 Places
1.7
(.07)
16
(.63)
15
(.59)
7(.28) Dia. 10(.39) Deep
For Locating Pin
7.1
(.28)
21
(.83)
10
(.39)
102
(4.02)
82
(3.23)
61
(2.40)
10
(.39)
13(.51) Dia.
2 Places
90
(3.54)
70
(2.76)
21.4
(.84)
31.8
(1.25)
23.5 35.7
(.93) (1.41)
19.5 42.8
(.77) (1.69)
90
(3.54)
"A"Thd.
2 Places
"B"Thd.
2 Places
DIMENSIONS IN
MILLIMETRES (INCHES)
4(.16) Dia.
2 Places
"C" Thd.
20(.79) Deep
4 Places
7.9
(.31)
33.3
(1.31)
58.7
(2.31)
66.7
(2.63)
Sub-plate
Model Numbers
"A" Thd.
HGM-03-20
Rc 3/8
HGM-03X-20
Rc 1/2
HGM-03-2080
3/8 BSP.F
HGM-03X-2080
1/2 BSP.F
HGM-03-2090
3/8 NPT
HGM-03X-2090
1/2 NPT
"B" Thd.
"C" Thd.
Rc 1/4
M10
1/4 BSP.F
1/4 NPT
3/8-16 UNC
With Auxiliary Pilot Pressure Port
HGM-03-P-20/2080/2090
HGM-03X-P-20/2080/2090
10
(.39)
11.5
(.45)
36
(1.42)
16
(.63)
15
(.59)
13(.51) Dia.
2 Places
7(.28) Dia. 10(.39) Deep
For Locating Pin
7.1
(.28)
53.5
(2.11)
28.5
(1.12)
F
102
(4.02)
82
(3.23)
E
"B"Thd.
3 Places
"A"Thd.
2 Places
21.4
(.84)
31.8
(1.25)
35.7
(1.41)
19.5 42.8
(.77) (1.69)
10
(.39)
90
(3.54)
70
(2.76)
D
"C"Thd. 20(.79) Deep 4 Places
4(.16) Dia.
3 Places
1.7
(.07)
7.9
(.31)
11
(.43)
33.3
(1.31)
58.7
(2.31)
66.7
(2.63)
8.8(.35) Dia. Through
14(.55) Dia. Spotface 4 Places
Sub-plate
Model Numbers
"A" Thd.
HGM-03-P-20
Rc 3/8
HGM-03X-P-20
Rc 1/2
Thread Size
"B" Thd.
"C" Thd.
Rc 1/4
M 10
35
(1.38)
69.5
(2.74)
12.5
(.49)
41
(1.61)
67.5
(2.66)
14.5
(.57)
35
(1.38)
69.5
(2.74)
12.5
(.49)
HGM-03-P-2080
3/8 BSP.F
HGM-03X-P-2080
1/2 BSP.F
41
(1.61)
67.5
(2.66)
14.5
(.57)
HGM-03-P-2090
3/8 NPT
35
(1.38)
69.5
(2.74)
12.5
(.49)
HGM-03X-P-2090
1/2 NPT
41
(1.61)
67.5
(2.66)
14.5
(.57)
1/4 BSP.F
1/4 NPT
244
Dimensions mm(Inches)
D
E
F
H / HC Type Pressure Control Valves
3/8-16 UNC
PRESSURE CONTROLS
HGM-06-20/2080/2090
HGM-06-P-20/2080/2090
22(.87) Dia.
2 Places
16
(.63)
15
(.59)
5(.20) Dia. 2 Places
F
"D" Thd.
110
(4.33)
C
7
(.28)
22
(.87)
11.1
(.44)
20.6
(.81)
39
(1.54)
27
(1.06)
39.7
(1.56)
44.5
(1.75)
49.2
(1.94)
60.3
(2.37)
7(.28) Dia. 10(.39) Deep
For Locating Pin
"C" Thd. 20(.79) Deep
4 Places
6.4
(.25)
14
(.55)
"HGM-06-P"
39.7
Auxiliary Pilot Pressure
(1.56)
Models Only
73
(2.87)
11.3
79.4
(.44)
(3.13)
4(.16) Dia.
8.8(.35) Dia. Through
14(.55) Dia. Spotface
4 Places
Sub-plate
Model Numbers
HGM-06-20
HGM-06-P-20
HGM-06-2080
HGM-06-P-2080
HGM-06-2090
HGM-06-P-2090
Thread Size
Dimensions mm(Inches)
"A" Thd. "B" Thd. "C" Thd. "D" Thd.
E
F
Rc 3/4
Rc 1/4
M10
3/4
BSP.F
1/4
BSP.F
3/4 NPT
1/4 NPT
HGM-06X-20/2080/2090
HGM-06X-P-20/2080/2090
102
(4.02)
75
(2.95)
4(.16) Dia.
"HGM-06X-P"
Auxiliary Pilot Pressure
Models Only
1/4 NPT
3 (.12)
61.7 (2.43)
6.4 (.25)
64 (2.52)
3 (.12)
61.7 (2.43)
6.4 (.25)
64 (2.52)
3 (.12)
130
(5.12)
22
(.87)
11.1
(.44)
20.6
(.81)
39.7
(1.56)
44.5
(1.75)
49.2
(1.94)
60.3
(2.37)
14
(.55)
3/8-16
UNC
6.4 (.25)
64 (2.52)
16
(.63)
15
(.59)
22(.87) Dia.
2 Places
7(.28) Dia. 10(.39) Deep
For Locating Pin
5(.20) Dia. 2 Places
F
"D" Thd.
1/4
BSP.F
61.7 (2.43)
45
(1.77)
39
(1.54)
J
E
16
(.63)
136
(5.35)
104
(4.09)
H
"A"Thd.
2 Places
"B"Thd.
2 Places 11.3
(.44)
Rc 1/4
H / HC Type
Pressure Control Valves
102
(4.02)
10
(.39)
124
(4.88)
104
(4.09)
77
(3.03)
E
"A"Thd.
2 Places
"B"Thd.
2 Places
DIMENSIONS IN
MILLIMETRES (INCHES)
36
(1.42)
"C" Thd. 20(.79) Deep
4 Places
6.4
(.25)
8.8(.35) Dia. Through
14(.55) Dia. Spotface
4 Places
39.7
(1.56)
73
(2.87)
79.4
(3.13)
Thread Size
"A" Thd. "B" Thd. "C" Thd. "D" Thd.
Sub-plate
Model Numbers
HGM-06X-20
HGM-06X-P-20
Rc 1
Rc 1/4
1 BSP.F
1/4
BSP.F
1 NPT
1/4 NPT
Rc 1/4
M10
HGM-06X-2080
HGM-06X-P-2080
HGM-06X-2090
HGM-06X-P-2090
1/4
BSP.F
3/8-16
UNC
1/4 NPT
H / HC Type Pressure Control Valves
E
Dimensions mm(Inches)
F
H
J
61.7 (2.43)
6.4 (.25)
64 (2.52)
3 (.12)
61.7 (2.43)
6.4 (.25)
80 (3.15)
24 (.94)
64 (2.52)
3 (.12)
82.3 (3.24)
22 (.87)
61.7 (2.43)
6.4 (.25)
80 (3.15)
24 (.94)
64 (2.52)
3 (.12)
82.3 (3.24)
22 (.87)
82.3
(3.24)
22
(.87)
245
HGM-10-20/2080/2090
HGM-10-P-20/2080/2090
"C" Thd. 20(.79) Deep 12
(.47)
6 Places
E
140
(5.51)
116
(4.57)
9.6
"HGM-10-P"
(.38)
Auxiliary Pilot Pressure
Models Only
48.4
(1.91)
92.9
(3.66)
96.8
(3.81)
120
(4.72)
"A" Thd.
4(.16) Dia.
4
(.16)
15
(.59)
11.6
(.46)
9.6
(.38)
"HGM-10X-P"
Auxiliary Pilot Pressure
Models Only
HGM-10-P-2090
48.4
(1.91)
92.9
(3.66)
96.8
(3.81)
120
(4.72)
5(.20) Dia. 2 Places
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
Sub-plate
Model Numbers
1-1/4
NPT
1/4 NPT
3/8-16
UNC
mm(Inches)
E
13.6
(.54)
Rc 1/4
9.6
(.38)
13.6
(.54)
1/4
BSP.F
9.6
(.38)
13.6
(.54)
1/4 NPT
9.6
(.38)
"D" Thd.
50
(1.97)
20
(.79)
19
(.75)
"A" Thd.
Thead Size
"B" Thd. "C" Thd.
"D" Thd.
HGM-10X-20
Rc 1-1/2
Rc 1/4
Rc 1/4
HGM-10X-P-20
M10
HGM-10X-2080
HGM-10X-P-2080
HGM-10X-2090
HGM-10X-P-2090
246
1/4
BSP.F
"A"Thd.
2 Places
28(1.10) Dia.
2 Places
7(.28) Dia. 10(.39) Deep
For Locating Pin
16.7
(.66)
24.6
(.97)
43
(1.69)
22
(.87)
"D" Thd.
1-1/4
BSP.F
M10
HGM-10-2080
42.1
(1.66)
59.5
(2.34)
62.7
(2.47)
67.5
(2.66)
84.1
(3.31)
E
25.5
(1.00)
177
(6.97)
126
(4.96)
104
(4.09)
"C" Thd. 20(.79) Deep
6 Places
"B"Thd.
2 Places
Rc 1/4
21
(.83)
12
(.47)
Rc 1-1/4
HGM-10-P-20
HGM-10-2090
140
(5.51)
116
(4.57)
F
Thread Size
"B" Thd. "C" Thd.
HGM-10-20
HGM-10-P-2080
HGM-10X-20/2080/2090
HGM-10X-P-20/2080/2090
7.5
(.30)
21
(.83)
Sub-plate
Model Numbers
167
(6.57)
11.6
(.46)
135
(5.31)
42.1
(1.66)
59.5
(2.34)
62.7
(2.47)
67.5
(2.66)
84.1
(3.31)
15
(.59)
5(.20) Dia. 2 Places
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
5
(.20)
4(.16) Dia.
20
(.79)
19
(.75)
16.7
(.66)
24.6
(.97)
30
(1.18)
4
(.16)
"D" Thd.
45
(1.77)
"A"Thd.
2 Places
28(1.10) Dia.
2 Places
7(.28) Dia. 10(.39) Deep
For Locating Pin
12
(.47)
43
(1.69)
150
(5.91)
126
(4.96)
96
(3.78)
"B"Thd.
2 Places
DIMENSIONS IN
MILLIMETRES (INCHES)
1-1/2
BSP.F
1/4
BSP.F
1-1/2
NPT
1/4 NPT
H / HC Type Pressure Control Valves
1/4
BSP.F
3/8-16
UNC
1/4 NPT
mm(Inches)
E
F
102.5
13.6
(.54) (4.04)
9.6
106
(.38) (4.17)
13.6
102.5
(.54) (4.04)
9.6
106
(.38) (4.17)
13.6
102.5
(.54) (4.04)
9.6
106
(.38) (4.17)
PRESSURE CONTROLS
Pressure Drop for Reversed Free Flow
HCT-03
HCG-03
PSI MPa
0.4
50
40 0.3
30
20
10
0
C
0.2
0.1
0
0
0
10
20
2.5
5.0
30
50 L/min
40
7.5
10.0
12.5 U.S.GPM
Pressure Drop
P
Flow Rate
HCT-06
HCG-06
PSI MPa
0.4
50
40 0.3
30
20
10
0
0.2
0.1
0
0
Pressure Drop
P
0
PSI MPa
0.6
0.5
60 0.4
40 0.3
0.2
20 0.1
0
0
25
5
50
10
75
15
20
Flow Rate
125 L/min
100
25
H / HC Type
Pressure Control Valves
Pressure Drop
P
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850
30
U.S.GPM
HCT-10
HCG-10
80
0
0
50
10
100
20
30
150
40
250 L/min
200
50
60
U.S.GPM
Flow Rate
For any other viscosity, multiply the factors in the table below.
mm2/s 15
20
30
40
50
60
70
80
90 100
SSU 77
98 141 186 232 278 324 371 417 464
Factor
0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30
Viscosity
For any other specific gravity (G'), the pressure drop ( P') may be obtained from
the formula below.
P'= P (G'/0.850)
H / HC Type Pressure Control Valves
247
Nominal Override Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850
PSI
2000
1600
1000
800
500
Secondary Pressure
400
300
300
200
130
120
100
70
60
40
H*/HC*-03-C
14
12
10
H*/HC*-03-B
7
6
5
1600
1000
800
Secondary Pressure
500
400
300
300
200
130
120
100
70
60
40
800
H*/HC*-03-A
3.5
3.0
2.5
2.0
500
400
H*/HC*-03-N
2.0
1.5
1.0
H*/HC*-03-M
0.9
0.8
0.7
0.6
300
300
200
130
120
100
H*/HC*-03-L
0.45
0.35
0.25
70
60
40
0
H*/HC*-06-C
10
20
30
40
2.5
5
7.5 10
Flow Rate
14
12
10
H*/HC*-06-B
7
6
5
4
H*/HC*-06-A
3.5
3.0
2.5
2.0
H*/HC*-06-N
2.0
1.5
1.0
H*/HC*-06-M
0.9
0.8
0.7
0.6
H*/HC*-06-L
0.45
0.35
0.25
0
50 L/min
12.5 U.S.GPM
0
0
MPa
H*/HC*-10-C
14
12
10
H*/HC*-10-B
7
6
5
H*/HC*-10-A
3.5
3.0
2.5
2.0
H*/HC*-10-N
2.0
1.5
1.0
H*/HC*-10-M
0.9
0.8
0.7
0.6
H*/HC*-10-L
0.45
0.35
0.25
0
0
0
248
1000
600
0
2000
2000
1600
0
PSI
MPa
MPa
Secondary Pressure
PSI
50
10
100
20
150
30
40
Flow Rate
200
50
250 L/min
60
U.S.GPM
H / HC Type Pressure Control Valves
25
5
50
10
75
15
20
Flow Rate
100
25
125 L/min
30
U.S.GPM
PRESSURE CONTROLS
Spare Parts List
HT-03, 06, 10-**-*-22/2280/2290
HG-03, 06, 10-**-*-22/2290
6
8
14
2
7
26
29
31
11
23
4
15
1
28
3
9
38
25
Section "A" for
24
16
HT-*-**-*-2280 Models
22
12
18
5
H / HC Type
Pressure Control Valves
C
A
List of Seals
O-Ring
HT -03
HG
SO-NB-P4
Part Numbers
HT -06
HG
SO-NB-P4
HT -10
HG
SO-NB-P4
Item
Name of Parts
22
Quantity
23
O-Ring
SO-NB-P6
SO-NB-P6
SO-NB-P6
24
O-Ring
SO-NB-P9
SO-NB-P9
SO-NB-P9
25
O-Ring
SO-NB-P9
SO-NB-P9
SO-NB-P9
26
O-Ring
SO-NA-P11
SO-NA-P15
SO-NA-P20
HT-* HG-*
3
4
4
1
2
1
1
2
28
O-Ring
SO-NB-P18
SO-NB-P28
SO-NB-P32
29
O-Ring
SO-NB-P22
SO-NB-P28
SO-NB-P36
2
31
Bonded Seal
SG-FB-1/4
SG-FB-1/4
SG-FB-1/4
2
2
Used only for HG type with auxiliary pilot pressure (P).
Note: When ordering the seals, please specify the seal kit number from the table berow.
List of Seal Kits
Seal Kit Numbers
Valve Model Numbers
HT-03-**-*-22/2280/2290
KS-HT-03-22
HT-06-**-*-22/2280/2290
KS-HT-06-22
HT-10-**-*-22/2280/2290
KS-HT-10-22
HG-03-**-22/2290
KS-HG-03-22
HG-03-**-P-22/2290
KS-HG-03-P-22
HG-06-**-22/2290
KS-HG-06-22
HG-06-**-P-22/2290
KS-HG-06-P-22
HG-10-**-22/2290
KS-HG-10-22
HG-10-**-P-22/2290
KS-HG-10-P-22
Note: No bonded seals are included in the seal kits.
H / HC Type Pressure Control Valves
249
Spare Parts List
HCT-03, 06, 10-**-*-22/2280/2290
HCG-03, 06, 10-**-*-22/2290
8
6
16
19
2
7
29
26
4
A
31
23
14
28
20
21
1
3
17
12
25
13
24
Section "A" for
27
22
HCT-*-**-*-2280 Models
10
18
9
5
List of Seals
Part Numbers
HCT -06
HCT -10
HCG
HCG
SO-NB-P4
SO-NB-P4
Quantity
Item
Name of Parts
22
O-Ring
HCT -03
HCG
SO-NB-P4
23
O-Ring
SO-NB-P6
SO-NB-P6
SO-NB-P6
24
O-Ring
SO-NB-P9
SO-NB-P9
SO-NB-P9
25
O-Ring
SO-NB-P9
SO-NB-P9
SO-NB-P9
26
O-Ring
SO-NA-P11
SO-NA-P15
SO-NA-P20
1
1
27
O-Ring
SO-NB-P12
SO-NB-P18
SO-NB-P22A
1
1
28
O-Ring
SO-NB-P18
SO-NB-P28
SO-NB-P32
29
O-Ring
SO-NB-P22
SO-NB-P28
SO-NB-P36
2
31
Bonded Seal
SG-FB-1/4
SG-FB-1/4
SG-FB-1/4
2
HCT-* HCG-*
3
4
4
1
2
2
2
Used only for HCG type with auxiliary pilot pressure (P).
Note: When ordering the seals, please specify the seal kit number from the table below.
List of Seal Kits
Valve Model Numbers
Seal Kit Numbers
HCT-03-**-*-22/2280/2290
KS-HCT-03-22
HCT-06-**-*-22/2280/2290
KS-HCT-06-22
HCT-10-**-*-22/2280/2290
KS-HCT-10-22
HCG-03-**-22/2290
KS-HCG-03-22
HCG-03-**-P-22/2290
KS-HCG-03-P-22
HCG-06-**-22/2290
KS-HCG-06-22
HCG-06-**-P-22/2290
KS-HCG-06-P-22
HCG-10-**-22/2290
KS-HCG-10-22
HCG-10-**-P-22/2290
KS-HCG-10-P-22
Note: No bonded seals are included in the seal kits.
250
30
H / HC Type Pressure Control Valves
PRESSURE CONTROLS
Pressure Reducing Valves / Pressure Reducing and Check Valves
Pressure reducing valves are used to set the pressure of a hydraulic circuit below that of the main circuit. In addition,
operation under remote control is possible by using the remote control port. Pressure reducing and check valves have
check valves, which allow a free flow from the secondary side to the primary.
Specifications
Model Numbers
Valve Name
Pressure
Reducing
Valve
Pressure
Reducing
and
Check
Valve
Threaded
Connection
Sub-plate
Mounting
Max. Flow
Max.
Operating
Pressure
Setting Pressure
MPa (PSI)
MPa (PSI)
RT-03-*-22*
RG-03-*-22*
21 (3050)
RT-06-*-22*
RG-06-*-22*
21 (3050)
RT-10-*-22*
RG-10-*-22*
21 (3050)
RCT-03-*-22* RCG-03-*-22*
21 (3050)
RCT-06-*-22* RCG-06-*-22*
21 (3050)
RCT-10-*-22* RCG-10-*-22*
21 (3050)
0.7
1.0
0.7
1.0
1.5
0.7
1.0
1.5
10.5
0.7
1.0
0.7
1.0
1.5
0.7
1.0
1.5
10.5
-
1.0 ( 102
20.5 ( 145
1.0 ( 102
1.5 ( 145
20.5 ( 220
1.0 ( 102
1.5 ( 145
10.5 ( 220
20.5 ( 1520
1.0 ( 102
20.5 ( 145
1.0 ( 102
1.5 ( 145
20.5 ( 220
1.0 ( 102
1.5 ( 145
10.5 ( 220
20.5 ( 1520
1
- 145)
- 2970)
- 145)
- 220)
- 2970)
- 145)
- 220)
- 1520)
- 2970)
- 145)
- 2970)
- 145)
- 220)
- 2970)
- 145)
- 220)
- 1520)
- 2970)
2
Drain Flow
Max. Flow
L/min
L/min
(U.S.GPM) (U.S.GPM)
40 (10.6)
50 (13.2)
50 (13.2)
100 (26.4)
125 (33.0)
130 (34.3)
180 (47.6)
220 (58.1)
250 (66.0)
40 (10.6)
50 (13.2)
50 (13.2)
100 (26.4)
125 (33.0)
130 (34.3)
180 (47.6)
220 (58.1)
250 (66.0)
1. The max. flow rates are those shown at the primary pressure at 21 MPa (3050 PSI).
2. The drain flow rates are equal to pilot flow rates when differential pressure between
primary and secondary pressure is at 20.5 MPa (2970 PSI).
Approx. Mass
kg (lbs.)
Threaded
Connection
Sub-plate
Mounting
0.8 - 1.0
(.21 - .26)
4.3 ( 9.5)
4.5 ( 9.9)
0.8 - 1.1
(.21 - .29)
6.9 (15.2)
6.8 (15.0)
1.2 - 1.5
(.32 - .40)
12.0 (26.5)
11.0 (24.3)
0.8 - 1.0
(.21 - .26)
4.8 (10.6)
5.4 (11.9)
0.8 - 1.1
(.21 - .29)
7.8 (17.2)
8.1 (17.9)
1.2 - 1.5
(.32 - .40)
13.8 (30.4)
13.8 (30.4)
Pressure Reducing Valves /
Pressure Reducing and Check Valves
C
Graphic Symbols
RT / RG
Yuken can offer flanged connection valves described below.
For details, contact us.
Model Numbers
RF/RCF-10-*-22*
RF/RCF-16-*-20*
Remote control connection
Max. Operating
Pressure
MPa (PSI)
Max. Flow
L/min
(U.S.GPM)
21
(3050)
250 (66)
RCT / RCG
500 (132)
Remote control connection
Pressure Reducing (and Check) Valves
251
Model Number Designation
F-
R
Special Seals
Series Number
T
-03
-B
-22
Pres. Adj. Range
MPa (PSI)
*
Type of Mounting
Valve
Size
Design
Number
Design Standards
T : Threaded
Connection
R:
Pressure
Reducing
Valves
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)
03
22
06
22
10
22
03
G: Sub-plate
Mounting
06
10
03
T : Threaded
Connection
RC:
Pressure
Reducing and
Check Valves
G: Sub-plate
Mounting
06
10
22
B: 0.7-7
(102-1020)
None : Japanese Std. "JIS"
80 : European Design Std.
90 : N.American Design Std.
22
22
C: 3.5-14
(510-2030)
22
22
H: 7-20.5
(1020-2970)
22
03
22
06
22
10
22
None : Japanese Std. "JIS"
80 : European Design Std.
90 : N.American Design Std.
Attachment
Mounting bolts
Socket Head Cap Screw
Valve Model
Numbers
Japanese Std. "JIS" and European Design Std.
Qty.
N. American Design Std.
RG-03
M10
50 Lg.
3/8-16 UNC
2 Lg.
4
RG-06
M10
50 Lg.
3/8-16 UNC
2 Lg.
4
RG-10
M10
50 Lg.
3/8-16 UNC
2 Lg.
6
RCG-03
M10
70 Lg.
3/8-16 UNC
2-3/4 Lg.
4
RCG-06
M10
80 Lg.
3/8-16 UNC
3-1/4 Lg.
4
RCG-10
M10
90 Lg.
3/8-16 UNC
3-1/2 Lg.
6
Sub-plate
Valve
Model
Numbers
Japanese Standard "JIS"
Sub-plate
Model Numbers
Thread
Size
European Design Standard
Sub-plate
Model Numbers
Thread
Size
N. American Design Standard
Sub-plate
Model Numbers
Thread
Size
Approx. Mass
kg (lbs.)
RG
RCG-03
HGM-03-20
Rc 3/8
HGM-03-2080
3/8 BSP.F
HGM-03-2090
3/8 NPT
HGM-03X-20
Rc 1/2
HGM-03X-2080
1/2 BSP.F
HGM-03X-2090
1/2 NPT
RG
RCG-06
HGM-06-20
Rc 3/4
HGM-06-2080
3/4 BSP.F
HGM-06-2090
3/4 NPT
HGM-06X-20
Rc 1
HGM-06X-2080
1 BSP.F
HGM-06X-2090
1 NPT
3.0 (6.6)
RG
RCG-10
HGM-10-20
Rc 1-1/4
HGM-10-2080
1-1/4 BSP.F
HGM-10-2090
1-1/4 NPT
4.8 (10.6)
HGM-10X-20
Rc 1-1/2
HGM-10X-2080
1-1/2 BSP.F
HGM-10X-2090
1-1/2 NPT
5.7 (12.6)
1.6 (3.5)
2.4 (5.3)
Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting
surface should have a good machined finish.
The sub-plates are the same as those for H type pressure control valves. With the reducing and check valve, the sub-plate is used in a
position 180° turned (upside down) from the normal position. When mounting the sub-plate, be sure to bring the valve locating pin to
the sub-plate pin hole. For dimensions, see page 244 to 246.
Instructions
To adjust the pressure, loosen the lock nut and turn the pressure adjustment handle slowly clockwise for higher
pressures and anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Connect the drain port directly to the reservoir in which case the pressure at the drain port should be kept at a low
back pressure close to the atmospheric pressure.
In case of "Threaded Connections", there are two threaded connection type primary pressure ports. They can be
connected each other in-line; one as an inlet and the other as an outlet or the valve can be used by plugging one of the
pressure ports.
252
Pressure Reducing (and Check) Valves
PRESSURE CONTROLS
RT-03-*-22/2280/2290
Thread Size
"A" Thd.
"B" Thd.
Rc 3/8
Rc 1/4
Rc 1/4
RT-03-*-2280
3/8 BSP.F
1/4 BSP.F
1/4 BSP.Tr
RT-03-*-2290
3/8 NPT
1/4 NPT
1/4 NPT
RT-03-*-22
"C" Thd.
C
41
(1.61)
10
(.39)
Fully Extended
148(5.83)
Model Numbers
82
(3.23)
4.5
(.18)
Drain Port
"B" Thd.
Design 2280 Only
5
(.20)
44
(1.73)
Dia.
INC.
155
(6.10)
44
(1.73)
48
(1.89)
Primary Pressure
Gauge Connection
"C" Thd.
Lock Nut
14(.55) Hex.
85
(3.35)
28
(1.10)
Pressure Adj. Handle
Secondary Pressure
Gauge Connection
"C" Thd.
Primary Pressure
Inlet Port
"A" Thd.
2 Places
32
(1.26)
Secondary Pressure
Outlet Port
"A" Thd.
DIMENSIONS IN
MILLIMETRES (INCHES)
B
"Q" Thd.
"S" Thd.
Rc 3/4
Rc 1/4
Rc 1/4
RT-06-*-2280
3/4 BSP.F
1/4 BSP.F
1/4 BSP.Tr
RT-06-*-2290
3/4 NPT
1/4 NPT
1/4 NPT
RT-06-*-22
A
"T" Thd.
Rc 1-1/4
Rc 1/4
Rc 1/4
RT-10-*-2280
1-1/4 BSP.F
1/4 BSP.F
1/4 BSP.Tr
RT-10-*-2290
1-1/4 NPT
1/4 NPT
1/4 NPT
RT-10-*-22
Remote Control Port
"S" Thd.
C
Thread Size
Model Numbers
Fully Extended "D"
B
18.5
(.73)
RT-06
10-*-22/2280/2290
Pressure Reducing Valves /
Pressure Reducing and Check Valves
Remote Control Port
"B" Thd.
41
33
(1.61) (1.30)
Pressure Adj. Handle
Drain Port
"S" Thd.
4.5
(.18)
J
F
Lock Nut
14(.55) Hex.
H
E
K
L
Primary Pressure
Gauge Connection
"T" Thd.
INC.
44
(1.73)
Dia.
Design 2280 Only
Secondary Pressure
Gauge Connection
"T" Thd.
Secondary Pressure
Outlet Port
"Q" Thd.
Model Numbers
Primary Pressure
Inlet Port
"Q" Thd.
2 Places
N
Dimensions mm (Inches)
A
B
C
D
E
F
H
J
K
L
N
RT-06
96
(3.78)
48
(1.89)
36.5
(1.44)
149
(5.87)
42
(1.65)
179
(7.05)
97.5
(3.84)
53.5
(2.11)
33
(1.30)
9
(.35)
39
(1.54)
RT-10
132
(5.20)
66
(2.60)
43
(1.69)
167
(6.57)
52
(2.05)
216
(8.50)
124
(4.88)
64
(2.52)
40
(1.57)
12
(.47)
46
(1.81)
Pressure Reducing (and Check) Valves
253
03
RG-06-*-22/2280/2290
"L" Thd.
D
RG-03/06-*-22
C
"N" Thd.
Rc 1/4
Rc 1/4
RG-03/06-*-2280
1/4 BSP.F
1/4 BSP.Tr
RG-03/06-*-2290
1/4 NPT
1/4 NPT
Port connection is not required for RG models
but an O-ring should be furnished.
B
Design 2280 Only
Pressure Adj. Handle
INC.
4.5
(.18)
39
(1.54)
Fully Extended "A"
Primary Pressure
Inlet Port
44
(1.73)
Dia.
Remote Control Port
"L" Thd.
Thread Size
Model Numbers
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
J
Mounting Surface
(O-Rings Furnished)
H
K
F
Lock Nut
14(.55) Hex.
Locating Pin
6(.24) Dia.
Secondary Pressure
Outlet Port
Drain Port
38
(1.50)
6
(.24)
Secondary Pressure
Gauge Connection
"N" Thd.
E
Model Numbers
Dimensions mm (Inches)
A
B
C
D
E
F
H
J
K
RG-03
142
(5.59)
25
(.98)
89
(3.50)
44.5
(1.75)
67
(2.64)
155.5
(6.12)
92.4
(3.64)
40.6
(1.60)
34.9
(1.37)
RG-06
141
(5.55)
21.5
(.85)
102
(4.02)
51
(2.01)
79
(3.11)
179
(7.05)
111
(4.37)
40
(1.57)
48
(1.89)
Note: For dimensions of the valve mounting surface see the dimensional drawing (page 244 & 245)
of the sub-plate used together.
DIMENSIONS IN
MILLIMETRES (INCHES)
119
(4.69)
59.5
(2.34)
RG-10-*-22/2280/2290
Rc 1/4
RG-10-*-2280
1/4 BSP.F
1/4 BSP.Tr
RG-10-*-2290
1/4 NPT
1/4 NPT
Design 2280 Only
Pressure Adj. Handle
INC.
63
(2.48)
42
(1.65)
11(.43) Dia. Through
17.5(.69) Dia. Spotface
6 Places
146
(5.75)
216
(8.50)
Lock Nut
14(.55) Hex.
Primary Pressure
Inlet Port
Locating Pin
6(.24) Dia.
6
(.24)
"B" Thd.
Rc 1/4
Port connection is not required for RG models
but an O-ring should be furnished.
39
(1.54)
Fully Extended
147(5.79)
Mounting Surface
(O-Rings Furnished)
Thread Size
"A" Thd.
4.5
(.18)
27.5
(1.08)
RG-10-*-22
44
(1.73)
Dia.
Remote Control Port
"A" Thd.
Model Numbers
Secondary Pressure
Outlet Port
38
(1.50)
92
(3.62)
Drain Port
Secondary Pressure
Gauge Connection
"B" Thd.
Note: For dimensions of the valve mounting surface see the dimensional drawing (page 246) of the sub-plate used together.
254
Pressure Reducing (and Check) Valves
PRESSURE CONTROLS
RCT-03-*-22/2280/2290
Thread Size
"A" Thd.
"B" Thd.
"C" Thd.
Rc 3/8
Rc 1/4
Rc 1/4
RCT-03-*-2280
3/8 BSP.F
1/4 BSP.F
1/4 BSP.Tr
RCT-03-*-2290
3/8 NPT
1/4 NPT
1/4 NPT
RCT-03-*-22
C
41
(1.61)
10
(.39)
Fully Extended
148(5.83)
Model Numbers
41
33
(1.61) (1.30)
4.5
(.18)
82
(3.23)
Secondary Pressure
Gauge Connection
"C" Thd.
Pressure Adj. Handle
INC.
44
(1.73)
155
(6.10)
Lock Nut
14(.55) Hex.
85
(3.35)
28
(1.10)
48
(1.89)
Primary Pressure
Gauge Connection
"C" Thd.
Drain Port
"B" Thd.
5
(.20)
44
(1.73)
Dia.
Design 2280 Only
Primary Pressure Inlet Port or
Reversed Free Flow Outlet Port
"A" Thd.
2 Places
55
(2.17)
Secondary Pressure Outlet Port or
Reversed Free Flow Inlet Port
"A" Thd.
DIMENSIONS IN
MILLIMETRES (INCHES)
RCT-06
10-*-22/2280/2290
Thread Size
B
18.5
(.73)
Fully Extended "D"
Model Numbers
B
C
"S" Thd.
Rc 3/4
Rc 1/4
Rc 1/4
RCT-06-*-2280
3/4 BSP.F
1/4 BSP.F
1/4 BSP.Tr
RCT-06-*-2290
3/4 NPT
1/4 NPT
1/4 NPT
"T" Thd.
Rc 1-1/4
Rc 1/4
Rc 1/4
RCT-10-*-2280
1-1/4 BSP.F
1/4 BSP.F
1/4 BSP.Tr
RCT-10-*-2290
1-1/4 NPT
1/4 NPT
1/4 NPT
RCT-10-*-22
Pressure Adj. Handle
4.5
(.18)
Design 2280 Only
"Q" Thd.
RCT-06-*-22
Remote Control Port
"S" Thd.
A
Pressure Reducing Valves /
Pressure Reducing and Check Valves
Remote Control Port
"B" Thd.
Drain Port
"S" Thd.
INC.
J
F
Lock Nut
14(.55) Hex.
H
E
K
L
44
(1.73)
Dia.
Primary Pressure
Gauge Connection
"T" Thd.
Secondary Pressure
Gauge Connection
"T" Thd.
Model Numbers
Primary Pressure Inlet Port or
Reversed Free Flow Outlet Port
"Q" Thd.
2 Places
N
Secondary Pressure Outlet Port or
Reversed Free Flow Inlet Port
"Q" Thd.
Dimensions mm (Inches)
A
B
C
D
E
F
H
J
K
L
N
RCT-06
96
(3.78)
48
(1.89)
36.5
(1.44)
149
(5.87)
42
(1.65)
179
(7.05)
97.5
(3.84)
53.5
(2.11)
33
(1.30)
9
(.35)
68
(2.68)
RCT-10
132
(5.20)
66
(2.60)
43
(1.69)
167
(6.57)
52
(2.05)
216
(8.50)
124
(4.88)
64
(2.52)
40
(1.57)
12
(.47)
86
(3.39)
Pressure Reducing (and Check) Valves
255
03
RCG-06-*-22/2280/2290
E
D
"P" Thd.
"N" Thd.
Rc 1/4
Rc 1/4
RCG-03/06-*-2280
1/4 BSP.F
1/4 BSP.Tr
RCG-03/06-*-2290
1/4 NPT
1/4 NPT
RCG-03/06-*-22
Port connection is not required for RCG models
but an O-ring should be furnished.
C
Remote Control Port
"N" Thd.
Thread Size
Model Numbers
B
Design 2280 Only
Pressure Adj. Handle
Fully Extended "A"
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
H
Lock Nut
14(.55) Hex.
J
L
Mounting Surface
(O-Rings Furnished)
Primary Pressure Inlet Port or
Reversed Free Flow Outlet Port
K
44
(1.73)
Dia.
4.5
(.18)
INC.
Locating Pin
6(.24) Dia.
Secondary Pressure Outlet Port or
Reversed Free Flow Inlet Port
Drain Port
N
6
(.24)
Secondary Pressure
Gauge Connection
"P" Thd.
F
Dimensions mm (Inches)
Model Numbers
A
B
C
D
E
F
H
J
K
L
N
RCG-03
142
(5.59)
59
(2.32)
25
(.98)
89
(3.50)
44.5
(1.75)
90
(3.54)
155
(6.10)
92.4
(3.64)
40.6
(1.60)
34.9
(1.37)
58
(2.28)
RCG-06
141
(5.55)
69
(2.72)
21.5
(.85)
102
(4.02)
51
(2.01)
108
(4.25)
179
(7.05)
111
(4.37)
40
(1.57)
48
(1.89)
68
(2.68)
page 244 & 245
DIMENSIONS IN
MILLIMETRES (INCHES)
RCG-10-*-22/2280/2290
Remote Control Port
"A" Thd.
119
(4.69)
59.5
(2.34)
Model Numbers
RCG-10-*-22
"A" Thd.
"B" Thd.
Rc 1/4
Rc 1/4
RCG-10-*-2280
1/4 BSP.F
1/4 BSP.Tr
RCG-10-*-2290
1/4 NPT
1/4 NPT
Port connection is not required for RCG models
but an O-ring should be furnished.
27.5
(1.08)
79
(3.11)
Fully Extended
147(5.79)
Design 2280 Only
INC.
Primary Pressure Inlet Port or
Reversed Free Flow Outlet Port
63
(2.48)
42
(1.65)
11(.43) Dia. Through
17.5(.69) Dia. Spotface
6 Places
146
(5.75)
216
(8.50)
Lock Nut
14(.55) Hex.
Locating Pin
6(.24) Dia.
Pressure Adj. Handle
4.5
(.18)
44
(1.73)
Dia.
Mounting Surface
(O-Rings Furnished)
6
(.24)
Thread Size
Secondary Pressure Outlet Port or
Reversed Free Flow Inlet Port
78
(3.07)
132
(5.20)
Drain Port
Secondary Pressure
Gauge Connection
"B" Thd.
Note: For dimensions of the valve mounting surface see the dimensional drawing (page 246) of the sub-plate used together.
256
Pressure Reducing (and Check) Valves
PRESSURE CONTROLS
Pressure Drop for Reversed Free Flow
0.20
20
0.15
0
PSI
0.10
0.05
0
0
10
0
60
30
5.0
7.5
Flow Rate
50 L /min
40
10.0
0.2
20
0.1
0
0
0
0
Viscosity
mm2/s
SSU
Factor
0.4
25
5
50
10
75
100
15 20
Flow Rate
25
125 L /min
30
35 U.S.GPM
15
20
30
40
50
60
70
80
90
100
77
98
141 186 232 278 324 371 417 464
0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30
For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.
40
20
C
0.3
For any other viscosity, multiply the factors in the table below.
RCT-10
RCG-10
MPa
0.6
50
40
12.5 U.S.GPM
0.2
P'= P (G'/0.850)
0
0
0
50
0
10
100
20
150
200
30 40 50
Flow Rate
250 L /min
60
70 U.S.GPM
Flow Rate vs. Secondary Pressure
Primary Pressure : 21 MPa (3050 PSI)
Hydrauric Fluid : Viscosity 35 mm2/s (164 SSU)
PSI MPa
2000 14.0
13.9
1980
13.8
1960 13.7
13.6
7.0
1000
6.9
980
6.8
6.7
960
6.6
940
6.5
3.5
500
3.4
480
3.3
3.2
460
3.1
440
3.0
0.7
100
0.6
80
0.5
0.4
60
0
0
0
10
20
30
5
Flow Rate
40
50
L/min
10
U.S. GPM
Pressure Adj. Range
"B"
"C"
"H"
PSI MPa
2000 14.0
13.8
1950 13.6
13.4
7.0
1000
6.8
950
6.6
6.4
900
6.2
6.0
850
5.8
5.6
800
3.5
500
3.3
450
3.1
2.9
400
2.7
2.5
350
2.3
0.7
100
0.5
50
0.3
0
RT/RG-06
RCT/RCG-06
Secondary Pressure
RT/RG-03
RCT/RCG-03
Secondary Pressure
Pressure Drop
80
Secondary Pressure
P
PSI
2.5
20
MPa
0.4
Pressure Reducing Valves /
Pressure Reducing and Check Valves
PSI
35
30
10
MPa
0.25
RCT-06
RCG-06
P
RCT-03
RCG-03
Pressure Drop
Pressure Drop
P
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850
RT/RG-10
RCT/RCG-10
PSI MPa
2500 17.5
17.3
2450 17.1
16.9
2000 14.0
13.8
1950 13.6
13.4
1900
13.2
7.0
1000
6.8
950
6.6
6.4
900
6.2
6.0
0.7
100
0.5
50
0.3
0.1
0
0
0
0
0
25
50
10
75
100
20
30 35
U.S. GPM
Flow Rate
125
L/min
Pressure Reducing (and Check) Valves
50
100
20
150
40
Flow Rate
200
250
L/min
60 70
U.S. GPM
257
Spare Parts List
RT/RG-03-*-22/2280/2290
RT/RG-06-*-22/2280/2290
RT/RG-10-*-22/2280/2290
6
21
7
8
2 31
9 10 11
13
23
A
20
32
30
30
34
32
5
23
24
15
1
4
35
3
24
26 37
List of Seals
Part Numbers
Quantity
Item
Name of Parts
RT -03
RG
RT -06
RG
RT -10
RG
30
O-Ring
SO-NB-P6
SO-NB-P6
SO-NB-P6
4
4
31
O-Ring
SO-NA-P9
SO-NA-P9
SO-NA-P9
1
1
32
O-Ring
SO-NB-P9
SO-NB-P9
SO-NB-P9
34
O-Ring
SO-NB-P18
SO-NB-P28
SO-NB-P32
35
O-Ring
SO-NB-P22
SO-NB-P28
SO-NB-P36
2
2
37
Bonded Seal
SG-FB-1/4
SG-FB-1/4
SG-FB-1/4
1
1
RT-* RG-*
2
2
Note: When ordering the seals, please specify the seal kit number from the table below.
List of Seal Kits
Valve Model Numbers
Seal Kit Numbers
RT-03-*-22/2280/2290
KS-RT-03-22
RT-06-*-22/2280/2290
KS-RT-06-22
RT-10-*-22/2280/2290
KS-RT-10-22
RG-03-*-22/2280/2290
KS-RG-03-22
RG-06-*-22/2280/2290
KS-RG-06-22
RG-10-*-22/2280/2290
KS-RG-10-22
Note: No bonded seals are included in the seal kits.
258
Pressure Reducing (and Check) Valves
Section "A" for
Design 2280
PRESSURE CONTROLS
Spare Parts List
RCT/RCG-03-*-22/2280/2290
RCT/RCG-06-*-22/2280/2290
RCT/RCG-10-*-22/2280/2290
C
18
11 26 12 13 2 31 14 15 16
23
A
5
30
20
4
29
7
34
30
33
28
32
32
6
10
9
1
35
3
24
36 37
List of Seals
Part Numbers
Pressure Reducing Valves /
Pressure Reducing and Check Valves
25
Quantity
Item
Name of Parts
RCT -03
RCG
RCT -06
RCG
RCT -10
RCG
30
O-Ring
SO-NB-P6
SO-NB-P6
SO-NB-P6
4
4
31
O-Ring
SO-NA-P9
SO-NA-P9
SO-NA-P9
1
1
32
O-Ring
SO-NB-P9
SO-NB-P9
SO-NB-P9
33
O-Ring
SO-NB-P12
SO-NB-P18
SO-NB-P22A
34
O-Ring
SO-NB-P18
SO-NB-P28
SO-NB-P32
35
O-Ring
SO-NB-P22
SO-NB-P28
SO-NB-P36
2
2
37
Bonded Seal
SG-FB-1/4
SG-FB-1/4
SG-FB-1/4
1
1
RCT-* RCG-*
Section "A" for
Design 2280
2
1
1
2
Note: When ordering the seals, please specify the seal kit number from the table below.
List of Seal Kits
Valve Model Numbers
Seal Kit Numbers
RCT-03-*-22/2280/2290
KS-RCT-03-22
RCT-06-*-22/2280/2290
KS-RCT-06-22
RCT-10-*-22/2280/2290
KS-RCT-10-22
RCG-03-*-22/2280/2290
KS-RCG-03-22
RCG-06-*-22/2280/2290
KS-RCG-06-22
RCG-10-*-22/2280/2290
KS-RCG-10-22
Note: No bonded seals are included in the seal kits.
Pressure Reducing (and Check) Valves
259
Pressure Reducing and Relieving Valves
Pressure reducing and relieving valves are
composite pressure control valves having
pressure reducing and counterbalancing
functions developed for hydraulic balancing
circuits.
Specifications
Max.
Operating
Pressure
Pres. Adj.
Range
MPa (PSI)
Max. Flow
Relieving
Flow
Drain
Flow
MPa (PSI)
L/min
(U.S.GPM)
L/min
(U.S.GPM)
L/min
(U.S.GPM)
kg (lbs.)
RBG-03-*-10*
14
(2030)
0.6-13.5
(90-1960)
50
(13.2)
50
(13.2)
0.6-1
(.16-.26)
4.2
(9.3)
RBG-06-*-10*
25
(3630)
0.8-24.5
(120-3550)
125
(33)
125
(33)
1.5-2
(.40-.53)
11
(24.3)
Model Numbers
Model Number Designation
FRB
Special Seals
Series Number
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)
RB:
Pressure
Reducing
and
Relieving
Valves
Approx.
Mass
G
-03
-R
-10
*
Type of Mounting
Valve Size
Drain Type
Design Number
Design
Standards
03
None:
Internal Drain
10
G:
Sub-plate
Mounting
R:
External Drain
06
Design Standards: None ........... Japanese Standard "JIS"
80 ............... European Design Standard
90 ............... N. American Design Standard
Refer to
10
Graphic Symbols
Attachment
Mounting Bolts
Socket Head Cap Screw (4 pcs.)
Valve Model Numbers
Japanese Standard "JIS"
European Design Standard
Internal drain
N. American Design Standard
RBG-03
M10
65 Lg.
3/8-16 UNC
2-1/2 Lg.
RBG-06
M10
70 Lg.
3/8-16 UNC
2-3/4 Lg.
External drain
Sub-plate
Valve Model
Numbers
RBG-03
RBG-06
Japanese Standard "JIS"
European Design Standard
N. American Design Standard
Sub-plate
Model Numbers
Thread
Size
Sub-plate
Model Numbers
Thread
Size
RBGM-03-10
Rc 3/8
RBGM-03-1080
3/8 BSP.F
RBGM-03-1090
3/8 NPT
RBGM-03X-10
Rc 1/2
RBGM-03X-1080
1/2 BSP.F
RBGM-03X-1090
1/2 NPT
RBGM-06-10
Rc 3/4
RBGM-06-1080
3/4 BSP.F
RBGM-06-1090
3/4 NPT
RBGM-06X-10
Rc 1
RBGM-06X-1080
1 BSP.F
Sub-plate
Model Numbers
RBGM-06X-1090
Thread
Size
1 NPT
Approx.
Mass
kg (lbs.)
1.6
(3.5)
4.8
(10.6)
Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a
good machined finish.
Instructions
To use remote control relief valve in the venting circuit, see page 203. If the internal volume of the vent line is too
large, chattering is likely to occur. Thus, as far as possible reduce the inside diametre and the length of the pipe.
To adjust the pressure, loosen the lock nut and turn the pressure adjustment handle slowly clockwise for higher
pressures and anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is
equivalent to 10 MPa (1450 PSI).
Connect the tank pipe not to any other line but directly to the reservoir.
260
Pressure Reducing and Relieving Valves
PRESSURE CONTROLS
RBG-03-*-10/1080/1090
62
(2.44)
42.9
(1.69)
Tank Port
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
Two Collars
89
(3.50)
66.7
(2.63)
Model Numbers
"A" Thd.
*
*
RBG-03-*-1090
Rc 1/4
RBG-03- -10
1/4 BSP.F
RBG-03- -1080
Drain Port "A" Thd.
(Only for External Drain Type)
Lock Nut
14(.55) Hex.
15
(.59)
Secondary Pressure Port
Vent Port
Pressure Adj. Handle
Fully Extended
156
(6.14)
30
(1.18)
75
(2.95)
97.5
(3.84)
44(1.73)
Dia.
INC.
52
(2.05)
50
(1.97)
95
(3.74)
1/4 NPT
73
(2.87)
Primary Pressure Port
C
Pressure Reducing and
Relieving Valves
11.1
(.44)
10
(.39)
Mounting Surface
(O-Rings Furnished)
03
-10/1080/1090
03X
102(4.02)
"A" Thd. 3 Places
(From Rear)
10(.39)
82(3.23)
61(2.40)
21
(.83)
8
(.31)
70(2.76)
33.3(1.31)
7.9
(.31)
14(.55) Dia.
3 Places
7.1(.28)
"C" Thd.
20(.79) Deep
4 Places
8.8(.35) Dia. Through
14(.55) Dia. Spotface
4 Places
6.2(.24) Dia.
"B" Thd.
Sub-plate
(From Rear)
21.4(.84)
35.7(1.41)
42.9(1.69)
"A" Thd.
"B" Thd.
Rc 3/8
Rc 1/4
RBGM-03-1080
3/8 BSP.F
1/4 BSP.F
RBGM-03-1090
3/8 NPT
1/4 NPT
RBGM-03X-10
Rc 1/2
Rc 1/4
RBGM-03X-1080
1/2 BSP.F
1/4 BSP.F
RBGM-03X-1090
1/2 NPT
1/4 NPT
32(1.26)
Model Numbers
16(.63)
19.5
(.77)
15(.59)
58.7(2.31)
66.7(2.63)
1.7
(.07)
10
(.39)
90(3.54)
Sub-plate : RBGM-
DIMENSIONS IN
MILLIMETRES (INCHES)
RBGM-03-10
Pressure Reducing and Relieving Valves
"C" Thd.
M10
3/8-16 UNC
M10
3/8-16 UNC
261
RBG-06-*-10/1080/1090
"A" Thd.
*
RBG-06-*-1080
RBG-06-*-1090
Rc 3/8
RBG-06- -10
Primary Pressure Port
115
(4.53)
Fully Extended
74.4(2.93)
Tank Port
60.3
(2.37)
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
12.3
(.48)
Model Numbers
217.5
(8.56)
3/8 BSP.F
79.4
(3.13)
104
(4.09)
3/8 NPT
Secondary Pressure Port
Drain Port
Pressure Adj. Handle
Lock Nut
14(.55) Hex.
Two Collars
Vent Port
"A" Thd.
56
(2.20)
57
(2.24)
116
(4.57)
139
(5.47)
44(1.73)
Dia.
INC.
Mounting Surface
(O-Rings Furnished)
23(.91) Dia.
3 Places
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
39.7
(1.56)
73
(2.87)
79.4
(3.13)
116
(4.57)
140
(5.51)
A
C
B
"J" Thd.
18(.71) Deep
4 Places
150
(5.91)
126
(4.96)
60.3
33
(1.30) (2.37)
49.2
(1.94)
30.1
(1.19)
11.1
(.44)
8.6(.34)
12
(.47)
06
-10/1080/1090
06X
"F" Thd. 3 Places
(From Rear)
22
(.87)
12
(.47)
Sub-plate : RBGM-
DIMENSIONS IN
MILLIMETRES (INCHES)
6.2(.24) Dia.
"H" Thd. (From Rear)
D
E
Model
Numbers
A
B
C
D
E
RBGM-06
20.7
(.81)
65.7
(2.59)
95
(3.74)
37.1
(1.46)
89.1
(3.51)
RBGM-06X
20.4
(0.80)
69.7
(2.74)
98.4
(3.87)
32.5
(1.28)
93.8
(3.69)
Sub-plate
Model Numbers
45
(1.77)
20(.79)
19(.75)
Thread Size
"F" Thd.
"H" Thd.
Rc 3/4
Rc 1/4
RBGM-06-1080
3/4 BSP.F
1/4 BSP.F
RBGM-06-1090
3/4 NPT
1/4 NPT
RBGM-06X-10
Rc 1
Rc 1/4
RBGM-06X-1080
1 BSP.F
1/4 BSP.F
RBGM-06X-1090
1 NPT
1/4 NPT
RBGM-06-10
262
Dimensions mm (Inches)
Pressure Reducing and Relieving Valves
"J" Thd.
M10
3/8-16 UNC
M10
3/8-16 UNC
PRESSURE CONTROLS
Nominal Override Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) , Specific Gravity 0.850
MPa
11.1
10.7
10.3
600
550
500
450
130
90
50
4.1
3.7
3.3
RBG-03
7.6
7.2
6.8
0.9
0.6
0.3
0
10
20
30
PSI
3000
2850
2700
MPa
21
20
19
2450
2300
2150
17
16
15
1900
1850
1600
13
12
11
1300
1150
1000
9
8
7
750
600
450
5
4
3
50 L/min
40
RBG-06
C
25
0
0
2.5
5.0
7.5
Flow Rate
10.0
12.5
50
100
75
125 L/min
U.S. GPM
0
10
20
Flow Rate
U.S. GPM
30
Min. Adj. Pressure & Vent Pressure
RBG-06
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) , Specific Gravity 0.850
PSI
170
160
Min. Adj. Pressure
Vent Pressure
140
RBG-03
PSI
Pressure
Pressure
120
0.6
80
MPa
1.2
1.1
1.0
0.9
MPa
0.9
0.8
120
Pressure Reducing and
Relieving Valves
PSI
1600
1550
1500
1450
1100
1050
1000
950
Secondary Pressure
Secondary Pressure
Relieving
Reducing
70
60
40
0.4
0.8
0.5
0.4
0.3
0.2
40
20
0.2
0
0
0
0
10
20
2.5
5.0
30
7.5
0
50 L/min
40
0.1
0
0
25
0
10.0 12.5 U.S. GPM
Flow Rate
50
75
100 125
20
10
Flow Rate
30
L/min
U.S. GPM
Pressure Drop
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) , Specific Gravity 0.850
RBG-03
PSI
60
RBG-06
PSI
60
MPa
0.4
P
0.3
40
Pressure Drop
Pressure Drop
P
MPa
0.4
0.2
20
0.1
0
0
0
0
10
20
30
2.5
5.0
7.5
40
40
0.2
20
0.1
0
50 L/min
0.3
0
0
0
10.0 12.5 U.S. GPM
25
50
10
Flow Rate
For any other viscosity, multiply the factors in the table below.
2
Viscosity
mm /s
SSU
Factor
15
20
30
77
98
141 186 232 278 324 371 417 464
40
50
60
70
80
90
100
75
20
Flow Rate
100
125 L/min
30
U.S. GPM
For any other specific gravity (G'), the pressure drop ( P') may
be obtained from the formula below.
P'= P (G'/0.850)
0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30
Pressure Reducing and Relieving Valves
263
Spare Parts List
RBG-03-*-10/1080/1090
19 23 6
7 21 14 13 8 18 11 9 10 22 12
List of Seals
4 15 3
5
2
Item
Name of Parts
Part Numbers
Qty.
15
O-Ring
SO-NB-P24
1
16
O-Ring
SO-NB-P18
3
17
O-Ring
SO-NB-P9
1
18
O-Ring
SO-NA-P9
1
16
1 17
RBG-06-*-10/1080/1090
23
10
11
16
7
21
20
11
19
17
22
Design 1080 Only
18
5
14
4
1
2
13
3
15
12
6
11
9
8
8
List of Seals
Item
Name of Parts
Part Numbers
Qty.
11
O-Ring
SO-NB-P9
2
12
O-Ring
SO-NB-P24
1
13
O-Ring
SO-NB-P28
3
14
O-Ring
SO-NB-P30
1
21
O-Ring
SO-NA-P9
1
22
Bonded Seal
SG-FB-3/8
1
Remarks
Included in
Seal Kit
Kit No. : KS-RBG-06-10
Note: No bonded seals are included in the seal kits.
264
Pressure Reducing and Relieving Valves
Remarks
Included in
Seal Kit
Kit No. : KS-RBG-03-10
PRESSURE CONTROLS
Unloading Relief Valves
These valves are used to operate the pumps with minimum load in
accumulator circuits or in high-low pump circuits.
In accumulator circuits, when the system pressure reaches to a cut out
pressure (adjusted maximum), the valve acts to divert the pump
delivery to the reservoir at low pressure, thus the pump is unloaded
automatically.
When the accumulator pressure drops to the cut in pressure (refer to
characteristic chart on page 269), the valve directs the pump delivery
to the accumulator and hydraulic system.
An integral check valve prevents reverse flow through the valve from
the accumulator.
In high-low pump circuits, the valve acts to unload the large volume
pump with the same manner as described above during load operation
of the small volume pump.
Unloading Relif Valves
C
Specifications
Model Numbers
Max.
Operating Pres.
MPa (PSI)
Max. Flow
L/min
(U.S.GPM)
Approx. Mass
125
(33)
12
(26.5)
250
(66)
21.5
(47.4)
BUCG-06-**-30/3080/3090
21 (3050)
BUCG-10-**-25/2580/2590
kg(1bs.)
Model Number Designation
FSpecial Seals
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)
BUC
Series Number
BUC:
Unloading
Relief Valve
G
Type of
Mounting
G:
Sub-plate
Mounting
-06
-B
V
-30
*
Valve
Size
Cut-out Pres.
Adj. Range
MPa (PSI)
High Venting
Pres. Feature
Design
Number
Design Standards
06
B: 2.5-7.0
(360-1020)
C: 3.5-14
(510-2030)
10
H: 7.0-21
(1020-3050)
V:
For High
Venting
Pressure
Feature
(Omit if not
required)
30
25
None:
Japanese
Std. "JIS"
80: European
Design Std.
90: N. American
Design Std.
Use the high-venting-pressure type to reduce the shift time from unloading to onloading.
Pilot-drain system
A pilot-drain system is typically configured with an external pilot and an external drain, as
indicated by the right graphic symbol. However, customized pilot-drain systems with an internal
pilot are also available.
For the internal pilot type, the design standard number at the end of the model number is uniquely
assigned. Refer to the table below for the internal pilot type. Please contact us for details.
Pilot &
Drain Conn.
Graphic
Symbols
European Design
Standard
N. American Design
Standard
Japanese Std.
"JIS"
Int. PitotInt. Drain
BUCG-06-**-30801
BUCG-10-**-25801
BUCG-06-**-30901
BUCG-10-**-25901
BUCG-06-**-3001
BUCG-10-**-2501
Int. PitotExt. Drain
BUCG-06-**-30802
BUCG-06-**-30902
BUCG-06-**-2502
Unloading Relief Valves
Graphic Symbol
265
Instructions
To adjust the pressure, loosen the lock nut and turn the pressure adjustment handle slowly clockwise for higher
pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Take care not to neglect connecting the drain pipe to the reservoir; otherwise not only will the valve fail to operate
properly but also the line pressure will rise infinitely. Extend the end of the drain pipe into fluid.
Limit the pressure drop between the valve and the accumulator in an accumulator circuit below 10% of the cut-out
pressure.
Limit the drain port back pressure below 2% of the cut-out pressure.
Attachment
Mounting Bolts
Socket Head Cap Screw
Japanese Std. "JIS" and European Design Std.
N. American Design Std.
M16 55Lg. (2 pcs.)
5/8-11 UNC 2-1/4 Lg. (2 pcs.)
M16 110Lg. (2 pcs.)
5/8-11 UNC 4-1/2 Lg. (2 pcs.)
M16 130Lg. (2 pcs.)
5/8-11 UNC 5 Lg. (2 pcs.)
Valve Model
Numbers
BUCG-06
M20
M20
BUCG-10
70Lg. (2 pcs.)
160Lg. (4 pcs.)
3/4-10 UNC
3/4-10 UNC
2-3/4 Lg. (2 pcs.)
6-1/2 Lg. (4 pcs.)
Sub-plate
Japanese Standard "JIS"
Valve
Model
Numbers
Sub-plate
Model Numbers
BUCG-06
BUCGM-06-20
BUCG-10
BUCGM-10-20
Thread
Size
European Design Standard
N. American Design Standard
Thread
Size
Approx.
Mass
kg (lbs.)
Sub-plate
Model Numbers
Thread
Size
Sub-plate
Model Numbers
Rc 3/4
BUCGM-06-2080
3/4 BSP.F
BUCGM-06-2090
3/4 NPT
4.4 (9.7)
Rc 1-1/4
BUCGM-10-2080
1-1/4 BSP.F
BUCGM-10-2090
1-1/4 NPT
7.2 (15.9)
Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface
should have a good machined finish.
266
Unloading Relief Valves
PRESSURE CONTROLS
"A" Thd.
"B" Thd.
Rc 1/4
Rc 1/4
BUCG-06-**-3080
1/4 BSP.Tr
1/4 BSP.F
BUCG-06-**-3090
1/4 NPT
1/4 NPT
Model Numbers
BUCG-06-**-30
130
(5.12)
127
(5.00)
90
(3.54)
50
(1.97)
32.5
(1.28)
Fully Extended
152
(5.98)
51.5
1
(2.03) (.04)
C
Lock Nut
14(.55) Hex.
Pressure Adjustment Handlle
44(1.73)
Dia.
External Pilot Port
"B" Thd.
Drain Port
"B" Thd.
169
(6.65)
17.5(.69) Dia. Through
26(1.02) C' bore
2 Places
6(.24) Dia.
Two Locating Pins
83.5
(3.29)
Accumulator or
System Port
6
(.24)
INC.
60.5
(2.38)
Mounting Surface
(O-Rings Furnished)
Pressure Inlet Port
88
(3.46)
90
(3.54)
108
(4.25)
110
(4.33)
128
(5.04)
Tank Port
52
(2.05)
104
(4.09)
Pressure Gauge Connection
"A" Thd.
17.5(.69) Dia. Through
26(1.02) Dia. Spotface
4 Places
Unloading Relif Valves
BUCG-06-**-30/3080/3090
DIMENSIONS IN
MILLIMETRES (INCHES)
Sub-plate
BUCGM-06-20/2080/2090
40
(1.57)
12
(.47)
4
(.16)
20
(.79)
19
(.75)
27.5
(1.08)
12
(.47)
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
102
(4.02)
78
(3.07)
70
(2.76)
35
(1.38)
145
(5.71)
7(.28) Dia. 8(.31) Deep
2 Places
33.3
(1.31)
33.5
55.5
(1.32)
(2.19)
66.7
46
(2.63)
(1.81)
168
(6.61)
192
(7.56)
11
(.43)
"A" Thd. Through
6 Places
23(.91) Dia.
"B" Thd. (From Rear)
3 Places
Sub-plate Model No.
"A" Thd.
"B" Thd.
BUCGM-06-20
M16
Rc 3/4
BUCGM-06-2080
M16
3/4 BSP.F
BUCGM-06-2090
5/8-11 UNC
3/4 NPT
Unloading Relief Valves
267
BUCG-10-**-25/2580/2590
"A" Thd.
"B" Thd.
Rc 1/4
Rc 1/4
BUCG-10-**-2580
1/4 BSP.Tr
1/4 BSP.F
BUCG-10-**-2590
1/4 NPT
1/4 NPT
Model Numbers
BUCG-10-**-25
159
(6.26)
117
(4.61)
45.5
(1.79)
Drain Port
"B" Thd.
Fully Extended
154.5
(6.08)
57
(2.24)
External Pilot Port
"B" Thd.
Lock Nut
14(.55) Hex.
Pressure Adjustment Handlle
INC.
6(.24) Dia.
Two Locating Pins
107.9
(4.25)
Pressure Gauge Connection
"A" Thd.
205
(8.07)
Accumulator or System Port
72.1
(2.84)
Mounting Surface
(O-Rings Furnished)
44(1.73)
Dia.
21.5(.85) Dia. Through
32(1.26) C' bore
2 Places
Pressure Inlet Port
6
(.24)
67
(2.64)
21.5(.85) Dia. Through
32(1.26) Dia. Spotface
4 Places
60
(2.36)
Tank Port
120
(4.72)
136
(5.35)
137
(5.39)
DIMENSIONS IN
MILLIMETRES (INCHES)
Sub-plate
BUCGM-10-20/2080/2090
45
(1.77)
14
(.55)
4.7
(.19)
20
(.79)
19
(.75)
32
(1.26)
14
(.55)
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
120
(4.72)
92
(3.62)
82.5
(3.25)
41.3
(1.63)
7(.28) Dia. 8(.31) Deep
2 Places
190
(7.48)
12.7
(.50)
19
(.75)
44.5
(1.75)
76.2
38
(3.00) (1.50)
88.9
51
(3.50)
(2.01)
204
(8.03)
232
(9.13)
"A" Thd. Through
6 Places
28(1.10) Dia.
"B" Thd. (From Rear)
3 Places
"A" Thd.
"B" Thd.
M20
Rc 1-1/4
BUCGM-10-2080
M20
1-1/4 BSP.F
BUCGM-10-2090
3/4-10 UNC
1-1/4 NPT
Sub-plate Model No.
BUCGM-10-20
268
Unloading Relief Valves
PRESSURE CONTROLS
Cut-in Pressure vs. Cut-out Pressure
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850
BUCG-06,10
PSI MPa
18
2500
16
C
Cut-in Pressure
2000
12
1500
8
1000
Unloading Relif Valves
4
500
0
0
0
5
0
10
1000
15
2000
20
MPa
3000
PSI
Cut-out Pressure
Unloading Pressure vs. Flow
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850
BUCG-06
BUCG-10
PSI MPa
MPa
PSI
1.2
1.0
High Venting
Pressure Feature
0.8
100
75
50
25
Unloading Pressure
Unloading Pressure
125
0.6
Standard
0.4
0.2
0
0
150
1.0
125
0.8
0.6
75
0.4
50
50
0
150 L /min
100
10
20
30
0
0
0
40
U.S.GPM
Flow Rate
Standard
0.2
25
0
High Venting
Pressure Feature
100
100
0
20
300 L /min
200
40
60
Flow Rate
80
U.S.GPM
Pressure Drop for Check Valve
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850
BUCG-06
BUCG-10
PSI MPa
60 0.4
P
40
0.3
Pressure Drop
Pressure Drop
P
PSI MPa
60 0.4
0.2
20
0.1
0
0
0
50
0
10
20
40
U.S.GPM
30
0.3
0.2
20
0
150 L /min
100
40
0.1
0
0
0
50
100
20
Flow Rate
Viscosity
mm /s
SSU
Factor
40
50
200
40
Flow Rate
For any other viscosity, multiply the factors in the table below.
2
150
15
20
30
77
98
141 186 232 278 324 371 417 464
60
70
80
90
100
250
60
300 L /min
80
U.S.GPM
For any other specific gravity (G'), the pressure drop ( P') may
be obtained from the formula below.
P'= P (G'/0.850)
0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30
Unloading Relief Valves
269
Spare Parts List
BUCG-06-**-30/3080/3090
BUCG-10-**-25/2580/2590
6
22
18
26
33
8
2
7
20
32
19
28
31
5
4
3
16 29 12 13 14 17
35
21
23
25
30
9
15
34
27
10
24
11
1
List of Seals
Part Numbers
Quantity
Item
Name of Parts
28
O-Ring
SO-NB-P6
SO-NB-P6
3
29
O-Ring
SO-NA-P9
SO-NA-P9
1
30
O-Ring
SO-NB-P11
SO-NB-P9
1
31
O-Ring
SO-NB-P12
SO-NB-P12
1
32
O-Ring
SO-NB-P18
SO-NB-P18
1
33
O-Ring
SO-NB-P24
SO-NB-P32
1
34
O-Ring
SO-NB-P28
SO-NB-P32
5
35
O-Ring
SO-NB-P32
SO-NB-P45
1
BUCG-06
BUCG-10
Note: When ordering the seals, please specify the seal kit number from the table below.
List of Seal Kits
Valve Model Numbers
270
Seal Kit Numbers
BUCG-06
KS-BUCG-06-30
BUCG-10
KS-BUCG-10-25
Unloading Relief Valves
PRESSURE CONTROLS
Brake Valves
Brake valves are used on hydraulic cylinders and in brake circuits of
hydraulic motors. They can brake with any pressure, permitting
smooth stopping.
C
Graphic Symbols
A
B
A
B
T
B
A
T
03
UBGR-06-B
10
Breake Valves
T
03
UBGR-06-A
10
03
UBGR-06-W
10
Specifications
Model Numbers
Max.
Operating
Pressure
Pres. Adj.
Range
Max. Flow
MPa (PSI)
MPa (PSI)
L/min (U.S.GPM)
UBGR – 03 – * – B – 20 *
UBGR – 03 – * – H – 20 *
UBGR – 06 – * – 20 *
0.7 - 7.0 (100 - 1020)
3.5 - 25 (510 - 3630)
25
(3630)
UBGR – 10 – * – 20 *
50 (13.2)
0.7 - 25 (100 - 3630)
125 (33.0)
0.7 - 25 (100 - 3630)
200 (52.8)
Model Number Designation
FUBGR
-03
Special Seals
Series Number
Valve Size
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)
UBGR:
Brake
Valves,
Sub-plate
Mounting
03
06
10
-A
Type
A:
For A-Line
B:
For B-Line
W:
For A•B-Lines
-B
Pres. Adj. Range
MPa (PSI)
B: 0.7-7.0
(100-1020)
H: 3.5-25
(510-3630)
-20
*
Design Number
Design
Standards
None: 0.7-25
(100-3630)
20
Refer to
20
20
Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard
Consult Yuken when detailed material such as dimensions figures is required.
Breake Valves
271
Semiconductor Type Pressure Switches
These pressure switches have built-in electronic circuit on a semiconductor
pressure sensor and an open collector insulated by a photocoupler has been
used as output. As the use of semiconductor has put movable parts away from
the sensor section, high reliability and durability can be obtained.
These pressure switches are suitable for the applications not only compact,
light weight and vibration-proof are required but also better substitute to
conventional pressure switches.
Model Number Designation
J
T
Series Number
Type of Mounting
J: Semiconductor
Type Pressure
Switch
T: Threaded
Connection
–02
–100
–11
Valve Size
Max.
Setting Pressure
MPa (PSI)
Design
Number
02
35 : 3.5 (510)
100: 10 (1450)
200 : 20 (2900)
350 : 35 (5080)
11
Cable
Electric Circuit
Trimmer
Specifications
LED Indicator
Model Numbers
Description
JT – 02
– 35 – 11
JT – 02
– 100 – 11
JT – 02
– 200 – 11
JT – 02
– 350 – 11
Max. Operating
Pressure
MPa
(PSI)
10
(1450)
10
(1450)
20
(2900)
35
(5080)
Proof Pressure
MPa
(PSI)
20
(2900)
20
(2900)
40
(5800)
50
(7250)
Pressure Setting Range
MPa
(PSI)
0.1 – 3.5
(15 – 510)
1 – 10
(145 – 1450)
2 – 20
(290 – 2900)
3.5 – 35
(510 – 5080)
Pressure Setting
(ON pressure Setting)
Single adjustment: ON trimmer setting (variable resistor)
Differential Pressure Setting
(OFF Pressure Setting)
Sign on act
Open collector (photocoupler insulated) Maximum
operating voltage : 35 VDC; maximum current: 100 mA
Power Source
10 to 28 VDC (ripple included). A constant-voltage power
supply must be used. Curent consumption: 10 mA.
100 MΩ or more
Insulation Resistance
Repeatability
Operating Temperature Range
Setting Fluctuation with
Temperature Drift
Storage Temperature Range
Dust-proofness
/Water-Proofness
Vibration-resistance
Shock-resistance
Mass
1.5 ms
20 ms (damper contained)
Approx. 0.5 %
-20 to +70 °C (-4 to 158 °F)
1% or less of the maximum operating pressure
relative to 10 °C change.
-40 to +105 °C (-40 to 221 °F)
IEC Pub. 529 IP54
98 m/s2 (322 ft./s2) (10 – 55 Hz)
98 m/s2 (322 ft./s2)
17g (.39 lbs.)
Trimmer Rotation Angle: 0 to 260°
Instractions
Voltage-proof test should not be carried out as semiconductor has been used.
272
Pressure
Sensor
When the ON pressure, the LED indicator lights.
Output System
Response Time
Case
Single adjustment: DIFF trimmer setting
(-1 to -10% of the ON pressure setting)
Semiconductor Type Pressure Switches
Oil Pressure
Graphic Symbol
PRESSURE CONTROLS
LED Indicator
Differential Pressure
Setting Trimmer
(DIFF Trimmer)
DIMENSIONS IN
MILLIMETRES (INCHES)
Pressure Stting Trimmer
(ON Trimmer)
R 1/4 Thd.
ON Range
15
(.59)
41
(1.61)
2000
(78.7)
Adjustment
1. Before starting, turn the ON and DIFF trimmers fully
clockwise. (Trimmer Rotation Angle:0 – 260°)
2. Turn on the power.
3. < ON pressure setting >
Apply required pressure to the switch. Turn ON trimmer
slowly anti-clockwise and stop it when LED indicator
lights, ON setting obtained.
ON
ON Setting
(Selected on
ON Trimmer)
Differential
Pressure
OFF Setting
(Selected on
DIFF Trimmer)
OFF Range
30
(1.18)
C
LED Extinguished
4. < Differntial pressure setting >
Gradually reduce pressure to obtain the required OFF
pressure. Then, turn DIFF trimmer anti-clockwise
slowly and stop it when LED indicator goes off. The
OFF setting is now obtained.
5. Make sure if "ON" or "OFF" setting is correct by
working of LED indicator when applying or reducing
pressure repeatedly several times.
Semiconductor Type
Pressure Switches
15
(.59)
DIFF.
PRESSURE SWITCH
34.6
(1.36)
YUKWN KOGYO
30 (1.18) Dia.
LED Light
Four-Conductor Cabele
(5 mm (.197 in.) OD)
RED......
Power Supply
BLK......
Power Supply
WHT......
Output
GRN......
Output
Application Examples of Electrical Circuit
Output Circuit of Semiconductor Type Pressure Switch
(Internal Circuit)
Pressure Switch
WHT
GRN
Output
Output
Direct Relay Drive
Use relay operable at 100 mA or lower.
Connect surge voltage absorption diode (D) in parallel with the relay
coil.
Connect pretective diode (D) between the white and green wires.
Controller
D
Pressure Switch
WHT
V
D
Relay
GRN
0V
D... Diode
The usage below is possible because output circuit is
insulated by a photocoupler.
Connection to Sequential Controller
1. Sink System
Pressure Switch
Sequential Controller Input Unit
1. When AND circuit Two Pressures
The sequential controller is signaled only when pressure switches
No. 1 and 2 are both ON.
Power
Supply
WHT
V
WHT
GRN
RED
Stabilized DC Power Supply
Pressure
Switch No. 1
DC12/24V
Pressure
Switch No. 2
BLK
2. Source System
Pressure Switch
Sequential Controller Input Unit
GRN
WHT
GRN
0V
2. When OR circuit two pressures
The sequential controller is signaled when either of pressure switches
No. 1 and 2 is ON.
WHT
WHT
GRN
RED
Pressure
Switch No. 1
Power
Supply
V
GRN
Stabilized DC Power Supply
DC12/24V
Pressure
Switch No. 2
BLK
Semiconductor Type Pressure Switches
WHT
GRN
0V
273
Pressure Monitoring System
The pressure monitoring system is for watching hydraulic system pressure
and is composed of highly reliable pressure sensor (SJT*-02-10) and
easy-to-use digital pressure monitor (DP*-*-*-10). There is no specific
model number code for the pressure monitoring system itself, therefore,
when ordering, specify the digital pressure monitor and pressure sensor
with respective model number code.
Remote pressure indication
Even if the monitor is located away from the unit, remote pressure
indication can be obtained by combination with special sensors.
Remote-setting pressure sensors
The pressure sensor can be used as a pressure switch with two
contacts: top and bottom. Pressure can be set and checked without
using any other pressure gauge, moreover, such pressure setting and
pressure check can be made when no pressure is applied in the
hydraulic system.
Digital Pressure Monitors
The digital pressure monitor indicates the system pressure and also
despatches signals when the system pressure reaches to the preset
pressure. The monitor can be separated from the sensor and installed
away from the sensor. The monitor and the sensor so separately installed
can be connected by wire, therefore, a long hydraulic piping is not
required. The digital pressure monitor provides high accuracy when it is
used with a special pressure sensor (SJT*-02-10).
Specifications
Model
Numbers
Input Voltage
Output System
0 – 4.5V / 0 – 19.6 MPa
(0 – 4.5V / 0 – 2842 PSI) Open-collection
output 2,
0 – 4.5V / 0 – 34.3 MPa 40 V - 100 mA (max.)
DP35-*-*-10
(0 – 4.5V / 0 – 4974 PSI)
DP20-*-*-10
Pressure setting
Total 4 points:
high (HI) and low (LO)
limits for 2 channels
(each set independently)
Pressure Sensor
The pressure sensor uses semiconductors and has no moving parts for
high reliability and durability.
It provides high accuracy when combined with the special monitor
(DP*-*-*-10).
Specifications
Model Numbers
Rated Pres. Range
SJT20-02-10
0 – 20 MPa
(0 – 2900 PSI)
SJT35-02-10
0 – 35 MPa
(0 – 5080 PSI)
Output Range
Power Supply
Graphic Symbol
0.5 – 4.5 V
DC 5.0 +
_ 0.5 V
Proportional to supply voltage if this voltage is 5.00 V
Consult Yuken when detailed material such as dimensions figures is required.
274
Pressure Monitoring System