CNS SIMDIS Analyzer for Crude Oil

Transcription

CNS SIMDIS Analyzer for Crude Oil
Making Crude Assays Easy: Fast Crude Oil Characterization
for Sulfur, Nitrogen and Carbon using Gas Chromatography
CNS SIMDIS Analyzer for Crude Oil
www.paclp.com
Crude Oil Characterization for Sulfur, Nitrogen and Carbon from a Single Analysis
• Fast Hydrocarbon, Nitrogen, and Sulfur Boiling Point Distribution Information
• Comparable to ASTM D2887, D6352, D7500 and D7169 SIMDIS Methods
• Advanced Hardware Design for Wide Boiling Point Range Coverage
(FBP up to 700°C and Unique DHA Front End for Light End Fractions)
CNS SIMDIS
CNS SIMDIS Analyzer FOR CRUDE OILD AND CRUDE OIL FRACTIONS
AC Analytical Controls pioneers the fast, simultaneous analysis of carbon, sulphur and nitrogen for hydrocarbon
streams, including diesels and heavy crudes. Built around recognized simulated distillation (SIMDIS) methods
with additional Chemiluminescence detectors, the CNS SIMDIS analyzer delivers accurate and comprehensive
all-in-one quantitative boiling point data for Carbon, Sulfur and Nitrogen. CNS SIMDIS analysis data correlates
with traditional measurement methods at a fraction of the time and cost. The CNS Analyzer allows faster
decision making in the process, eliminates laborious steps in assay physical fractionation distillation, and
perform simultaneous Quality Control analysis on refined products for Sulfur and Nitrogen.
HYDROCARBON, NITROGEN AND SULFUR BOILING
POINT DISTRIBUTION INFORMATION FROM A SINGLE
ANALYSIS
Hydrocarbon
The CNS SIMDIS features:
• Dedicated
software provides complete control of
the application and automates all aspects of:
- specific calibration
- validation
- sample analysis
- data reporting
•S
ulphur and Nitrogen data processing are seemlessly
Nitrogen
199 ppm N
integrated into the SIMDIS software; no extensive
software knowledge is required
•R
eport options include:
Sulfur
325 ppm S
Example of a diesel sample - A single analysis run yields three chromatograms
- total concentration
- %mass vs boilingpoint distributions for each species
- %vol conversions for crude oils
- cutpoints and fractions
- user dedicated boilingpoint cutpoints
- recovery calculations
- a suite of specific quality control reports
- customizable reports for different sample types
- merge reporting with DHA Front End data (optional)
FINAL PRODUCT CUTPOINTS - OPTIMIZE PRODUCT VALUE!
Over the last few years, refiners have faced
declining quality of crude oils, as in many cases
they are “heavier” and contain more impurities or
unwanted species, such as sulphur and nitrogen.
Making continuous decisions in adjusting the
refining process to get the optimal amount of
the best-performing products are elementary
to optimizing profit. In the case of Sulphur and
Nitrogen, specifications are getting more and more
stringent every day, and delivering the product onspec is critical. These components may even have
detrimental effects in catalysts, so understanding
their presence in products can make a difference in
each refinery.
CNS SIMDIS
HYDROCARBON GASES
Naphtha
LOW TEMP CNS SIMDIS
PRODUCT
VALUE
Light Gas Oil
Crude Oil
DHA FE / SIMDIS
Lastly, they have an environmental interest that is
getting increased attention. Crude-Assays are very
time-consuming exercises that are used to learn
how to cut the crude to optimize product value. In
these exercises, the crude material is fractionated
on boiling point and each fraction is tested in the
lab for an extensive set of parameters. Sulphur
content and distribution is one of the most critical
Kerosene
HIGH TEMP CNS SIMDIS
Heavy Gas Oil
Residue
parameters that drives final product cutpoints and
thus product value.
WIDE BOILING POINT RANGE WITH CNS SIMDIS AND DHA
FRONT END COMBINATION
CNS SIMDIS systems can be combined with our unique AC Detailed
Hydrocarbon Analysis (DHA) Front End (FE) solution. This combination
completes the hydrocarbon distribution profile for the fractions under C9
(BP<151°C). This is normally partially lost in SIMDIS as a result of dilution
solvent overlap with the low boiling fractions. Specific software combines DHA
and SIMDIS data into one comprehensive report with a normalized carbon
distribution profile over the complete boiling point range of the sample. The
figure below shows the additional DHA FE Merge.
94.3% recovery
System Calibration &
Quality Control
The system is calibrated in similar
fashion to ASTM methods D2887,
D6352, D7500 and D7169. A set of
samples is included for calibration
and QC.
For High Temperature CNS D6352,
D7500, and D7169 methods,
calibration samples are included.
This calibration mix is a crude oil
(bp 200-550°C) with known sulfur
and nitrogen distributions, and
only requires a single analysis for
calibration.
Other dedicated QC samples and
software features are available to
monitor performance for
equimolarity, sensitivity, and stability.
DHA FE: C9 (BP<151ºC)
C
94.3% recovery
Boiling Point Mass Distribution for C, N and S for a Crude Oil Sample
DHA FE: C9 (BP<151ºC)
C
N
S
EXCELLENT ANALYSIS PERFORMANCE
The High Temperature CNS SIMDIS features a post column
vent for heavy component fractions (>C90), to ensure the best
performance. It protects nitrogen and sulfur detectors and avoids
heavy residue build up in the system. The excellent sensitivity and
stability of the Sulfur Chemiluminescence Detector (SCD) and
Nitrogen Chemiluminescence Detector (NCD) allows for detection
levels below 50 ppm depending on element and sample type.
Linear Dynamic Range (LDR) is typically in excess of three orders
of magnitude for sulfur and nitrogen, which is sufficient for common
crudes. Additional dilution can be applied to further extend LDR.
Linearity Plot for Sulfur
solidpartners
provensolutions
FRANCE
BP 70285 | Verson | 14653 CARPIQUET Cedex
T: +33 231 264 300 | F: +33 321 266 293
[email protected] | [email protected]
GERMANY
Badstrasse 3-5 | P.O.Box 1241 | D-97912 Lauda-Königshofen,
T: +49 9343 6400 | F: +49 9343 640 101
[email protected] | [email protected]
SINGAPORE
61 Science Park Road | #03-09/10 The Galen
Singapore Science Park III | Singapore 117525
T: +65 6412 0890 | F: +65 6412 0899
[email protected] | [email protected]
NETHERLANDS
P.O.Box 10.054 | 3004 AB Rotterdam
Innsbruckweg 35 | 3047 AG Rotterdam
T: +31 10 462 4811 | F: +31 10 462 6330
[email protected] | [email protected]
SPECIFICATIONS
Analysis Scope
LOW TEMP CNS SIMDIS
Comparable to
ASTM D2887, D3710, D7096,
ISO3924, IP406
HIGH TEMP CNS SIMDIS
ASTM D6352, D7500, D6417,
D7213, D7398 and D7169,
EN15199-3, IP545 (DHA FE)
Sample Type / Range
Jet Fuel, Diesel
Distillates, Base Oils, Lube
base Stocks
Carbon Number Range
C5-C44
C2-C90***
Boiling Point Range
FBP < 538°C (1000°F)
IBP > 151°C (304°F)
FBP <700°C (1292°F)
Sample Injection
Neat
1-2% dilution
Analysis Performance
S
N
C
S
N
C
Sensitivity *
1 pg/sec
3 pg/sec
n.a.
1 pg/sec
3 pg/sec
n.a.
Limit of Quantitation**
10ppm
30 ppm
n.a.
50ppm
150 ppm
n.a.
3
>10
3
3
7
3
7
RUSSIA
Shabolovka Street | 34, Bldg. 2 | 115419 Moscow
T: +7 495 617 10 86 | F: +7 495 913 97 65
[email protected] | [email protected]
Linear Dynamic Range
>10
r / R (Concentration)
ASTM
D5453
CHINA
Room 1003, Sunjoy Mansion | No. 6 RiTan Rd.
Chao Yang District | Beijing 100020
T: +86 10 650 72236 | F: +86 10 650 72454
[email protected] | [email protected]
Stability of Response
<10% for 10 consecutive runs
in 5hrs
<10% for 10 consecutive runs
in 5hrs
Equimolarity
<10%
<10%
Selectivity
S/C: 10
INDIA
1036 Regus | Trade Center, Level 1
Bandra (E) - 400 051 | Mumbai
T: +91 22 40 700 447 / 700 | F: +91 22 40 700 800
[email protected] | [email protected]
MIDDLE EAST
A1 Quds Street, A1 Tawar road | LIU#H13 Dubai Airport Freezone
Near Dubai Airport (terminal 2) | P.O.Box #54781 | Dubai, UAE
T: +971 04 2947 995 | F: +971 04 2395 465
[email protected] | [email protected]
SOUTH KOREA
#621 World Vision Building | 24-2, Youido-dong
Seoul 150-010
T: +82 2785 3900 | F: +82 2785 3977
[email protected] | [email protected]
>10
>10
ASTM
D4629
< 10%
n.a.
n.a.
N/C: 107
* Corrected for mass reaching detector
** For distributions, single peak is more sensitive
*** With DHA FE addition (option)
Ordering Information
CCG6005A
SIMDIS D2887 CNS 120V
-
CCG6005C
SIMDIS D2887 CNS 230V
-
CCG6006A
-
SIMDIS High Temp CNS 120V
CCG6006C
-
SIMDIS High Temp CNS 230V
Utilities Requirements
FID fuel
Hydrogen (99.999%)
Nitrogen (99.999%)
and Air
PAC Authorized Representatives are also located in most
countries worldwide. For more information visit www.paclp.com
Cooling
Compressed dry Air
System Power
110 - 230 Volts
AC Analytical Controls
Accessories Included
Operating manual
Calibration samples
Reference samples
Startup kit
Carrier gas filters
Oven exhaust deflector
Factory plumbing for quick installation
has been the recognized leader in
chromatography analyzers for gas, naphtha
and gasoline streams in crude oil refining since
1981. AC also provides technology for residuals
analysis for the hydrocarbon processing industry.
Applications cover the entire spectrum of
petroleum, petrochemical and refinery, gas and
natural gas analysis; ACs Turn-Key Application
solutions include the AC Reformulyzer, SimDis,
HiSpeed RGA and DHA instruments.
www.paclp.com
< 10%
S/C: 10
7
Helium (99.999%)
®
ASTM
D4629
7
Carrier gas
THAILAND
26th Floor, M. Thai Tower | All Seasons Place
87 Wireless Road | Lumpini, Phatumwan | Bangkok 10330
T: +66 2627 9410 | F: +662627 9401
[email protected] | [email protected]
>10
ASTM
D5453
7
N/C: 10
>10
Copyright 2012/2 PAC L.P. All rights reserved 00.00.088
®
®
Continuing research and development may result in specifications or appearance changes at any time
U.S.A.
PAC, LP | 8824 Fallbrook Drive | Houston, Texas 77064
T: +1 800.444.TEST | O: +1 281.940.1803 | F: +1 281.580.0719
[email protected] | [email protected]