FFT Group - AHK Mexiko

Transcription

FFT Group
Your Turn-Key-Partner for Production Systems
Geschäftsanbahnung in der mexikansichen Luftfahrtindustrie für deutsche Zulieferunternehmen - 27. August 2013
FFT Group - Company Presentation
FFT – Turn-Key-Partner for Production Systems
Introduction and Structure
Aviation Experience
Our Aviation Experience
Fields of Activity
Range of Services
Research & Development
New Technologies
References of the FFT Group
Aircraft References
Page 2
© Copyright 2012 FFT EDAG Produktionssysteme GmbH & Co. KG. All rights reserved.
Heinz Koellgen (Sales), 11/2012
40.70.10.FFTEDAG.V02_Präsentationsvorlage Quer (MS Office 2007) Stand: 24.11.2011
ATON GmbH
Dr. Lutz Helmig, shareholder
Thomas Eichelmann (CEO) / Jörg Fahrenbach (CFO)
Total turnover: approx. 2,23 billion euros and approx. 18,571 employees in 2012
ATTech
Tech
AT
AT Mining Tech
AT Med Tech
AT Aviation
100% EDAG GmbH & Co. KGaA
Engineering Service Provider
100% dh mining system GmbH
Special Coal Mines Machines
100% Haema AG
Private Blood Donation Service
100% DC Aviation GmbH
Business Jet Charter
100% FFT EDAG Produktionssysteme GmbH & Co. KG
Plant Construction
100% J.S. Redpath Holdings Inc.
Leading Global Specialist Mining
Contractor
100% W.O.M. WORLD OF
MEDICINE AG
Medical Engineering
100% Augsburg Airways GmbH
Regional Flight Company
100% REFORM Maschinenfabrik
Machine / Plant Construction
100% Ziehm Imaging GmbH
Medical Engineering
100% ATON Prisma GmbH
Laser Technology
100% OrthoScan, Inc.
Medical Engineering
90, 4 % RÜCKER AG
Engineering Service Provider
66.67 % TSO Industrieanlagen
Planung und Vertrieb GmbH
Machine and Plant Construction
for bulk goods
Page 3
FFT´s Company Structure as part of the ATON Network
Manfred Hahl (CEO) + Peter Walper (CFO)
FFT EDAG GmbH & Co. KG
Production Systems
Aviation
Manfred Hahl
Werner Lotz + Martin Neuland
Locations: 3
National Holdings:
National Location:
Jörg Ohlsen (CEO) + Rainer Bauer (CFO)
EDAG GmbH & Co. KGaA
Product Development +
Tools and Body Systems
Jörg Ohlsen
EDAG Production Solutions
GmbH & Co.KG
Rainer Wittich
Locations: 14
National Holdings:
EDAG Rail GmbH, Fulda
ELAN-AUSY (49%), Hamburg
Locations: 12
National Holdings:
EDAG PS, Hamburg
EDUCATIONCENTER BBZ
GmbH, Fulda
FFT EDAG PS, Fulda
Scherwo, Gauting
FFT EDAG PS, Fulda
International Holdings :
International Location:
FFT Spain, Valencia
FFT Mexico, Puebla Pue.
FFT Romania Campulung
FFT EDAG USA, Detroit
FFT EDAG China, Shanghai
FFT EDAG China, Shanghai
FFT EDAG Russia, Moscow
EDAG Hungary, Györ
EDAG Brasil, São Paulo
EDAG USA, Detroit
EDAG Japan, Yokohama
EDAG England, Cranfield
EDAG Malaysia, Kuala Lumpur
ELAN-AUSY (49%), Toulouse
ELAN-AUSY (49%), Madrid
EDAG India, Neu Delhi
EDAG Czech Rep., M. Boleslav
Page 4
FFT EDAG Produktionssysteme GmbH & Co.KG
 Founded in 1974
 FFT EDAG Produktionssysteme GmbH & Co.KG
accept full responsibility for the production plants of
tomorrow.
 Apart from handling the complete development of
production plants in conjunction with our sister
company EDAG GmbH & Co. KGaA, we offer turnkey services for the implementation of complete
systems.
 We feel a particularly deep commitment to
upholding standards in the process stability,
flexibility and adaptability of production facilities.
 Global represence
Page 7
 Sales (2012):
€ 400 million
 Employees (2012):
1,610
Integrated Development
Turn-Key
Assembly-Lines
Turn-Key-Engineering
Turn-Key
Body-in-White Lines
Digital Factory
Our sister company as part of the ATOn network
Page 8
Vertraulichkeit, Horvath, Christoph (Marketing), 11/2011
Worldwide – Wherever you need us
Europe (33)
Detroit
Beijing
Spartanburg
Seoul
Yokohama
Shanghai
New Delhi
Puebla Pue.
Pune
Kuala Lumpur
Walvis Bay
São Paulo
EDAG Product Development
FFT EDAG Production Systems and Aviation
EDAG Production
Page 11
North America operations – Locations
Detroit
 Detroit (USA)

Spartanburg
 Employees:
30
 Engineering & Design
 Commissioning and integration of Complete line
systems
Puebla
 Puebla Pue. (Mexico)

 Employees: 210
 Project and Technology
Centre for the Mexican market
 Complete process chain for design
and manufacturing of turn-key equipment
Page 12
 Spartanburg (USA)

 Employees:
10
 Project management
 Onsite Engineering & Design Support
Resources FFT NAO
Mechanical and Controls Engineering
Manufacturing & Certification
Facilities (floor area)
CAD-System
FFT Detroit
5
• A-CAD / mech. Desktop
2
•CATIA V4
11
•CATIA V5
9
•Unigraphics
1
•Micro Station V8
6
•Process Simulate / Rob CAD
2
•Delmia
2
•E-Plan P8
2
•Simulate S7
Built centre Puebla
• CNC-machines
• NC-machines
• large drill press
• small drill press
• milling machine
• grinder
• lathe
• Stiefelmeyer CMM
• mobile Theodolite Cert. System
• mobile FARO Cert. System
• Laser certification System
Assembly area FFT Detroit
• Area total
6000m”
Page 13
FFT Mexico
11
2
6
5
5
1
3
4
1
7
4
2
4
2
1
2
1
1
1
1
Assembling area FFT Mexico
• mechanical
7400m”
• electrical
600m”
• Area total
8000m”
Aviation Experience
Fields of Activity
Range of Services
New Technologies
Aircraft References
Page 14
Aviation Experience
2000
2006
2008
ELAN & EDAG
Structure & Cabin Design, Mock-Up, Planning
A320 Moving Line
A380 CFRP
A380 Sec.18/19
A380 Sec.Opt. A380 Mock-Up
A380 Tail Bump.
A400M Sec.
A350 Flex Mock-Up
Bracket Design
EDAG as PCC & DEAS
Jigs & Tools
A320 FAL China Tianjin
A330 Joining Sec. 13/14
A320 Rudder China Harbin
A350 Wing Equipping
FFT EDAG
Testing & Automation Systems
A350 FTTB
Page 15
A350 RJD & VTP
Wind Tunnel
A350 Stringer Pos.
THSA
A350 HTP
A350 Barrel 1
Aviation Experience
Fields of Activity
Range of Services
New Technologies
Aircraft References
Page 16
Aerospace - Aircraft Automation Systems
Automation Systems:
• Process Planning
• Simulation
• Positioning Technology
• Application Systems
• Robot Automation controlled by
external Measurement Systems
Page 17
Aerospace - Aircraft Testing Systems
Testing and Quality Assurance:
• Development of Technical
Test Specifications
• Leakage Test
• Wiring Test
• Hydraulic Systems Test
• Structural Test
• Iron Bird
• Test Equipment for Hydraulic
Cylinder
Page 18
Aerospace - Aircraft Equipping Systems
Equipping Systems:
• Logistics Planning
• Planning and Realisation of the
Equipping Station
• Pre- & Final Equipping
• Transportation Devices
• Handling Devices
(Lift & Hoisting Devices)
• Assembly Devices
(Jigs)
• Drilling Templates
Page 19
Aerospace - Carbon Fibre Manufacturing Systems
Carbon Fibre Manufacturing Systems:
• Roller-Heating-Unit for Positioning
of Stringer
• Application Technologie for Fixing
and Form-Cutting of Tapes
• Application Technologie for Fixing
and Positioning of Filling Material
• Special Endeffector Technologie for
Positioning of Carbon Fibre Material
Page 20
Fields of Activity of the FFT Production Systems GmbH
Quality Management Service
From product development to SOP and after sales
» Quality planning
» Quality control
» Quality assurance
» Quality improvement
APQP
Feasibility study
Plan - Do - Check - Act
CIP, Kaizen
References
Service targets
» Creation of target group-oriented communication media
» Application of service & guarantee strategies
» Long-term integration of "best practices" in product
creation process
References
Aerospace
Rail
Automotive
Automotive
Aerospace
Automotive
Page 21
Product Compliance and Documentation
Supplier management
First article inspection - FAI
Special quality tasks
FMEA execution
Value stream mapping
Quality support
Automotive
Automotive
Aerospace
Aerospace
Mechanical engineering
Automotive
Automotive
After-sales literature
Repair advice/support
Manuals: S1000D, iSpec2200
CE documentation
Product descriptions
Online portals, specifications
Learning media, illustrations
Aviation Experience
Fields of Activity
Range of Services
New Technologies
Aircraft References
Page 22
Aerospace – Research & Development in the Field of Carbon Fibre
Total Line Control Systems EVo
(DLR-ZLP-Stade)
■
■
■
Development of
Gripper- and
Handling Systems
for High Positioning
■
Control Center
■
HMI
■
Management
■
Steering
Integration of Fill Material
Detailed Planning Series Production
Page 23
■
Roll- / Adhesive
Endeffector
■
Integration of an
external
Measurement
System
■
■
Stringer Preparation & Adhesive
Application / Cutting
■
Simulation
Concept Design: Flexible Forming Gripper
Aerospace – Automatical Edge Sealing of Carbon Components
Example: Automatical Edge Sealing Station for CF-Clips
Resin Application Process
Feeding Process
Curing Process
Edge Preparation Process
by suction blasting
SPS Control
FFT Interface to AB.RO.POS
Page 24
Aerospace – Current Research Project‘s (2012-2013)

Airbus Stade
Flexmont - Flexible one-step installation of closed CFK
box structures (VTP) in commercial aircraft
o
o
o
o

Premium Aerotec Nordenham
EfF-CFK+ - Effective technique for CFK prepreg
components + innovation for a simplified process chain
o
o
o
Page 25
Flexible system concept adapting the system to possible
component derivates
Implementation easier and more accessible facility
structures
Minimize Shim operations through a new concept of
tolerance
High degree of automation through innovative
automation concepts
Development of new processes for end-effectors and the
forming of complex aircraft components considering the
high quality requirements
Integration of a flexible positioning to minimize the costs
in case of changes and adjustments
Development of a suitable surface treatment to the chain
of automatic preparation
Aviation Experience
Fields of Activity
Range of Services
New Technologies
Aircraft References
Page 26
Aircraft References in Detail
Wing Equipping
 Objective
 A350 XWB Wing Equipping Tooling park for
AIRBUS Bremen and Broughton
 Scope of Supply
 Planning, Design, Manufacturing &
Commissioning
 Tooling's for the complete Wing Equipping
 Assembly Jigs, Handling Systems, Installation
Tooling's, Hoisting Devices, Transport Frames
& Carriages, Dummies, Gauges, Safety
Devices
 Schedule

Page 29
2011 - 2013
Root Joint Demonstrator & VTP Full Scale Test Rig
 Objective
 Development and Manufacturing of a complex
Full Scale Test Rig to test the Joining between
Section 19 and VTP
 Scope of Supply
 Development and Static Calculation
 Manufacturing of the Test Rig
 Positioning and Orientation of the Hydraulic
Actuators
 Dimensions LxBxH – 15m x 9m x 9m
 Schedule

Page 30
2010/2012
Flight Test Tailbumper System
 Objective
 Development and Implementation of a Flight
Test Tailbumper System into the Section 18
 Scope of Supply
 Development and Calculation of the System
 Manufacturing of the System
 Development, Calculation and Manufacturing
of a Test Facility to test the Hydraulic
Tailbumper Cylinder
max. Test Pressure: 570 bar
F= 880 kN
max. Piston Speed: 1,29 m/s
 Schedule

2010/2012
Page 31
Page 31
VTP & HTP Assembly
 Objective
 Legacy 450/500 Jigs for the Vertical and
Horizontal Tailplain Assembly for EMBRAER
Portugal
 Scope of Supply
 Design and Manufacturing, Assembly &
Commissioning
 Assembly fixtures for VTP & HTP production
 Drilling Templates – CFRP and Aluminum
 Transportation Carriages, Hoisting Devices
 Schedule

Page 32
2011/2012
Stringer Positioning on Shell
Absolute Robot Positioning
 Objective
 Implementation of Automatic Stringer
Positioning on Shell
 Tolerance +/- 0,2mm by 18m length
 Advantages
 Stringer Position according to CAD data
 Force Control during the assembly process
 Robotic’s on Driving Axle with Roll-/Adhesive
Endeffector
 Self Referencing - High Precision Technology
 Schedule

Page 33
2010/2012
Rudder for Harbin, China
 Objective
 A320 Rudder Assembly Tooling for AIRBUS
Harbin, China
 Scope of Supply
 Design and Manufacturing, Assembly &
Commissioning in China
 Assembly fixtures for the Rudder production
 Drilling templates, Transport Carriages
 Schedule

Page 35
2010 - 2011
Fuselage Positioning System
 Objective

Implementation of Assembling Section 13 +
14
 Scope of Supply

Implementation of lot 630
 Positioning of Section 13
 Positioning of Section 14
 Assembling of the Sections
 Implementation of lot 631
 Positioning of joint 13/14
 Rework and Measurement Station
 Schedule

Page 36
2007 - 2009
Final Assembly Line
 Objective
 Implementation of the complete A320 FAL in
Tianjin (China) with local content
 Scope of Supply

Dürr EDAG is the only supplier world wide,
who realized this kind of project in China





Invest approx. USD 100 Million
More than 12,000 tools
> 1,000 tons steelworks (platforms etc.)
Engineering in China
Global resources with locally available
capabilities (from design to commissioning
and service)
All customer milestones met

 Schedule
 2006 - 2009
Page 37
Fuselage Assembly Station
 Objective
 High level fuselage alignment system for
section 18/19
 Achieve assembly tolerances of 0.3 to 0.5
mm
 Scope of Supply
fuselage assembly concept
 Design of laser guided fuselage positioning
system
 FEM Simulation
 Implementation
 Ramp up support
 Schedule
 2004 - 2006
fuselage assembly implementation
Page 38
Thank you
for your attention
FFT EDAG Produktionssysteme GmbH & Co.KG
Reesbergstrasse 1
36039 Fulda
Customer References
Wide Spread Aircraft Experience in Assembly, Equipping and Testing
Page 41
2013
Airbus Operation, Plant Toulouse (F)
A350 Transportation Jigs fot HTP Movable Parts, S11-14 & S13-14 EQ,
S13-14 STR and S16-18 Side Shells
2012
Premium Aerotec, Plant Nordenham (D)
Stringer Integration on a A350 Barrel in our Multifunction Robot Station
2012
Airbus Operation, Plant Hamburg (D)
A350 HTP Dummy and S19 Access Platform, Planning and Realization
Customer References
Page 42
2012
Embraer VTP/HTP, Portugal
Legacy 450/500 Jigs for the Vertical and Horizontal Tailplain Assembly
2012
Comac/SAMC Plant Shanghai (China)
C919 Moving Final Equipping Line, with Testing and Internal Logistic
2011
DLR, Plant Stade (D)
ZLP Evo Pak.6 – Master Control System for mass production of Carbon
Fiber Products
2011
IRKUT, Plant Irkutsk (RUS)
MS-21 Final Assembly Line for Equipping, Planning and Realization
2011
Airbus Tianjin, Plant Tianjin (China)
Development and Production of 7 standardized Grinding Tables with extra
low pollution and noise impact solution
2011
Comac/SAMC, Plant Shanghai (China)
C919 SE-Planning-Phase of Moving Final Assembly Line, Equipping,
Testing and Internal Logistic
2011
IRKUT, Plant Irkutsk (RUS)
MS-21 Concept Planning Assembly, Testing and Internal Logistic
Customer References
Page 43
2010
Airbus Operation, Plant Bremen (D)
Modifikation THSA (Trimmable Horizontal Stabilizer Aktuator) Test Rig
2010
Wind Tunnel Seeding Device integration
2010
Premium Aerotec, Plant Nordenham (D)
Stringer Robotic Positioning on Shell
2010
Airbus Operation, Plant Harbin (CHN)
A320 Rudder Tooling for Harbin
2010
Airbus Operation, Plant Bremen (D) & Broughton (GB)
A350 Wing Equipping Final Assembly Line
2010
Airbus Operation, Plant Hamburg (D)
A350 Root Joint Demonstrator & VTP Full Scale Test Rig
2010
A350 Flight Test Tailbumper System
2010
Embraer VTP/HTP, Brazil and Portugal
Legacy 450/500 System for Vertical and Horizontal Tailplain Assembly
Customer References
Page 44
2008
Airbus Deutschland GmbH, Plant Finkenwerder (D)
Delivery and Installation of the fuselage positioning system for A330F,
lot 630 & 631
2008
Airbus Deutschland GmbH, TJFTZ (CHN)
FAL China – Long Lead Items for the Final Assembly Line A320 in
Tianjin, China,
Delivery and Installation of 16 Fuselage positioning supports and
2 wing positioning systems incl. electrical control
2005
Manufacturing of the A380 Mock Up for the Interior Expo 2005
2004
Development Moving Line equipment installation SA + LR
2004
High level fuselage alignment system for A380 Section 18/19
2003
Airbus Deutschlang GmbH, Plant Stade (D)
Assembly System for A380 Vertical Tail Plane. Vertical tail height: 14 m,
weight 3.5 tons

FFT Group - AHK Mexiko

Transcription

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