OG120C - TeamTec

TEAMTEC INCINERATORS
Market leaders since 1972 - More than 11 000 units sold worldwide
OG120C.
Capacity: 190.000 kcal/h (220 kW).
TEAMTEC Incinerator
model OG120C
The smallest incinerator in our
range. The sturdy, compact
design and high performance
make the OG120C an obvious
first choice for the waste
treatment onboard small and
medium sized vessels.
LOW OPERATION COSTS
Our unique high temperature cyclone
burning principle ensures that all the
incinerators in TEAMTEC product range
can incinerate sludge oil (waste oil) with
water content up to 50% without using
support fuel, leaving our incinerators as
one of the most economical incinerators
on the market.
TEAMTEC incinerators have no strainers
or filters in the sludge oil system and this
in addition to several other advantages
keeps the maintenance costs to an
absolute minimum.
COMPACT DESIGN
MODULAR CONSTRUCTION
The TEAMTEC high capacity incinerator
models have one of the world’s smallest
footprints and overall size. The
incinerators can easily be installed in a
corner.
All our incinerators are of a modular
construction and can, if required, be
delivered as a flat-packed unit for
assembling onboard the vessel/installation
– no parts are bigger than a normal ship
door. No welding is needed.
Our incinerators are made from high quality
marine components only.
This construction also benefits the life-time
maintenance works.
AUTOMATIC CONTROL
TEAMTEC incinerators are all controlled by
a high technology PLC ensuring a simple
and reliable operation, maximum
capacity utilisation and minimum fuel
consumption.
Minimum attendance is needed during
operation and remote supervision is
possible.
MED APPROVED
TECHNICAL DATA – OG120C model:
version :
C
CW
190 000 kcal/h
190 000 kcal/h
Calorific capacity:
220 kW
220 kW
Sludge oil capacity *:
29 l/h
N/A
Bilge water capacity:
N/A
N/A
Solid waste capacity:
200 l/load
200 l/load
Feeding sluice:
-
-
Yes
N/A
1 450 kg
1 350 kg
Self cleaning nozzle:
Total weight :
Dimensions (L x W x H
mm):
1033x1445x1836 1013x1445x1834
Footprint (L x W mm):
700x700
700x700
Fuel oil consumption:
11 kg/day
10 kg/h
11 kW
7 kW
Rated el. power (440V):
* IMO-defined sludge oil, 20% water content.
ALL VERSIONS:
Temperature in
Combustion chamber:
Surface temperature:
Flue gas temperature:
Flue gas back pressure:
Negative pressure in
Combustion chamber:
850 - 1 200 °C
max. 15 °C above ambient temp.
350 °C (Optional 200oC)
max. 150 mm W.C.
from 10 to 35 mm W.C.
The C-version burns simultaneously sludge
oil and solid waste.
TEAMTEC incinerators are designed and
certified in compliance with the IMO
resolution MEPC 244(66) (prev. 76 (40))
and IMO MARPOL ANNEX VI.
MED certified and type approved by all
major classification societies, incl. US
Coast Guard.
OPTIONS:
•
•
•
•
•
•
•
•
•
•
•
Skid/base mounted units
Containerized units
Remote control panel / slave panel
Sludge oil and diesel oil tanks
Diesel oil transfer and booster pumps
Sludge tank level indicator in operator
display
Heat tracing control for the sludge
circulation line
Frequency controlled flue gas fan
Flue gas stack components
Solutions for ambient temp. above
o
55 C
Project versions
Technical Specification
TEAMTEC INCINERATOR OG120C
Edition: TG5 (TeamTec Generation 5)
Market leaders since 1972 - More than 11 000 units sold worldwide
The incinerator consist of a combustion chamber with burner unit, sludge burning equipment, and
electric control panel, all assembled in one complete unit resting on four (4) feet or pads to be welded
or bolted to the deck or platform. Flue gas damper and cooling fan are delivered as separate units to
be installed in the flue gas duct or funnel.
TECHNICAL DATA – INCINERATOR:
Version :
Main Dimension
Drawing
Dimensions (L x W x H
mm)
Total weight, kg
C
CW
2008787
2008781
1033 x 1445 x
1836
1013 x 1445 x
1834
1268
1230
Feeding door clear
opening (W x H mm)
300 x 750
300 x 750
Sluice feeder opening
N/A
N/A
Sluice capacity,
l/charge
N/A
N/A
190 000 kcal/h
190 000 kcal/h
220 kW
220 kW
Incineration thermal
capacity
Sludge oil burning
capacity nominal **
Solid Waste capacity,
batch load
Solid Waste continuous
charging, kg/h
29 l/h
N/A
200 l/charge
200 l/charge
N/A
N/A
Water Injection capacity
N/A
N/A
Negative pressure
Outer skin temperature
above ambient
Working temperature
combustion chamber
Max temperature
combustion chamber
Working temperature
flue gas
Diesel oil viscosity
(max)
Diesel oil consumption
when support burner is
in operation 1 / 2
nozzles, l/h
5 – 20 mm WC
10 – 28 mm WC
15°C
15°C
850 – 1150°C
850 – 1150°C
1200°C
1200°C
250 – 350°C
250 – 350°C
13 cSt at 40°C
13 cSt at 40°C
10 / -
10 / -
** IMO-defined sludge oil, 20% water content.
version :
C
CW
2.0 kW
2.0 kW
8 kW
6 kW
11 kW
7 kW
20 A
16 A
N/A
N/A
20 norm.m³/h
7 bar
N/A
15
N/A
15
15
25
N/A
N/A
N/A
- / 1”
- / 1”
200
200
2500 mm
2500 mm
Incinerator body color
RAL 6019
RAL 6019
Control panel color
RAL 7035
RAL 7035
El. Power consumption
diesel oil heater
Nominal total electrical
power consumption
Total rated electrical
power consumption
Recommended supply
fuse
Secondary air fan
Compressed air
requirement (for sludge
atomizing)
Pipe connection air
(DN)
Pipe connection for
diesel line
(supply/return) (DN)
Pipe connection for
sludge oil line
(supply/return) (DN)
Pipe connection bilge
water (DN)
Pipe connection for
drain of spill collector
(DN/BSP)
Flue gas outlet
dimension (DN)
Minimum distance
between incinerator flue
gas outlet and first
component on the flue
gas line
TECHNICAL DATA – FLUE GAS DAMPER:
Version :
Main Dimension Drawing
Flange connection inlet
(from incinerator) (DN)
Flange connection outlet
(fan side) (DN)
Weight, kg
Color (heat resistant)
C and CW
3007338
200
200
20
Aluminum
TECHNICAL DATA – FLUE GAS FAN:
Version :
Main Dimension Drawing
Flue gas fan outer
dimension (L x W x H)
Flue gas duct dimension
(inlet/outlet) (DN)
Weight, kg
C and CW
4007653
863 x 856 x 800 mm
200 / 200
175
Flue gas fan capacity,
maximum
3 500 m³/h
Ventilation requirement
1 750 m³/h
Back pressure, maximum
Separate starter
recommended fuse
Rated power
consumption from
separate supply
Color (heat resistant)
100 mm WC
N/A
N/A
Aluminum
TECHNICAL DATA – EXPANSION COMPENSATOR:
Version :
Flange connection (DN)
C and CW
200
Acc. to SPS std
39- Spare part list
Article / Name 17982 / Minimum Spare Parts, OG120C, TG5
Art. no.
15686
18925
8334
Art. name
Bonded Stator, Blue mark
TeamTec Incinerator Service Video (as USB-stick)
Photo resistor. QRB 1B
RESPACK 16.09.2015
Quantity
1,00
1,00
1,00
Unit
ea.
ea.
ea.
1 of 1
39- Spare part list
Article / Name 18241 / One year wear and tear parts, OG120C, TG4/5
Art. no.
13530
15686
15688
15731
15912
17168
17691
6996
9825
Art. name
Glassfibre Rope 15x20
Bonded Stator, Blue mark
Universal Joint
V-belt, XPZ 987
Rotor
Stuffing Box Gasket
Sealing Compound, NON DANGEROUS GOODS
Cover gasket
Nozzle 2,5 gph 30°
RESPACK 14.09.2015
Quantity
3,00
2,00
1,00
2,00
1,00
1,00
1,00
2,00
2,00
Unit
M
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
1 of 1
39- Spare part list
Article / Name 18242 / Recommended on board repair parts, OG120C, TG4/5
Art. no.
11069
11878
12500
12501
15556
15687
15741
17168
4078
4365
4374
4995
5604
6406
6987
8126
8334
8454
8628
8760
8762
9272
9731
Art. name
Thermocouple with Pocket
CALDE PATCH PT 88 U
Thermocouple Type "N-300" Assembly
Thermocouple Type "K" Assembly
Solenoid Valve, G1/4", 220V, 3-Way
Seal Plate Gasket
Mechanical Seal
Stuffing Box Gasket
Flue Gas Restriction Ring Brick OG 120C
Ignition Electrodes
Ignition Cable Compl. L=580
Bearing, 2209 EK
Spline Coupling Compl. for 210K
Repair kit for sludge valve A6323
Press. regulator kit, 10-21 bars
Solenoid Valve, G1/4", 220V
Photo resistor. QRB 1B
Solenoid Valve, 1/8", 220V
Blast Tube
Flame Scrod, OG 120
Nozzle Line
Shaft seal kit
Sludge Oil Burner Assembly
RESPACK 14.09.2015
Quantity
1,00
25,00
1,00
1,00
1,00
1,00
1,00
1,00
2,00
1,00
2,00
2,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
1,00
Unit
ea.
KG
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
ea.
1 of 1