DIE SETS - Tooling Components Inc

Transcription

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www.toolingcomponentsinc.com
CATALOG DIE SETS

Quality & performance
Quick delivery
Precision Components
Catalog Die Sets
TABLE OF CONTENTS
PAGE NUMBER
General Information
2
Back Posts
4
Rectangular Die Sets - Rectangular Back Posts
8
Rectangular Die Sets - Rectangular Two Post
10
Rectangular Die Sets - Rectangular Four Post
12
Kick Press Semi-Steel Die Sets
14
Center Posts
16
1
General Information
Ease of Assembly
The demountable bushings are assembled in the punch holder
with easily mounted clamps that serve to maintain perfect alignment
of the bushings, with the bore perpendicular to the ground surface
of the punch holder. The use of clamps and screws gives the
demountable bushings four times the holding power of pressedin bushings.
The precision fit of the guide posts and the demountable
bushings also makes for ease of assembly and disassembly in
die making and repair. The demountable bushing set is assembled
and disassembled with complete ease because the demountable
bushings in the punch holder fit the Microme guide posts in the
die holder with positive accuracy. This is a distinct advantage in
the die making, grinding and repairing dies.
A Complete Line of Precision Bushings
Danly offers a complete line of demountable shoulder and
short shoulder bushings in hardened steel, bronze-plated and
bronze shoulder bushings.
Microme Guide Posts
The Microme guide posts have a very high resistance to
wear and their super smooth finish helps to guarantee precision
performance. Guide posts are pressed in from the bottom or
underside of the die holder and can be removed for die work or
die grinding and reinserted accurately, with no surface damage.
Lubrication System for Guide Posts and Bushings
Danly catalog die sets are designed for easy, fast lubrication.
Note in the drawing at left how the shoulder of the bushing is
equipped with a standard fitting which can be easily reached
with a lubrication gun. Once the grease is injected into the
bushings, it reaches the figure 8 oil grooves and protects the
bushing and post from wear.
2
General Information
All Horizontal Surfaces are Precision Ground to
Assure a Flat, True Working Surface
All surfaces are ground to precision standards to assure
true working surfaces. The top surface of the punch holder is
vented.
Integral Welded Shank on All-Steel Sets
On all-steel catalog sets, the shank is an integral part of the
punch holder. This construction features a high-strength 100%
integral unit suitable for deep counter-boring or knockout holes.
Semi-steel sets regularly furnished with shanks have an integrally
cast shank.
Easier, Faster Clamping
Danly all-steel die sets with the “A” dimension 20" or more
are furnished with clamping holes rather than clamping flanges.
The illustration shows an all-steel die holder clamping method.
See page 8 for a more
detailed description.
Quality, Performance, Economy with Precise Fit
The Danly demountable bushing die sets offer the ultimate in
quality, performance and economy. These demountable bushing
die sets are typical of Danly’s consistent leadership in the die set
field. The superiority of Danly demountable bushing die sets is
based on a method of die set manufacture and assembly that
produces a precise fit between the guide posts and bushings.
Guide posts and bushings are prefitted to dimensions, within
tolerance, and furnished as matched units within each die set.
3
Back Posts
Product Features
♦ Available with a variety of bushing and guide post types
♦ Meets ANSI B 5.25 Standards
♦ Front and rear edges are machined parallel to guide posts
for ease in die building
♦ Shanks available upon request
0505-A1-L
WHEN ORDERING
1. Specify quantity and catalog number.
2. Specify type of DANLY bushing. Unless otherwise specified, these
sets are assembled with demountable steel shoulder bushings.
3. Specify length “L” from bottom of the die holder to top of guide
post “O”.
0505-B1-K
4. Specify diameter of punch shank. Punch shanks are integral and
are available in the following sizes:
♦ 1-1/2" diameter x 2-1/8" long
♦ 2" diameter x 2-7/8" long
Sets are also available without shanks. Special shanks can be
furnished at additional cost.
5. Specify thickness combinations if other than listed. Other thicknesses
are furnished at additional cost.
0606-C1-H
6. Specify how shipment should be made.
0705-C5-K
4
Back Posts
Catalog Numbers
SemiSteel
SemiSteel
PH w/
Steel DH
All
Steel
Die Space
Diam.
Thickness
Front
to
Back
0303-B4 0303-C4
A
3
3
3
B
3
3
3
3
3
3
1-1/4
0403-A1 0403-B1 0403-C1
4
3
3-1/4
1-1/4
1
3-3/4
3-1/4
0404-A1 0404-B1 0404-C1
4
4
4
4
4
1-3/8
1-1/4
4-7/8
3-1/4
4
4
1-3/4
1-1/4
4-7/8
3-1/4
2-7/16 1-3/8
0303-A1 0303-B1 0303-C1
–
–
–
0404-B4 0404-C4
Punch
Holder
J
1
K
1
1
1
For bushing and guide post specifications, see our Diemakers’ Supplies catalog.
Sizes stocked are for “O” dimension.
C
3-5/8
3-5/8
3-5/8
D
3-1/4
3-1/4
3-1/4
E
1-3/4
1-3/4
1-3/4
F
1
1
1
G
4-1/4
4-1/4
4-1/4
M
5-3/8
5-3/8
5-3/8
N
2-7/8
2-7/8
2-7/8
O
3/4
3/4
3/4
R
5
5
5
S
T
6-3/4 4-13/16
6-3/4 4-13/16
6-3/4 4-13/16
1-3/4 1-3/16
4-3/8 5-3/4
3-1/16
7/8
6-1/4
2-7/16 1-3/8
5-3/4 6-1/8
3-3/4
1
6
7-3/4 6-3/16
5-3/4 6-1/8
3-3/4
1
6
7-3/4 6-3/16
8
5-1/8
0406-C1
4
6
–
1-1/2
1-1/4
6-7/8
5-1/8
3-1/4
1-3/8
7-1/2
8
4-11/16
1
6-1/4
8-7/8 8-5/16
0504-A1 0504-B1 0504-C1
5
4
4-1/2
1-3/8
1-1/4
4-7/8
4
2-3/8
1-3/8
5-3/8
7
3-13/16
1
7
8-3/4 6-5/16
0504-B4 0504-C4
5
4
4-1/2
1-3/4
1-1/4
4-7/8
4
2-3/8
1-3/8
5-3/8
7
3-13/16
1
7
8-3/4 6-5/16
0505-A1 0505-B1 0505-C1
5
5
5
1-1/2
1-1/4
5-7/8
4
2-11/16 1-3/8
6-3/8
7
4-1/8
1
7
8-3/4 7-5/16
0505-C2
5
5
5
1-1/2
1-3/4
5-7/8
4
2-11/16 1-3/8
6-3/8
7
4-1/8
1
7
8-3/4 7-5/16
0505-B4 0505-C4
5
5
5
2
1-1/4
5-7/8
4
2-11/16 1-3/8
6-3/8
7
4-1/8
1
7
8-3/4 7-5/16
2-11/16 1-3/8
6-3/8
7
4-1/8
–
–
–
–
For
Die
Round Holder
Dies
General Dimensions
Left
to
Right
–
–
–
0505-C5
5
5
5
2
1-3/4
5-7/8
4
1
7
8-3/4 7-5/16
–
–
0508-C1
5
8
–
1-1/2
1-1/4
8-7/8
6-1/2
4-1/4
1-3/8
9-1/2 9-3/8 5-11/16
1
7
9-5/8 10-5/16
0604-A1 0604-B1 0604-C1 6-1/2
4
5
1-1/2
1-1/4
4-7/8
5-1/8
2-1/8
1-3/8
5-1/2
8
3-9/16
1
0604-B4 0604-C4 6-1/2
4
5
1-3/4
1-1/4
4-7/8
5-1/8
2-1/8
1-3/8
5-1/2
8
3-9/16
1
8-5/8 11-1/4 6-5/16
0606-A1 0606-B1 0606-C1 6-1/2
6
6-1/2
1-1/2
1-1/4
6-7/8
5-1/8
3-3/16 1-3/8
7-1/2
8
4-5/8
1
8-5/8 11-1/4 8-5/16
0606-C2 6-1/2
6
6-1/2
1-1/2
1-3/4
6-7/8
5-1/8
3-3/16 1-3/8
7-1/2
8
4-5/8
1
8-5/8 11-1/4 8-5/16
0606-B4 0606-C4 6-1/2
–
–
–
–
8-5/8 11-1/4 6-5/16
6
6-1/2
2
1-1/4
6-7/8
5-1/8
3-3/16 1-3/8
7-1/2
8
4-5/8
1
8-5/8 11-1/4 8-5/16
–
–
0606-C5 6-1/2
6
6-1/2
2
1-3/4
6-7/8
5-1/8
3-3/16 1-3/8
7-1/2
8
4-5/8
1
8-5/8 11-1/4 8-5/16
–
–
0609-C1 6-1/2
9
–
1-1/2
1-3/8
10
7-3/4
4-3/4
1-5/8
10-5/8 11-1/8 6-5/16
–
–
0705-C1 7-1/2
5
5-3/4
1-1/2
1-1/4
5-7/8
6-1/2
2-3/4
1-3/8
6-1/2 9-3/8
–
–
5
5
5
5-3/4
5-3/4
5-3/4
1-3/4
–
0705-C2 7-1/2
7-1/2
0705-C4 7-1/2
1-1/2
–
2
1-1/4
5-7/8
5-7/8
5-7/8
6-1/2
6-1/2
6-1/2
2-3/4
2-3/4
2-3/4
1-3/8
1-3/8
1-3/8
–
–
0705-C5 7-1/2
5
5-3/4
2
1-3/4
5-7/8
6-1/2
2-3/4
1-3/8
NOTE: All dimensions are in inches, unless otherwise noted.
5
1-1/4
8-5/8 11-1/4 11-9/16
4-3/16
1
9-5/8 12-1/4 7-5/16
6-1/2 9-3/8
6-1/2 9-3/8
6-1/2 9-3/8
4-3/16
4-3/16
4-3/16
1
1
1
9-5/8 12-1/4 7-5/16
9-5/8 12-1/4 7-5/16
9-5/8 12-1/4 7-5/16
6-1/2 9-3/8
4-3/16
1
9-5/8 12-1/4 7-5/16
Back Posts
Catalog Numbers
Die Space
All
Steel
Left
to
Right
Front
to
Back
0707-C1
A
7-1/2
B
7
0707-C2
7-1/2
0707-C4
7-1/2
0707-C5
7-1/2
Diam.
Thickness
General Dimensions
For
Die
Round Holder
Dies
Punch
Holder
7-1/2
J
1-1/2
K
1-1/4
7
7-1/2
1-1/2
1-3/4
7-7/8
6-1/2 3-11/16 1-3/8
8-1/2
9-3/8
5-1/8
1
9-5/8 12-1/4 9-5/16
7
7-1/2
2
1-1/4
7-7/8
6-1/2 3-11/16 1-3/8
8-1/2
9-3/8
5-1/8
1
9-5/8 12-1/4 9-5/16
7
7-1/2
2
1-3/4
7-7/8
6-1/2 3-11/16 1-3/8
8-1/2
9-3/8
5-1/8
1
9-5/8 12-1/4 9-5/16
10
–
1-5/8
1-3/8
11
9-1/8
5-1/4
1-5/8 11-5/8 12-1/2 6-15/16 1-1/4 9-5/8 12-1/4 12-11/16
C
7-7/8
D
E
F
6-1/2 3-11/16 1-3/8
G
8-1/2
M
9-3/8
N
5-1/8
O
1
R
S
T
9-5/8 12-1/4 9-5/16
0710-C1
7-1/2
0804-C1
8-1/2
4
–
1-1/2
1-1/4
4-7/8
7-3/4
2-5/16
1-3/8
5-1/2 10-5/8
1
10-5/8 13-1/4 6-7/16
0806-C1
8-1/2
6
7
1-1/2
1-1/4
6-7/8
7-3/4
3-1/8
1-3/8
7-1/2 10-5/8 4-11/16
1
10-5/8 13-1/4 8-7/16
0806-C2
8-1/2
6
7
1-1/2
1-3/4
6-7/8
7-3/4
3-1/8
1-3/8
7-1/2 10-5/8 4-11/16
1
10-5/8 13-1/4 8-7/16
0806-C4
8-1/2
6
7
2-1/4
1-1/4
6-7/8
7-3/4
3-1/8
1-3/8
7-1/2 10-5/8 4-11/16
1
10-5/8 13-1/4 8-7/16
0806-C5
8-1/2
6
7
2-1/4
1-3/4
6-7/8
7-3/4
3-1/8
1-3/8
7-1/2 10-5/8 4-11/16
1
10-5/8 13-1/4 8-7/16
0808-C1
8-1/2
8
8-1/2
1-1/2
1-1/4
8-7/8
7-3/4
4-3/16
1-3/8
9-1/2 10-5/8
5-3/4
1
10-5/8 13-1/4 10-7/16
0808-C2
8-1/2
8
8-1/2
1-1/2
1-3/4
8-7/8
7-3/4
4-3/16
1-3/8
9-1/2 10-5/8
5-3/4
1
10-5/8 13-1/4 10-7/16
0808-C4
8-1/2
8
8-1/2
2
1-1/4
8-7/8
7-3/4
4-3/16
1-3/8
9-1/2 10-5/8
5-3/4
1
10-5/8 13-1/4 10-7/16
0808-C5
8-1/2
8
8-1/2
2
1-3/4
8-7/8
7-3/4
4-3/16
1-3/8
9-1/2 10-5/8
5-3/4
1
10-5/8 13-1/4 10-7/16
0811-C1
8-1/2
11
–
1-3/4
1-1/2
12
10-1/4
5-3/4
1-5/8 12-7/8 13-5/8 7-7/16 1-1/4 10-5/8 13-1/4 13-11/16
1005-C1
10
5
–
1-1/2
1-3/8
6
9-1/8
3-5/16
1-5/8
6-5/8 12-1/2
3-7/8
5
1-1/4 12-1/4 14-7/8 7-11/16
1005-C4
10
5
–
2
1-3/8
6
9-1/8
3-5/16
1-5/8
6-5/8 12-1/2
5
1-1/4 12-1/4 14-7/8 7-11/16
1007-C1
10
7
–
1-5/8
1-3/8
8
9-1/8
3-9/16
1-5/8
8-5/8 12-1/2
5-1/4
1-1/4 12-1/8 14-3/4 9-11/16
1007-C2
10
7
–
1-5/8
1-3/4
8
9-1/8
3-9/16
1-5/8
8-5/8 12-1/2
5-1/4
1-1/4 12-1/8 14-3/4 9-11/16
1007-C4
10
7
–
2-1/4
1-3/8
8
9-1/8
3-9/16
1-5/8
8-5/8 12-1/2
5-1/4
1-1/4 12-1/8 14-3/4 9-11/16
8-5/8 12-1/2
5-1/4
1-1/4 12-1/8 14-3/4 9-11/16
1007-C5
10
7
–
2-1/4
1-3/4
8
9-1/8
3-9/16
1-5/8
1010-C1
10
10
10
1-5/8
1-3/8
11
10-1/4
5-1/4
1-5/8 11-7/8 13-5/8 6-15/16 1-1/4 12-1/4 14-7/8 12-11/16
1010-C2
10
10
10
1-5/8
1-3/4
11
10-1/4
5-1/4
1-5/8 11-7/8 13-5/8 6-15/16 1-1/4 12-1/4 14-7/8 12-11/16
1010-C4
10
10
10
2-1/4
1-3/8
11
10-1/4
5-1/4
1-5/8 11-7/8 13-5/8 6-15/16 1-1/4 12-1/4 14-7/8 12-11/16
1010-C5
10
10
10
2-1/4 1-3/4
11
10-1/4
5-1/4
1-5/8 11-7/8 13-5/8 6-15/16 1-1/4 12-1/4 14-7/8 12-11/16
6
Back Posts
Catalog Numbers
Die Space
Diam.
Thickness
Front
to
Back
B
7
1109-C1
9
10
1204-C1
12-1/2
4
–
1206-C1
12-1/2
6
1206-C4
12-1/2
6
1210-C1
12-1/2
12-1/2
10
10-3/4 1-3/4
1-5/8 11-1/8
1210-C4
12-1/2
10
10-3/4 2-1/2
1212-C1
12-1/2
12
1212-C4
12-1/2
1410-C1
14
1505-C1
15
5
–
1507-C1
15
7
–
1507-C4
15
7
1509-C1
15
1805-C1
18
18
18
All
Steel
1107-C1
1808-C1
For
Die
Round Holder
Dies
J
8
1-3/4
General Dimensions
Left
to
Right
A
11-1/4
11-1/4
11-1/4
Punch
Holder
K
1-1/2
C
8-1/8
D
10-1/4
E
4
F
1-5/8
1-3/4
1-1/2
1-1/2
1-1/2
–
1-1/2
1-1/2
–
2
1-1/2
M
N
O
13-5/8 5-11/16 1-1/4
10
10-1/4
4-7/8
1-5/8
13-5/8
6-9/16
1-1/4
5
10-1/4 2-9/16 1-5/8
13-5/8
4-1/4
1-1/4
7-1/8
10-1/4
7-1/8
R
13-1/2
S
16-1/8
T
9-13/16
13-1/2
16-1/8
11-11/16
14-3/4
17-3/8
6-11/16
17-1/4
8-13/16
4
1-5/8
13-5/8 5-11/16 1-1/4
14-5/8
10-1/4
4
1-5/8
13-5/8 5-11/16 1-1/4
14-5/8
17-1/4
8-13/16
14
5-3/8
2
18
7-1/2
1-1/2
14-5/8
17-1/4
13-1/4
1-5/8 11-1/8
14
5-3/8
2
18
7-1/2
1-1/2
14-5/8
17-1/4
13-1/4
12-1/2 1-3/4
1-3/4 13-1/8
14
6-3/8
2
18
8-1/2
1-1/2
14-5/8
17-1/4
15-1/4
12
12-1/2 2-1/2
1-3/4 13-1/8
14
6-3/8
2
18
8-1/2
1-1/2
14-5/8
17-1/4
15-1/4
10
11-1/4 1-3/4
1-5/8 11-1/4
14
5-5/8
2
18
7-3/4
1-1/2
16-7/8
19-1/2
13-3/8
1-1/2
1-1/2
6-1/8
14
2-15/16
2
18
5-1/16
1-1/2
17-1/4
19-7/8
8-1/4
1-1/2
1-1/2
8-1/8
14
4-3/8
2
18
6-1/2
1-1/2
17-1/4
19-7/8
10-1/4
–
2
1-1/2
8-1/8
14
4-3/8
2
18
6-1/2
1-1/2
17-1/4
19-7/8
10-1/4
9
–
1-1/2
1-1/2 10-1/8
14
5
2
18
7-1/8
1-1/2
17-1/4
19-7/8
12-1/4
5
–
1-1/2
1-1/2
6-1/8
16-3/4 3-3/16
2
20-3/4
5-5/16
1-1/2
20-1/8
22-3/4
8-1/4
8
–
1-1/2
1-1/2
9-1/8
16-3/4 4-13/16
2
20-3/4 6-15/16 1-1/2
20-1/8
22-3/4
11-1/4
7
Rectangular Die Sets –
Rectangular Back Posts
Product Features
2209-RC1
CLAMPING METHOD FOR ALL-STEEL HOLDER
The illustration above shows the space saving
method for clamping an all-steel die holder where
the bolster plate is equipped with T-slots. Note the
lack of interference for stock feed. See the
Diemakers’ Supplies Catalog for a complete
description of clamps and clamping methods.
8
Rectangular Back Post
WHEN ORDERING
2. Specify type of Danly bushing. Unless otherwise specified, these sets are
assembled with demountable steel shoulder bushings.
3. Specify length “L” from bottom of the die holder to top of guide post “O”.
4. Specify size of shank, if ordered. These sets are regularly furnished
without shanks. Inserted steel shanks in the sizes below are available at
additional cost:
♦
♦
♦
♦
♦
1-1/2" diameter x 2-1/8" long
2" diameter x 2-7/8" long
5. Specify thickness combinations if other than listed. Other thicknesses are
Catalog Numbers
Die Space
Thickness
General Dimensions
Die
Punch
Holder Holder
For bushing and guide post specifications,
see our Diemakers’ Supplies catalog.
All
Steel
Left
to
Right
Front
to
Back
2005-RC1
A
20-3/4
B
5
J
1-3/4
K
1-1/2
2008-RC1
20-3/4
20-3/4
8
1-3/4
2012-RC1
20-3/4
12
1-3/4
2209-RC1
22-1/2
9
2507-RC1
25
25
25
7
11
2511-RC1
C
D
E
6-1/8 16-3/4 3-5/16
G
N
8-1/4 5-7/16
O
1-1/2
1-1/2
9-1/8 16-3/4 4-15/16 11-1/4 7-1/16
1-1/2
1-1/2
13-1/8 16-3/4
15-1/4 8-3/8
1-1/2
1-3/4
1-1/2
10-1/8 16-3/4 5-7/16 12-1/4 7-9/16
1-1/2
1-3/4
1-3/4
1-3/4
1-1/2
1-1/2
1-1/2
8-1/8 19-1/2 4-5/16 10-1/4 6-7/16
19-1/2
12-1/8 19-1/2 6-7/16 14-1/4 8-9/16
1-1/2
1-1/2
1-1/2
9
6-1/4
Rectangular Two Post
Product Features
1806-2C-1
Catalog Numbers
All
Steel
Die Space
Left
Front
to
to
Right Back
A
B
Thickness
Die
Punch
Holder Holder
General Dimensions
J
K
O
C
D
1006-2C-1
10-1/2
6
1-1/2
1-1/4
1
7
7-3/4
M
T
1006-2C-2
10-1/2
6
1-1/2
1-1/2
1
7
7-3/4
10-1/2 8-1/2
1-1/2
1-3/8
1006-2C-4
10-1/2
6
2
1-1/4
1
7
7-3/4
10-1/2 8-1/2
1-1/2
1-3/8
1006-2C-5
10-1/2
6
2
1-1/2
1
7
7-3/4
10-1/2 8-1/2
1-1/2
1-3/8
1206-2C-1
12-1/2
6
1-1/2
1-1/2
1-1/4
7
9-1/8
12-1/2 8-5/8
1-5/8
1-11/16
1206-2C-2
12-1/2
6
1-1/2
2
1-1/4
7
9-1/8
12-1/2 8-5/8
1-5/8
1-11/16
1206-2C-4
12-1/2
6
2
1-1/2
1-1/4
7
9-1/8
12-1/2 8-5/8
1-5/8
1-11/16
10-1/2 8-1/2
F1
F2
1-1/2
1-3/8
1206-2C-5
12-1/2
6
2
2
1-1/4
7
9-1/8
12-1/2 8-5/8
1-5/8
1-11/16
1208-2C-1
12-1/2
8
1-1/2
1-1/2
1-1/4
9
9-1/8
12-1/2 10-5/8
1-5/8
1-11/16
1208-2C-2
12-1/2
8
1-1/2
2
1-1/4
9
9-1/8
12-1/2 10-5/8
1-5/8
1-11/16
1208-2C-4
12-1/2
8
2
1-1/2
1-1/4
9
9-1/8
12-1/2 10-5/8
1-5/8
1-11/16
1-1/4
9
9-1/8
12-1/2 10-5/8
1-5/8
1-11/16
9-1/8
12-1/2
1-7/8
1-11/16
1208-2C-5
12-1/2
8
2
2
1210-2C-1
12-1/2
10
1-1/2
1-1/2
1210-2C-2
12-1/2
10
1-1/2
2
1-1/2 11-1/8
9-1/8
12-1/2
13
1-7/8
1-11/16
1210-2C-4
12-1/2
10
2
1-1/2
1-1/2 11-1/8
9-1/8
12-1/2
13
1-7/8
1-11/16
1210-2C-5
12-1/2
10
2
2
1-1/2 11-1/8
9-1/8
12-1/2
13
1-7/8
1-11/16
10
1-1/2 11-1/8
13
Rectangular Two Post
Catalog Numbers
Die Space
Thickness
General Dimensions
1406-2C-1
Left
to
Right
A
14
Front
to
Back
B
6
1406-2C-2
14
6
1-1/2
2
1-1/4
7
10-1/4
14
8-5/8
1-5/8
1-7/8
1406-2C-4
14
6
2
1-1/2
1-1/4
7
10-1/4
14
8-5/8
1-5/8
1-7/8
1406-2C-5
14
6
2
2
1-1/4
7
10-1/4
14
8-5/8
1-5/8
1-7/8
1408-2C-1
14
8
1-1/2
1-1/2
1-1/4
9
10-1/4
14
10-5/8
1-5/8
1-7/8
1408-2C-2
14
8
1-1/2
2
1-1/4
9
10-1/4
14
10-5/8
1-5/8
1-7/8
1408-2C-4
14
8
2
1-1/2
1-1/4
9
10-1/4
14
10-5/8
1-5/8
1-7/8
1408-2C-5
14
8
2
2
1-1/4
9
10-1/4
14
10-5/8
1-5/8
1-7/8
1410-2C-1
14
10
1-1/2
1-1/2
1-1/2 11-1/8 10-1/4
14
13
1-7/8
1-7/8
1410-2C-2
14
10
1-1/2
2
1-1/2 11-1/8 10-1/4
14
13
1-7/8
1-7/8
1410-2C-4
14
10
2
1-1/2
1-1/2 11-1/8 10-1/4
14
13
1-7/8
1-7/8
1410-2C-5
14
10
2
2
1-1/2 11-1/8 10-1/4
14
13
1-7/8
1-7/8
1412-2C-1
14
12
1-1/2
1-1/2
1-1/2 13-1/8 10-1/4
14
15
1-7/8
1-7/8
1412-2C-2
14
12
1-1/2
2
1-1/2 13-1/8 10-1/4
14
15
1-7/8
1-7/8
1412-2C-4
14
12
2
1-1/2
1-1/2 13-1/8 10-1/4
14
15
1-7/8
1-7/8
1412-2C-5
14
12
2
2
1-1/2 13-1/8 10-1/4
14
15
1-7/8
1-7/8
1607-2C-1
16
7
1-1/2
1-1/2
1-1/2
16
10
1-7/8
1-7/8
1607-2C-2
16
7
1-1/2
2
1-1/2
8-1/8
12-1/4
16
10
1-7/8
1-7/8
1607-2C-4
16
7
2
1-1/2
1-1/2
8-1/8
12-1/4
16
10
1-7/8
1-7/8
1607-2C-5
16
7
2
2
1-1/2
8-1/8
12-1/4
16
10
1-7/8
1-7/8
1609-2C-1
16
9
1-1/2
1-1/2
1-1/2 10-1/8 12-1/4
16
12
1-7/8
1-7/8
1609-2C-2
16
9
1-1/2
2
1-1/2 10-1/8 12-1/4
16
12
1-7/8
1-7/8
1609-2C-4
16
9
2
1-1/2
1-1/2 10-1/8 12-1/4
16
12
1-7/8
1-7/8
1609-2C-5
16
9
2
2
1-1/2 10-1/8 12-1/4
16
12
1-7/8
1-7/8
1611-2C-1
16
11
1-1/2
1-1/2
1-1/2 12-1/8 12-1/4
16
14
1-7/8
1-7/8
1611-2C-2
16
11
1-1/2
2
1-1/2 12-1/8 12-1/4
16
14
1-7/8
1-7/8
1611-2C-4
16
11
2
1-1/2
1-1/2 12-1/8 12-1/4
16
14
1-7/8
1-7/8
1611-2C-5
16
11
2
2
1-1/2 12-1/8 12-1/4
16
14
1-7/8
1-7/8
1806-2C-1
18
6
1-1/2
1-1/2
1-1/2
18
9
1-7/8
2
1806-2C-2
18
6
1-1/2
2
1-1/2
7-1/8
18
18
9
1-7/8
2
1806-2C-4
18
6
2
1-1/2
1-1/2
7-1/8
18
18
9
1-7/8
2
1806-2C-5
18
6
2
2
1-1/2
7-1/8
18
18
9
1-7/8
2
1808-2C-1
18
8
1-1/2
1-1/2
1-1/2
9-1/8
14
18
11
1-7/8
2
1808-2C-2
18
8
1-1/2
2
1-1/2
9-1/8
14
18
11
1-7/8
2
1808-2C-4
18
8
2
1-1/2
1-1/2
9-1/8
14
18
11
1-7/8
2
1808-2C-5
18
8
2
2
1-1/2
9-1/8
14
18
11
1-7/8
2
1810-2C-1
18
10
1-1/2
1-1/2
1-1/2 11-1/8
14
18
13
1-7/8
2
1810-2C-2
18
10
1-1/2
2
1-1/2 11-1/8
14
18
13
1-7/8
2
1810-2C-4
18
10
2
1-1/2
1-1/2 11-1/8
14
18
13
1-7/8
2
1810-2C-5
18
10
2
2
1-1/2 11-1/8
14
18
13
1-7/8
2
1812-2C-1
18
12
1-1/2
1-1/2
1-1/2 13-1/8
14
18
15
1-7/8
2
1812-2C-2
18
12
1-1/2
2
1-1/2 13-1/8
14
18
15
1-7/8
2
1812-2C-4
18
12
2
1-1/2
1-1/2 13-1/8
14
18
15
1-7/8
2
1812-2C-5
18
12
2
2
1-1/2 13-1/8
14
18
15
1-7/8
2
1814-2C-1
18
14
2
2
1-1/2 15-1/8
14
18
17
1-7/8
2
All
Steel
Die
Punch
Holder Holder
J
1-1/2
K
1-1/2
O
1-1/4
11
C
7
8-1/8
7-1/8
D
10-1/4
12-1/4
18
M
14
T
8-5/8
F1
1-5/8
F2
1-7/8
Rectangular Four Post
Product Features
1812-4C-2
Catalog Numbers
Die Space
Thickness
General Dimensions
All
Steel
Left
to
Right
A
Front
to
Back
B
Die
Punch
Holder Holder
J
K
O
C1
D1
B2
A2
F1
F2
1008-4C-1
10
8
1-1/4
1
1
5-1/8
6-3/4
3-1/4
4-7/8
1-7/16
1-5/8
1008-4C-2
10
8
1-1/4
1-1/4
1
5-1/8
6-3/4
3-1/4
4-7/8
1-7/16
1-5/8
1008-4C-4
10
8
1-1/2
1
1
5-1/8
6-3/4
3-1/4
4-7/8
1-7/16
1-5/8
1008-4C-5
10
8
1-1/2
1-1/4
1
5-1/8
6-3/4
3-1/4
4-7/8
1-7/16
1-5/8
1010-4C-1
10
10
1-1/2
1-1/4
1
7-1/8
6-3/4
5-1/4
4-7/8
1-7/16
1-5/8
1010-4C-2
10
10
1-1/2
1-1/2
1
7-1/8
6-3/4
5-1/4
4-7/8
1-7/16
1-5/8
1010-4C-4
10
10
2
1-1/4
1
7-1/8
6-3/4
5-1/4
4-7/8
1-7/16
1-5/8
1010-4C-5
10
10
2
1-1/2
1
7-1/8
6-3/4
5-1/4
4-7/8
1-7/16
1-5/8
1208-4C-1
12
8
1-1/4
1
1
5-1/8
8-3/4
3-1/4
6-7/8
1-7/16
1-5/8
1208-4C-2
12
8
1-1/4
1-1/2
1
5-1/8
8-3/4
3-1/4
6-7/8
1-7/16
1-5/8
1208-4C-4
12
8
1-1/2
1
1
5-1/8
8-3/4
3-1/4
6-7/8
1-7/16
1-5/8
1208-4C-5
12
8
1-1/2
1-1/2
1
5-1/8
8-3/4
3-1/4
6-7/8
1-7/16
1-5/8
1210-4C-1
12
10
1-1/2
1-1/4
1
7-1/8
8-3/4
5-1/4
6-7/8
1-7/16
1-5/8
1210-4C-2
12
10
1-1/2
1-1/2
1
7-1/8
8-3/4
5-1/4
6-7/8
1-7/16
1-5/8
1210-4C-4
12
10
2
1-1/4
1
7-1/8
8-3/4
5-1/4
6-7/8
1-7/16
1-5/8
1210-4C-5
12
10
2
1-1/2
1
7-1/8
8-3/4
5-1/4
6-7/8
1-7/16
1-5/8
12
Rectangular Four Post
Catalog Numbers
All
Steel
Die Space
Left
Front
to
to
Right Back
Thickness
Die
Punch
Holder Holder
General Dimensions
C
D
B2
A2
F1
A
B
J
K
O
1212-4C-1
12
10
1-1/2
1-1/4
1
8-3/4
8-5/8
6-5/8
6-1/2
1-5/8
1-11/16
1212-4C-2
12
12
1-1/2
1-1/2
1
8-3/4
8-5/8
6-5/8
6-1/2
1-5/8
1-11/16
1212-4C-4
12
10
2
1-1/4
1
8-3/4
8-5/8
6-5/8
6-1/2
1-5/8
1-11/16
1212-4C-5
12
10
2
1-1/2
1
8-3/4
8-5/8
6-5/8
6-1/2
1-5/8
1-11/16
1410-4C-1
14
10
1-1/2
1-1/4
1-1/4
6-3/4
10-5/8
4-5/8
8-1/2
1-5/8
1-11/16
1410-4C-2
14
10
1-1/2
1-1/2
1-1/4
6-3/4
10-5/8
4-5/8
8-1/2
1-5/8
1-11/16
1410-4C-4
14
10
2
1-1/4
1-1/4
6-3/4
10-5/8
4-5/8
8-1/2
1-5/8
1-11/16
1410-4C-5
14
10
2
1-1/2
1-1/4
6-3/4
10-5/8
4-5/8
8-1/2
1-5/8
1-11/16
1412-4C-1
14
12
1-3/4
1-1/2
1-1/4
8-3/4
10-5/8
6-5/8
8-1/2
1-5/8
1-11/16
1412-4C-2
14
12
1-3/4
2
1-1/4
8-3/4
10-5/8
6-5/8
8-1/2
1-5/8
1-11/16
1412-4C-4
14
12
2
1-1/2
1-1/4
8-3/4
10-5/8
6-5/8
8-1/2
1-5/8
1-11/16
1412-4C-5
14
12
2
2
1-1/4
8-3/4
10-5/8
6-5/8
8-1/2
1-5/8
1-11/16
1610-4C-1
16
10
1-1/2
1-1/2
1-1/4
6-3/4
12-5/8
4-5/8 10-1/2
1-5/8
1-11/16
1610-4C-2
16
10
1-1/2
2
1-1/4
6-3/4
12-5/8
4-5/8 10-1/2
1-5/8
1-11/16
1610-4C-4
16
10
2
1-1/2
1-1/4
6-3/4
12-5/8
4-5/8 10-1/2
1-5/8
1-11/16
1610-4C-5
16
10
2
2
1-1/4
6-3/4
12-5/8
4-5/8 10-1/2
1-5/8
1-11/16
1612-4C-1
16
12
1-1/2
1-1/2
1-1/4
8-3/4
12-5/8
6-5/8 10-1/2
1-5/8
1-11/16
1612-4C-2
16
12
1-1/2
2
1-1/4
8-3/4
12-5/8
6-5/8 10-1/2
1-5/8
1-11/16
1612-4C-4
16
12
2
1-1/2
1-1/4
8-3/4
12-5/8
6-5/8 10-1/2
1-5/8
1-11/16
1612-4C-5
16
12
2
2
1-1/4
8-3/4
12-5/8
6-5/8 10-1/2
1-5/8
1-11/16
1812-4C-1
18
12
2
1-3/4
1-1/4
8-3/4
14-5/8
6-5/8 12-1/2
1-5/8
1-11/16
F2
1812-4C-2
18
12
2
2
1-1/4
8-3/4
14-5/8
6-5/8 12-1/2
1-5/8
1-11/16
1812-4C-4
18
12
2-1/2
1-3/4
1-1/4
8-3/4
14-5/8
6-5/8 12-1/2
1-5/8
1-11/16
1812-4C-5
18
12
2-1/2
2
1-1/4
8-3/4
14-5/8
6-5/8 12-1/2
1-5/8
1-11/16
1814-4C-1
18
14
1-3/4
1-1/2
1-1/2 10-1/4
14
7-7/8 11-5/8
1-7/8
2
1814-4C-2
18
14
1-3/4
2
1-1/2 10-1/4
14
7-7/8 11-5/8
1-7/8
2
1814-4C-4
18
14
2
1-1/2
1-1/2 10-1/4
14
7-7/8 11-5/8
1-7/8
2
1814-4C-5
18
14
2
2
1-1/2 10-1/4
14
7-7/8 11-5/8
1-7/8
2
2012-4C-1
20
12
2
1-1/2
1-1/2
8-1/4
16
5-7/8 13-5/8
1-7/8
2
2012-4C-2
20
12
2
2
1-1/2
8-1/4
16
5-7/8 13-5/8
1-7/8
2
2012-4C-4
20
12
2-1/2
1-1/2
1-1/2
8-1/4
16
5-7/8 13-5/8
1-7/8
2
2012-4C-5
20
12
2-1/2
2
1-1/2
8-1/4
16
5-7/8 13-5/8
1-7/8
2
2014-4C-1
20
14
2
2
1-1/2 10-1/4
16
7-7/8 13-5/8
1-7/8
2
2014-4C-4
20
14
2-1/2
2
1-1/2 10-1/4
16
7-7/8 13-5/8
1-7/8
2
2016-4C-1
20
16
2
2
1-1/2 12-1/4
16
9-7/8 13-5/8
1-7/8
2
2416-4C-1
24
16
1-3/4
1-1/2
1-1/2 12-1/4
20
9-7/8 17-5/8
1-7/8
2
2416-4C-2
24
16
1-3/4
2
1-1/2 12-1/4
20
9-7/8 17-5/8
1-7/8
2
2416-4C-4
24
16
2-1/2
1-1/2
1-1/2 12-1/4
20
9-7/8 17-5/8
1-7/8
2
2416-4C-5
24
16
2-1/2
2
1-1/2 12-1/4
20
9-7/8 17-5/8
1-7/8
2
13
Kick Press
Semi-Steel Die Sets
Product Features
55AW-J
WHEN ORDERING
2. Specify type of Danly bushing. Unless otherwise specified,
these sets are assembled with steel short shoulder bushings.
post “O”.
4. Specify diameter of punch shank. Punch shanks are integral
and are available in the following sizes:
♦
♦
♦
♦
13/16" diameter x 1-7/16" long
1-1/2" diameter x 2" long
1-9/16" diameter x 2" long
14
Kick Press
Semi-Steel Die Sets
Catalog
Numbers
SemiSteel
Diameter for
Round Dies
Die Space
Left
to
Right
Front
to
Back
A
B
0202-GA-1 2-9/16 2-1/2
2-1/2 2-1/2
0403-GA-1
3-3/8 3-3/8
4
3
0604-GA-1 5-1/2
Thickness
Die Punch
Die
Holder Holder Holder
3-7/8
4
4
General Dimensions
Punch
Holder
J
15/16
K
3/4
C
2-7/8
D
2-7/8
E
1-5/8
1
3/4
3-5/8
3-1/4 1-13/16
15/16
7/8
4-1/2
5-1/8 1-15/16
F
3/4
G
3-3/8
M
N
O
4-3/8 2-1/4 1/2
1
3-5/8
5-3/8 2-7/8 3/4
1
4-9/16 7-1/4 2-3/4 3/4
R
4
5
6-3/4
S
T
5-1/2 3-5/8
6
Punch
Shank
Diameter
Small
1" Dia. x 1-1/2" LG.
4-11/16 1" Dia. x 1-1/4" LG.
7-3/4 5-5/16
—
Catalog
Numbers
Die Space
Thickness
General Dimensions
Front
to
Back
B
3
Die
Holder
Punch
Holder
33-AW
Left
to
Right
A
3
J
1
K
1
D
4
E
1-1/2
F
1-1/16
G
3-3/8
N
2-3/8
O
3/4
R
5
S
6-3/4
T
3-7/8
44-AW
4
4
1
1
5-1/8
2
1-1/16
4-3/8
2-7/8
3/4
6
7-1/2
4-7/8 are available in the following
54-AW
5
4
1
1
6-1/2
2
1-1/16
4-3/8
2-7/8
3/4
7
8-3/4
55-AW
5
5
1
1
6-1/2
2-1/2
1-1/16
5-3/8
3-3/8
3/4
7
8-3/4
4-7/8 ♦ 13/16" diameter x 1-7/16" long
5-7/8 ♦ 1" diameter x 1-7/16" long
64-AW
6
4
1
1
7-3/4
2
1-1/16
4-3/8
2-7/8
3/4
8
9-3/4
4-7/8 ♦ 1-9/16" diameter x 2" long
66-AW
6
6
1
1
7-3/4
3
1-1/16
6-3/8
3-7/8
3/4
8
9-3/4
6-7/8
For bushing and guide post specifications, see our
Diemakers’ Supplies catalog. Sizes stocked are for “O” dimension.
15
Punch Shank Diameter
Punch shanks are integral and
sizes:
♦ 1-1/2" diameter x 2" long
Center Posts
Product Features
0604-CC1
WHEN ORDERING
2. Specify type of Danly bushing. Unless otherwise specified, these
sets are assembled with demountable steel shoulder bushings.
post “O”.
4. Specify diameter of punch shank. Punch shanks are integral and
are available in the following sizes:
♦ 2" diameter x 2-7/8" long
Sets are also available without shanks. Special shanks can be
5. Specify thickness combinations if other than listed. Other thicknesses
are furnished at additional cost.
Catalog Numbers
Die Space
Thickness
General Dimensions
All
Steel
Left
to
Right
Front
to
Back
Die
Punch
Holder Holder
0304-CC1
A
3
B
4-1/8
0404-CC1
4-3/4
4-1/2
1-3/8
0604-CC1
6
4-3/4
1-1/2
0607-CC1
6
7-1/2
1-1/2
1-1/2
0705-CC1
7
5-1/2
1-1/2
1-1/2
8-1/4 11-1/2
0806-CC1
8-1/2
6
1-1/2
1-1/2
9-3/4
13
0808-CC1
8-1/2
8
1-1/2
1-1/2
9-3/4
13
1
1010-CC1
10-1/2 10-1/2 1-1/2
1-1/2
12
15-5/8
1-1/4
J
1
K
1
D
4-1/2
H
7
O
3/4
1-1/4
6-1/4
9
1-1/2
7-1/4 10-5/8
7-1/4 10-5/8
16
For bushing and guide post
specifications, see our
Diemakers’ Supplies catalog.
P
7/8
R
4-1/8
7/8
1
6-3/8
1
1-1/4
6-5/8
1
1-1/4
9-3/8
1
1-1/4
7-3/8
1
1-1/4
8
1-1/4
10
1-1/2 12-1/4
www.danly.com
PLAIN BEARING BUSHING
DIE SETS
Quality, performance,
economy
Precise fit
Ease of assembly
PLAIN BEARING BUSHING
DIE SETS
Service We Deliver and Quality You Can Depend On
DANLY IEM is a leading manufacturer of die sets and die component products supplied globally
to the parts forming industry. Backed by years of tool and die experience, quality and innovation
are some of the reasons why our name is respected throughout the world. We have taken the
lead role in creating and bringing new products to customers and helping them find solutions
that improve their operations. Based on the capabilities DANLY IEM offers, we can help you to
meet the demands of quick deliveries, technical support, quality products and competitive prices.
DANLY IEM and its’ broad distribution channels and direct sales personnel will assist you in any
way to make your product a better and more profitable one.
We understand the demanding schedules of die builders and production personnel and have
developed efficient manufacturing processes to shorten product lead times as well as put inventory on our shelves so you can have it in your facility when you need it. Put the DANLY IEM
network to work for you. We’ve got the service you’ve been looking for.
Included in our full line offering are both inch and metric size die sets and die components that
are designed to numerous die standards including ISO, NAAMS, JIS and many large automotive
and appliance manufacturers’ standards. The complete product offering includes:
•
•
•
•
•
•
•
•
•
•
•
•
•
Ball bearing and friction style die sets including custom and catalog sets
Machined plate
Guide posts & bushings
ISO and JIS Die springs
In-die tapping units for both mechanical and hydraulic presses
Formathane® Urethane springs, strippers, sheets, bars, rods and die cover film
Diemakers’ supplies such as pry bars, dowel pins, hoist rings, clamps and fasteners
Standard and self-lubricating wear product including wear plate, wear strips, gibs,
keeper plates and guide blocks
Cam units, including MiniTM, Aerial and Die Mount styles
Accu-BendTM Rotary Benders
Standard and Ball lock punches and retainers
Air presses
Pad retainers
Plain Bearing Die Sets
TABLE OF CONTENTS
PAGE NUMBER
Back Post Plain Bearing Die Sets
2
Two Post Plain Bearing Die Sets
4
Four Post Plain Bearing Die Sets
6
Demountable Boss Die Sets
8
Heel Block Die Sets
10
Platen Die Sets
11
Blow Mold Die Sets
11
Clamping Data
12
Technical Information
12
Hoist Rings
13
Die Lubrication
15
Unlimited Sizes and Shapes
Included in this catalog are recommended minimum dimensions
and popular sizes for several different types of Plain Bearing Die Sets.
However, we welcome special orders for these die sets and can
manufacture them in any size or shape.
Each Plain Bearing Die Set is furnished with our demountable
bushings and matched, pre-fitted guide posts for accurate fit, plus
ease of assembly and disassembly during diemaking and repair.
1
Back Post
Special Applications
When dimension A does not exceed 25" and dimension B does not
exceed 11", see our Catalog Die Set literature.
ALSO AVAILABLE IN:
♦ Aluminum (6061, 7075 or QC-10)
♦ Ball Bearing construction
(See our Ball Bearing Bushing Die Set catalog)
TORCH-CUT HOLES
Holes of any shape can be torch-cut to your needs. Send us your
template or print.
AS-33
UNLIMITED SIZES
Sizes are not limited to any dimensions. Suggested minimum dimensions are shown below.
TO INSIDE
OF POST
MINIMUM
THICKNESS
RECOMMENDED
POST DIAMETER
F
2
2¼
2½
2¾
3
3¾
4¼
K
1
1¼
1½
1¾
2
2
2
J
13/8
1½
1¾
2
2¼
3
3
O
1
1¼
1½
1¾
2
2½
3
DIE SPACE A
B
6
6
8
10
12
14
16
18
20
22
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 401234567890123
45 50 55 60 65 70 80 90 100
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1234567890123456
1234567890123456
1234567890123456
1234567
1234567
12345671234567890123456
1234567890123456
12345671234567890123456
1234567890123456789012
1234567890123456789012
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1234567890123456789012
1234567890123456789012
1234567890
1234567890
1234567890123456789012
1234567890
1234567890123456789012
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1234567890
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1234
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123412345678901234567891234567890
1234567890
1234
1234567890123456789
1234567890
1234
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1234567890
1234
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1234567890
1234
1234
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123412345678901234567891234567890
1234567890
1234
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12345678901234567891234567890
1234
12341234567890123456789
1234567890123456789
1234567890123456789
1234567890123456789
1234567890123456789
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24
26
28
30
32
34
36
40
NOTE: Die space sizes are grouped within shaded areas which indicate suggested guide post diameters.
2
Back Post
F
F
Location Of Shank, If Ordered
F
F
K
B
O
1/2B
J
A
Back Post Series AS-33
WHEN ORDERING, SPECIFY:
1. Series AS-33.
2. Dimensions A and B.
3. Thickness of die holder J and punch holder K. Die
sets are ground to ANSI standards unless specified.
7. Size of shank, if ordered. Centerline of shank A will
be located at 1/2B dimension, unless otherwise
specified. These sets are regularly furnished without
shanks. Inserted or welded steel shanks are available
at additional cost in the following recommended sizes:
♦
♦
♦
♦
♦
4. Type of bushing. Demountable steel shoulder bushings
will be furnished unless otherwise specified. For
other types of bushings, see our Pins & Bushings
Catalogs.
5. Length L from bottom of die holder to top of guide
post O. For stocked lengths of guide posts and types
available, see our Pins & Bushings Catalogs. Lengths
not listed can be furnished at additional cost.
8. Clamping arrangement. L – R arrangement is normally
furnished, as shown on page 12.
9. How shipment should be made.
6. Diameter of guide post O. When ordering larger or
smaller guide posts, dimension F varies as follows:
WHEN
O=1
1-1/4
1-1/2
1-3/4
2
2-1/2
3
F=2
2-1/4
2-1/2
2-3/4
3
3-3/4
4-1/4
These die sets may not be returned for credit.
3
Two Post
AS-34
Special Applications
On center post sets where dimensions A and B do not exceed 10",
see our Catalog Die Set literature.
ALSO AVAILABLE IN:
♦ Aluminum (6061, 7075 or QC-10)
AS-35
TORCH-CUT HOLES
template or print.
UNLIMITED SIZES
TO INSIDE
OF POST
MINIMUM
THICKNESS
RECOMMENDED
POST DIAMETER
F
2¼
2½
2¾
3
3¾
4¼
K
1¼
1½
1¾
2
2½
3
J
1½
1¾
2
2¼
2¾
3¼
P
1
1¼
1½
1¾
2
2½
O
1¼
1½
1¾
2
2½
3
DIE SPACE A
B
6
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 45 50 55 123456789012
60 65 70 80
123456789012
123456789012
123456789012
123456789012
123456789012
123456789012
123456789012345
123456789012345
123456789012345
123456789012345
1234567
1234567123456789012345
123456789012345
1234567123456789012345
1234567
1234567123456789012345
123456789012345
1234567
1234567123456789012345
123456789012345
1234567890123
1234567890123123456789012345
1234567890123
123456789012345
1234567890123
123456789012345
1234567890123
1234567890123123456789012345
123456789012345
123456789
1234567890123
123456789012345
1234
123456
123456789
1234567890123
1234
123456
123456789
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123456
123456789
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123456789
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123456
1234567890123
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1234123456
123456
1234567
123456789
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1234567
123456789
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1234567123456789
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1234567
1234567890123
12345671234567
1234567123456789
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1234
1234567
1234567
123456789
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1234567
1234567
123456789
1234567890123
1234567
1234
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1234567
1234567
123456789
1234567
1234
12345671234567123456789
12345671234
1234567
1234567
123456789
1234567
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1234567
1234567
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1234567
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1234567
1234567
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1234567
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1234567
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1234567
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40
45
50
55
60
NOTE: Die space sizes are grouped within shaded areas4which indicate suggested guide post diameters.
4
Two Post
F
F
F
1/2B
1/2B
B
X
B
A
1/2A
1/2A
A
K
K
P
O
O
P
J
J
Center Post Series AS-34
Diagonal Post Series AS-35
1. Series AS-34 or AS-35.
7. Size of shank, if ordered. Shank will be located in
center of A and B dimensions, unless otherwise
♦
♦
♦
♦
♦
4. Type of bushing. Demountable steel shoulder bushings
will be furnished unless otherwise specified. For
other types of bushings, see our Pins & Bushings
Catalogs.
8. Clamping arrangement. F – B arrangement is normally
6. Diameter of guide post O and P. When ordering larger
or smaller guide posts, dimension F varies as follows:
WHEN
P=1
1-1/4
1-1/2
1-3/4
2
2-1/2
O=1-1/4 1-1/2
1-3/4
2
2-1/2
3
F=2-1/4
2-3/4
3
3-3/4
4-1/4
2-1/2
5
Four Post
Special Applications:
When dimension A does not exceed 24" and dimension B does not
exceed 16", see our Catalog Die Set literature.
ALSO AVAILABLE IN:
♦ Aluminum (6061, 7075 or QC-10)
AS-37
TORCH-CUT HOLES
template or print.
UNLIMITED SIZES
TO INSIDE
OF POST
MINIMUM
THICKNESS
RECOMMENDED
F
2¼
2¼
2½
2¾
3
3¾
K
1¼
1¼
1½
1¾
2
2½
J
1¼
1½
1¾
2
2¼
2¾
POST DIAMETER
O
1¼
1¼
1½
1¾
2
2½
DIE SPACE A
6
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 45 50 55 60 65 70 80 90 100
6
B
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1234
12341234567890123456789
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12341234567890123456789
12345678901234567890123
1234
1234567890123456789
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12345678901234567890123
12345678901234567890123
12345678901234567890123
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12345678901234567890123
12345
12345678901234567890123
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12345
12345678901234567890123
12345
12345678901234567890123
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12345678901234567890123
12345678901234567890123456
12345678901234567890123456
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12345678901234567890123456
12345
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12345
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12345
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12345
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12345
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12345678901234567890123456
12345
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12345678901234567890123
12345678901234567890123
12345678901234567890123
12345678901234567890
12345678901234567890
12345678901234567890
12345678901234567890
12345678901234567
12345678901234567
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1234567
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1234
1234
1234
1234
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
45
50
55
60
6
Four Post
F
F
K
1/2B
1/2A
B
A
O
J
F-1/4"
Note: Right Front Post Offset 1/4" Forward
Four Post Series AS-37
1. Series AS-37.
7. Size of shank, if ordered. Shank will be located in
center of A and B dimensions, unless otherwise
♦
♦
♦
♦
♦
4. Type of bushing. See our Pins & Bushings Catalogs.
8. Clamping arrangement. L – R arrangement is normally
6. Diameter of guide post O. When ordering larger or
smaller guide posts, dimension F varies as follows:
WHEN
O=1
1-1/4
1-1/2
1-3/4
2
2-1/2
3
F=2
2-1/4
2-1/2
2-3/4
3
3-3/4
4-1/4
7
Demountable Boss
Die Sets
Special Applications:
ALSO AVAILABLE IN:
♦ Aluminum (6061, 7075 or QC-10)
TORCH-CUT HOLES
template or print.
UNLIMITED SIZES
TO BE
SPECIFIED
BOSS
BASE
POST
DIAMETER
DIE
SPACE
K
J
G
H
P
O
A
When combination #2 is used, it is recommended that die holder
thickness be equal to or greater than the guide post diameter.
6
5
2½
2
7
6
3
2½
30 35 40 45 50 55 60 65 70 80 90 100
6
B
8
10
12
14
16
18
Two Post Series AS-39
20
22
24
26
28
1. Series AS-39 or AS-40.
30
32
34
40
3. Thickness of die holder J and punch
holder K. Die sets are ground to ANSI
standards unless specified.
45
4. Diameter of guide post O.
36
50
5. Length L from bottom of die holder to top
of guide post O.
55
60
8
Demountable Boss
Die Sets
DEMOUNTABLE BOSS DIMENSIONS
Catalog Numbers
Post
Bushing
Support
Boss
Guide
Post
Diameter
Length
C
1-1/2
6-16-11
6-16-111
2
3-1/2
6-16-12
6-16-121
5-1/2
6-16-13
6-16-131
1-1/2
6-20-11
6-20-111
3-1/2
6-20-12
6-20-121
5-1/2
6-20-13
6-20-131
3-1/2
6-24-12
6-24-121
5-1/2
6-24-13
6-24-131
2-1/2
3
UNLIMITED SIZES
TO BE
SPECIFIED
K
J
BOSS
BASE
H
5
6
POST
DIAMETER
O
2
2½
DIE
SPACE
A
When combination #2 is used, it is recommended that die holder
thickness be equal to or greater than the guide post diameter.
30 35 40 45 50 55 60 65 70 80 90 100
12
B
14
16
18
20
22
24
Four Post Series AS-40
26
28
30
32
34
6. Boss combination No. 1 or No. 2.
Combination No. 1 is well suited for heavy
duty work where rigid support and ready
access to the die are needed. Combination
No. 2 is recommended for use when the
shut-height of the press is limited.
36
40
45
50
55
7. Length of demountable bosses and catalog
numbers. See chart above.
60
9
Heel Block
Die Sets
Product Features
Heel Block or Wear Plate die sets provide greater rigidity and accuracy when
producing large or heavy gauge parts. This type of die set is often preferred for
applications which generate high internal die forces, such as blanking and forming
of heavy gauge materials.
Our large scale equipment can manufacture these die sets to extremely close
tolerances in virtually any configuration you require. Special torch cutting and
grinding services are also available.
10
Platen and Blow Mold
Die Sets
Product Features
Our nationwide network of manufacturing locations offers convenient, local service to meet your
special die set and custom machining needs. These facilities have the in-house equipment, trained
personnel and quality assurance procedures required to produce die sets in virtually any size,
thickness or configuration.
These capabilities include the experienced manufacturing of Platen die sets for trimming, blanking
or other specialized applications. Also included are Blow Mold die sets that meet the critical tolerances
of injection molding.
Mail, fax or email your prints to us for a quick response on a price and delivery quotation.
Blow Mold Die Set
Platen Die Set
11
Clamping Data
CLAMP ARRANGEMENT SELECTION DATA*
n
CLAMP NO’S.
6-90-1, 6-91-1,
6-93-1, 6-95-1
CLAMP NO.
6-98-1
n
NOTES:
* If not specified, clamp arrangement L-R will be
furnished. Clamp arrangement F-B is furnished
on Center Post Sets.
n Use 4 clamps @ 30° on offset pin and bushing
THICKNESS OF PLATE CARRIED IN STOCK
FOR IMMEDIATE FABRICATION
1
1-1/8 1-1/4 1-3/8 1-1/2 1-5/8 1-3/4 1-7/8
3-1/4 3-1/2
4
only – 1-1/4" and 1-1/2" diameters.
12
4-1/2
5
5-1/2
6
6-1/2
2
2-1/4 2-1/2 2-3/4
3
7
7-1/2
–
8
8-1/2
Hoist Rings – Center Pull
Product Features
Center pull hoist rings are manufactured from 4140 and have a
black oxide finish. The clevis bolt, pins, base, washer and bushing
are magnetic particle inspected.
9-0109-88
Thread
Load
Size Capacity*
A
(lbs)
STANDARD CLEVIS
Part
Number
B
LONG CLEVIS
Part
Number
B
Thread
Length
C
D
Radius
E
Diam.
F
G
Torque1
(lb.ft.)
5/16 – 18
800
9-0109-88
2.67
–
–
9/16
.75
.43
.38
1.84
7
3/8 – 16
1000
0-0309-88
2.67
–
–
9/16
.75
.43
.38
1.84
12
1/2 - 13
2500
1/2 – 13
5/8 - 11
5/8 – 11
3/4 – 10
7/8 – 9
0-0417-88
3.75
–
–
1-1/16
1.20
.69
.50
2.56
28
0-0412-88
4.78
9-0412-89
6.72
3/4
1.50
.88
.75
3.52
28
9-0416-88
4.78
9-0416-89
6.72
1
1.50
.88
.75
3.52
28
2500
9-0420-88
4.78
9-0420-89
6.72
1-1/4
1.50
.88
.75
3.52
28
4000
4000
4000
9-0516-88
4.78
9-0516-89
6.72
1
1.50
.88
.75
3.52
60
9-0520-88
4.78
9-0520-89
6.72
1-1/4
1.50
.88
.75
3.52
60
5000
5000
5000
9-0616-88
4.78
9-0616-89
6.72
1
1.50
.88
.75
3.52
100
9-0624-88
4.78
9-0624-89
6.72
1-1/4
1.50
.88
.75
3.52
100
7000
7000
7000
9-0616-881
6.52
9-0616-891
8.11
1
2.31
1.40
1.00
5.14
100
9-0624-881
6.52
9-0624-891
8.11
1-1/2
2.31
1.40
1.00
5.14
100
2500
2500
8000
9-0716-88
6.52
9-0716-89
8.11
1
2.31
1.40
1.00
5.14
160
10000
9-0820-88
6.52
9-0820-89
8.11
1-1/4
2.31
1.40
1.00
5.14
230
1–8
10000
9-0824-88
6.52
9-0824-89
8.11
1-1/2
2.31
1.40
1.00
5.14
230
10000
9-0836-88
6.52
9-0836-89
8.11
2-1/4
2.31
1.40
1.00
5.14
230
1-1/4 – 7
15000
9-1030-88
8.73
–
–
1-7/8
3.19
1.75
1.25
6.50
470
1-1/2 – 6
24000
9-1244-88
12.47
–
–
2-3/4
4.19
2.25
1.75
8.55
800
2 – 4-1/2
30000
9-1650-88
12.47
–
–
3-1/8
4.19
2.25
1.75
8.55
800
1
Stated load capacity based on specific thread torques as shown in chart. It is recommended that these torques be used
when installing hoist rings.
* Rated at 5:1 strength factor.
13
Hoist Rings – Side Pull
Product Features
Side pull hoist rings are manufactured from alloy steel and have a
black oxide finish. The clevis, ring, bushing and cap screw are
magnetic particle inspected. The clevis is x-rayed.
9-010-87
Part
Number
Load
Capacity*
A
B
C
D
E
F
G
Thread
Torque1
9-01-87
650
5/16 – 18
2
2-1/8
2
1-1/2
5/8
3/8
3.5
9-03-87
800
3/8 – 16
2
2-3/8
2
1-1/2
3/4
3/8
4.5
9-04-87
1800
1/2 – 13
3
3-3/8
3-3/16
2-3/8
1
5/8
15.0
9-05-87
2500
5/8 – 11
3
3-5/8
3-3/16
2-3/8
1-1/4
5/8
25.0
9-06-87
4100
3/4 – 10
4
5
5
3-3/4
1-1/2
1
50.0
9-08-87
7100
1–8
4
5-3/8
5
3-3/4
2
1
90.0
9-10-87
14000
1-1/4 – 7
6
6-7/8
6-13/16
4-5/8
2
1-3/8
150.0
9-12-87
17200
1-1/2 – 6
6
7-7/8
6-13/16
4-5/8
2-1/2
1-3/8
250.0
9-16-87
29000
2 – 4-1/2
5-1/4 x 10-1/2
10
6-13/16
4-5/8
3-1/8
1-1/2
300.0
1
14
Die Lubrication
Product Features
This die lubricant is specially prepared to provide efficient
lubrication for guide posts in plain bearing applications.
9-01-52
Part
Number
Size
9-01-52
1 Quart
9-02-52
1 Gallon
9-02-521
55 Gallons
9-02-522
15 Gallons
15
www.danly.com
BALL BEARING
DIE SETS
Wide selection
of components
Effective in
high speed
applications
Complex
machining
to your print
BALL BEARING DIE SETS
Service We Deliver and Quality You Can Depend On
DANLY IEM is a leading manufacturer of die sets and die component products supplied globally to
the parts forming industry. Backed by years of tool and die experience, quality and innovation are
some of the reasons why our name is respected throughout the world. We have taken the lead role
in creating and bringing new products to customers and helping them find solutions that improve
their operations. Based on the capabilities DANLY IEM offers, we can help you to meet the demands
of quick deliveries, technical support, quality products and competitive prices. DANLY IEM and its’
broad distribution channels and direct sales personnel will assist you in any way to make your product
a better and more profitable one.
We understand the demanding schedules of die builders and production personnel and have
developed efficient manufacturing processes to shorten product lead times as well as put inventory
on our shelves so you can have it in your facility when you need it. Put the DANLY IEM network to
work for you. We’ve got the service you’ve been looking for.
Included in our full line offering are both inch and metric size die sets and die components that are
designed to numerous die standards including ISO, NAAMS, JIS and many large automotive and
appliance manufacturers’ standards. The complete product offering includes:
•
•
•
•
•
•
•
•
•
•
•
•
•
Ball bearing and friction style die sets including custom and catalog sets
Machined plate
Guide posts & bushings
ISO and JIS Die springs
In-die tapping units for both mechanical and hydraulic presses
Formathane® Urethane springs, strippers, sheets, bars, rods and die cover film
Diemakers’ supplies such as pry bars, dowel pins, hoist rings, clamps and fasteners
Standard and self-lubricating wear product including wear plate, wear strips, gibs,
keeper plates and guide blocks
Cam units, including MiniTM, Aerial and Die Mount styles
Accu-BendTM Rotary Benders
Standard and Ball lock punches and retainers
Air presses
Pad retainers
Ball Bearing Die Sets
TABLE OF CONTENTS
PAGE NUMBER
General Information
1
Back Two Post All-Steel Ball Bearing Die Sets (AS-33-BB Series)
2
Center Two Post All-Steel Ball Bearing Die Sets (AS-34-BB Series)
3
Diagonal Two Post All-Steel Ball Bearing Die Sets (AS-35-BB Series)
4
Four Post All-Steel Ball Bearing Die Sets (AS-37-BB Series)
5
Aluminum Die Sets
6
Ball Bearing Components Technical Information
7
Ordering Information
8
Hoist Rings
9
Product Features
♦
♦
♦
♦
♦
♦
Available with straight or demountable style guide posts.
Available with straight sleeve or demountable bushings.
Shanks furnished, if required, at additional cost.
Meets ANSI B 5.25 Standards.
Special machining to your print.
1" to 10" plate in stock for immediate delivery.
Ball Bearing Die Sets
With competitive pressures on the rise, the longer life and easier assembly of DANLY IEM’s Ball
Bearing Die Set – compared to plain bearing sets – just might be the edge you’re looking for. Its fast
assembly slashes costs in the building and maintaining of the die. And DANLY IEM’s uncompromised
material quality is legendary for long-lasting, profitable value.
Total Quality Management (TQM)
Materials for DANLY IEM Ball Bearing Bushing Die Sets and components are subjected 100% to
inbound material inspections. Statistical process control (SPC) helps assure a high degree of precision
throughout the manufacturing process. And, of course, the finished product is verified before shipment
to our customers.
But, quality assurance requires even a greater commitment than just these benchmark tests. At
DANLY IEM, Total Quality Management enlists every department, every workstation, every facet of the
company’s operation into a comprehensive quality effort.
From the sales and customer service representatives who assist you with your order, to the shipping
department that expedites your delivery, quality at DANLY IEM is a team effort and it’s everyone’s top
priority.
1
Back Two Post All-Steel Die Sets
AS-33-BB Series
AS-33-BB
Refer to page 8 for dimensional callouts.
Suggested minimal dimensions are shown below:
MINIMUM
THICKNESS
RECOMMENDED
K 1¼
1¼
1½
1¾
2
2½
3
J 1¼
1½
1¾
2
2¼
2¾
3¼
POST DIAMETER
O 1
1¼
1½
1¾
2
2½
3
DIE SPACE A
B
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 45 50 55 60 65 70 80 90 100
6
8
10
12
14
16
18
20
22
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1234567890
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24
26
28
30
32
34
36
40
2
Center Two Post All-Steel Die Sets
AS-34-BB Series
AS-34-BB
MINIMUM
THICKNESS
RECOMMENDED
POST DIAMETER
K
1¼
1½
1¾
2
2½
3
J
1½
1¾
2
2¼
2¾
3¼
P
1
1¼
1½
1¾
2
2½
O
1¼
1½
1¾
2
2½
3
DIE SPACE A
B
6
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 45 50 551234567890123
60 65 70 80
1234567890123
1234567890123
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40
45
50
55
60
NOTE: Die space sizes are grouped within shaded areas3which indicate suggested guide post diameters.
3
Diagonal Two Post All-Steel Die Sets
AS-35-BB Series
AS-35-BB
MINIMUM
THICKNESS
RECOMMENDED
POST DIAMETER
K
1¼
1½
1¾
2
2½
3
J
1½
1¾
2
2¼
2¾
3¼
P
1
1¼
1½
1¾
2
2½
O
1¼
1½
1¾
2
2½
3
DIE SPACE A
B
6
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 45 50 551234567890123
60 65 70 80
1234567890123
1234567890123
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40
45
50
55
60
4
4
Four Post All-Steel Die Sets
AS-37-BB Series
AS-37-BB
MINIMUM
THICKNESS
RECOMMENDED
K
1¼
1¼
1½
1¾
2
2½
J
1¼
1½
1¾
2
2¼
2¾
POST DIAMETER
O
1¼
1¼
1½
1¾
2
2½
DIE SPACE A
B
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 45 50 55 60 65 70 80 90 100
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8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
40
45
50
55
60
5
Aluminum Die Sets
Aircraft Quality Aluminum,
Made In The U.S.A.
Any die set offered in steel can also be manufactured
from aluminum. For some applications the advantages
of light weight aluminum are worth looking into. For
example, aluminum die sets weigh only about one third
as much as their steel counterparts. That makes them
much easier to handle, transport and store. Some feel
that less weight in the die can reduce stress and wear on
presses. Others report that the reduced weight of aluminum
die sets can speed changeovers. For a variety of reasons,
there is growing interest in aluminum.
Machined To Your Specifications
In Any Size Or Style
Aluminum is much easier to machine than steel and even
intricate machining can be achieved without special tools.
Aluminum die sets can be ground and EDM’d. Also drilled,
planed, milled, reamed, and tapped. There’s really no
limitation to the machining which can be performed.
Today’s aluminum is surprisingly strong, too. Tests
show that aircraft aluminum outperforms 1020 hot
rolled steel in both thermal conductivity and strength
characteristics, as illustrated in the chart below.
Variety Of Material And
Thicknesses Available
Our die sets are usually made from QC-10TM, but they
are also available in 6061 or 7075 material in a variety
of configurations. Plate thicknesses are available in
1, 1½, 2, 2½, 3, 3½, 35/8, 4, 45/8, 5, 5½, and 6 inches.
The combination of performance and value offered by
steel is mighty tough to beat and there are certainly
many applications where aluminum would not be the
best choice. Because of the increased material expense,
even with its easier machinability, aluminum die sets
can be considerably more expensive than steel. And
the greater malleability of aluminum could be a concern
for some applications. Still, the overall benefits are
worth looking into.
COMPARABLE TECHNICAL DATA
Properties
1020
H R Steel
4140
Alloy Steel
QC-10TM
Aluminum
6061T651
Aluminum
7075T651
Aluminum
Tensile Strength
64
95
85
46
75
Yield Strength
50
60
77
40
65
Density
Elasticity
Brinnell
.283
30 x 10
.282
6
30 x 10
.103
6
.098
6
.101
6
10.4 x 10
9.9 x 10
10.3 x 106
135
197
165–170
90–95
140–150
Coefficient of
Expansion
6.3 x 10-6
6.21 x 10-6
13.7 x 10-6
13.1 x 10-6
13.1 x 10-6
Thermal
Conductivity
20
24
92
95
75
Weldability
Good
Moderate
Moderate
Best
Better
6
Ball Bearing Components
Technical Information
DEMOUNTABLE SHOULDER BUSHING CLAMP ARRANGEMENT SELECTION DATA
1
&
11/4
NOTE: If not specified, clamp
arrangement A will be furnished.
Clamp arrangement B is
furnished on Center Post Sets.
AS-37BB sets with 1'' and 1-1/4''
diameter demountable bushings
are furnished with four clamps
on right front corner only.
11/2
&
13/4
2
21/2
&
3
6-91-1
BUSHING CLAMP DATA
Nom.
Post
Diameter
(in)
1
1-1/4
1-1/2
1-3/4
2
2-1/2
3
POST CLAMP DATA
M
N
1-5/16
1-7/16
1-11/16
1-13/16
2-1/16
2-5/16
2-5/8
1-11/16
1-13/16
2-1/16
2-3/16
2-7/16
2-11/16
3
Nom.
Post
Diameter
(in)
Per
Bushing
1
1-1/4
1-1/2
1-3/4
2
2-1/2
3
3
4
M
N
13/16
63/64
1-1/8
1-19/64
1-27/64
1-43/64
1-59/64
1-1/8
1-25/64
1-17/32
1-45/64
1-53/64
2-5/64
2-21/64
BORING SPECIFICATIONS FOR BALL BEARING GUIDE POSTS AND BUSHINGS
Post
Diameter
Punch Holder for Posts
Bore Sizes (in)
Die Shoe for
Demountable Bushings
A (in)
Minimum
Maximum
Minimum
Maximum
1
1-1/4
1-1/2
1-3/4
2
2-1/2
3
0.9980
1.2480
1.4975
1.7475
1.9975
2.4970
2.9970
0.9988
1.2488
1.4983
1.7483
1.9983
2.4978
2.9978
1.8748
2.1248
2.4998
2.7498
3.2498
3.7498
4.2498
1.8755
2.1255
2.5005
2.7505
3.2505
3.7505
4.2505
7
Per
Bushing
3
4
Ordering Information
Nominal
Guide
Post
Diameter
C
F
W
F
W
1
1-1/4
1-1/2
1-3/4
2
2-1/2
3
1-3/4
1-7/8
2-1/8
2-1/4
2-1/2
2-7/8
3-1/4
2-11/16
2-15/16
3-3/8
3-5/8
4-1/8
4-3/4
5-3/8
7/16
7/16
1/2
1/2
5/8
5/8
5/8
2-7/8
3-1/16
3-9/16
3-13/16
4-5/16
5
5-5/8
9/16
9/16
11/16
11/16
13/16
13/16
7/8
Sleeve Bushing
Shoulder Bushing
NOTE: Diameter of larger post determines C and F dimensions for both posts.
Series
X
Y
AS-35BB
AS-37BB
B minus 2F
B minus 2F
–
A minus 2F
1. Series number (i.e., AS-35BB).
10. Size of shank, if required. These sets are regularly
furnished without shanks. Inserted or welded steel
shanks are available at additional cost.
3. Thickness of die holder J and punch holder K.
(K thickness should be at least equal to guide post
diameter O. For sleeve bushings, J thickness
should be at least 1/4" larger than O.)
♦
♦
♦
♦
♦
4. Type of guide post – straight or demountable.
Diameter of guide post O, if other than listed.
(If larger or smaller guide post than listed is
ordered, C and F dimensions will vary accordingly.)
11. Clamping or lifting holes. Holes can be furnished to
your specifications at additional costs.
5. Type of bushing – demountable or straight sleeve.
6. Demountable bushing clamp arrangement – state
A, B or C (see page 7). If not specified, arrangement A
will be furnished. Arrangement B is used for center
post sets.
Reverse Sets – Sets with B greater than A can be
furnished if required for special feeding.
7. Minimum shutheight by specifying T from bottom
surface of die holder to top surface of punch holder.
Special Machining – Sets can be provided with any
special machining required. Send print.
Torch-Cut Holes – Holes of any shape can be torch-cut
to your needs. Send template or print.
8. Stroke or ram movement of press.
9. Operating condition (Type I - Preloaded, Type II Relieving or Type III - Disengaging). Refer to our
Pin & Bushing Catalog for detailed specifications.
8
Hoist Rings – Center Pull
Product Features
Center pull hoist rings are manufactured from 4140 and have a
black oxide finish. The clevis bolt, pins, base, washer and bushing
are magnetic particle inspected.
9-0109-88
Thread
Load
Size Capacity*
A
(lbs)
STANDARD CLEVIS
Part
Number
B
LONG CLEVIS
Part
Number
B
Thread
Length
C
D
Radius
E
Diam.
F
G
Torque1
(lb.ft.)
5/16 – 18
800
9-0109-88
2.67
–
–
9/16
.75
.43
.38
1.84
7
3/8 – 16
1000
0-0309-88
2.67
–
–
9/16
.75
.43
.38
1.84
12
1/2 - 13
2500
0-0417-88
3.75
–
–
1-1/16
1.20
.69
.50
2.56
28
1/2 – 13
2500
2500
0-0412-88
4.78
9-0412-89
6.72
3/4
1.50
.88
.75
3.52
28
9-0416-88
4.78
9-0416-89
6.72
1
1.50
.88
.75
3.52
28
2500
9-0420-88
4.78
9-0420-89
6.72
1-1/4
1.50
.88
.75
3.52
28
4000
4000
4000
9-0516-88
4.78
9-0516-89
6.72
1
1.50
.88
.75
3.52
60
9-0520-88
4.78
9-0520-89
6.72
1-1/4
1.50
.88
.75
3.52
60
5000
5000
5000
9-0616-88
4.78
9-0616-89
6.72
1
1.50
.88
.75
3.52
100
9-0624-88
4.78
9-0624-89
6.72
1-1/4
1.50
.88
.75
3.52
100
7000
7000
7000
9-0616-881
6.52
9-0616-891
8.11
1
2.31
1.40
1.00
5.14
100
9-0624-881
6.52
9-0624-891
8.11
1-1/2
2.31
1.40
1.00
5.14
100
7/8 – 9
8000
9-0716-88
6.52
9-0716-89
8.11
1
2.31
1.40
1.00
5.14
160
10000
9-0820-88
6.52
9-0820-89
8.11
1-1/4
2.31
1.40
1.00
5.14
230
1–8
10000
9-0824-88
6.52
9-0824-89
8.11
1-1/2
2.31
1.40
1.00
5.14
230
10000
9-0836-88
6.52
9-0836-89
8.11
2-1/4
2.31
1.40
1.00
5.14
230
1-1/4 – 7
15000
9-1030-88
8.73
–
–
1-7/8
3.19
1.75
1.25
6.50
470
1-1/2 – 6
24000
9-1244-88
12.47
–
–
2-3/4
4.19
2.25
1.75
8.55
800
2 – 4-1/2
30000
9-1650-88
12.47
–
–
3-1/8
4.19
2.25
1.75
8.55
800
5/8 - 11
5/8 – 11
3/4 – 10
1
9
Hoist Rings – Side Pull
Product Features
Side pull hoist rings are manufactured from alloy steel and have
a black oxide finish. The clevis, ring, bushing and cap screw are
magnetic particle inspected. The clevis is x-rayed.
9-010-87
Part
Number
Load
Capacity*
A
9-01-87
650
5/16 – 18
2
2-1/8
2
1-1/2
5/8
3/8
3.5
9-03-87
800
3/8 – 16
2
2-3/8
2
1-1/2
3/4
3/8
4.5
9-04-87
1800
1/2 – 13
3
3-3/8
3-3/16
2-3/8
1
5/8
15.0
9-05-87
2500
5/8 – 11
3
3-5/8
3-3/16
2-3/8
1-1/4
5/8
25.0
9-06-87
4100
3/4 – 10
4
5
5
3-3/4
1-1/2
1
50.0
9-08-87
7100
1–8
4
5-3/8
5
3-3/4
2
1
90.0
9-10-87
14000
1-1/4 – 7
6
6-7/8
6-13/16
4-5/8
2
1-3/8
150.0
B
C
D
E
F
G
Thread
Torque1
9-12-87
17200
1-1/2 – 6
6
7-7/8
6-13/16
4-5/8
2-1/2
1-3/8
250.0
9-16-87
29000
2 – 4-1/2
5-1/4 x 10-1/2
10
6-13/16
4-5/8
3-1/8
1-1/2
300.0
1
10
ACCU-BENDTM
ACCU-BENDTM
DESIGN AND MAINTENANCE
RECOMMENDATIONS
INSIST ON AN ACCU-BENDTM
PRICED TO GIVE YOU A COMPETITIVE EDGE!
To protect your Accu-Bend and for optimal performance, please
remember the following:
 Use light oil before the first start-up.
 Oil the unit every 50K cycles.
 Clean and inspect the unit every 200K cycles.
 Clean the setscrew and use Loctite® 222 when reinstalling the set screw.
 Don’t distort the saddle pocket and spring hole when machining the saddle.
 Provide backup key to saddle.
 Use the proper method to modify a rocker for more over-bend.
 Provide over-bend back taper allowance in anvil.
 The groove in the anvil for the dart must allow for material thickness.
 The groove in the anvil for the dart must line up with the bender.
 Provide proper land for Z bend.
 Allow for material thickness tolerance when locating the saddle.
 Don’t overstroke.
ACCU-BENDTM CONTENTS
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PAGE NUMBER
The Accu-BendTM Advantage
1
How Accu-BendTM Works
2
Standard Bender Specif cations
3
Compact Bender Specif cations
5
Bender Design Information
6
Modif ed Bends
7
Available Options
9
Accu-BendTM Quotation Form
13
Accu-BendTM Rotary Benders are manufactured in the USA.
Accu-BendTM – Simplifying Your Bending Process!
Product Features You Will Appreciate
The Accu-BendTM is manufactured with the same
precise methods and processes you put into your own
designs. The saddle liner is a bronze alloy chosen for
the ability to hold up to a bearing load with little to no
wear.
The Flexibility To Handle Custom Orders
Having a wide range of standard sizes is never enough.
When you have an application that calls for something
special, call us. Our team of engineering specialists are waiting to tackle your job head-on. They
will work with you to quickly find solutions that fit your specific application.
Once designed, making your custom order(s) will be quick and efficient, using our extensive
production resources which utilize the latest in tooling.
1
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How Accu-BendTM Works
Product Features
1.
BEND
2.
The rocker’s rotation
forms the material around
the anvil with less pressure and material distortion than wipe bending.
3.
OVERBEND by 3°
Bending action continues
to form the material around
the anvil until desired angle
is completed. The anvil
should have 5° relief to allow
for the 3° overbend.*
START POSITION
Downward pressure of the press
clamps the part with the rocker’s
bending lobes before the bending
action starts.
4.
MATERIAL
SPRINGBACK
Rocker bends past 90° to
counteract material
springback, leaving a 90°
bent part (±1/2°).
*The 3° overbend applies to cold rolled steel only.
CUSTOM ORDERS:
MATERIALS THAT CAN BE BENT:
 Requests for custom orders can be made by
completing a Special Request Quote Form
(page 13) or contacting Customer Service.
 Hot Rolled Steel
 Cold Rolled Steel
 Dual Phase Steel (DP590, DP780, DP980)
 Shorter lengths or segmenting are possible.
 High Strength Low Alloy Steel
 Pressure pads can be ordered with AccuBendTM units.
 Advanced High Strength Steel
FEATURES:
 Stainless Steel
 87° rocker for 90° bends. This allows a 3°
overbend for material spring back.
 Galvanized Steel
 Rockers and saddles are machined for
precision and interchangeability.
 Pre-painted Aluminum
 Ultra High Strength Steel
 Aluminum
 Brass
 Copper
 Graphite plugs are included in the bronze
saddle liner to provide lubrication.
 And Much More!
2
Standard Bender Specifications
Model
Number
Max. Part
Minimum
Thickness Part Height
mm
mm
(in)
(in)
A
mm
B
mm
C
mm
D
mm
E
mm
(in)
(in)
(in)
(in)
(in)
F
mm
F
G
(in)
mm
(in)
MB-20-50
50
1.97
MB-20-100
100
3.94
150
5.91
200
7.87
MB-20-150
MB-20-200
MB-20-250
1.2
(0.05)
8.5
(0.33)
24
(0.94)
25
(0.98)
35
(1.38)
30
(1.18)
60
(2.36)
250
9.84
MB-20-300
300
11.81
MB-20-400
400
15.75
MB-20-500
500
19.69
MB-25-75
75
2.95
MB-25-150
150
5.91
MB-25-225
225
8.86
MB-25-300
300
11.81
375
14.76
MB-25-450
450
17.72
MB-25-525
525
20.67
MB-25-600
600
23.62
MB-25-375
MB-35-75
2
2
(0.08)
10
(0.39)
30
(1.18)
30
(1.18)
45
(1.77)
38
(1.50)
75
(2.95)
MB-35-225
225
8.86
MB-35-300
300
11.81
375
14.76
MB-35-450
450
17.72
MB-35-525
525
20.67
MB-35-600
600
23.62
MB-40-75
75
2.95
5.91
MB-40-225
225
8.86
MB-40-300
300
11.81
375
14.76
MB-40-450
450
17.72
MB-40-525
525
20.67
MB-40-600
600
23.62
17
(0.67)
40
48
(1.89)
38
40
(1.58)
60
58
(2.28)
51
98
(3.86)
150
3.5
(0.14)
14
51
(2.01)
98
MB-40-150
MB-40-375
3
60
(2.36)
51
75
5.91
38
(1.50)
60
38
2.95
40
(1.57)
38
45
75
14
(0.55)
40
30
150
3
(0.12)
14
30
MB-35-150
MB-35-375
3
10
60
(2.36)
98
98
(3.86)
NOTES:
 Dimension A is to center of rocker. Saddle is 0.10 – 0.15mm above.

 The MB-20 and MB-25 series benders have an S7 rocker that sits in a solid bronze saddle.

 Material thickness capacity is based on 50KSI yield strength.
3
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Bolt
for
Mounting
6.5
(0.26)
M6
8.5
M6
8.5
(0.33)
M6
11.5
M8
11.5
(0.45)
M8
11.5
M8
12.9
(0.51)
M8
Standard Bender Specifications (continued)
www.danly.com
Model
Number
MB-50-75
Max. Part
Minimum
Thickness Part Height
mm
mm
A
mm
B
mm
C
mm
D
mm
E
mm
(in)
(in)
(in)
(in)
(in)
(in)
(in)
4.5
20
55
50
76
70
126
F
mm
G
(in)
mm
(in)
16.5
M10
16.5
(0.65)
M10
21.5
M12
21.5
(0.85)
M12
26.5
M12
26.5
(1.04)
M12
75
2.95
MB-50-150
150
5.91
MB-50-225
225
8.86
MB-50-300
300
11.81
375
14.76
450
17.72
MB-50-525
525
20.67
MB-50-600
600
23.62
750
29.53
75
2.95
MB-65-150
150
5.91
MB-65-225
225
8.86
MB-65-300
300
11.81
MB-65-375
375
14.76
450
17.72
MB-65-525
525
20.67
MB-65-600
600
23.62
MB-65-750
750
29.53
900
35.43
75
2.95
MB-80-150
150
5.91
MB-80-225
225
8.86
MB-80-300
300
11.81
MB-80-375
375
14.76
450
17.72
MB-80-525
525
20.67
MB-80-600
600
23.62
MB-80-750
750
29.53
MB-80-900
900
35.43
MB-50-375
MB-50-450
4.5
(0.18)
20
(0.79)
55
(2.17)
50
(1.97)
76
(2.99)
70
(2.76)
126
(4.96)
MB-50-750
MB-65-75
MB-65-450
6
6
(0.24)
25.5
25.5
(1.00)
70
70
(2.76)
60
60
(2.36)
92
92
(3.62)
90
90
(3.54)
152
152
(5.98)
MB-65-900
MB-80-75
MB-80-450
7.5
7.5
(0.30)
31.5
31.5
(1.24)
80
80
(3.15)
70
70
(2.76)
105
105
(4.13)
105
105
(4.13)
175
175
(6.89)
Bolt
for
Mounting
F
NOTES:

 The MB-20 and MB-25 series benders have an S7 rocker that sits in a solid bronze saddle.

Bender Load Capacity
NOTES:
 Use formula on pg.6 to match bender size
to other material strength and thickness.
4
Bender
LBS. per
KGS per
Diameter
Inch
25mm
mm
Length
Length
20
750
340
25
1450
660
35
2300
1050
40
2750
1250
50
3600
1650
65
4800
2200
80
6000
2750
Compact Bender Specifications
Model
Number
CMB-20-50
Max. Part
Thickness
mm
Minimum
Part Height
mm
A
mm
B
mm
C
mm
D
mm
E
mm
(in)
(in)
(in)
(in)
(in)
(in)
(in)
8.5
(0.33)
48
(1.89)
18
(0.71)
18
(0.71)
54
(2.13)
36
(1.42)
F
mm
www.danly.com
F
G
(in)
mm
(in)
50
1.97
100
3.94
CMB-20-150
150
5.91
CMB-25-50
50
1.97
100
6.94
150
5.91
CMB-20-100
CMB-25-100
1.2
(0.05)
2
(0.08)
10
(0.39)
60
(2.36)
20
(0.79)
20
(0.79)
68
(2.68)
40
(1.57)
CMB-25-150
CMB-35-50
CMB-35-100
CMB-35-150
CMB-50-50
CMB-50-100
3
(0.12)
4.5
(0.18)
14
(0.55)
20
(0.79)
74
(2.91)
85
(3.35)
25
(0.98)
35
(1.38)
25
(0.98)
35
(1.38)
85
(3.35)
100
(3.94)
50
(1.97)
70
(2.76)
CMB-50-150
CMB-65-50
CMB-65-100
CMB-65-150
6
(0.24)
26
(1.02)
100
(3.94)
45
(1.77)
45
(1.77)
120
(4.72)
NOTES:

 The compact series benders have an S7 rocker that sits in a solid bronze saddle.

5
90
(3.54)
50
1.97
100
3.94
150
5.91
50
1.97
100
3.94
150
5.91
50
1.97
100
3.94
150
5.91
Bolt
for
Mounting
6.5
(0.26)
M6
8.5
(0.33)
M6
11.5
(0.45)
M8
16.5
(0.65)
M10
21.5
(0.85)
M12
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Bender Design Information
Bender Location

Use the formula for setting the “K”
dimension for a 90° bend using a standard
87° rocker. Proper setting of the rocker
centerline in relation to the anvil radius
centerline is important for dimensioning the
key slots needed to hold the backup key.
K=
(PT + R)
Tan (43.5°)
The “K” dimension for over bend or under bend
applications is best determined by doing a CAD
layout.
Standard Bend
Over Bend
Force Formula for the Accu-BendTM
F
YS
W
PT
L
G
R
=
=
=
=
=
=
=
Force Required (Pounds)
Yield Strength (psi)
Width of Bend, inch
Part Thickness, inch
Span (Beam), inch
Rocker Dimension, inch
Part Radius (inside), inch
L= G + PT + R
2
F = 2.25 x YS x W x (PT)
L
General Bend Allowance
The smooth rotary action of a bender requires a greater bend allowance
than is typical with a coining or wipe bending operation. The formula for the
bend allowance is:
PT
BA
BA = 0.01745 x (180 - PA) x [R+ (PT x.43)]
Important: Variances in material specifications and tolerances may require
a change in the bend allowance when changing coils of the same material
or changing material type altogether.
Pad Functions
Eliminates contact marks on clamped surfaces.
Protects cutout or hole from distortion.
Matches preformed shape.
Used for extreme overbend.
Prevents humping of material when using an over
sized bender.
Used to match a standard rocker radius to Zee Bend
dimension.
Pad can usually be integral to the bender.
6
R
PH
PA
Modified Bends
Channel Bend and Hat Bends
– Paired Units
Channel bends can be accomplished in one press
stroke by pairing two benders face-to-face.
In order to use standard benders, the spread or part
channel must be greater than 2 times the (B) dimension.
The rocker inside radius can be specially matched if
required. Use a set of interlaced benders for a channel
less than 2 x B.
A pressure pad may be required to hold the part to keep
the material from humping at the bend radius and in place.
Hat bends can be handled with a two Zee Bend setup.
Channel Bend and Hat Bends
– Single Saddle
Two rockers in one saddle.
For narrow channel and hat bends in one hit.
The unit has an integral pad.
Interlaced Bends
Custom interlacing to channel dimension.
Forms a narrow channel in one hit.
Large Radius
A bend radius exceeding 3 times part thickness is
considered a large radius bend.
Large radius bends can be accomplished by using
a larger size rocker.
Adding a few extra degrees of over bend is required
to compensate for material spring back.
The rocker inside radius can be specially matched
to the part radius.
7
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Modified Bends (continued)
Short Leg
Short leg bends require a recessed step in the bending
lobe of the rocker to accommodate the shorter part
height.
Tonnage requirements will increase as compared to a
standard bend.
The formula to determine the shortest leg possible is:
2.6 x (part thickness) + (part radius).
Over Square (up to 120°)
Over square bends require a modification of the rocker
angle while maintaining a constant bending lobe radius.
The use of a pressure pad is suggested for over
square bends over 110º to keep the rocker from
sticking to the part.
Under Square
Part angle over 105º, bender centerline above part.
Part angle up to 105º, bender centerline on part.
Zee Bend
A true 90º rocker is used in Zee Bend applications.
A pressure pad is usually required to make up the
difference between the part height and the (I)
dimension of the rocker.
A slight modification to the bending lobe at the time of
production of the bender may be required to obtain the
desired part radius on the lower bend.
8
Available Options
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INCH
METRIC
Counter Bored Mounting Holes –
Standard
Model
Number
Bolt
S
mm
in
J
mm
in
K
mm
in
L
mm
in
M
mm
in
N
mm
in
MB-20
M6
16
16
50
32
9
45
MB-25
M6
24
18
75
36
9
59
MB-35
M8
30
22
75
44
12
78
MB-40
M8
38
22
75
44
12
78
MB-50
M10
40
22
75
44
15
101
MB-65
M12
25
24
75
48
18
123
MB-80
M12
40
24
75
48
18
145
MB-20
1/4
0.625
0.75
2
1.5
0.25
1.875
MB-25
1/4
.75
0.75
2.875
1.5
0.3125
2.375
MB-35
5/16
1.125
0.875
2.875
1.75
0.5
3.0
MB-40
5/16
1.5
0.875
2.875
1.75
0.55
3.0
MB-50
3/8
1.5
0.875
2.875
1.75
0.6875
3.875
MB-65
1/2
1.0
1.0
2.875
2.0
0.8
4.75
MB-80
1/2
1.5
1.0
2.875
2.0
0.75
5.625
NOTES:
 When ordering with mounting holes, specify Metric, Inch or Customer specified on
the AccuBend quotation form, located in the back of the catalog.
9
Available Options (continued)
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INCH
METRIC
Threaded Mounting Holes –
Compact
Depth
of Tap
mm
in
J
mm
in
K
mm
in
M6
15
15
50
30
6
24
M6 x 1
M6
15
15
50
30
6
28
M6 x 1
Model
Number
Bolt
CMB-20
CMB-25
L
mm
in
M
mm
in
N
mm
in
Bolts
for
Mounting
CMB-35
M8
20
18
50
36
8
34
M8 x 1.25
CMB-50
M10
25
18
50
36
10
50
M10 x 1.5
CMB-65
M12
30
18
50
36
12
66
M12 x 1.75
CMB-20
1/4
0.625
0.5
2
1.125
0.25
0.875
1/4 – 20
CMB-25
1/4
0.625
0.5
2
1.125
0.25
1.125
1/4 – 20
CMB-35
5/16
0.75
0.5
2
1.125
0.375
1.375
5/16 – 18
CMB-50
3/8
1
0.5
2
1.125
0.4
2
3/8 – 16
CMB-65
1/2
1.125
0.5
2
1.125
0.5
2.625
1/2 – 13
NOTES:
 When ordering with mounting holes, specify Metric, Inch or Customer specified on
the AccuBend quotation form, located in the back of the catalog.
10
Available Options (continued)
Composite Rocker and Insert
The composite material is a hard, low-friction polymer
used as a contact material for stainless or pre-painted
steel where slight tool marks are not acceptable.
Tool marks can be eliminated by using a composite
insert in combination with a pressure pad positioned
between the part surface and the bending lobe of
the rocker.
Composite inserts are not available in the MB-20
and CMB-20 models. However, we could provide a
solid composite rocker as a special.
A solid composite rocker is used in low production
volumes under 100K parts.
Dart Stiffener
Dart Stiffeners are an easy way to add strength to
any part and are formed using less tonnage with the
rotary action of the Accu-BendTM.
You can specify the size of the dart and a rocker with
built-in dowel(s) will be made to fit your application.
A relief in the anvil is necessary to accommodate
each dart.
Standard “V”
Bender
Diameter
mm
20
25
35
40
50
65
80
Dowel
Diameter
mm
3
4
6
7
8
10
12
Gusset
Height
mm
5
8
10
11
12
12
12
11
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DIE SETS - Tooling Components Inc

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