PDF Koganei Solenoid Valves 240 Series

Transcription

CAD drawing data catalog
is available.
VALVES GENERAL CATALOG
SOLENOID VALVES
SERIES
Features
Basic Models and Configuration
Specifications
Solenoid Valve, Air-piloted Valve Order Codes
Manifold Order Codes
Manifold for Serial Transmission System Order Codes
Operating Principles and Major Parts
Dimensions of Solenoid Valve
Dimensions of Manifold
Dimensions of Serial Transmission System
Made to Order
Handling Instructions and Precautions
Caution
631
633
635
637
638
639
640
641
646
649
651
656
Before use, be sure to read the “Safety Precautions” on p. 31.
630
SOLENOID VALVES 240 SERIES
INDEX
Multiple Application Systems for
SERIES
SOLENOID VALVES
Koganei, which has always supplied
products compatible with customer
needs, has recently developed the 240
series valves in response to worksite
requirements. The 240 series valves
are suitable for operating mid-sized
cylinders of bore sizes 63mm [2.480in.]
to 100mm [3.937in.], and offer every
required function. In addition to 5-port
2-position types, closed center and
exhaust center 3-position valves are
included in the product range.
Serial transmission modules, which
are compatible with connecting
directly to various manufacturers’
PCs, are also included in the product
variations.
The series realizes optimum system
design, offering space saving as well
as reducing wiring and piping work.
One-touch connect /disconnect
Plug-In Connector for Wiring
Connections
Easy to increase or decrease the number
of manifold units
Stacking Type Manifold
●A plug-in connector is available for wiring connections between
the solenoid valve and sub-base, as well as between the solenoid
valve and manifold, so that you can remove the solenoid valve
without disturbing the wiring portion.
●You can increase or decrease the number of manifold units
easily due to the individual manifold construction using each
solenoid valve mounted unit.
●You can stock manifold bases as single units, thereby offering
you a reduction in stocking costs.
631
Easy Operation at Worksite.
You can select port direction and supply pressure Compatible with control by sequencers and PCs
according to your requirements.
Low Power Consumption and Highly
Reliable Solenoid
The Bottom Ports on the Manifold
Increase Versatility.
●By using a low power consumption solenoid, 1.6W at DC24V
●You can use the bottom ports on the manifold for piping.
●By using the port isolator between manifold station ports, you
can supply multiple pressures on 1 manifold assembly.
and 65mA, improved reliability and low heat generation are
achieved.
●A serial transmission system, which offers distributed system
control from a PC, is available and offers a cost reduction when
considering the complete pneumatic control system.
632
240 Series Basic Models and Configuration
Single unit
5-port
2-position
Double solenoid
Closed center
Exhaust center
Direct piping
Single solenoid
3- position
240-4E1
240-4E2
243-4E2
2-position
3-position
Double solenoid
Closed center
Exhaust center
Standard sub-base piping
Single solenoid
243-4E2-13
A240-4E1-25
A240-4E1-27
A240-4E2-25
A240-4E2-27
A243-4E2-25
A243-4E2-27
A243-4E2-13-25
A243-4E2-13-27
2-position
Double solenoid
Plug-in sub-base piping
Single solenoid
3-position
Exhaust center
These are dedicated valves for the manifold.
W240-4E1-26
W240-4E1-28
633
Closed center
W240-4E2-26
W240-4E2-28
W243-4E2
W243-4E2-13
Manifold
Manifold for mounting 5-port valves
240M□F—F type 1（P）, 3（R2）, 5（R1）manifold
240M□A—A type (all ports) manifold
240M□B—B type (bottom ported all ports) manifold
240M□AW—AW type (plug-in and all ports) manifold
240M□BW—BW type (plug-in and bottom ported all ports) manifold
240M□AS□—AW type (side piping and compatible with serial transmission module) manifold
240M□BS□—BW type (bottom piping and compatible with serial transmission module) manifold
634
SOLENOID VALVES
SERIES
Specifications
Solenoid Specifications
Basic Solenoid specifications
model For direct piping
Single solenoid
For F type manifold
For standard type sub-base
For A type, B type manifolds
For pug-in type sub-base
For AW, BW type manifolds
Item
Media
Operation type
Number of positions, Number of ports
240-4E1
240-4E2
243-4E2
A240-4E1
A240-4E2
A243-4E2
W240-4E1
W240-4E2
W243-4E2
Air
Internal pilot type
2 positions, 5 ports
──
Closed center
(standard) or Exhaust
center (optional)
16〔0.88〕(11.3〔0.62〕) Note 1
15〔0.83〕(11〔0.61〕) Note 1
Valve function
mm2
Effective area〔Cv〕
Double solenoid 3-position
double solenoid
P, A, B: Rc1/4 R: Rc1/8
(P, A, B, R: Rc1/4 PR: Rc1/8) Note 2
Port size
Not required
Lubrication
0.17∼0.7 {1.7∼7.1} [25∼102]
Operating pressure range MPa {kgf/cm2} [psi.]
1.05 {10.7} [152]
Proof pressure
MPa {kgf/cm2} [psi.]
Response time
DC24V
25/35
20/20
25/55
ms
AC100V, AC200V
25/25
20/20
25/45
ON/OFF
Operating temperature range (atmosphere and media) °C [°F]
5∼50 [41∼122]
1373.0 {140.0}
Lateral direction
Shock resistance m/s2 {G}
451.1 {46.0} 264.8 {27.0} 588.4 {60.0}
Axial direction
Any
Mounting direction
5
Maximum operating frequency Hz
──
50
──
Minimum time to energize
ms
Mass
g [oz.]
160 [5.64]
230 [8.11]
260 [9.17]
(350 [12.35]Note 3, (420 [14.81]Note 3, (450 [15.87]Note 3,
400 [14.11]Note 4) 470 [16.58]Note 4) 500 [17.64]Note 4)
Notes: 1. Effective area for A240-4E□, W240-4E□. 2. Port size of sub-base.
3. Mass of A240-4E□ with sub-base. 4. Mass of W240-4E□ with sub-base.
Rated voltage
Item
Type
AC200V
Shading type
Operating voltage range
V
Hz
mA (r.m.s.)
mA (r.m.s.)
Allowable leakage current mA
Insulation resistance
MΩ
Standard
Current
AC100V
Frequency
Starting
(when rated
voltage is applied) Energizing
DC24V
Flywheel diode incorporated
for surge suppression
90∼132 180∼264
21.6∼26.4
＋32
(100 ＋32
(24±10%)
−10 %) (200 −10 %)
50
60
50
60
─
34
32
17
16
─
22
20
11
10 65
（1.6W）
〔 75（1.8W)
with LED indicator 〕
4
2
4
Over 100
Grommet type: 300mm [11.8in.]
Plug connector type
Straight connector
Wiring type
-PS: 300mm [11.8in.]※
-PSN: Without lead wire
(connector, contacts included)
Standard
L connector
-PL: 300mm [11.8in.]※
type
Optional
-PLN: Without lead wire
(connector, contacts included)
※1000 [39in.], 3000mm [118in.] also available as options.
Specify separately when ordering
-1L: 1000, -3L: 3000.
Plug-in type
Color of lead wire
Color of LED indicator (optional)
Terminal type
(Sub-base comes with conduit cover, and
manifold with terminal cover)
Yellow
Yellow
White
Green
Built-in varistor
(optional)
Surge suppression
Red (＋), Black (−)
Red
Flywheel diode
(as standard)
Remarks: For optional specifications and order codes, see p.637∼639.
Manifold Specifications and Port Size
Manifold model
Specifications
240M□F
1(P), 3(R2), 5(R1) manifold
piping
4(A), 2(B) valve piping
240M□A
All port
manifold piping
240M□AW
All port
manifold piping
plug-in type
240M□B
All port
manifold piping
bottom ported
240M□BW
All port
manifold piping
bottom ported
plug-in type
Port size
Applicable valve model
240-4E1
1（P）
240-4E2
Rc1/4
4（A）, 2（B）
243-4E2
3（R2）, 5（R1）
1（P）
A240-4E1
Rc1/4
4（A）, 2（B）
A240-4E2
3（R2）, 5（R1）
A243-4E2
PR
Rc1/8
1（P）
W240-4E1
4（A）, 2（B）
Rc1/4
W240-4E2
3（R2）, 5（R1）
W243-4E2
PR
Rc1/8
1（P）
End plate
4（A）, 2（B） Rc1/4
and side
A240-4E1
3（R2）, 5（R1）
port
A240-4E2
Rc1/8
PR
A243-4E2
1（P）
Bottom
4（A）, 2（B） Rc1/8
port
3（R2）, 5（R1）
1（P）
End plate
4（A）, 2（B） Rc1/4
and side
W240-4E1
3（R2）, 5（R1）
port
W240-4E2
PR
Rc1/8
W243-4E2
1（P）
Bottom
4（A）, 2（B） Rc1/8
port
3（R2）, 5（R1）
Remarks
Piping not allowed on the PR port.
By using port isolators, the 1(P), 4(A), 2(B), 3(R2) and 5(R1)
ports can be selected on either the end plate, side piping or
bottom piping (the PR port is available only on the end
plate).
By using port isolators, the 1(P), 4(A), 2(B), 3(R2) and 5(R1)
ports can be selected on either the end plate, side piping or
bottom piping (the PR port is available only on the end
plate).
For order codes, see p.637∼639.
Manifold Mass
Manifold
model
240M□F （69×n）＋69
240M□A （167×n）＋217
240M□AW （199×n）＋270
240M□B （167×n）＋217
240M□BW （199×n）＋270
635
g [oz.]
Mass calculation of each unit
(n＝number of units)
[(2.43×n）＋2.43]
[(5.89×n）＋7.65]
[(7.02×n）＋9.52]
[(5.89×n）＋7.65]
[(7.02×n）＋9.52]
240-4E1
240-4E2
243-4E2
160 [5.64] 230 [8.11] 260 [9.17]
──
──
──
Mounting valve
Block-off
plate
A240-4E1 A240-4E2 A243-4E2 W240-4E1 W240-4E2 W243-4E2
──
──
──
160 [5.64] 230 [8.11] 260 [9.17]
──
──
──
160 [5.64] 230 [8.11] 260 [9.17]
──
──
──
──
──
──
160 [5.64] 230 [8.11] 260 [9.17]
──
──
──
160 [5.64] 230 [8.11] 260 [9.17]
30 [1.06]
──
──
──
Calculation example: The mass of 240M10F stn. 1∼5-240-4E1
stn. 6∼10-240-4E2, (69×10)＋69＋(160×5)＋(230×5)＝2709g [95.56oz.].
240-4E1
A240-4E1-25
Flow rate
Flow rate
MPa
0.7
0.6
0.7 Supply pressure
（MPa）
0.6
0.4
0.5
0.3
0.4
0.3
0.2
0.4
1MPa=145psi.
1R/min.=0.0353ft.3/min.
0.1
0
500
1000
Flow rate
0.2
0.1
1500
2000
R/min(ANR)
Maximum operating speed
800
φ40 [1.575in.]
φ50 [1.969in.]
600
φ63 [2.480in.]
400
φ80 [3.150in.]
φ100 [3.937in.]
200
1000
1500
2000
Flow rate R/min(ANR)
1000
800
20
30
40
50
60
φ63 [2.480in.]
400
φ80 [3.150in.]
φ100 [3.937in.]
200
0
70
％
Delay time
φ40 [1.575in.]
φ50 [1.969in.]
600
1mm/s=0.0394in./sec.
10
Load ratio
10
20
30 40 50
Load ratio
60
70
％
Delay time
s
φ100 [3.937in.]
Delay time
Delay time
500
mm/s 1200
1000
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0.1
mm/s 1200
s
0.3
0.2
0
0
0.6
0.5
0.4
0.3
0.2
0.1
Supply pressure
(MPa)
0.7
0.5
0.5
Valve outlet pressure
0.6
0.7
φ80 [3.150in.]
φ63 [2.480in.]
φ50 [1.969in.]
φ40 [1.575in.]
10
20
30 40 50
Load ratio
60
70
％
φ100 [3.937in.]
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
φ80 [3.150in.]
φ63 [2.480in.]
φ50 [1.969in.]
φ40 [1.575in.]
10
20
30 40 50
Load ratio
70
％
Solenoid valve
A240-4E1-25
Load
Measurement conditions
Solenoid valve
●Air pressure: 0.5MPa {5.1kgf/cm2} [73psi.]
240-4E1
●Piping inner diameter and length: φ7.5×
1000mm [39in.]
●Fitting: Quick fitting TS10-02
Load
●Load ratio=
(%)
0.5MPa
Cylinder theoretical thrust
●Cylinder stroke: 300mm [11.8in.]
●Piping inner diameter and length: φ7.5×
1000mm [39in.]
Load
●Load ratio=
(%)
Cylinder
60
Load
0.5MPa
Cylinder
MPa
Fitting TS10-02
Fitting TS10-02
Cylinder stroke
How to obtain cylinder speed
t1
Solenoid
valve
energized
t2
t3 time
Cylinder Cushioning Cylinder
start
impact stop
To obtain the time required for the cylinder to
complete 1 stroke, add cylinder’s delay time t1
(time between energizing of the solenoid valve
and actual starting of the cylinder), to the
cylinder’s max. speed operating time t 2.
When a cushion is used, add the cushioning time
t3, to the above calculations. The standard
cushioning time t 3 is approximately 0.2 seconds.
636
240 Series Solenoid Valve, Air-piloted Valve Order Codes
3-position valve
Valve function
Closed center
4（A）
5（R1）
2（B）
1（P）
Mounting base
Sub-base
Speed controller
Manual override
Wiring type
(standard type)
Wiring type
(plug-in type)
Without
mounting base
Side piping
standard type
Without speed
controller
Non-locking type
Grommet type
Standard plug-in
Varistor
3（R2）
Blank
-25
Blank
Blank
Blank
Standard
Exhaust center
4（A）
5（R1）
2（B）
1（P）
With mounting
base
With speed
controller
Side piping
plug-in type
Blank
-ZR
Blank
Standard
Locking type
With built-in varistor
Straight connector with LED indicator
With LED
indicator
Diode
3（R2）
-13
-21
-26
-70
-81
-PS-L
With lead wire
Side and bottom piping
standard type
-PSN-L
-L
Without lead wire
Connector, contacts included
L connector with LED indicator
With built-in varistor for
surge suppression
Varistor
-27
-PL-L
With lead wire
Side and bottom piping
plug-in type
DIN connector
-28
-PLN-L
-ZR
Without lead wire
Connector, contacts
included
-39
Basic model
Direct piping
Standard
sub-base piping
Plug-in
sub-base piping
Single solenoid
240-4E1
2-position
double solenoid
3-position
double solenoid
240-4E2
Single solenoid
A240-4E1
243-4E2
2-position
double solenoid
3-position
double solenoid
A240-4E2
Single solenoid
W240-4E1
2-position
double solenoid
3-position
double solenoid
W240-4E2
A243-4E2
W243-4E2 Note 2
Direct piping
air-piloted valves
(made to order)
Single pilot
240-4A
Double pilot
240-4A2
Sub-base piping
air-piloted valves
(made to order)
Single pilot
A240-4A
Double pilot
A240-4A2
Notes: 1. Attached to the sub-base.
2. Because the long valve
body interferes with the
connector, no sub-base is
set in the order codes.
●When ordering the non-ion specification, enter -NCU after the basic
model code.
-21
Plug-in type sub-base
-26
●Side piping
type
637
-21
-81
-70
-13
-81
-81
-25
-27
-70
Note 1
-13
-81
-26
-28
-70 Note 1
-13
-ZR,-39
-PS-L
-PSN-L
-PL-L
-PLN-L
DC24V
AC100V
AC200V
-ZR,-39
-PS-L
-PSN-L
-PL-L
-PLN-L
DC24V
AC100V
AC200V
-81
-L
-ZR
-81
-21
DC24V
AC100V
AC200V
-70
-25
-27
-70 Note 1
●Not available for 240-4E2,A240-4E2,W240-4E2.
●-ZR: Varistor for surge suppression is available for AC100V and AC200V
only (flywheel diode for surge suppression is standard equipment
for DC24V) and a varistor for surge suppression is built into
AC100V and AC200V with LED indicator.
●Color of LED indicator AC100V: yellow, AC200V: green, DC24V: red
●-PS-L,-PL-L: Lead wire length can be selected.
When ordering, specify -1L: 1000, -3L: 3000. Lead wire length: mm [in.]
300 [11.8]—Standard 1000 [39], 3000 [118]—Optional
Options
Mounting base
Voltage
Speed controller
-28
●Side and bottom
piping type
-70
●Attached to the subbase in the case of
sub-base type.
Manual override
-81
●Locking type
Straight connector
L connector
-PS-L
-PL-L
●With lead wire and
LED indicator
Surge suppression
●With lead wire and
LED indicator
Surge suppression
DIN connector
-39
240 Series Manifold Order Codes
3-position valve
Valve function
Manual override
Wiring type
(standard type)
Wiring type
(plug-in type)
Closed center
Non-locking type
Grommet type
Standard plug-in
4（A）
5（R1）
2（B）
1（P）
Varistor
3（R2）
Blank
Blank
Standard
Exhaust center
4（A）
5（R1）
2（B）
1（P）
Blank
-ZR
Blank
Standard
Straight connector with LED indicator
Locking type
With LED
indicator
Diode
3（R2）
-13
-81
-PS-L
With lead wire
-PSN-L
Without lead wire
Connector, contacts included
L connector with LED indicator
-L
-PL-L
With lead wire
DIN connector
-PLN-L
Varistor
-ZR
Without lead wire
Connector, contacts
included
-39
Manifold model
Number of units
Station
stn.□
⋮
stn.□
-240-4E1
stn.□
⋮
stn.□
-A240-4E1
stn.□
⋮
stn.□
-W240-4E1
AW
BW
F
stn.□
⋮
stn.□
-240-4A
A
B
stn.□
⋮
stn.□
F
Manifold
for mounting 5-port
valves
Manifold
for mounting 5-port
valves
(made to order)
240M
240M
2
⋮
10
2
⋮
10
Basic model
A
B
●Valve mounting location from
the left-hand side when facing
the 4(A), 2(B) ports.
Voltage
-81
-240-4E2
-243-4E2
-13
-81
-81
-A240-4E2
-A243-4E2
-13
-81
DC24V
AC100V
AC200V
-ZR,-39
-PS-L
-PSN-L
-PL-L
-PLN-L
DC24V
AC100V
AC200V
-81
-L
-ZR
-W240-4E2
-W243-4E2
-ZR,-39
-PS-L
-PSN-L
-PL-L
-PLN-L
-13
-81
DC24V
AC100V
AC200V
-240-4A2
-A240-4A
-A240-4A2
●Specify the valve model for each station.
●Enter -BP when closing a station with a block-off plate without
mounting a valve.
●When ordering the non-ion specification, enter -NCU after the
basic model code.
Made to order
Air-piloted valves
240 series
●5-port, 2-position
●Single pilot
●Double pilot
638
Manifold for Serial Transmission System Order Codes
Wiring type
Side piping AW type manifold
For right side
For left side
mounting
mounting
ASR
ASL
Serial transmission
module
3-position valve
Valve function
Manual override
Wiring type
-OR: OMRON
-MB: Mitsubishi Electric
-FJ: Fuji Electric FA
Components & Systems
-SP: SHARP
-MS: Matsushita Electric
Works
-HT: Hitachi
Blank: Closed
center
-13: Exhaust
center
Blank: Nonlocking
type
manual
override
-81: Locking
type
manual
override
-L: Plug-in type
Bottom piping BW type manifold
For right side
For left side
mounting
mounting
BSR
BSL
Basic model
Station
2
⋮
10
240M
Note: Serial transmission
systems are only
available for solenoid
specification DC24V
with LED indicator.
ASR
ASL
BSR
BSL
-OR
-MB
-FJ
-SP
-MS
-HT
stn.□
⋮
stn.□
Voltage
-W240-4E1
-81
-W240-4E2
-W243-4E2
●Valve mounting location from the lefthand side when facing the 4(A), 2(B)
ports. (□: 1∼10)
●The serial transmission module is not
counted as a station.
●Depending on the number of control outputs in the product’s unit, up to
16 solenoid coils can be installed. W24□-4E2 can be operated with a
maximum of 8 units, while W240-4E1 can be operated with a
maximum of 16 units.
1. The address number is sticked on the solenoid at shipping.
2. The 11∼16 units are special specifications.
639
Basic model
-L
-13
DC24VNote
-81
●Specify the valve model for each station.
●Enter -BP when closing a station with a block-off plate
without mounting a valve.
●To increase units in the manifold, order the manifold
stacking units.
Symbols
Single solenoid
2-position double solenoid
3-position double solenoid
Closed center
14（S2）
14（S2）
4
（A）
2（B）
4
（A）
2（B）
5（R1）
1（P）
3
（R2）
Exhaust center
4（A）
2（B）
5（R1）
1（P）
3（R2）
14（S2）
5（R1）
1（P）
3（R2）
4（A）
2（B）
5（R1）
1（P）
3（R2）
12（S1）
12（S1）
Operating Principles and Major Parts
12（S1）
Major Parts and Materials
Column
De-energized
Energized
Shading coil
（AC solenoid only）
Body
Stem
Aluminum alloy (anodized)
Lip seal
Flapper
Molded solenoid
Materials
Aluminum alloy
(treated with chromic acid)
Synthetic rubber
Mounting base
Mild steel (zinc plated)
Sub-base
Manual override
Plunger
Plunger pin
Column
Magnetic stainless
steel
Plunger
Plunger spring
PR
Remark: Materials that generate copper
ions are not used for the nonion specification.
Piston
Pilot valve body
Flapper
5（R1）
5（R1）
Stem
4（A）
4（A）
1（P）
Body
1（P）
2（B）
2（B）
3（R2）
3（R2）
Lip seal
End cover
●240-4E2
●243-4E2
●243-4E2-13
(De-energized condition after energizing solenoid 12（S1）)
(Both solenoid 12（S1）and 14（S2）are de-energized.)
(Both solenoid 12（S1）and 14（S2）are de-energized.)
14（S2）
14（S2）
14（S2）
5
（R1）
4（A）
1（P）
4（A）
2（B）
4（A）
1（P）
1（P）
3（R2）
2（B）
2（B）
12（S1）
12（S1）
12（S1）
640
Parts
●240-4E1
Solenoid cover
(mm)
240-4E1
●240-4E1
Approximately
35
300
23
Manual override
Non-locking type: Standard
Locking type: -81
PR1
2-Rc1/8
2-φ3.3
5（R1）Port
Mounting
hole
2-φ3.3
Counterbore R3 Depth 3
Mounting hole
4（A）Port
1（P）Port
R1
36
19.6
22
40
103.2
A
2
2
9
3-Rc1/4
35.5
R2
3（R2）Port
8
PR2
3
9
17.5
24.5
15.5
2（B）Port
25.7
P
B
3
11.5 11.5
2-M3×0.5 Depth 4
Mounting thread
7
7
240-4E2
●240-4E2
Approximately
300
35
23
2-PR
2-Manual overrides
Non-locking type
2-φ3.3
Mounting hole
4（A）Port
1（P）Port
2（B）Port
40
36
19.6
R1
22
A
P
B
67.7
47.7
56.7
57.9
R2
3（R2）Port
12
（S1）
3-Rc1/4
2
9
641
2
9
8
3
3
49.7
135.4
2-Rc1/8
2-φ3.3
Mounting
hole 5（R1）Port
14
（S2）
243-4E2
●243-4E2
Approximately
35
300
23
2-Manual override
Locking type: -81
2-PR
14
（S2）
2-φ3.3
Mounting hole
4（A）Port
1（P）Port
R1
36
22
40
19.6
2（B）Port
A
165.4
2-Rc1/8
2-φ3.3
Mounting hole
5（R1）Port
P
B
82.7
3（R2）Port
64.7
72.9
62.7
71.7
R2
12
（S1）
3-Rc1/4
2
9
8
2
3
3
9
Options
●Straight connector with LED indicator: -PS(N)-L
240SOL
108.8
（To the top surface of the valve）
5.6
●Mounting base: -21
240SC
23
0.5
41
10
22
11
35
31
2-φ4.5
Mounting
hole
240-4E1:110.5
240-4E2:150
243-4E2:180
R
（Overall length of the valve）
1.6
2
B
0.5
●With built-in varistor for surge
suppression: -ZR
Dimensions are the same as
the standard product.
6
LED indicator
18
18
46
●L connector with LED indicator: -PL(N)-L
240SOL
R
23
0.5
（21）
17
11
23.5
23.7
10
Width across flats
R1/8
52
DIN connector
（-39）
21
22
11.4
2
●DIN connector: -39
240SOL
LED indicator
Manual override
240-4E1:117.2
240-4E2:163.4
243-4E2:193.4
（32.5）
（25.1）
●Speed controller: -70
240SC
2.4
13
63
10
31
M12×1.25
φ14.8
S2
14.8
642
(mm)
A240-4E1
●A240-4E1-25
●A240-4E1-27
82.5
43
9
23
21
10
11
Approximately
300
Manual override
Locking type: -81
38.5
43
35
27.5
21
Rc1/8
PR
5（R1）
5-Rc1/4
34
2-φ4.5
Mounting hole
10
5.5
4.5
3（R2）
30
40
1（P）
58.5
68.5
21
19.5
2（B）
55
4（A）
103.2
PR
A
4.5
〈Viewed from A〉
-27: Bottom port
M5×0.8
PR
5-Rc1/4
5（R1）Port
4（A）Port
PR
R
A
1（P）Port
23
40
30
R
18.5
55
P
B
2
（B）Port
10
3（R2）Port
10.5
25
34.5
A240-4E2
●A240-4E2-25
●A240-4E2-27
43
9
23
21
10
82.5
11
Approximately
300
2-Manual overrides
Non-locking type
43
35
27.5
21
14
（S2）
Rc1/8
PR
38.5
643
34
4.5
40
30
10
3（R2）
4.5
37.7
12
（S1）
2-φ4.5
Mounting hole
1（P）
68.5
135.4
21
19.5
2（B）
55
4（A）
58.5
5（R1）
PR
5-Rc1/4
A
A243-4E2
●A243-4E2-25
●A243-4E2-27
82.5
43
23
9
21
10
11
38.5
Approximately
300
2-Manual overrides
Locking type: -81
43
35
27.5
21
14
（S2）
Rc1/8
PR
10
3（R2）
30
40
1（P）
58.5
52.7
4.5
165.4
21
19.5
2（B）
55
4（A）
68.5
5（R1）
PR
5-Rc1/4
A
12（S1）
〈Viewed from A〉
34
2-φ4.5
Mounting hole
-27: Bottom port
4.5
M5×0.8
PR
5-Rc1/4
5（R1）Port
4
（A）Port
PR
R
A
1（P）Port
23
55
40
P
10
30
18.5
R
B
2
（B）Port
3（R2）Port
10.5
25
34.5
Options
240SOL
（21）
16.2
23
0.5
240SOL
DIN connector
（-39）
240-4E1:117.2
240-4E2:163.4
243-4E2:193.4
（32.5）
（25.1）
Manual override
2.4
13
96
（To the bottom of the sub-base）
10
0.5
2
63
10
R
23
2.5
23.7
●Dimensions for the built-in varistor
for surge suppression are the
same as for the standard product.
11
A240-4E1: 110.5
A240-4E2: 150
R
A243-4E2: 180
31
14
Width across flats
R1/4
85
0.5
41
22
2
240SOL
52
22
21
11
13.5
23.5
●Speed controller：-70
240SC
LED indicator
LED indicator
31
M12×1.25
φ14.8
S2
14.8
644
(mm)
43
82.5
20.6
●W240-4E1-26
●W240-4E1-28
φ10
9
28
8.5
23
11
（9）
W240-4E1
60
52.5
Manual override
Locking type: -81
34
40
30
21
4.5
2-φ4.5
Mounting hole
21
-28: Bottom port
M5×0.8
PR
5-Rc1/8
10
3（R2）
10
〈Viewed from A〉
1（P）
58.5
5.5
4.5
19.5
2（B）
5-Rc1/4
A
5（R1）
139
68.5
21
4（A）
103.2
PR
55
133.5
Rc1/8
PR
27.5
38.5
5（R1）Port
43
4
（A）Port
PR
R
A
1（P）Port
43
11
（9）
23
60
2-Manual overrides
Non-locking type
30
8.5
23
18.5
9
W240-4E2
28
10
φ10
40
P
82.5
20.6
55
●W240-4E2-26
●W240-4E2-28
R
B
3（R2）Port
10.5
25
52.5
34.5
14（S2）
30
40
4.5
37.7
5-Rc1/4
10
3（R 2）
2（B）
19.5
A
1（P）
58.5
21
68.5
4（A）
135.4
5（R 1）
171.2
PR
55
133.5
Rc1/8
PR
12（S1）
10
21
21
27.5
2-φ4.5
Mounting hole
34
4.5
38.5
43
Options
●With LED indicator: -L
240SC
85
41
0.5
（21）
16.2
23
645
22
10
2.5
23.7
14
Width across flats
R1/4
0.5
LED indicator
● Plug-in type with built-in varistor for surge
suppression: -ZR
Dimensions are the same as the standard
product.
2（B）Port
(mm)
240MF
●240M□F
Approximately
300
L
5
P
24
5
24
12.5
24
23
28
24
23
Manual override
Locking type: -81
64
35
19
12.5
4-φ4.5
Mounting hole
11
10
6-Rc1/4
（with 3 plugs）
14
（S2）
A
A
A
2
（B）Port
12
（S1）
Rc1/4
16
2
51.7
2
40
23
11
B
31
3（R2）
62
165.4
20
B
4（A）Port
4.5
36.7
B
21
22
35.5
24.5
B
52
1（P）
98.7
A
5（R1）
67.7
14
（S2）
12
（S1）
240-4E1
240-4E2
243-4E2
Block-off plate
（-BP）
Unit dimensions
Model
L
P
240M2F
72
62
240M3F
96
86
240M4F
120
110
240M5F
144
134
240M6F
168
158
240M7F
192
182
240M8F
216
206
240M9F
240
230
240M10F
264
254
stn.1 stn.2 stn.3 stn.4 stn.5 Options
70
240SOL
（To the bottom of the
manifold）
2
23
11
0.5
2
22
●DIN connector：-39
240SOL
21
DIN connector
（-39）
17
11
Manual override
23.7
240-4E1:110.5
240-4E2:150
243-4E2:180
R
31
81
（To the bottom of the manifold）
R
52
41
10
22
6
LED indicator
LED indicator
240-4E1:117.2
240-4E2:163.4
243-4E2:193.4
（32.5）
（25.1）
0.5
0.5
23.5
23
● Built-in varistor for surge suppression: -ZR
product.
240SOL
2.4
13
63
10
31
M12×1.25
φ14.8
S2
14.8
646
(mm)
240MA
●240M□A
●240M□B
L
5
P
44.5
33
87
5
28
28
44.5
23
23
Approximately
4-R2.5
300
Mounting hole
33
Manual override
Locking type: -81
12.5
38.5
47.5
35
37
32
6-Rc1/4
17
A
R1
R1
A
R1
A
A
R1
A
A
P
B
P
R2
R2
B
P
P
B
P
B
R2
3（R2）Port
R2
41
B
1（P）Port
22
47
B
30
B
41.5
5（R1）Port
16
B
26.5
〈Viewed from A〉240M□B: Bottom port
4（A）Port
2-Rc1/4
per each station
B
15.5
42.2
Block-off plate
（-BP）
B
A243-4E2
R2
A240-4E2
2-Rc1/8
PR
R1
A240-4E1
3
7.5
5
27.2
PR
3（R2）
31
1（P）
165.4
79
64
79
53
103.2
5（R1）
15
5
3
29.2
44.2
12.5
37.5
2（B）Port
6.5
A
A
A
A
30.5
28
stn.1 stn.2 stn.3 stn.4 stn.5 4（A）Port
1
2（B）Port
4
5
11.5
A
14
14
5-Rc1/8
per each station
7.5
28
30.5
Unit dimensions
Model
L
P
240M2A, 240M2B
117
107
240M3A, 240M3B
145
135
240M4A, 240M4B
173
163
240M5A, 240M5B
201
191
240M6A, 240M6B
229
219
240M7A, 240M7B
257
247
240M8A, 240M8B
285
275
240M9A, 240M9B
313
303
240M10A, 240M10B
341
331
Options
240SOL
89.5
●With built-in varistor for
surge suppression: -ZR
Dimensions are the same
as the standard product.
240SOL
2
11
41
100.5
10
22
2
52
21
22
DIN connector
（-39）
13.5
11
Manual override
23.7
A240-4E1:110.5
A240-4E2:150
R
A243-4E2:180
31
0.5
647
R
23
2.5
LED indicator
LED indicator
240-4E1:117.2
240-4E2:163.4
243-4E2:193.4
（32.5）
（25.1）
0.5
0.5
23.5
23
240SOL
2.4
13
63
10
31
M12×1.25
φ14.8
S2
14.8
(mm)
240MAW
●240M□AW
87
●240M□BW
38.5
L
5
5
28
28
23
33
Manual override
Locking type: -81
37
P
44.5
47.5
32
44.5
21.5
33
23
12.5
2-G1/2
17
12.5
4-R2.5
Mounting hole
6
6-Rc1/4
44.2
14（S2）
W243-4E2
31
41.5
15.5
W240-4E2
26.5
3（R 2）
PR
42.2
12（S1）
W240-4E1
A
3
7.5
5
27.2
12（S1）
110.5
5（R1）
1（P）
167.7
79
53
64
79
152.7
103.2
125.5
15
5
29.2
14（S2）
2-Rc1/8
Block-off plate
（-BP ）
2-Rc1/4
per each station
B
B
B
B
37.5
B
A
A
A
A
stn.1 stn.2 stn.3 stn.4 stn.5
1
2（B）Port
5
11.5
A
〈Viewed from A〉240M□BW: Bottom port
4（A）Port
4
5（R1）Port
Unit dimensions
341
331
Options
23
22
2.5
R2
30.5
14
28
14
5-Rc1/8
per each station
7.5
28
30.5
●Plug-in type with built-in varistor for surge
suppression: -ZR
product.
23.7
0.5
10
B
R2
P
22
41
47
30
16
6.5
（R2）Port
3
89.5
0.5
41
●With LED indicator: -L
R1
303
240M10AW, 240M10BW
P
313
（B）Port
2
B
275
240M 9 AW, 240M 9 BW
A
247
285
（P）Port
1
R2
257
240M 8 AW, 240M 8 BW
R1
240M 7 AW, 240M 7 BW
P
219
B
229
R1
191
240M 6 AW, 240M 6 BW
A
163
201
P
173
240M 5 AW, 240M 5 BW
B
R2
240M 4 AW, 240M 4 BW
R1
135
A
107
145
P
117
240M 3 AW, 240M 3 BW
B
R2
240M 2 AW, 240M 2 BW
A
P
A
L
R1
4（A）Port
Model
LED indicator
648
●240M□ASL,
(mm)
240MASL
240M□BSL
37
32
L
（5）
P
Manual override
44.5
12.5
28
17
12.5
4-R2.5
(Mounting
hole)
Applicable cable outer
diameterφ8.5∼φ12.5
2-Rc1/4
per each station
161.8
4（A）
4（A）
2（B）
4（A）
4（A）
2（B）
2（B）
4（A）
4（A）
2（B）
2（B）
4（A）
1
4
A
Bottom port〈Viewed from A〉
41
397
16
387
47
369
10
4（A）
359
5（R1）
341
9
3（R2）
4（A）
331
1（P）
313
8
2（B）
5（R1）
303
3（R2）
4（A）
285
7
1（P）
275
2（B）
5（R1）
257
6
3（R2）
4（A）
247
6.5
1（P）
229
5
30.5
14
2（B）
5（R1）
201
219
28
14
3（R2）
191
4
28
7.5
3（R2）
1（P）
4（A）
3
30.5
1（P）
173
2（B）
L
163
2（B）
5（R1）
649
P
2
22
Number of units
30
Unit dimensions
47.5
2（B）
11.5
4（A）
2（B）
5
69.3
2（B）
37.5
stn.1
167.7
108.2
27.2
3
79
15
125.5
44（MAX.）
2-Rc1/8
36.5（MAX.）
41.5
15.5
64
31
26.5
125.5
5
6-Rc1/4
42.2
6
29.2
5
21.5
●240M□ASR,
(mm)
240M□BSR
37
L
32
（5）
21.5
5
P
Manual override
28
44.5
12.5
12.5
6
4-R2.5
(Mounting
hole)
125.5
36.5（MAX.）
3
27.2
2-Rc1/8
44（MAX.）
64
108.2
79
167.7
42.2
41.5
15.5
31
26.5
125.5
15
5
29.2
6-Rc1/4
17
Applicable cable outer diameterφ8.5∼φ12.5
stn.1
161.8
11.5
4（A）
2（B）
4（A）
5
37.5
47.5
2（B）
4（A）
2（B）
2（B）
4（A）
2（B）
4（A）
2（B）
4（A）
2（B）
4（A）
2（B）
69.3
2-Rc1/4
per each station
4（A）
1
4
A
Bottom port〈Viewed from A〉
Unit dimensions
359
369
10
387
397
47
22
41
341
9
16
331
30
313
8
5（R1）
303
4（A）
3（R2）
4（A）
285
7
1（P）
275
2（B）
5（R1）
257
6
3（R2）
4（A）
247
1（P）
229
5
2（B）
5（R1）
201
219
3（R2）
4（A）
191
4
1（P）
3
2（B）
5（R1）
6.5
3（R2）
4（A）
30.5
14
1（P）
28
14
3（R2）
28
7.5
1（P）
30.5
173
2（B）
L
163
2（B）
5（R1）
P
2
Number of units
650
Made to Order
Air-piloted valves 240 series
●The optimum air valve for master valves or pilot valves for all-pneumatic control.
Specifications
For direct piping
F type manifold
For sub-base
For A type and B type manifolds
Single pilot
Double pilot
A240-4A
A240-4A2
Single pilot
Double pilot
240-4A
240-4A2
Item
Basic model
Air
Media
Air piloted type
Operation type
Number of positions, Number of ports
16〔0.88〕
11.3〔0.627〕
Effective area〔Cv〕
mm2
Main
1（P）
, 4（A）
, 2（B）
：Rc1/4 3（R2）
, 5（R1）
：Rc1/8
1（P）
, 4（A）
, 2（B）
, 3（R2）
, 5（R1）
：Rc1/4 Piston R: Rc1/8 Note 1
Port size
Pilot
Rc1/8
Lubrication
Not required
0.17∼0.7 {1.7∼7.1} [25∼102]
Operating pressure range Main
See the table “Minimum Pilot Pressure”
MPa {kgf/cm2} [psi.] Pilot
1.05 {10.7} [152]
Proof pressure MPa {kgf/cm2} [psi.]
5∼60 [41∼140]
Operating temperature range (atmosphere and media) °C[°F]
1373.0 {140.0}
Lateral direction
Shock
2
m/s {G}
resistance
Axial direction
912.0｛93.0｝
264.8｛27.0｝
912.0｛93.0｝
264.8｛27.0｝
Mounting direction
Any
Maximum operating frequency Hz
5
110 [3.88]
135 [4.76]
g [oz.]
110 [3.88]（300 [10.58]）Note 2
135 [4.76]（325 [11.46]）Note 2
Mass
Notes: 1. Port size of sub-base and manifold.
2. Figures in parentheses ( ) are the mass with sub-base.
Remarks: For optional specifications and order codes, see p.637∼638.
Minimum Pilot Pressure
Main pressure
Model
Measurement Conditions
MPa {kgf/cm2} [psi.]
0.3｛3.1｝[44] 0.5｛5.1｝[73] 0.7｛7.1｝[102]
｛4.1｝[58]
0.15｛1.5｝[22] 0.22｛2.2｝[32] 0.31｛3.2｝[45] 0.4
｛1.0｝[15]
｛0.9｝[13] 0.1
｛0.7｝[10] 0.09
0.06｛0.6｝[9] 0.07
0.15｛1.5｝[22]※
240-4A
240-4A2
※: Reference value.
●Pilot valve＝050-4E1
L
(effective area 1.2mm2
)
〔Cv: 0.07〕
Pilot valve
（B port plugged）
●Tube inner diameter
240-4A
Time Required for Switching
Model
Operation
240-4A
240-4A2
2 [6.6]
ON
OFF
ON
OFF
s
Pilot line length L m [ft.]
6 [19.7] 10 [32.8] 20 [65.6] 50 [164] 100 [328]
0.07
0.15
0.18
0.42
0.32
0.72
0.65
1.50
2.10
4.32
5.80
12.20
0.09
0.23
0.40
0.83
2.73
7.0
＝4mm [0.16in.]
●Air pressure
(both main and pilot)
L
＝0.5MPa [73psi.]
Pilot valve
240-4A2
Manifold Specifications and Port Size
Manifold model
Specifications
240M□F
1(P), 3(R2), 5(R1) ports
manifold piping
4(A), 2(B) ports valve piping
240M□A
All port
manifold piping
240M□B
All port
manifold piping
Bottom ported
Applicable valve model
Port size
1（P）
4（A）, 2（B）
3（R2）, 5（R1）
1（P）
4（A）, 2（B）
3（R2）, 5（R1）
Piston R
1（P）
End plate
4（A）, 2（B）
and
3（R2）, 5（R1）
side port
Piston R
1（P）
4（A）, 2（B）
Bottom port
3（R2）, 5（R1）
Rc1/4
Rc1/4
Remarks
240-4A
240-4A2
A240-4A
A240-4A2
Piston R becomes pilot R when
mounting the solenoid valve.
A240-4A
A240-4A2
By using port isolators, the 1(P),
4(A), 2(B), 3(R2) and 5(R1) ports
can be selected on either the end
plate, side piping or bottom piping.
Piston R becomes pilot R when
mounting the solenoid valve.
Rc1/8
Rc1/4
Rc1/8
Rc1/8
For order codes, see p.638.
Manifold Mass
Manifold model
g [oz.]
Mass of calculation for each unit
(n=number of units)
Mounting valve
240-4A2
A240-4A
−
135 [4.76]
110 [3.88]
−
110 [3.88]
−
240-4A
A240-4A2
−
（68×n）＋69 （2.40×n）
[
＋2.43]
110 [3.88]
240M□F
135 [4.76]
−
（167×n）＋217 （5.89×n）
[
＋7.65]
240M□A
135 [4.76]
−
（167×n）＋217 （5.89×n）
[
＋7.65]
240M□B
Calculation example: The mass of 240M10F stn.1∼51 240-4A
The mass of 240M10F stn.6∼10 240-4A2, (68×10)＋69＋(110×5)＋(135×5)=1974g [69.63oz.].
651
Block-off plate
30 [1.06]
30 [1.06]
Cylinder Operating Speed and Flow Rate
240-4A
A240-4A-25
●Piping inner diameter and length: φ7.5×1000mm [39in.]
Load
●Load ratio=
(%)
●Piping inner diameter and length: φ7.5×1000mm [39in.]
Load
●Load ratio=
(%)
Load
Load
Cylinder
Cylinder
Air-piloted valve 240-4A
Air-piloted valve A240-4A-25
0.5MPa
0.5MPa
Fitting TS10-02
Fitting TS10-02
1000
800
φ40 [1.575in.]
φ50 [1.969in.]
600
φ63 [2.480in.]
400
φ80 [3.150in.]
φ100 [3.937in.]
200
0
10
20
30 40 50
Load ratio
60
mm/s 1200
mm/s 1200
1000
800
600
φ40 [1.575in.]
φ50 [1.969in.]
400
φ63 [2.480in.]
200
φ80 [3.150in.]
φ100 [3.937in.]
0
70
％
10
20
30 40 50
Load ratio
60
70
％
1mm/s=0.0394in./sec.
Flow rate
MPa
Flow rate
MPa
0.7
0.6
0.5
0.6
0.4
0.6
0.7
0.7 Inlet
pressure
0.5
0.3
0.4
0.3
0.2
0.5
0.3
0.2
0.2
0.1
0
0.1
0.1
0
500
1000
Flow rate
1500
2000
R/min(ANR)
Inlet
0.7 pressure
0.4
0.6
0.5
0.4
0.3
0.2
0.1
500
1000
Flow rate
1500
2000
R/min(ANR)
1MPa=145psi.
1R/min.=0.0353ft3/min.
652
Operating Principles and Symbols
5-port, 2-position
Single pilot
Double pilot
240-4A
240-4A2
14（PA）
4（A）
2（B）
14（PA）
4（A）
2（B）
5（R1）
1
（P）
3（R2）
5（R1）
1（P）
3（R2）
12（PB）
240-4A
240-4A2
Pilot connection port
Normal condition
(Condition with pilot air applied to 12(PB),
and then released)
Actuated condition
Piston
14（PA）
Body
Piston R
5（R1）
5
（R1）
5（R1）
4（A）
4（A）
4（A）
1（P）
1（P）
1（P）
2（B）
2
（B）
2（B）
3（R2）
3（R2）
3（R2）
Lip seal
Stem
End cover
12（PB）
Major Parts and Materials
Parts
Body
Valve
Manifold
653
Materials
Stem
Aluminum alloy
(anodized)
Lip seal
Synthetic rubber
Mounting base
Sub-base
Body
Block-off plate
Seal
Synthetic rubber
Dimensions of Air-piloted Valves
(mm)
●240-4A
23
Rc1/8
35
2-Piston R
2-Rc1/8
2-φ3.3 Counterbore R3 Depth 3
Mounting hole
2-φ3.3
Mounting
hole
5（R1）
2
36
19.6
3-Rc1/4
2
17.5
35.5
3（R2）
8
3
9
3
9
1（P）
25.7
22
24.5
40
2（B）
15.5
79.5
4（A）
11.5 11.5
2-M3×0.5 Depth 4
Mounting thread
7
7
●240-4A2
23
35
2-Rc1/8
2-Piston R
2-φ3.3
Mounting
hole
2-φ3.3 Counterbore R3 Depth 3
Mounting hole
14（PA）
2-Rc1/8
5（R1）
44
3（R2）
26
12（PB）
1（P）
34.2
33
24
2（B）
36
19.6
22
40
88
4（A）
3-Rc1/4
2
9
8
2
3
3
9
Options
108.8
（To the top surface of the valve）
5.6
●Mounting base: -21
10
Width across flats
R1/8
35
2-φ4.5
Mounting hole
11.4
B
1.6
（21）
18
18
46
654
Dimensions of Air-piloted Valves
(mm)
●A240-4A-25
●A240-4A-27
82.5
43
9
23
21
11
38.5
Rc1/8
10
43
35
27.5
17.5
21
40
1（P）
10
4.5
5-Rc1/4
34
2-φ4.5
Mounting hole
A
30
3（R2）
58.5
79.5
5.5
19.5
2（B）
68.5
21
4（A）
55
PR
5（R1）
Rc1/8
Piston R
4.5
●A240-4A2-25
●A240-4A2-27
43
9
23
21
82.5
11
38.5
2-Rc1/8
10
43
35
27.5
17.5
21
Rc1/8
Piston R
40
1（P）
58.5
88
A
30
3（R2）
19.5
2（B）
68.5
21
4（A）
55
PR
5（R1）
14（PA）
10
14
4.5
12（PB）
5-Rc1/4
2-φ4.5
Mounting hole
34
4.5
〈Viewed from A〉
Options
-27: Bottom port
M5×0.8
Piston R
(21)
5（R1）
14
Width across flats
40
23
30
2（B）
10
18.5
3（R2）
10.5
25
34.5
655
4（A）
1（P）
55
R1/4
PR
16.2
5-Rc1/4
Plug connector
Manual override
Attaching and removing plug connector
Internal circuit
●AC100V, AC200V
Solenoid (Surge
suppression)
Order code: -ZR
Standard solenoid
Solenoid
Use fingers to insert the connector into the
pin, push it in until the lever claw latches
onto the protruded section of the connector
housing, and complete the connection.
To remove the connector, squeeze the lever
along with the connector, lift the lever claw
up from the protruded section of the
connector housing, and pull it out.
Protruded section
Varistor
Pin
Lead wire AC100V: Yellow
AC200V: White
Connector housing
Lever
Connector
assembly
Solenoid with LED indicator
(Surge suppression)
Order code: -PS-L
-PL-L
Non-locking type
To operate the manual override, press it all
the way down. For single solenoid, the valve
works the same as when in the energized
state as long as the manual override is
pushed down, and returns to the normal
position upon release.
For the double solenoid, pressing the manual
override on the 12(S1) side switches the
12(S1) to enter the energized position, and the
unit remains in that state even after the
manual override is released. To return it to the
normal position, operate the manual override
on the 14(S2) side. This is the same for the
solenoids 14(S2).
Solenoid
Indication of polarity
（DC）
LED indicator
（Light Emitting Diode）
Connector
Contact
C
Diode
※Illustration shows the 110 series.
Color of LED indicator AC100V: Yellow
AC200V: Green
●DC24V
Standard solenoid (Surge suppression)
Short circuit protection diode
（＋）
Lead wire: Red
Solenoid
Flywheel
diode
（−）
Lead wire: Black
Solenoid with LED indicator
(Surge suppression)
Order code: -PS-L
-PL-L
LED indicator
（Light Emitting Diode）
（＋）
Lead wire: Red
（−）
Lead wire: Black
LED indicator: Red
PU
Crimping of connecting lead wire and contact
To crimp lead wires into contacts, strip off
4mm [0.16in.] of the insulation from the tip
of the lead wire, insert it into the contact,
and crimp it. Be sure to avoid catching the
insulation on the exposed wire crimping
section.
Exposed wire 4mm
Contact
Lead wire
Equivalent to
AWG22∼26
Insulation crimp tab
Insulation（Maximum
Hook Exposed wire crimping section outer diameterφ1.7）
Cautions: 1. Do not pull hard on the lead wire.
2. Always use a dedicated tool for
crimping of connecting lead wire
and contact.
Contact: Model 702062-2M
Manufactured by Sumiko Tech, Inc.
Crimping tool: Model F1-702062
Manufactured by Sumiko Tech, Inc.
Attaching and removing contact and connector
Insert the contact with lead wire into a plug
connector □ hole until the contact hook
latches on the connector and is secured to
the plug connector. Confirm that the lead
wire cannot be easily pulled out.
To remove it, insert a tool with a fine tip
(such as a small screwdriver) into the
rectangular hole on the side of the plug
connector to push up on the hook, and then
pull out the lead wire.
Cautions: 1. Do not pull hard on the lead wire. It
could result in defective contacts,
breaking wires, etc.
2. If the pin is bent, use a small
screwdriver, etc. to gently straighten
out the pin, and then complete the
connection to the plug connector.
SH
Locking type
To lock the manual override, use a small
screwdriver to push down on the manual
override all the way down and turn it 45
degrees. Either turning direction at this time
is acceptable.
When locked, turning the manual override
from the locking position releases a spring
on the manual override, returns it to its
normal position, and releases the lock.
When the manual override is not turned, this
type acts just like the non-locking type.
TURN
PU
SH
Cautions: 1. The 240 series valves are pilot type
solenoid valves. As a result, the
manual override cannot switch the
main valve without air supplied from
the 1(P) port.
2. Always release the lock of the locking type manual overrides before
commencing normal operation.
3. Do not attempt to operate the
manual override with a pin or other
object having an extremely fine tip.
It could damage the manual
override button.
4. Do not turn the adjusting knob
more than needed. It could result in
defective operation.
656
Manifold
t y u
e
End plate A
240M□A（W）
r
240M□B（W）
End plate B
Port isolator q w
Cautions: 1. For the 1(P) port piping, use a size
that matches the manifold’s piping
connection port. Insufficient flow rate
or pressure could result in defective
valve operation or in insufficient
actuator output.
2. When installing piping or mufflers to
the 3(R2) and 5(R1) ports, ensure
there will be minimum exhaust
resistance. On rare occasions,
exhaust from valves can interference
with other valves and actuators.
3. When a multiple number of valves
operate simultaneously on a multiunit manifold, or when the manifold
with valves is used at high frequency,
supply air from the 1(P) ports on both
ends, and exhaust air from the 3(R2),
5(R1) ports on both ends.
4. In bottom ported manifolds (B type
and BW type), use of the bottom
1(P), 3(R2) and 5(R1) ports can
prevent flow rate or pressure
shortages, or exhaust interference.
657
o 10
Illustration shows 240M□AW.
Stacking unit order
Piping
The 1(P) port, 3(R2) port, 5(R1) port and PR
port are on both ends of the manifold, and
piping direction can be selected depending on
the mounting location. At shipping, the ports
on one side are plugged. Remove the plugs
and then use sealing tape or another sealing
agent to tighten in place.
i
If stacking part is required due to the addition or replacement of manifold units, use the following order codes to
place orders.
No.
Parts
Order codes
Parts lists (quantities)
—
Stacking unit for
240M□A
CR016
A type stacking unit (1): q joints (2), w joint mounting bolts (2), e
valve mounting screws (3), r gasket (1), t gasket (1),
y O-rings (3)
—
Stacking unit for
240M□B
CR017
B type stacking unit (1): q joints (2), w joint mounting bolts (2), e
y O-rings (3), u O-ring (1), Rc1/8 plugs (5), Rc1/4 plugs (2)
—
Stacking unit for
240M□AW
CR018
AW type stacking unit (1): q joints (2), w joint mounting bolts (2), e
y O-rings (3), i terminal block (1), o terminal cover (1),
!0 connection cover (1)
—
Stacking unit for
240M□BW
CR019
BW type stacking unit (1): q joints (2), w joint mounting bolts (2), e
valve mounting screws (3), r gasket (1), t gasket (1), y O-rings
(3), u O-ring (1), i terminal block (1), o terminal cover (1),
!0 connection cover (1), Rc1/8 plugs (5), Rc1/4 plugs (2)
i Terminal block
CR020
Plug-in
●Assembly instructions
240M□A and 240M□B
Loosening the joint mounting bolts (hexagon
socket head bolts) w on both ends and
removing the joint q lets the stations be
separated.
To add units, position the O-rings y and u
and gasket t in the stacking unit stations,
install the joint, and tighten the joint
mounting bolts.
240M□AW and 240M□BW
Loosen the set screw on the terminal cover,
remove the terminal cover o and
connection cover !0, and pull out the
terminal block i.
Loosening the joint mounting bolts on both
sides and removing the joint lets the stations
be separated. To add units, first position Orings and gaskets in the stations to be
added, install the joint, and tighten the joint
mounting bolts. Then, fit the terminal block,
secure the terminal cover in place with
mounting screws, and fit the connection
cover.
Mounting and removing valves
With the plug-in type, valves can be
replaced while leaving the air piping or
electrical wiring in place.
Loosen the 3 valve mounting screws, and
pull the valve straight out. To mount the
valve, align the valve plug over the socket of
the sub-base or manifold, and fit it straight
in. Then tighten the valve mounting screws
to secure it in place.
Socket
Wiring instructions
●Solenoid with DIN connector
When de-sheathing (outer sheath of the
cabtyre only), pay attention to the outlet
direction of the lead wire. The cover will be
easy to mount when the lead wire on the outer
side of the terminal cover interior is set to
about 8mm [0.31in.] longer than the inner side.
Without stripping off the sheath, insert the lead
wire until it contacts the lead wire stopper on
the terminal body, and then place the contact
from the upper side. Then use pliers to press
the lead wire further to ensure that the
contacts are firmly holding the core wire.
JIS C3306
VCTF
Electric conductor 0.75mm2
Finished outside 6.6（2 leads）
7.0（3 leads）
Cable
Plug
1
2
+
3
_
Cable gland
Socket
Solenoid terminal
location
Cable gasket
Washer
Contact
Lead wire
stopper
Plug
No.1 terminal (−)
No. 2 terminal (−)
No.1 terminal (＋)
No. 2 terminal (＋)
Lead wire
Gasket
Cover
mounting
screw
Terminal
cover
Lead wire
Gasket
Terminal body
Terminal
body
Pliers
Note: The appropriate tightening torque for the cover
mounting screw is 29.4N・cm {3kgf・cm}
[2.6in・lbf].
Bottom port
Since the B Type and BW Type manifolds
have piping ports on the bottom of the
manifold, both the bottom and side ports can
be used as required.
●Piping port location
With the 1(P) port on both ends and the
bottom surface, the 4(A) and 2(B) ports on
the side and bottom surfaces, and the 3(R2)
and 5(R1) ports on both ends and the
bottom surface, piping is allowed in any
location. Use the plugs provided with the
manifold, with sealing tape or another
sealing agent, to block off the unused ports.
Port isolator
Port isolators on the 1(P), 3(R2) and
5(R1) ports can be used to separate them
from adjacent stations, to allow supply of
different pressures, or to prevent exhaust
interference.
Port isolators can be fitted and assembled
between stations in place of the O-rings y
to separate the 1(P), 3(R2) and 5(R1) ports
from adjacent stations. For stations split by
port isolators, plumb the 1(P), 3(R2) and
5(R1) ports on the bottom.
Wiring instructions
In the plug-in type, the terminal block and
solenoid are connected by a plug and
socket. Loosen the terminal cover mounting
screws, remove the terminal cover, and
then pull out the terminal block and connect
it. Fit the connected terminal block into the
sub-base or manifold, mount the terminal
cover, then secure the mounting screws in
place.
Connect the single solenoid leads to the
No. 2 (＋, −) terminal.
In the double solenoid, the No.1 (＋, −)
terminals are connected to the valve’s
solenoid 12 (S1), and the No.2 (＋, −)
terminals to the solenoid 14 (S2). For DC
models, pay attention to the polarity. While
a wrong in polarity will not cause a short
circuit, the valve will not operate.
For the terminal, use the round terminal
JIS2805 R type 1.25-3 or equivalent.
To order the terminal block and other parts
for adding units, see the manifold parts
order item on p.657. A collective common
type manifold that uses crossover contacts
can also be manufactured. Consult us.
Block-off plate
To close up the unused stations, use a
block-off plate (order code: -BP).
658
Stacking
The A Type, B Type, AW Type and BW Type
manifolds are the stacking type, for flexible
addition or reduction of units.
DIN connector
659

PDF Koganei Solenoid Valves 240 Series

Transcription

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