Page 1-10 - Melvelle Equipment Corp.

 Rail Catalogue Edition 2
Melvelle Equipment
Corp Pty Ltd
[email protected]
www.melvelle.com.au
Ph.: +61 2 4951 5244
Melvelle Equipment Corp Pty Ltd
ABN: Address: 55 123 570 356 10 Rogilla Close MARYLAND NSW 2287 AUSTRALIA Phone: 61 2 49 515 244 Fax: 61 2 49 501 291 Email: [email protected] Web: www.melvelle.com.au Melvelle Equipment Supported Brands but not limited to: Document Control Number: RC2.0 Reviewed 31 October 2013 2/80 MELVELLE EQUIPMENT CORP Table of Contents WHO IS MELVELLE EQUIPMENT CORP.............................................................................................................. 7 OUR DIVISIONS ................................................................................................................................................ 8 Design ............................................................................................................................................................ 8 Manufacturing ............................................................................................................................................... 8 Hire ................................................................................................................................................................. 8 Service ............................................................................................................................................................ 8 CLIPPERS .......................................................................................................................................................... 9 E-­‐CLIPPERʹFP-­‐156................................................................................................................................................. 9 FASTCLIP & TRAKLOK CLIPPER/ UNCLIPPER ʹ FP-­‐164 .................................................................................................. 10 FAST CLIP & TRAKLOK JAW OPTIONS (QUICK CHANGE JAWS) ........................................................................................ 11 FASTCLIP QUICK CHANGE JAWS RETROFIT KIT ............................................................................................................. 12 E-­‐CLIP/PR CLIP REMOVER ʹ FP-­‐186 ....................................................................................................................... 13 DRILLS ............................................................................................................................................................ 14 ROTABROACH RAIL DRILL ʹ PETROL .......................................................................................................................... 14 ROTABROACH RAIL DRILL ʹ ELECTRIC ........................................................................................................................ 15 ROTABROACH RAIL DRILL ACCESSORIES ..................................................................................................................... 16 TANAKA SLEEPER AND BONDING DRILLS .................................................................................................................... 17 STIHL BT 45 SLEEPER DRILL .................................................................................................................................... 18 STIHL BT121 SLEEPER DRILL ................................................................................................................................... 18 SPEED BORER FOR TIMBER SLEEPERSʹ FP-­‐140/155 ................................................................................................... 19 GRINDERS ...................................................................................................................................................... 20 RAIL GRINDER ʹ FP-­‐157 ........................................................................................................................................ 20 BASE GRINDER...................................................................................................................................................... 21 WEB GRINDER (DUAL HEAD) .................................................................................................................................. 21 HANDLING EQUIPMENT ................................................................................................................................. 22 LIFTING BEAMS ʹ FIXED AND ADJUSTABLE .................................................................................................................. 22 SLEEPER LAYING BEAM ........................................................................................................................................... 22 SLEEPER LIFTING BEAMS ......................................................................................................................................... 23 RAIL HANDING BEAMS ........................................................................................................................................... 23 CAMLOK RAIL LIFTING CLAMPS ʹ TYPE CR ................................................................................................................. 24 DRAG CLAMP ....................................................................................................................................................... 24 IRONMAN ............................................................................................................................................................ 24 MULTI-­‐RAIL HANDLER ........................................................................................................................................... 25 IMPACT WRENCH ........................................................................................................................................... 26 RAIL BENDER.................................................................................................................................................. 27 HORIZONTAL RAIL BENDER ...................................................................................................................................... 27 VERTICAL RAIL JOINT STRAIGHTENER ......................................................................................................................... 28 RAIL SAW ....................................................................................................................................................... 29 HUSQVARNA K1260 RAIL SAW ............................................................................................................................... 29 RAILBAND RAIL SAW .............................................................................................................................................. 30 RAIL SCRUBBING MACHINE ............................................................................................................................ 31 P: + 61 2 4951 5244 E: [email protected] 3/80 3/80 SCREW SPIKE DRIVERS ................................................................................................................................... 32 PANTOGRAPHIC SCREW SPIKE DRIVER ....................................................................................................................... 32 SCREW SPIKE DRIVER ............................................................................................................................................. 33 SPIKE PULLER ................................................................................................................................................. 34 SPIKE PULLERʹFP-­‐108 .......................................................................................................................................... 34 SPIKE PULLER OPTIONS .......................................................................................................................................... 35 TAMPING ....................................................................................................................................................... 36 TAMPING ʹ AIR .................................................................................................................................................... 36 TAMPING ʹ PETROL ............................................................................................................................................... 37 TENSORS (RAIL PULLERS) ............................................................................................................................... 38 HYDRAULIC RAIL PULLER ʹ 70T ............................................................................................................................... 38 HYDRAULIC RAIL PULLERS ʹ 120T ............................................................................................................................ 39 MECHANICAL RAIL PULLER ʹ 550 SERIES ................................................................................................................... 40 RAIL CREEP ADJUSTER ........................................................................................................................................... 40 TRACK GAUGES .............................................................................................................................................. 41 NON-­‐COLLAPSIBLE GAUGES .................................................................................................................................... 41 SWITCH GAUGES ................................................................................................................................................... 41 COLLAPSIBLE GAUGES ............................................................................................................................................ 41 PLATFORM GAUGE ABT4050 ................................................................................................................................. 41 TEC TRACK TROLLEY .............................................................................................................................................. 42 TEE TROLLEY FOR TRACK AND TURNOUTS .................................................................................................................. 43 X-­‐Y RAIL AND TURNOUT PROFILE GAUGE .................................................................................................................. 44 LASER-­‐TEC TROLLEY WITH LASER RANGE-­‐FINDER ......................................................................................................... 45 TOTAL-­‐TEC TROLLEY WITH PRISM FOR TOTAL STATION ................................................................................................ 45 DTG TRACK AND TURNOUT GAUGE .......................................................................................................................... 45 SOLAR TRACK IMPACTER DIGITAL TRACK AND TURNOUT GAUGE .................................................................................... 46 RSG STRAIGHTNESS GAUGE .................................................................................................................................... 46 RHPG LASER RAIL HEAD ........................................................................................................................................ 46 TRACK JACKS .................................................................................................................................................. 47 ENERPAC A-­‐SERIES ʹ MECHANICAL JACKS .................................................................................................................. 47 ENERPAC HYDRAULIC TRACK JACKS ........................................................................................................................... 48 ENERPAC PRʹSERIES, POW͛R-­‐RISER -­‐ LIFTING JACKS ................................................................................................... 49 STANLEY HYDRAULIC TRACK JACK ............................................................................................................................. 50 ZWICKY 20T TOE JACK ʹ (TYPE C) MODEL NO. 1527 .................................................................................................. 51 ZWICKY 10T PAN JACK ʹ (TYPE D) MODEL NO. F1054 ............................................................................................... 51 OTHER ENERPAC LIFTING SOLUTIONS ........................................................................................................................ 52 Cordless Hydraulic Pump .............................................................................................................................. 52 Hydraulic Vertical Lifting Wedge ................................................................................................................. 52 Hydraulic Wedge and Spread Cylinders ....................................................................................................... 53 Lifting Underground Rail Cars Remotely ...................................................................................................... 53 Underground Rail Alignment ....................................................................................................................... 53 TRACKPACK ................................................................................................................................................... 54 TRACKPACKʹFP-­‐143 ............................................................................................................................................. 54 TRACKPACK REMOVABLE HYDRAULIC HEADS .............................................................................................................. 55 WORK HEAD OPTIONS ........................................................................................................................................... 55 Spike Puller ................................................................................................................................................... 55 4/80 MELVELLE EQUIPMENT CORP Spike Driver .................................................................................................................................................. 55 Screw Head .................................................................................................................................................. 55 Fastclip/Steelclip Unclipper/Clipper ............................................................................................................. 56 Wood Borer .................................................................................................................................................. 56 E-­‐Clipper ....................................................................................................................................................... 56 E-­‐Clip Remover ............................................................................................................................................. 56 TROLLEYS AND CRATE .................................................................................................................................... 57 TYPE A ................................................................................................................................................................ 57 TYPE B ................................................................................................................................................................ 57 WELDERS CRATE ................................................................................................................................................... 57 LINK TROLLEY ....................................................................................................................................................... 58 MEC BRAKED TROLLEY .......................................................................................................................................... 58 Hydraulic Brake Trolley ................................................................................................................................ 58 Cable Brake Trolley ...................................................................................................................................... 58 Non -­‐ Braked Trolley ..................................................................................................................................... 59 LIGHT WEIGHT TROLLEY SYSTEM -­‐ MALP .................................................................................................................. 59 RAIL TRACK GAUGING TROLLEY -­‐ FP-­‐178 .................................................................................................................. 60 RAIL JACKING TROLLEY ........................................................................................................................................... 61 WELD SHEARS ................................................................................................................................................ 62 RAIL WELD SHEARS ʹFP-­‐168 & FP-­‐172 .................................................................................................................. 62 Hand Pump Models ...................................................................................................................................... 62 Control Valve Models ................................................................................................................................... 62 HYDRAULIC POWERPACKS FOR WELD SHEARS ............................................................................................................. 63 RAIL ACCESSORIES ......................................................................................................................................... 64 BALLAST BUCKET (RUBBER) .................................................................................................................................... 64 BALLAST FORK...................................................................................................................................................... 64 BALLAST SHOVEL .................................................................................................................................................. 64 BONDING DRILL BIT .............................................................................................................................................. 64 BOW PLATES ........................................................................................................................................................ 65 CHOCK (DOUBLE) WITH FLAG ................................................................................................................................. 65 CLAMPS .............................................................................................................................................................. 65 G-­‐Clamp ....................................................................................................................................................... 65 Temporary Double Clamp ........................................................................................................................... 65 Temporary Fassetta Clamp ......................................................................................................................... 65 CUT-­‐OFF RAIL SAW WHEELS ................................................................................................................................... 66 CUTTING FLUID .................................................................................................................................................... 66 DE-­‐CLIPPING BAR ................................................................................................................................................. 66 DERAILER ............................................................................................................................................................ 66 FISH BOLT SPANNER .............................................................................................................................................. 66 GRINDING STONES ................................................................................................................................................ 67 FASTCLIP TOOLS ................................................................................................................................................... 67 KICKING TOOL ...................................................................................................................................................... 67 NIPPING BAR ....................................................................................................................................................... 68 PANPULLER .......................................................................................................................................................... 68 PANSETTER .......................................................................................................................................................... 68 PETROL DRIVEN ANGLE GRINDER ............................................................................................................................ 69 PAD SCRAPER ʹ HEAVY DUTY ................................................................................................................................. 69 PIGS FEET ............................................................................................................................................................ 69 PIN PUNCH .......................................................................................................................................................... 70 P: + 61 2 4951 5244 E: [email protected] 5/80 5/80 PODGES .............................................................................................................................................................. 70 POINT CLIP .......................................................................................................................................................... 70 POINT SCRAPER TOOL ........................................................................................................................................... 70 POSSESSION LIMIT BOARD WITH RAIL MOUNTING ..................................................................................................... 71 PRESSURE GAUGE 1000 BAR ................................................................................................................................. 71 RAIL ANCHOR ...................................................................................................................................................... 71 RAIL CUTTER ........................................................................................................................................................ 71 RAIL SQUARE ....................................................................................................................................................... 71 RAIL TURNING BAR END ........................................................................................................................................ 72 RAIL WEDGES ...................................................................................................................................................... 72 SLEEPER DRILLS .................................................................................................................................................... 72 SOCKETS.............................................................................................................................................................. 73 SPIKE DRIVER ....................................................................................................................................................... 73 SPIKE HAMMER .................................................................................................................................................... 74 SPIKE PULLER JAWS ʹ STANLEY ............................................................................................................................... 74 SPIKE PULLING BARS ............................................................................................................................................. 74 TAMPING TOOL .................................................................................................................................................... 75 TAMPING TYNES ................................................................................................................................................... 75 Plasser Beaver Switch ................................................................................................................................. 75 Jackson 6700 ................................................................................................................................................ 75 THERMOMETER .................................................................................................................................................... 75 TONGS ................................................................................................................................................................ 76 Crane Lifting Tongs ...................................................................................................................................... 76 Sleeper Tongs .............................................................................................................................................. 76 Rail Lifting Tongs ......................................................................................................................................... 76 Rail Threading Roller Tongs ........................................................................................................................ 76 TORQUE WRENCH ................................................................................................................................................ 77 TRAKLOK HAND TOOLS .......................................................................................................................................... 77 WARNING FLAG ................................................................................................................................................... 77 WELDERS HOT AND COLD SETS ............................................................................................................................... 77 WELDERS MEASUREMENT TOOLS ............................................................................................................................ 78 P1 Gauge ..................................................................................................................................................... 78 Straight Edges ............................................................................................................................................. 78 WORK LIGHT ....................................................................................................................................................... 78 WRENCH DRIVE .................................................................................................................................................... 78 6/80 MELVELLE EQUIPMENT CORP Who is Melvelle Equipment Corp MANUFACTURING rail track maintenance equipment, geotechnical drilling rigs, portable hydraulic equipment and hand tools, Melvelle Equipment is a second generation, Australian-­‐owned family business. It was established in 1982 and has manufacturing facilities in Newcastle. Our progressive business is expanding its market shares both locally and internationally, with Melvelle Equipment products sold in every state and territory of Australia, and some overseas countries. With more than 250 products in its sales range at present, Melvelle also has new products being prototyped, tested, field trialled and released as an ongoing development program. The products are practical in nature, easily maintained, robust in design, and give outstanding performance. Specifically for the rail industry, Melvelle Equipment has designed the track pack system. This has been widely accepted by the industry as ŝƚ ƌĞĚƵĐĞƐ Ă ĐŽŵƉĂŶLJ͛Ɛ
initial capital outlay and overall maintenance costs. The system is powered by one engine that can be coupled with multiple work heads or other hydraulic hand tools. The engines are either petrol or diesel powered and drive the heads hydraulically. dŚĞ ǁŽƌŬ ŚĞĂĚƐ ŝŶĐůƵĚĞ WĂŶĚƌŽů ͚Ğ͛ ůŝƉ driver, Pandrol Fastclip inserter and remover, steel sleeper clip inserter and remover, spike puller for removing dog and lock spikes or screws, spike driver, sleeper drill, screw inserter/remover and new E-­‐Clip remover. Other tools include dedicated units for grinding, shearing, drilling, clipping, pulling and driving rail fasteners. Melvelle Equipment also distributes various products including Permaquip track equipment, Enerpac, Sola track gauges, Rotabroach rail borers, Stanley hydraulic tools, Yanmar powered products and Honda engines. Melvelle Equipment also performs servicing at its premises or on site and has a hire fleet that can be utilised to ƐƵƉƉůĞŵĞŶƚ ĐƵƐƚŽŵĞƌ͛Ɛ ĞdžŝƐƚing fleets when demand requires.
P: + 61 2 4951 5244 E: [email protected] 7/80 7/80 Our Divisions Design The design team focuses on providing robust solutions that solve technical problems our customers face. Our design team is comprised of qualified mechanical engineers and dedicated drafting staff. Using 3D CAD software, AutoDesk Inventor, our team are able to generate a fully functioning virtual product. Once the designs are approved and tested, new products are manufactured in our facility in Newcastle NSW. Manufacturing Our manufacturing facility is fully self-­‐reliant, with modern numerically controlled computer and manual machinery. We have fully qualified trades people that are dedicated to the continual improvement of our product. Hire Melvelle Equipment has a range of rail maintenance equipment available for hire. Available for both short and long term projects, the equipment can be despatched Australia wide. Please call for up to date availability, rates and bookings. Service Our service technicians are available both onsite or in house to perform all services and periodical inspections. As an OEM (original equipment manufacturer) we stock a full range of spare parts to support our manufactured products and are able to offer competitive priced parts for other branded machine components. Onsite training and information days are available on request. 8/80 MELVELLE EQUIPMENT CORP Clippers E-­‐ClipperȂFP-­‐156 The E-­‐Clipper installs all Pandrol E-­‐Clips, PR Clips, and vandal resistant E-­‐clips on both timber and concrete sleepers. The clipper comes complete with a power pack, rail trolley with tool tray and a set of clipping jaws. The E-­‐Clipper is also available as a Trackpack work head. Honda Petrol or Yanmar Diesel engines are available and a night light option is available with electric start machines. Models Engine Type Engine Size (Hp) Engine Starting Weight (kg) Length (mm) Width (mm) Height (mm) FP-­‐156-­‐CYSE FP-­‐156-­‐EOSE FP-­‐156-­‐EPSE Petrol Petrol Diesel 13 13 7 Recoil Electric Electric 180 186 186 2800 2800 2800 740 740 740 1200 1200 1200 Features x
x
x
x
x
x
x
x
x
Dual Trigger Operation for safety Easy glide trolley wheels Machine weight counterbalanced for minimum operator effort All trolley gauges available with brakes including dual gauge trolleys Trackpack head available for use with Trackpack system (see Trackpacks catalogue page for information) Hardened chrome guide rods for maximum strength and life Relief valve set to minimise circuit heat between clips Patented hydraulic oil cooler also minimises circuit heat Jaw stops hold the sleeper straight while clipping Trackpack Head -­‐ FP-­‐156-­‐EDS Dedicated unit ʹFP-­‐156-­‐EPSE Clippers I MELVELLE EQUIPMENT CORP 9/80 Fastclip & Traklok Clipper/ Unclipper Ȃ FP-­‐164 Installs and removes Pandrol Fast Clip on and concrete sleepers and Traklok clips on steel sleepers. The clipper comes complete with a power pack, rail trolley with tool tray and a set of Fastclip clipping and unclipping jaws. Honda Petrol or Yanmar Diesel engines are available and a night light option is offered with all electric start machines. Features Dedicated Fastclip/Traklok clipping machine x Quick change jaws, pull two pins to swap from clip to unclip x
Simple trigger action for fast clipping and release to reset ready for the next set of clips
x
Only 3 seconds cycle time means a very fast operation
x
Clips and unclips uninsulated Fast Clips
One setting is able to clip on rail from as little as 30 kg/m to 68 kg/m track
Machine weight counterbalanced for minimum operator effort All trolley gauges available with brakes including dual gauge trolleys Dual Trigger Operation for safety Easy glide trolley wheels Trackpack head available for use with Trackpack system (see Trackpacks catalogue page for information) Patented hydraulic oil cooler also minimises circuit heat x
x
x
x
x
x
x
Engine Dimensions (mm) Weight (wet) Pressure (max) Pump Flow Fuel Type Battery Hydraulic Oil* Hydraulic Hose Connection Size Pressure Settings: DCV Relief Kickdown relief 10/80 Available options x
Work light
x
exhaust gas scrubbers
x
x
x
x
noise reduction enclosures
Traklok Steel Clip jaws
Traklok Steel Unclip jaws
Fastclip unclip jaws for small rail
FP-­‐164-­‐HE FP-­‐164-­‐HR 13HP Honda® Petrol Electric Start 2800 x 740 x 1200 200kg 172.5bar / 2500psi 32.5L/min Petrol 12V ISO68 Ъ͟ 13HP Honda® Petrol Recoil Start FP-­‐164-­‐TPE MEC Trackpack FP-­‐164-­‐YE FP-­‐164-­‐YR 7HP Yanmar® Diesel Recoil Start Trackpack Trackpack Trackpack ISO68 Ъ͟ 7HP Yanmar® Diesel Electric Start 2800 x 740 x 1200 200kg 172.5bar / 2500psi 32.5L/min Diesel 12V ISO68 Ъ͟ 2800 x 740 x 1200 200kg 172.5bar / 2500psi 32.5L/min Petrol ISO68 Ъ͟ 800 x 740 x 1060 90kg 193bar / 2500psi 2800 x 740 x 1200 200kg 172.5bar / 2500psi 32.5L/min Diesel ISO68 Ъ͟ 2200psi 1800psi 2200psi 1800psi 2200psi 1800psi 2200psi 1800psi 2200psi 1800psi Clippers I MELVELLE EQUIPMENT CORP