HOME OF THE FUTURE : SYSTEM OF THE FUTURE

Transcription

HOME OF THE FUTURE : SYSTEM OF THE FUTURE
HOME OF THE FUTURE : SYSTEM OF THE FUTURE
BRUCE BEIHOFF, WHIRLPOOL CORPORATION
MIT – SDM ANNUAL CONFERENCE
“SYSTEMS THINKING”
10-21-2010
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OUTLINE:
THE PRESENTATION:
S
O
o THE PURPOSE
o THE PREMISE
o THE PRIZE
o THE PROBLEM
o THE PROPOSAL
o THE PITCH
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THE PURPOSE
OS
o Make the Case for the evolution of the Home and of Systems …
o Explain the Convergence of the two …
o Propose the Challenge and the Opportunity …
o Propose a Path Forward…
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THE PREMISE
S
o The Vision of the Home is Changing:
TO
FROM
• A Container
• A Static Shelter
• An
A Edifi
Edifice
• A Flow
• An Dynamic Environment
• Adapting
Ad ti E
Entity
tit
o The Vision of Systems is Changing:
TO
FROM
• Heuristic Functions
• Document Centric
• Dynamics by Inference
• Static Interfaces
• Causal Functions
• Model Centric
• Fully Dynamic
• Extensible Interfaces
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THE PREMISE
S
Convergence of an Opportunity Space and Solution Space
“THE
THE EVOLVING CONCEPT OF THE HOME
HOME”
TO
FROM
• A Container
• A Shelter
• An Edifice
• A Flow
• A Dynamic Environment
• Adapting Entity
“THE EVOLVING CONCEPT OF SYSTEMS”
FROM
• Heuristic Functions
• Document Centric
• Dynamics by Inference
• Static Interfaces
SYSTEMS BASED
SOLUTION SETS
TO
• Causal Functions
• Model Centric
• Fully Dynamic
• Extensible Interfaces
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“THE INNOVATION
O
O
SPACE”
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THE PREMISE
S
Home Systems : “Innovations Needed”
SYSTEMS BASED
SOLUTION SETS
•ENERGY
•ENVIRONMENT
O
•PERFORMANCE
•COMFORT
•ADAPTABILITY
•SECURITY
•NEIGHBORHOOD
•BUILDING
•SECTOR
•CITY
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Models of the Home provide solutions…but are Not Well integrated…
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New Forces Connecting the Home as System Stretch Models Further
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New Forces.. Demand Deeper and Broader System Understanding
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Enterprises are beginning the journey …A Whirlpool Smart Grid Example…
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THE PRIZE ( THE WHY …))
o 1.5 Billion Homes
o 15 Million New Homes per Year
o 200 M Homes under renovation per Year
o People, Governments, Environments are redefining the Home Space…
o Adjacent
j
Spaces
p
to home redefined : new trade offs and opportunities.
pp
o Large Energy, Environmental, and Performance Benefits …
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THE PROBLEM
O
o Systems Models of the Home and Surrounding Environment insufficient …
o The Depth and Breadth of Models have been non-predictive
o Stochastic Methods and Deterministic Methods at odd’s …
o The home and it’s environment understudied compared to other systems …
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THE PROPOSAL
O OS TO
O SOLVE
SO
THE PROBLEM
O
o AN EXTENDED MODELING APPROACH
• MULTI-DOMAIN
• MULTI-DIMENSIONAL
• CAUSAL
o RESEARCH AND DEVELOPMENT BASED ON THE NEW MODEL
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MASTER MODEL LAYERS … DIMENSIONS WE MUST HAVE …
Systems Functional / Process Hierarchy Example
E
Example
l P
Process T
Topology
l
Operator
Actuator
Process
Master System Function
Process Target
Observer / Estimator
Observer / Estimator
Choose Garment Load
Need for Garment
Soil Condition
Wrinkle Condition
Fragrance Condition
Start Unit
Determine if Delay
Cycle Selection
Temperature Select
Start Unit
Wait Optional
Sort Load
Garment Type
Soil Type
Fabric Type
Color Type
Water Fill
Load Garments
Open Door/Lid
Inspect Basket
Load Unit
Position Garments Option
Close Door/ Lid
Wash
Fill Time
Sump Water Pressure
Flow Volume
Inlet Temperature
Sump Temperature
Water Fill
Fill Time
Sump Water Pressure
Flow Volume
Inlet Temperature
Sump Temperature
Pre-Treat
Select Garment
Select Areas
Select Treatment
Apply Treatment
Rinse
Rinse Time
Soak Time
(Sump Water Pressure)
Flow Volume
Inlet Temperature
Sump Temperature
Basket Speed Direction
& Time (Power)
Drain & Spin
Wash Time
(Soak Time)
Sump Water Pressure
Flow Volume
Inlet Temperature
Sump Temperature
Basket Speed (Direction) &
Time (Power)
Load Chemistry
Open Dispenser
Inspect Chambers
Select Chemistry
Fill Chambers
Close Dispenser/Lid
Soil Removed implied by
Cycle type, time, temp
selected
Drain & Spin
Sub-Functions
Final Clean State of Load
Implied by Cycle type, time,
Temp selected
Drain / Spin Time
Sump Temperature
Dynamic Load Condition
Motor Speed Direction &
Time (Power)
N Repeat=1 or 2
Storage
Input
Transport
Functions
Drain / Spin Time
Sump Temperature
Dynamic Load Condition
Motor Speed Direction &
Time (Power)
Conversion
Transport
Output
Function
nal
Example Functions
• Wash Function
• Dry Function
• Spin/Drain Functions
• Motion Functions
• Energy Conversion Functions
• Module Set Design
Mechanisms
Storage
Unit Cell
Interactions
Ca
ausal
Example Mechanisms
• Multi-Phase Mass Transport
p
• Crystalline- Amorphous Mechanics
• Creep
• Fluid Surface Contacting
• Fiber Fabric Mechanics
• Modal Mechanics
• Process Chemistry
Process
Controller
Product
Controller
Actuator
Heuristic
Example Functions
• Control
• Actuation
• Process
• User Interface
• Communication
• Module System Design
Example Phenomenon
• Enzymatic Catalysis
• Hydrolyzation
• Micelle Formation
• Inter Surface Atomic Bonding
• Molecular Kinetics
• Molecular Mechanics
• Electro Dynamics
Phenomenon
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PRODUCT LEVEL MULTI-DIMENSION MODELS ARE HAPPENING …
…..BUT THEY NEED EXTENSION …
TubeMid
Sharp-Edge
Sharp-Edge
Sharp-Edge
Sharp-Edge
TubeTop
Sharp-Edge
Sharp-Edge
Sharp-Edge
Hydraulic System
Nozzle flows
Last21
Last1
Annular
Feedtubetop
RJT
Wash system concepts
Sharp-Edge
Sharp-Edge
Sharp-Edge
Sharp-Edge
Sharp-Edge
Sharp-Edge
Sharp-Edge
TubeTop1
Air
Dish
Sides
Sump interactions
TubeBot
Annular
Feedtubebot
Ell1
RJB
AirRes
DIshRes
SideRes
Level1
Level1
Pump
Filt
PUMP1
Sump
Optimizing pump/plumbing
Thermal System
tY
Function
Mechanism
Pump capacity
analysis
Phenomenon
Dis hR
H
H1
ExWall1
Water
ExWall3
ExWall
ExWall4
ExWall5
ExWall2
Tub
Dis h
4
273 K
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Multi Dimensional Models are Changing all of Science and Engineering (as well)
…..BUT THERE ARE LAYERS MISSING…
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Multi Dimensional Models are Changing Science and Engineering
What’s missing ……
Environmental
Additional
Model
Layers
Layers……
Societal
Economic
Behavioral
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System Models also need Both Dimensions & Domains
Master System Model
Design Model 1
Design Model 3
Design Model 2
Design Model n
Assembly Model
Value Model
DFV
QFD
Value Function Analysis
Functional Model
Process Model
Quality Model
Manufacturing Model
Process Model
Presentation Model
DFMA Model
Bill of Process
Performance Model
Reliability Model
Durability Model
Target Costing
DOMAINS
Mechanisms
DIMENSIONS
S
Sub-functions
Phenomenon
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SO WHAT AM I SELLING …..
THE PITCH
C : FUTURE DIRECTIONS
C O S FOR
O SDM
S
& SEAri
S
…
o MULTI-DIMENSIONAL /MULTI-DOMAIN MODELING
o MODEL BASED ARCHITECTURES
o OPEN STANDARDS FOR MODELS AND ARCHITECTURES
o FUNDAMENTAL RESEARCH AND APPLIED ENGINEERING SCIENCE:
• Alternative Architectures
• Alternative Models
• Alternative Innovation Sets
o PREPARATION OF LEADERS TO MAKE IT HAPPEN …
o (and ..) DON’T FORGET THE HOME AS A SYSTEMS OPPORTUNITY …
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MANY THANKS TO THE AUDIENCE & MIT …
WE HAVE REACHED THE END OF THIS BEGINNING …
SO ………………ANY QUESTIONS ???
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