MetalKleen 150L Brochure

Transcription

MetalKleen 150L Brochure
MetalKleen 150L ULTRASONIC CLEANER
Industrial Workshops & Automotive Industry
Supported in Australia. Certified to Australian standards. Built to last.
MetalKleen 150L
FEATURES AT A GLANCE
AUTOMATIC HEATING
Built-in digital thermometer and timer
for full temperature and cleaning cycle
management
ADJUSTABLE POWER
Ultrasonic power can be adjusted from
low to high
CONTROL PANEL
User-friendly control panel for easy and
simple operation
LOW LIQUID LEVEL SHUT-OFF
Bath level controller with shut-off
function to ensure safe operation
RINSE TANK
Built-in rinse tank for easy transferral of
parts into rinse solution after cleaning
MORE METALKLEEN 150L FEATURES:
• Insulated lid with air-ram assist and noise
reduction foam (sound and heat insulated)
• Ultrasonic tank is SUS316 Stainless Steel
for superior durability and corrosion
resistance, with a 1” two-piece ball valve
for easy draining
• Multi-directional poly nylon castor wheels
— easily moved around your workshop
• Powered by a high-performance industrial
BLT type transducer array for 2400W
ultrasonic power output
1300 79 73 79
www.kleentek.net.au
The MetalKleen series of industrial ultrasonic
cleaners by Kleentek are designed specifically
to assist with cleaning mechanical and engine
components where weir systems are not
required.
The parts basket included with the MetalKleen
150L will accommodate any part(s) that will
fit within the dimensions of 880mm long by
380mm wide and 360mm high (liquid working
depth), and up to 30Kgs in total. The stainless
steel basket can be rigged and lifted from the
tank using an engine crane or chain block hoist
to avoid injury as required.
The combination of ultrasonic cleaning with
specially designed cleaning solutions can
effectively replace other manual cleaning
methods such as kerosene tanks, robo-washers
or bead and sand blasting. Ultrasonics reduces
the manual element of the cleaning process
and thus provides substantial cost savings.
When used with Kleentek’s range of powerful
chemical solutions, the MetalKleen 150L will
prove to be an indispensable tool in your
fabrication and reconditioning processes.
MetalKleen 150L
APPLICATIONS FOR USE
The MetalKleen 150L has been specifically
designed for the removal of tough
contaminants such as carbon, old lubricants,
scale, rust and paint in the automotive, pump,
diesel and mining industry sectors.
This includes:
• Automatic and manual gearbox cases and
internals
• Pump components
• Cylinder heads and engine blocks
• Metal, fabric and ceramic filters
• Hydraulic pump bodies and parts
• Diesel Pumps
• Heat exchangers and intake manifolds
“Saves us an unbelievable amount of
labour cleaning rust, paint and scale off
pump parts... couldn’t work without it.”
— Matt Crowley, Weir Minerals
“We recondition earth moving and
mining transmissions and powertrain
components. These parts are mainly
contaminated with rust and old
two-pack paint which needs to be
completely removed. Kleentek
Ultrasonics has achieved perfect results
with contaminants that are really
difficult to remove, with fast turnaround times.”
— Chris Gilmore - Powertrain Services
1300 79 73 79
www.kleentek.net.au
Before
Gearbox cover before and after ultrasonic cleaning
Before
Engine block before and after ultrasonic cleaning
Before
Cam shaft assembly before and after ultrasonic cleaning
MetalKleen 150L
CHEMICAL SOLUTIONS
OFFICIAL SPONSOR OF HOLDEN RACING TEAM
The following Kleentek chemical products are
recommended for use with the MetalKeen
150L in an automotive or engineering
workshop environment:
Click above to watch the Holden Racing Team video
Ferrocarb
Removes carbon, paint,
rust and lead deposits on
ferrous metals
ALLOYSolv
Removes carbon, oils,
grease and paint from
alloy and ferrous metals
Desludge
Rapid penetration and
removal of most soils off
all surfaces
FX Degreaser
Removes light
contaminates from any
surface-oils, dirt, light
carbon
Our full range of
ultrasonic cleaning
chemicals can
be viewed and
ordered through
our website.
Anti-Rust
Rust inhibitor rinse
solution
1300 79 73 79
www.kleentek.net.au
WHY ULTRASONIC CLEANING?
Stop wasting your time on repetitive and
laborious cleaning tasks when you could be
using your valuable time more productively.
These are just some of the benefits of
ultrasonic cleaning:
• It cleans faster, reducing the time required
for a cleaning cycle and is a superior
method for cleaning parts with cavities and
blind holes.
• It is efficient and requires less handling of
parts - reducing the need for disassembly
in order to clean.
• Using water-based detergents reduces the
need of harsh solvents which makes the
process safer.
• Ultrasonic cleaning requires minimal
manual labor intervention, meaning staff
are free to carry out other work.
• Ultrasonic cleaning gives consistent results
and does not require operator skills.
• Ultrasonic cleaning means non-contact
cleaning - only the contamination is
removed, not the substrate.
MetalKleen 150L
TECHNICAL SPECIFICATIONS
Dimensions & Capacity
Overall Unit
L2100 x W650 x H900 (mm)
Ultrasonic Tank
L900 x W400 x H450 (mm)
Rinse Tank
L900 x W400 x H350 (mm)
Parts Basket
L860 x W360 x H150 (mm)
Liquid Working
Depth
360mm
Bath Capacity
150 Litres
Powered by a highperformance industrial
BLT type transducer array
Sturdy and durable
Stainless Steel SS304
parts basket
Ultrasonic Tank Components
Transducer
Base mounted Industrial BLT
Tranducers (2400W)
Ultrasonic Power
2400W
Solution Heating
10kW Immersion Heaters (316
SS)
Insulation
10mm heat and sound
Probe Pocket
Conductivity Level Sensor &
Temperature Sensor
“I use my [MK40L] on a daily basis
removing mainly rust and paint, and also
have an anti-rust solution in the rinse
tank to stop the cleaned part re-rusting.
This is an awesome machine and is a real
asset to my business.”
— Gengiz Simsir, GHM Diesel Services
“We have been using a [MK30L] for
just over six months cleaning marine
carburetors and outboard parts... this
machine is invaluable to our workshop”
— Dan, Reef Marine
1300 79 73 79
www.kleentek.net.au
Insulated lid with air-ram assist (insulation reduces
operational sound and provides optimum heat retention
and energy efficiency)
Warranty & Service
Kleentek ultrasonic cleaners, when used in accordance
with manufacturer’s instructions and under normal use,
are guaranteed for one year after date of shipment.
Within the period guaranteed, Kleentek will repair
or replace free of charge, all parts that are defective
because of material or workmanship.
Kleentek cleaners are designed to operate only with
non-flammable water-based solutions. We recommend
the use of Kleentek’s specialised range of chemical
solutions with your MetalKleen unit.
KLEENTEK METALKLEEN RANGE
30L
40L
Transducer
150L
Industrial BLT Type
Digital Timer
•
•
•
Heater
•
•
•
Frequency
28kHz
Power Settings
Adjustable
Housing
Stainless Steel SUS 304
30 Litres
36 Litres
150 Litres
L580xD340xH360mm
L1100xW580xH830mm
L2100xW650xH900mm
L480xW280xH200m
L500xW300xH230mm
L900xW400xH450mm
No Rinse Tank
L500xW300xH230mm
L2100xW650xH900mm
L440xW230xH130mm
(Liquid depth 130mm)
L360xW260xH140mm
(Liquid depth 210mm)
L860xW360xH150mm
(Liquid depth 360mm)
Ultrasonic Power
600W
600W
2400W
Net Weight
30Kg
130Kg
260Kg
10 Amp
10 Amp
15 Amp
L660xW460xH460mm
L1200xW820xH1140mm
L2180xW820xH1140mm
Bath Capacity
Overall Dimensions
Ultrasonic Tank Dimensions
Rinse Tank
Basket Dimensions
Power Supply Requirements
Packed Dimensions
SAFETY CERTIFICATIONS & COMPLIANCE
All Kleentek MetalKleen units comply
with the approval and test specification
- general requirements for electrical
equipment - AS/NZS 3100:2009
and AS 4024 - Safety of Machines.
Kleentek is an ISO 9001:2008 certified
company.
Phone: 1300 79 73 79
Email: [email protected]
Web: www.kleentek.net.au
10 / 100 Sugar Road, PO Box 5289
Maroochydore QLD 4558
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