Automation and Power Integration

Verona, 29-30 ottobre 2013!
Mario Brianza, ABB Control Technologies - SAVE 2013, Verona , 30 Ottobre
I vantaggi di un ambiente di controllo integrato:
Risparmio di tempo, riduzione costi e gestione
del rischio
© ABB Group
October 31, 2013 | Slide 1
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Outline
© ABB Group
October 31, 2013 | Slide 2
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Electrical systems and control systems
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Automation and Power Integration
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Benefits with integrated electrical systems
Outline
© ABB Group
October 31, 2013 | Slide 3
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Electrical systems and control systems
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Automation and Power Integration
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Benefits with integrated electrical systems
Automation and Power Integration
Integration of electrical systems
Integration of Process Automation and Power
Automation into one system
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© ABB Group
October 31, 2013 | Slide 4
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Process Automation
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Process Instrumentation – Measurement and
control of pressure, temperature, flow…
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Process Electrification – Monitoring and
control of motors, pumps, fans
Power Automation
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Substation Automation – protection, control
and monitoring of generators, transformers,
switchgears…
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Power Management – advanced control of
power generation and distribution
Automation and Power Integration
Electrical components/systems in a plant
Power Generation
Grid
connection
Generator
Power
Automation
Protection &
Control IEDs
Transformer
Transformer
HV
Protection &
Control IED
Transformer
MV
Protection &
Control IED
Transformer
LV
LV
Switchgear
Process
Automation
© ABB Group
October 31, 2013 | Slide 5
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Motor
Controller
Motors
Variable
Speed
Drive
Protection
& Control
IED
Variable
Speed
Drive
Electrical Integration to control systems
Traditional approach
Organizational
barriers among
process and power
department
© ABB Group
October 31, 2013 | Slide 6
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Device specific
solutions of
integration into DCS
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A lot of hardwiring
needed
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Lack of information
from electrical
devices
Separate system
for power
automation
Many protocols,
lack of global
standard
Investment costs
Traditional approach
© ABB Group
October 31, 2013 | Slide 7
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Outline
© ABB Group
October 31, 2013 | Slide 8
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Electrical systems and control systems
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Automation and Power Integration
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Benefits with integrated electrical systems
Instrumentation and Electrification
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Measurement and analytical products
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Low Voltage products and switchgears
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© ABB Group
October 31, 2013 | Slide 9
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Motor starters, Soft starters, Drives, etc.
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Low Voltage intelligent switchgears
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Medium and high voltage products and systems
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IEDs for power automation
Automation and Power Integration
Unified integration of all plant equipment and systems
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Plant wide Operator Effectiveness
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Device integration based on open standards
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Seamless control applications including safety
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One single Asset Management strategy
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Automation and Power solutions
Instrumentation
© ABB Group
October 31, 2013 | Slide 10
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LV Switchgear
Drives
Motor starters
Protection &
Control IEDs
Automation and Power Integration
Based on Open Standards
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Substation Automation – IEC 61850
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Global standard for substation automation systems
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Provides interoperability between Protection & Control
IEDs (Intelligent Electronic Devices)
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Open and flexible standard for future extensions
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Future proof by choice of Ethernet based communication
for cost effective, fast and reliable data transmission
Process Electrification – Profinet, Profibus, ModBus etc.
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© ABB Group
October 31, 2013 | Slide 11
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Various protocols depending on selected LV equipment
Automation and Power Integration
Preferred protocols for best integration
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Instrumentation
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Process Electrification
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© ABB Group
October 31, 2013 | Slide 12
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Certified devices Profibus, HW libraries Profinet IO
Power Automation
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Instrumentation
Certified field devices HART, Profibus and FF
IEC 61850 integration
LV Switchgear
Drives
Motor starters
Protection &
Control IEDs
Conventional approach Electrical and Automation System
Copper-wired inter-bay signals like: protection blocking, control interlocking…
Engineer
Workstation
Servers with IEC
conventional connection
Color Laser
Printer
Monitoring, control
Station bus (e.g. Modbus RTU)
Remote
I/O
External signals
© ABB Group
October 31, 2013 | Slide 13
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Interlocking, shared voltage signals…
Color Laser
Printer
Power Automation
IEC 61850
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IEC 61850 standard integration of power
automation
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Ready made IEC61850 library with pre-made
object types for substation equipment
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Vertical integration (MMS client/server - OPC)
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© ABB Group
October 31, 2013 | Slide 14
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Substation operations, alarm&event
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Disturbance recordings
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Asset Management applications
Horizontal integration (GOOSE and MMS)
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CI868 interface as IED
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Control, interlock and trip signals
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Measurement values
IEC61850 approach Electrical and Automation System.
Engineer
Engineer
Workstation
Workstation
Color Laser
Printer
Client/Server network
”Virtual”
IEC 61850
CI 868
IED
© ABB Group
October 31, 2013 | Slide 15
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Servers with IEC
conventional connection
Monitoring, control, settings
Interlocking, shared external signals
Time synchronization
Outline
© ABB Group
October 31, 2013 | Slide 20
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Electrical systems and control systems
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ABB’s solution: Automation and Power Integration
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Benefits with integrated electrical systems
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Reduced investment costs
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Plant wide Operator Effectiveness
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Energy efficiency
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Reduced maintenance costs
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Improved power control and availability
Reduced investment costs
One single system based on Ethernet
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Reduced system foot print with one single system
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Reduced wiring with Ethernet based protocols
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Common spare parts
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Reduced project delivery time
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Use know-how in process and power automation
Instrumentation
© ABB Group
October 31, 2013 | Slide 21
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LV Switchgear
Drives
Motor starters
Protection &
Control IEDs
Plant wide Operator Effectiveness
Collaborative environment reduces downtime
Power group
Process group
Control room consolidation and collaboration
© ABB Group
October 31, 2013 | Slide 22
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Energy efficiency
Measure and optimize from 132kV to 4mA
© ABB Group
October 31, 2013 | Slide 23
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Energy costs, Emission Control and Energy
Management standards require attention
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Integrated process and power automation
identify potential energy savings by
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Control and measure of power
generation and power distribution
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Process control of main process
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Process control of utility systems
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One single view into the plant energy
flows
Asset Management
Configuration, parameterization and commissioning
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One single engineering view of all integrated devices
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Reduced time for configuration and commissioning
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Detailed diagnostics available at any time
Instrumentation
© ABB Group
October 31, 2013 | Slide 24
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LV Switchgear
Drives
Motor starters
Protection &
Control IEDs
IEC 61850 Engineering
Faceplates for Substation Equipment (IEC)
Generator
Transformer
Breaker
© ABB Group
October 31, 2013 | Slide 25
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Asset Management
Condition monitoring reduces maintenance costs
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Detects early warnings to maintain high plant
availability
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One single view of all plant assets
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Applies predictive maintenance strategies
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Reduces the time to repair
Instrumentation
© ABB Group
October 31, 2013 | Slide 26
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LV Switchgear
Drives
Motor starters
Protection &
Control IEDs
Reduce maintenance costs
One maintenance workflow throughout the entire plant
© ABB Group
October 31, 2013 | Slide 27
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1.
Problem detetcted by real-time
condition monitoring
2.
Is workorder already scheduled?
3.
Submit fault order to CMMS
4.
Workorder automatically added
and scheduled in CMMS
5.
Corrective action taken.
Operations notified.
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True predictive maintenance
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Cross plant collaboration
Operations - Maintenance
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Reduced time to repair
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Automatic object
synchronization
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Secure network connection
Power Management Solutions
Improved power control and plant availability
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© ABB Group
October 31, 2013 | Slide 28
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Power Management System is used for
industrial plants with
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In-plant power generation
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Insufficient reliability of grid supply
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Critical Loads
Power Management Solutions include:
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Object control
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Power control
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Load shedding
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Synchronization
Power Management
Increased plant availability with load shed applications
Generator trip
© ABB Group
October 31, 2013 | Slide 29
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Power Management
Increased plant availability with load shed applications
Fast load shedding
© ABB Group
October 31, 2013 | Slide 30
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© ABB Group
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October
ABB Group
31, 2013 | Slide 34
October
31, 2013
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