Dynapower Anodize Process Controller

ANODIZE PROCESS CONTROLLER
Automatic solid-state controller system
Dynapower Company has provided decades of service to the anodizing and plating industry.
We developed process controllers to aid our customers in improving quality, consistency,
nd compliance. Each process controller consists of a processor, control circuit and a touch
screen display. Through automation, our controllers provide accurate and consistent
process runs. Controllers are available to meet specific Military, Aerospace, and Nadcap
audit requirements.
Dynapower process controllers are available as an upgrade to any standard SCR rectifier,
part of complete remanufacture, or as an addition to new power supplies.
In addition to 24-hour customer service, Dynapower can provide modem interface with
your controller for remote diagnostics and program updates. The touch screen and digital
meters are NEMA 4 rated and all components are designed to withstand the harsh
environment of the anodizing process.
NTROLLER TYPES
MULTIPLE RUN MODES
ADDITIONAL FEATURES
Chromic (Type 1)
Mil/Aerospace/Nadcap compliance
Manual Mode
The manual control feature allows the user
to adjust the voltage and current limits by
entering values any time during a cycle.
Temperature Compensation
Boric, Tartaric, Sulfuric (Type 2)
Mil/Aerospace/Nadcap compliance
Hard Anodize – Mil (Type 3)
Mil/Aerospace/Nadcap compliance
Hard Anodize (Commercial)
720 rule, current density control
Custom controllers for unique processes
Non-anodizing process control
Ripple Monitoring and Readout
Auto Mode
Process specific recipes are preconfigured
into the controller. Upon selecting the
recipe and starting the process the controller
automatically adjusts the DC output. Prior
to the end of cycle, an alarm will sound
to notify the operator. At the end of cycle
the DC output is turned o and the screen
indicates the cycle is over. Each successful
cycle is logged in event history for later
reference or download.
CONTROLLER FEATURES
Smart Fault - Abnormal Condition Detection
Burn prevention • Temperature variance
• Insufficient voltage/current • Open/short circuit
Machine Interlocks
Temperature • Cooling • Overload
Audible Alarming
Pre-Finish • End of Cycle • Fault
Automated compensation for bath
temperature fluctuation
Profile Mode
This feature is available on custom controllers.
The profile mode operates much like auto mode.
The user may configure multiple process specific
recipes. Each recipe contains multiple steps. For
each step the user sets: ramp or dwell, time or
amp hours, voltage and current limit. Each profile
is given a unique name to describe the part or
process used for.
Network Interface
Interface en Red
OBJECTIVE EVIDENCE
Successful completions of auto mode or
profile mode cycles are logged in system
memory. Users are able to review and
download the event history for record
keeping and audit compliance.
IMPROVE QUALITY CONTROL
• Consistency and reliability
• Reduced waste from excess coating consistent
cycles provide consistent pore structure of
anodic coating
• Consistently pass quality tests (taber abrasion,
salt spray, rockwell hardness, tape hold test)
Dynapower Company LLC, based in South Burlington, Vermont is a global leader in the design and
manufacture of standard and custom power conversion equipment including high power rectifiers,
bi-directional inverters, control systems and transformers for use in energy storage, industrial, mining,
military and research applications. Celebrating over 50 years of providing power electronic solutions to a
global customer base, Dynapower’s product scope includes discrete power electronics and fully integrated
systems ranging from 10 kilowatts to 50 megawatts. Our team of sales, engineering and customer service
professionals are prepared to assist you in all aspects of the operation and maintenance of your equipment.
WORLDWIDE SERVICE
Dynapower maintains the power conversion industries premiere service division. We provide 24/7 technical
phone service. We also have dozens of factory-trained technicians and full-time Dynapower employees in the
field available to service your equipment.
| ( 802 ) 860-7200
[email protected] | [email protected] | www.Dynapower.com
85 Meadowland Drive, South Burlington, VT 05403