Ward Leonard - Patagonia Consult

Corporate Profile
From Edison’s Lab to Global Proving Grounds!
■ Founded in 1892 by Mr. H. Ward Leonard
-Inventor of the first electronic motor control
■ Headquarters -Thomaston CT (USA)
■ 200 Employees – 30 ME/EE Engineers
■ Manufacturing facilities
-Industrial Motors & Engines
-Controls & Relays
Ward Leonard Mission and Values
Our mission:
To design and manufacture highly engineered power conversion and
control products for applications where rugged and reliable
performance is vital to our customers.
Our value promise:
Ward Leonard embraces a culture of mutual respect, trust and
accountability within our company and among our suppliers. We are
dedicated to fulfilling the needs and expectations of our customers
through our commitment to Quality of Execution and Continuous
Improvement.
Core Products
From Edison’s Lab to Global Proving Grounds!
■ Electric AC Motors
-Designed for oil & gas drilling equipment
■ Control Systems
■ Generators
■ Automatic Bus Transfer Switches (ABTs)
■ Controls & Components
Facility/Standards
Facility
• ISO9001:2008 Certified Facility
• Six Sigma manufacturing techniques
• Continuous BPI (Business Process Improvements)
Standards
• ATEX compliance
• UL/CSA approved
• ABS for offshore drilling
• GOST (in Process)
• Marine Spec Construction
Markets Served
• Oil & Gas – Off-Shore / On-Shore Drilling
• Petrochemical/Industrial
• Marine
• Alternative Energy
Key Equipments for Drilling
4 Major Equipments
–Top Drives,
– Rotary tables
– Draw Works
– Mud Pumps
Key Equipments for Drilling
4 Major Equipments
–Top Drives
• Provides Clockwise rotation force to
the drill string to facilitate the
process of drilling a borehole.
Its an alternative to a rotary table
Key Equipments for Drilling
4 Major Equipments
–Rotary tables
• Provides Clockwise rotation force
to the drill string to facilitate the
process of drilling a borehole.
Most are chain driven that require
constant oiling to prevent burning and
seizing.
Key Equipments for Drilling
4 Major Equipments
–Draw Works
• Provides a means of raising
and lowering the travel blocks
Key Equipments for Drilling
4 Major Equipments
– Mud Pumps
• A reciprocating piston/plunger
device designed to circulate
drilling fluid under high
pressure (up to 7500 PSI ) down
the drill string and back up the
annulus
Diversified Client Base
Client List
Canrig div of Nabors
Applied Machinery Corp.
Avid Controls, Inc.
Beijing Petroleum Machinery div. of CNPC
Gulf Electroquip
Helmerich & Payne
IDM Equipment Drilling Systems
Integrate4d Drilling Equipment
Tesco Corporation
Trailblazer Drilling Corp.
Western Lakota Energy Services
Precision Drilling
UTI Patterson
National Oilwell Varco
American Block
Top Drive
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Applications Supported
Rotary Table Mud Pump
Draw Works
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Ward Leonard Market Strategy
How we go to market?
R. S. R Strategy
• Represent
• Develop qualified representative network
through out the Mid East Region
• Stock
• OEM and After market stocking programs
• Repair
• Partner with qualified Rigs and Motors Repair
centers
Ward Leonard
ELECTRICAL MOTORS MARKET
Electric Motors
Two Types
• DC – Direct Current
• Has been the most popular in the industry for
years, where variable frequency or speed
operation is needed
• AC – Alternating Current
• Is taking over due to the development of modern
AC motors and VFDs (Variable Frequency
Drives)
Variable Frequency Drives
• Main Function
• Control AC Motor Speed and Torque
Also Known As:
Variable Speed Drive
AC Drives
Inverter Drives
Adjustable Frequency Drives
Benefits of AC vs.DC
Today ‘s Market
DC Motors
(Direct Current)
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Larger
Heavy
Expensive to purchase
Expensive to maintain
Longer lead time 18-23
weeks
AC Motors
(Alternating-Current)
• Smaller
• Light Weight
• Less expensive to
purchase
• Less expensive to maintain
• More efficient & reliable
• Shorter Lead times 10-12
weeks
Electric Motors Evolution
New Mfg Drilling Equipment AC vs. DC
4000
3500
3000
2500
2000
AC
1500
DC
1000
500
0
Top Drive
Rotary Table
Draw works
Mud Pumps
Motor Applications (HP)
Drilling
Equipment
Top Drive
Rotary Table
Draw-Works
Mud Pumps
400
AC Drilling Motors (HP)
600
1150
1350
1500
2000
Testing Capability
• Electrical Motors – Low Voltage
• Controls Systems – Low Voltage
• Shock Testing
• Vibration Testing
• Noise Testing
• EMI (Electromagnetic Interference)
Ward Leonard:
Customized Stocking Programs
For faster lead times:
• Stocking Programs
• Preferred Vendor
Management Program
Ward Leonard:
Flexible, Forward-Thinking
Applications support:
• On the phone or in the field
• Accessible experts
• Lean: Speak directly to our
engineering experts!
Ward Leonard:
Extensive Sales Support
Total support:
• Proactive Customer Service
• Extensive engineering expertise
• Hands-on sales support team
• International documentation expertise
• Experienced bilingual staff
Ward Leonard Motor
For Top Drive Applications
Class H – Fully taped & Sealed
Maximum Temperature Rise for 400HP 95°C-115°C
WL20B115 AC Drilling Motor
Ward Leonard is pleased to
announce the WL20B115 AC
Drilling Motor - available in
horizontal or vertical
orientations. Suitable for Top
Drives, mud pumps, draw
works, and rotary table
applications
Class H – Fully taped & Sealed
Maximum Temperature Rise105°C
Ward Leonard Motors
For Rotary Table Applications
Class H – Fully taped & Sealed
Maximum Temperature Rise 105°C to 115°C
Ward Leonard Motors
For Mud Pumps Applications
Class H – Fully taped & Sealed
Maximum Temperature Rise 105°C
Ward Leonard Motors
For Draw Works Applications
Class H – Fully taped & Sealed
Maximum Temperature Rise 105°C
Ward Leonard Design
Our Process
Starts and ends with our customers
Engineers are dedicated to
new designs and applications
They follow each project from
initial customer contact
through shipment of the
finished product
Engineered Solutions
Testing
Mechanical Design
• Primary: SolidWorks
• Legacy: AutoCAD, Pro-E, ME-10
Electromagnetic Design & Analysis
• Ansys (Ansoft) Maxwell 2D
• Ansys (Ansoft) RMXpert
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Motors
Generators/Gen Sets
Control Systems
Finite Element Analysis
EMI
Manufacturing
Computational Fluid Dynamics
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Structural, Dynamic, and Kinematic Analysis
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• Solid Works Simulation
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• Autodesk CFDesign
100% Quality Assurance
Machining
Stator Winding
Welding
Brazing
VPI Motor Insulation
System
Engineered Solutions
Ward Leonard Benefits
Experts in manufacturing both form and
random wound motors
Random wound designs: 1/20th HP to 1,500 HP
Form wound designs
600 HP to 1,500 HP
• High copper content
• Higher flux density
• Better Power Factor – higher efficiency
Form Bar Coil
Form Bar Wound
Random (Mush Wound)
Sealed Insulation System - Coils
Manufactured at Ward Leonard
Insulation
Insulation Kit includes: Nomex paper and wedges, with
fiberglass top sticks. Combined in the Ward Leonard assembly
process, these materials provide superior electrical insulation.
Stator Core
Stator core is insulated with double insulation paper.
Winding
Winding is installed into the stator slots. Note the double
insulation paper, tape, wedges and top sticks.
Insulating tape
Various types of glass
filled insulation tape used
to insulate the winding in
the stator slot.
RTD Installation
RTD installation between the double slot insulation.
Windings – tape insulated
Windings installed in the stator are tape insulated. Note the
double insulation paper and wedges in the slot providing the
additional insulation protection.
Stator installation
Terminated stator after
insulating VPI process.
Stator installed in frame
Terminal Box
Typical lead termination through terminal box.
Ward Leonard Solutions
Genuine Motor Accessories
Fully dressed motors with controls:
• Temperature sensors
• Encoders (rotary position transducers)
• Blowers
• Conduit box solutions
Sophisticated System Integration
Complete Drilling Rig Control House Solutions.
• Fully deployable, drag-and-drop control
houses VFD motor knowledge and controlsystem integration expertise.
• We not only know the equipment; we know
how to get it operational.
Sophisticated System Integration
Advanced Solutions for Alternative Energy.
• Nuclear Power Plants:
Ward Leonard controllers
operate fuel rod elevators.
• Controller and Genset
capabilities for
performance in wind, solar,
wave and geothermal
applications.
Ward Leonard Support
Total Support
• Proactive Customer Service
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Extensive engineering expertise
Hands-on sales support team
International documentation expertise
Experienced bilingual staff
Why Ward Leonard?
• For unique and customized solutions
• Support small volume opportunities
• For technology advancements that encourage
innovation and head off problems in the design
stage.
• For testing capabilities that meet all standards
• High quality application and sales support
Open Discussion
Thank You