HYBRID Series 1 Overswing Product Manual Hybrid Overswing 2010

HYBRID
HYBRID Series 1
Overswing
Product Manual
Hybrid
Overswing
2010
HOS.3.ii
Hybrid Overswing
09.10
Introduction
The Company
Senior Architectural Systems Ltd. are a group of companies based in the United Kingdom who operate through
a network of regional Service Centres.
Its' operations include the main business of stockholding in both systemized and standard aluminium extrusions.
Anodised (natural and bronze), and powder coated sections are all available, along with all of the necessary
accessories for manufacture. The incorporation of new or modified sections, system compatible, is carried out
when required. Timber profile are all supplied pre-finished.
The emphasis is on service to our clients, with response speed being very much of the essence. Deliveries are
made on dedicated vehicles in our own livery, into all areas of the country on a regular basis - collections can be
easily arranged for direct release (ex. works) to our clients' instructions. Short notice collections can also be
arranged in the event of the occasional, and inevitable 'emergency'.
The Hybrid product Range
The HYBRID product range includes Tilt and Turn open in, Flush Casement, Doors, Series 2
Casement and a Curtain Wall system.
Other product ranges available from Senior Architectural Systems include: -
Curtain Wall, Casement Windows, Mid-Rise Commercial Windows, Patent Glazing, Sub
Frame, Standard Angles and Rectangular Tubes, Residential Windows, Residential Doors,
Patio Doors and Secondary Glazing.
Quality Assurance
We are committed to the aims of ISO 9001 Quality Assurance.
In the event of questions or queries concerning the contents of this manual or any other product on offer from
Senior Architectural Systems, please do not hesitate to contact your Regional Service Centre:
Senior Architectural Systems Denaby (Head Office)
01709 772600
Senior Architectural Systems Scotland
01506 407640
Senior Architectural Systems South
01633 277880
Senior Architectural Systems Ltd operate a policy of continuing development and reserve the right to amend
and improve their products without notification. Every effort will however be made to ensure that up-dates are
circulated to our clients for information as deemed necessary.
All items contained in this manual are subject to our normal terms and conditions, a copy of
which is available on request. Whilst we make every effort to ensure the accuracy of the
drawings and measurements contained in this manual, we neither warrant nor guarantee the
accuracy and you should undertake your own measurements and not place any reliance on
or act in consequence of the contents herein.
Hybrid Flush Casement
HOS.3.iii
06.11
Scope
Materials
This specification covers the materials, sections and
accessories generally available from stock through
the Senior Architectural Systems group of companies.
It illustrates typical recommendations for the
fabrication of our HYBRID Overswing Window. The
sections and fittings described in this manual are not
definitive or exclusive in application but show typical
assemblies
using
standard
materials
and
accessories.
These details are suitable for installations in both new
buildings and re-furbishments, which should comply
with the latest building regulations.
Extruded aluminium is Aluminium Alloy 6063.T6 to
BS EN 755 part9: 2008
Polyamide thermal barriers PA66 GF25
Anodising: i) Natural (Silver) anodised to BS3987,
1991. and ii) Anolok Bronze Colour 547 anodised to
BS3987, 1991. Anodising is to a minimum of 25
microns (AA25).
Powder Coating is to BS EN 12206-1:2004..
Gasketry is manufactured in accordance with
BS3734.
Timber is high quality, laminated window scantlings,
in principle knotless, vertical grain from our
production according DIN EN 204 D4.
Construction
Glazing
HYBRID Overswing Windows are constructed using
mitred and mechanical corners, with support
chevrons and cleats. Integral transoms and mullions
are installed by scribing the ends then fixing into the
outer frames.
A proprietary sealant to protect against water entry
should be used on all metal-to-metal joints and cleat
insertion points at assembly.
Timber mainframe sections are mitre jointed using a
unique closed joint system. Treat all cut faces as
detailed in the manual. Seal all permanently exposed
cut timber faces with SC3333 and either XA0481 or
188R (Available from Arch coatings: 01977 673363).
Transoms and mullions are installed by scribing the
ends then fixing to outer frame.
Opening Window Frames are designed to be inserted
directly into the outer frames specialist stays.
Glazing is double glazing 28mm standard.
At all times good working practices should be
employed.
Note: All Glazing should be carried out to the
recommendations of B.S.6262.
Double glazing to 28mm may be installed into this
window system.
Each pane of glass is individually inserted into a fully
rebated and prepared opening.
Glass is retained in position with the aluminum profile
outside which carries the captive gasket, tape
gaskets are to the inside of the glass to assist with
security. Internal bead glazing is also available.
Site fixing of finished frames should take into account
all applicable standards with regard to both the
method employed and safe working practices.
Frame fixings should be suitable for the purpose
given site conditions and materials into which the
installation is to be made. If in doubt, please check
with your fixings supplier regarding type and method
to be used.
Accessories
Size Limitations
All accessories shown in this manual are deemed to
be both typical, and suitable for, the installations
intended. They are generally standard items, which
carry with them the manufacturers guarantees and
are components that are held in stock.
Testing
The Hybrid Overswing windows are tested in
accordance with BS6375 Part 1, 2009.
Air Permeability
Water Tightness
Wind Resistance
600Pa
600Pa
2400Pa
Separate figures are available for Thermal U-values
depending on type of frame and glazing material.
Site Installation
Size limitations for each type of window vary. The
following schedule is an indication of the HYBRID
system capabilities.
W
x H
Overswing
1200 x 1200
Multi-lights: all mullions and transoms over 1200mm high
or wide should be checked for Ixx value stability to loadings
provided by the specifier, or to BS6399 part 2:1997
The above schedule is based on nominal test results and
assumes that adequate care regarding the location and
exposure of the window is taken by the fabricator.
Due regard should be given to the maximum recommended
sizes, as published by the friction stay manufacturers.
Hybrid Overswing
HOS.3.iv
01.13
Index
Description
Detail
Page.
Last Issue Date
Front Cover
Introduction
Specification
Index
Index
Index
Blank
Section Identification
Section Identification
HOS.3.i
HOS.3.ii
HOS.3.iii
HOS.3.iv
HOS.3.v
HOS.3.vi
HOS.3.vii
HOS.3.viii
HOS.3.ix
09.10
09.10
06.11
01.13
03.13
01.13
09.10
09.10
06.11
A - General Arrangements
General Arrangements
Horizontal Cross Section - Fixed Light Ext. Gl.
General Arrangements
Horizontal Cross Section - Overswing Ext. Gl.
General Arrangements
Horizontal Cross Section - Overswing Mullion/Trans
General Arrangements
Vertical Cross Section - Overswing Mullion/Transom
General Arrangements
Horizontal Cross Section - Overswing - C/W Insert
General Arrangements
Blank
General Arrangements
H.C.S. - Security Vent - Internally Glazed
General Arrangements
H.C.S. - Security Vent - Transom/Mullion
General Arrangements
H.C.S. - Security Vent - Transom/Mullion
General Arrangements
H.C.S. - Security Vent - Curtain Wall Insert
General Arrangements
Horizontal Cross Section - Cill Detail
General Arrangements
Horizontal Cross Section - Cill Detail
General Arrangements
Reinforced Coupler
General Arrangements
Vertical Cross Section - 135° Corner Post
General Arrangements
Vertical Cross Section - 90° Corner Post
General Arrangements
40mm Add-On Section
General Arrangements
Reinforced Coupler
Blank
Blank
HOS.A.3101
HOS.A.3102
HOS.A.3103
HOS.A.3104
HOS.A.3105
HOS.A.3106
HOS.A.3201
HOS.A.3202
HOS.A.3203
HOS.A.3204
HOS.A.3301
HOS.A.3302
HOS.A.3303
HOS.A.3304
HOS.A.3305
HOS.A.3306
HOS.A.3307
HOS.A.3308
09.10
01.13
01.13
01.13
01.13
09.10
01.13
01.13
01.13
01.13
09.10
09.10
09.10
09.10
09.10
09.10
11.10
11.10
B - Section Identification
Section Identification
Section Identification
Section Identification
Section Identification
Section Identification
Section Identification
Section Identification
Section Identification
HOS.B.301
HOS.B.302
HOS.B.303
HOS.B.304
HOS.B.305
HOS.B.306
HOS.B.307
HOS.B.308
01.13
09.10
06.11
09.10
11.10
01.13
09.10
06.11
HOS.C.301
HOS.C.302
HOS.C.303
HOS.C.304
01.13
01.13
01.13
01.13
Section Identification
Section Identification
Section Identification
Section Identification
Section Identification
Section Identification
Section Identification
Section Identification
C - Accessory Components
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
Accessories
Hybrid Overswing
HOS.3.v
03.13
Index
Description
Product
D – Cutting Formulas, Glass Deductions And Drainage
Deductions
Deductions - Frame And Glass - Ext. Glazed
Deductions
Deductions - Frame And Glass - Int. Glazed
Deductions
Deductions - Frame And Glass - Curtain Wall Ins.
Cutting
Clamping - Suggested Method Of Placement
Drainage
Drainage Details - Stone Cill
Drainage
Drainage Details
Drainage
Drainage Details
Blank
Blank
Page
Last Issue Date
HOS.D.301
HOS.D.302
HOS.D.303
HOS.D.304
HOS.D.305
HOS.D.306
HOS.D.307
HOS.D.308
09.10
09.10
09.10
09.10
09.10
01.13
09.10
09.10
E - Fabrication/Assembly
Assembly
Corner Joining
Assembly
Corner Jointing - Cleats & Mitre Keys
Routing
Espagnolette Routing - Standard Sash
Routing
Espagnolette Routing - Security Sash
Assembly
Corner Jointing - Corner Screwing
Assembly
SPW660 Weather Bar End Caps
Preparation
Timber Mullion To Transom Cutting
Assembly
Timber Mullion To Transom Fixing & Assembly
Assembly
Timber Mullion To Transom Crucifix Joint
Assembly
Timber Mullion To Transom Crucifix Joint Assembly
Assembly
Aluminium Mullion To Transom Assembly
Assembly
Aluminium Mullion To Transom Assembly
Assembly
Espagnolette Assembly Overswing - Standard
Assembly
Espagnolette Assembly Overswing - Security
Assembly
Espagnolette Handle & Keep Fixing
Assembly
Locking Wedges
Assembly
Overswing Reinforcing - HA161
Assembly
Gasket Placement
Assembly
Anti-Blow-Back Block/Slide Position
Assembly
Trickle Ventilator
Assembly
Overswing Assembly - Grorud
Assembly
Overswing Specification Sheet - Grorud
Preparation
Sash Prep For Centre Sash Casting - Grorud
Assembly
Fitting Of Hinges - Grorud
Assembly
Hinge Installation - Grorud - Standard
Assembly
Hinge Installation - Grorud - Security
Assembly
Top Bracket Positioning - Grorud - Standard
Assembly
Top Bracket Positioning - Grorud - Security
Assembly
Installation Of Centre Sash Casting - Grorud
Assembly
Arm Stopper - Grorud
Assembly
Operating Instructions
Inst/Maint/Lube
Installation / Maintenance / Lubrication
Assembly
Overswing Specification Sheet - PN UNI
Assembly
Assembly Details - PN UNI - Standard
Assembly
Assembly Details - PN UNI - Security
Assembly
Alternative Casement Stay - PN UNI Hinge
Assembly
Alternative Casement Stay - PN UNI Hinge
Assembly
Component Details – PN UNI
HOS.E.3101
HOS.E.3102
HOS.E.3103
HOS.E.3104
HOS.E.3105
HOS.E.3106
HOS.E.3107
HOS.E.3108
HOS.E.3109
HOS.E.3110
HOS.E.3111
HOS.E.3112
HOS.E.3113
HOS.E.3114
HOS.E.3115
HOS.E.3116
HOS.E.3117
HOS.E.3118
HOS.E.3119
HOS.E.3120
HOS.E.3201
HOS.E.3202
HOS.E.3203
HOS.E.3204
HOS.E.3205
HOS.E.3206
HOS.E.3207
HOS.E.3208
HOS.E.3209
HOS.E.3210
HOS.E.3211
HOS.E.3212
HOS.E.3301
HOS.E.3302
HOS.E.3303
HOS.E.3304
HOS.E.3305
HOS.E.3306
09.10
06.11
09.10
09.10
09.10
09.10
09.10
09.10
09.10
09.10
09.10
09.10
09.10
09.10
09.10
09.10
09.10
09.10
09.10
03.11
09.10
09.10
03.13
09.10
01.13
01.13
09.10
09.10
09.10
09.10
09.10
09.10
01.13
09.10
09.10
09.10
01.13
01.13
F - Aluminium To Timber Assembly
Preparation
Aluminium To Timber Clip Positioning
Preparation
Aluminium To Timber Clip Positioning
Assembly
Aluminium To Timber - Outer Frame
Assembly
Aluminium To Timber - Standard Sash Frame
Assembly
Aluminium To Timber - Mullion Frame
Assembly
Aluminium To Timber - Security Sash Frame
HOS.F.301
HOS.F.302
HOS.F.303
HOS.F.304
HOS.F.305
HOS.F.306
03.11
03.11
09.10
09.10
01.13
01.13
Hybrid Overswing
HOS.3.vi
01.13
Index
Description
Detail
Page.
Last Issue Date
G - Glazing
Glazing
Glazing
Glazing
Glazing
Glazing
Glazing
Bead & Glass - Fixed Light
Bead & Glass - Security Vent
Alternative Wedge Gasket
Security Clip
Georgian Bar - Standard Sections
Georgian Bar - Security Sections
HOS.G.301
HOS.G.302
HOS.G.303
HOS.G.304
HOS.G.305
HOS.G.306
09.10
09.10
09.10
09.10
06.11
06.11
H - Misc
Tickle Vent
Tickle Vent
Tickle Vent
Tickle Vent
Fixing
Sealing
Sealing
28mm Trickle Vent Detail - Standard Frames
28mm Trickle Vent Detail - Security Frames
Add On Trickle Vent - Standard Frames
Add On Trickle Vent - Security Frames
Fixing Options
Perimeter Sealing Detail
Perimeter Sealing Detail
HFC.H.301
HFC.H.302
HFC.H.303
HFC.H.304
HFC.H.305
HFC.H.306
HFC.H.307
09.10
09.10
09.10
09.10
09.10
09.10
01.13
Hybrid Overswing
HOS.3.vii
09.10