- Hammerhead Off-Road
Transcription
- Hammerhead Off-Road
HAMMERHEAD RANCHER LT Illustrated Parts Manual 25 10 13 13 22 15 23 8 19 20 22 18 21 20 19 2 24 14 7 17 4 11 9 12 4 5 6 4 11 14 1 16 3 FIG.1 CYLINDER HEAD ASSY. 21 23 PARTS MANUAL CYLINDER HEAD ASSY. REF NO. PART NO. DESCRIPTION REGD NO. 1 M150-100-1320 CYLINDER HEAD SUBASSY 1 2 98056-57713-00 SPARK PLUG (C7HSA NGK) 1 3 M150-1001010 CYLINDER HEAD GASKET 1 4 M150-1001004 CARBURETOR INSULATOR GASKET 1 5 M150-1001005 CARBURETOR INSULATOR 1 6 M150-1001210 PIPE COMP. IN 1 7 M150-1001220 INSULATOR BAND 1 8 M150-1001103 HEAD COVER GASKET 1 9 M150-1001201 O-RING 27X2 1 10 M150-1001001 BREATHER TUBE 1 11 M150-1001011 STUD BOLT M6X18 2 12 M150-1001006 STUD BOLT M6X50 2 13 M150-B-1003075 FLANGE BOLT M6X25 4 14 95500-06001-KAS NUT FLANGE M6-ZN. D 2 15 M150-1001100 CYLINDER HEAD COVER COMP. 1 16 M150-1001007 DOWEL PIN 10X16 2 17 M150-1003007 CYLINDER HEAD BOLT FLANGE M6X100 2 18 M150-1001301 IN VALVE 1 19 M150-1001310 VALVE STEM SEAL 2 20 M150-1001302 VALVE SPRING OUTER SEAT 2 21 M150-1001303 VALVE OUTER, INNER SPRING 2 22 M150-1001305 VALVE SPRING RETAINER 2 23 M150-1001306 VALVE COTTER 4 24 M150-1001307 EX. VALVE 1 25 M150-100-1320-C CYLINDER HEAD ASSY 1 1 FIG.2 PARTS MANUAL CYLINDER ASSY. 9 9 7 6 5 3 4 1 2 8 CYLINDER ASSY. REF NO. PART NO. DESCRIPTION REGD NO. 1 M150-1002200 CYLINDER COMP. 1 2 M150-1002001 CYLINDER GASKET 1 3 90442-06000-KAT WASHER SEALING 6 1 4 M150-1001007 DOWEL PIN 10X16 2 5 96001-06012-KAT FLANGE BOLT M6X12-ZN. D 1 6 M150-1002002 GASKET TENSIONER LIFTER 1 7 M150-1002100 TENSIONER LIFTER ASSY. 1 8 M150-1002300 CAM CHAIN GUIDE COMP. 1 9 96001-06020-KAT FLANGE BOLT 6X20 2 2 Engine Crankcase Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No 14277 14278 14279 14280 14558 14281 14282 14283 14284 14559 14285 50104 14286 Description HOUSING, CRANKCASE RH - 150CC BUSHING, ENGINE HANGER - 150CC GASKET, CRANKCASE - 150CC HOUSING, CRANKCASE LH - 150CC GROMMET BOLT, M10 X 1.25 X 15 FHCS ZN WASHER, M10.2 X 18 X 1.3 FLAT COVER, SMALL LEFT - 150CC O-RING, M108 X 2 PIN O-RING, M6 X 1.8 OIL SEAL 19.8 X 30 X 5 BOLT, M6 X 1.00 X 18 FHCS ZN QTY 1 2 1 1 1 1 1 1 1 1 2 1 4 Ref No 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No 14287 14288 14289 14290 14883 50016 14291 14292 14293 14294 14295 14501 14296 Description PIN, M10 X 14 DOWEL BOLT, M12 X 1.5 SPECIAL - 150CC WASHER, M12 FLAT ZN SEAL, M20 X 32 X 6 GUIDE, CAM CHAIN - 150CC PIN DOWEL SPECIAL 8 X 14 STUD, M8 X 1.25 X 195.5 STUD, M8 X 1.25 X 187.5 WASHER, M8 FLAT ZN NUT, M8 X 1.25 FLANGE HEAD BOLT, M6 X 1.00 X 50 FHCS ZN SPACER, OIL - 150CC BOLT, M6 X 1.00 X 12 FHCS ZN QTY 2 1 2 2 1 2 2 2 4 4 2 1 2 Transmission Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No 14297 14298 14299 14300 14841 14302 14303 14304 14305 14306 14307 14308 14309 14310 14311 14312 14502 14313 14314 Description HOUSING, OUTER TRANSMISSION - 150CC GEAR, PRI DRIVE - 150CC GEAR, SEC DRIVE - 150CC ASM, SHIFT GEAR CLUSTER D/N/R - 150CC GEAR, FINAL DRIVE SHAFT - EXT - 200S ASM, SHIFT SELECTOR - 150CC PAWL, SHIFT SELECTOR - 150CC ROD, SHIFT PAWL - 150CC SHAFT, SHIFTER CAM - 150CC GASKET, TRANSMISSION CASE - 150CC TUBE, TRANSMISSION VENT - 150CC NIPPLE, VENT TUBE - 150CC LARGE BALL, SHIFT INDENT - 150CC SPRING, SHIFT INDENT - 150CC GASKET, SHIFT INDENT - 150CC BOLT, SHIFT INDENT - 150CC NIPPLE, VENT TUBE - 150CC SMALL BOLT, DRAIN/FILL PLUG - 150CC GASKET, TRANS DRAIN PLUG - 150CC QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 Ref No 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part No 14296 14315 14287 14316 14149 50102 14146 14106 14503 14504 14505 14318 14598 14511 14319 14320 14321 14235 14597 Description BOLT, M6 X 1.00 X 12 FHCS ZN WASHER, M6 FLAT PIN, M10 X 14 DOWEL SPACER, M15 INNER GEAR - 150CC BEARING, OUTER - 6202-Z BEARING BALL RADIAL 6203 BEARING, INNER - 6204-Z CIRCLIP, M20 BEARING, 6302 15 X 42 X 13 BEARING, RNA4905 30 X 42 X 17 BUSHING, SHOCK ABSORBING - 150CC SEAL, M30 X 40 X 6 BEARING, SEALED 6205 - 150CC WASHER, M22 X 31 X 2.5 FLAT CIRCLIP, M25 CIRCLIP, M52 CLAMP, WIRE - 150CC BOLT, M6 X 1.00 X 40 FHCS ZN OIL SEAL, SHIFTER CAM - 150CC QTY 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 10 1 FIG.5 PARTS MANUAL CRANKSHAFT CON'ROD & PISTON ASSY. 13 2 10 3 4 5 11 12 10 1 9 6 7 8 CRANKSHAFT CON'ROD & PISTON ASSY. REF NO. PART NO. DESCRIPTION REGD NO. 1 M150-1004100 CRANKSHAFT & CONROD ASSY. 1 2 M150-1004007 NUT M12X1.25 1 3 M150-1004011 WASHER 12-149HV 12-140HV 1 4 M150-1004009 LOCKING NUT 1 5 M150-1004013 WASHER 1 6 M150-1004012 KICK DRIVE GEAR 1 7 M150-1040005 :$6+(5ĭ 1 8 M150-1004008 NUT M12 1 9 M150-1004002 WOODRUFF KEY 2 10 M150-1004003 PISTON PIN CLIP 2 11 M150-1004006 PISTON PIN 1 12 M150-1004001 PISTON 1 13 M150-1004200 PISTON RING SET 1 5 FIG.6 PARTS MANUAL CAMSHAFT ASSY. 10 1 9 2 9 8 3 1 4 2 5 3 6 7 CAMSHAFT ASSY. REF NO. PART NO. DESCRIPTION REGD NO. 1 M150-1005004 TAPPET ADJUSTING NUT 2 2 M150-1005003 TAPPET ADJUSTING SCREW 2 3 M150-1005002 VALVE ROCKER ARM 2 4 M150-1005005 EX ROCKER ARM SHAFT 1 5 M150-1005400 CAMSHAFT CHAIN 1 6 M150-1005300 CAMSHAFT COMP. 16T 1 7 M150-1005200 IN ROCK ARM SHAFT COMP. 1 8 M150-1005100 STOPPER PLATE COMP. 1 9 M150-1001007 DOWEL PIN 10X16 2 10 M150-1005001 CAMSHAFT HOLDER 1 6 FIG.7 PARTS MANUAL LEFT COVER ASSY. 7 2 3 1 4 3 6 5 6 5 5 5 5 LEFT COVER ASSY. REF NO. PART NO. DESCRIPTION REGD NO. 1 M150-1008101 COVER L 1 2 M150-1008005 L COVER GASKET 1 3 93903-00428-KAT TAPPING SCREW ST4.2X8-F-H 4 4 M150-1008102 L COVER PLATE 1 5 M150-1003034 FLANGE BOLT M6X40 6 6 M150-1008006 FLANGE BOLT M6X65 2 7 M150-1008200 KICK STARTER ASSY. SPINDLE COMP. 1 7 FIG.8 PARTS MANUAL FAN COVER AND SHROUD ASSY. 9 7 3 2 10 6 8 9 9 9 1 10 12 10 5 4 FAN COVER AND SHROUD ASSY. REF NO. PART NO. DESCRIPTION REGD NO. 1 M150-1009410 FAN COVER COMP. 1 2 M150-1009002 STARTER CABLE CLAMPER 1 3 M150-1009401 CARBURETOR COOLING DUCT 1 4 M150-1009301 LOWER SHROUD 1 5 M150-1009302 LOWER SHROUD SEAL 1 6 M150-1009110 UPPER SHROUD COMP. 1 7 M150-1009103 HIGH TENSION CORD CLIP 1 8 M150-1009102 UPPER SHROUD SEAL 1 9 M150-1009402 SCREW ST4.8X16-F 6 10 M150-1003075 BOLT M6X25 3 11 ST3.5X13 GB845 SCREW ST3.5×13-F 3 12 8.020.179 DUST COVER 1 8 FIG.9 PARTS MANUAL OIL PUMP ASSY. 5 4 4 2 3 1 OIL PUMP ASSY. REF NO. PART NO. DESCRIPTION REGD NO. 1 M150-1021000 CHAIN OIL PUMP 1 2 M150-1020002 NUT FLANGE M6 1 3 M150-1020001 SPROCKET OIL PUMP DRIVEN 1 4 M150-B-1003075 BOLT M6X25 2 5 M150-1022000 OIL PUMP SUB ASSY. 1 9 FIG.10 PARTS MANUAL DRIVEN PULLEY AND CLUTCH SUBASSY. 1 3 2 DRIVEN PULLEY AND CLUTCH SUBASSY. REF NO. PART NO. DESCRIPTION 1 M150-1032000 CLUTCH ASSY. OUTER 1 2 M150-1033000 DRIVE BELT 1 3 M150-1031000 DRIVEN PULLEY ASSY. 1 10 REGD NO. FIG.11 PARTS MANUAL TRANSMISSION ASSY. 11 3 10 2 1 5 4 6 9 12 8 7 14 15 13 6 TRANSMISSION ASSY. REF NO. PART NO. DESCRIPTION REGD NO. 1 M150-1040001 TRANSMISSION COVER 1 2 M150-1041000 TRANSMISSION COVER GASKET 1 3 91004-E6203-KAT RADIAL BALL BEARING E6203 1 4 91004-E6202-KAT RADIAL BALL BEARING E6202 1 5 91004-E6204-KAT RADIAL BALL BEARING E6204 1 6 M150-1040008 SPECIAL BOLT M8X12 2 7 M150-1040002 :$6+(5ĭ 1 8 M150-1042000 OIL SEAL 20X32X6 1 9 M150-1040004 FINAL GEAR 1 10 94510-20000 EXTERNAL CIRCLIP 20 1 11 M150-1040003 FINAL SHAFT 1 12 M150-1043000 COUNTER SHAFT COMP. 1 13 M150-1040007 COMPRESSOR FLANGE NUT M12 1 14 M150-1040005 :$6+(5ĭ 1 15 M150-1040006 DRIVE SHAFT 1 11 FIG.12 PARTS MANUAL ELECTRIC SYSTEM 1 2 4 3 ELECTRIC SYSTEM REF NO. PART NO. DESCRIPTION REGD NO. 1 M150-1051200-8 STATOR COMP. 1 2 M150-1051100 FLYWHEEL COMP. 1 3 M150-1051100-3 COOLING FAN COMP. 1 4 M150-1051100-4 FLANGE BOLT M6x18 4 12 FIG.13 PARTS MANUAL ELECTRIC STARTER ASSY. 5 4 1 2 3 ELECTRIC STARTER ASSY. REF NO. PART NO. DESCRIPTION REGD NO. 1 M150-1060001 FLANGE STARTING CLUTCH 1 2 M150-1060002 STARTER REDUCTION GEAR SHAFT 1 3 M150-1060003 STARTER REDUCTION GEAR 1 4 M150-1060005 FLANGE BOLT M6X16 2 5 M150-1064000 STARTER MOTOR ASSY. 1 13 FIG.14 PARTS MANUAL DRIVE PULLEY SUBASSY. 2 1 DRIVE PULLEY SUBASSY. REF NO. PART NO. DESCRIPTION REGD NO. 1 M150-1071000 MOVABLE DRIVE PULLEY ASSY. 1 2 M150-10710002 ROYER 6 14 Plastic Body Parts REF# F1-1 F1-2 F1-3 F1-4 HH PART# DESCRIPTION 15-0208-00 FRONT BUMPER 15-0203-00 FRONT HOOD INSERT 15-0201-00 HOOD UPPER 15-0209-00LHEADLIGHT COVER, LH 15-0209-00RHEADLIGHT COVER, RH F1-5 15-0206-00 HEADLIGHT F1-6 15-0210-00 FRONT BLINKER F1-7 15-0607-00 HEADLIGHT BRACKET F1-8 15-0211-00LFR. FENDER, LH 15-0211-00RFR. FENDER, RH F1-9 15-0214-00 DASHBOARD F1-10 15-0212-00 CUP HOLDER F1-11 18-0213-00 PROTECTIVE PANEL, STEERING SHAFT F1-12 15-0504-00 BOOT, STEERING SHAFT PCS 1 1 1 1 2 1 2 1 1 1 1 1 F1-13 15-0205-00 CENTER CONSOLE 1 F1-14 F1-15 F1-16 F1-17 F1-18 F1-19 F1-20 F1-21 1 1 1 1 1 1 1 1 15-0215-00 CD PLAYER SLOT 15-0216-00 CD PLAYER SLOT, BORDER 18-0305-00 SPEEDOMETOR 15-0217-00 CLOVE COMPARTMENT COVER 15-0218-00 LOWER PROTECTIVE PANEL, FR. (PAIR) 18-0219-00 SEAT TUB FRONT PANEL 15-0220-00LSEAT TUB SIDE PANEL, LEFT 15-0220-00RSEAT TUB SIDE PANEL, RIGHT F1-22 15-0221-00LTIRE WELL, REAR LEFT 15-0221-00RTIRE WELL, REAR RIGHT F1-23 15-0222-00 DUMP BED SIDE PANEL 1 2 REF# F1-24 F1-25 F1-26 F1-27 F1-28 F1-29 F1-34 F1-35 HH PART# 15-0223-00 15-0224-00 15-0205-00 15-0506-00 15-0226-00 15-0227-00 15-0701-00 15-0306-00 F1-37 F1-38 F1-39 F1-40 F1-41 15-0301-00 15-0307-00 15-0308-00 15-0309-00 003-060015-00 DESCRIPTION DUMP BED BACK PANEL ROOF ROOF BRAKE LIGHT ROOF BRAKE LIGHT RUBBER SEAL REAR TAIL LIGHT CHARGER FLIP COVER (NEED ASSEMBLY) EXTENSIVE CABLE, CHARGER CHARGER KEY SWITCH, (KEY AND SWITCH A SET) KEY SET BATTERY METER FORWARD/REVERSE SWITCH HAZARD LIGHT SWITCH SCREW CROSS, M6X15 PCS 1 1 1 1 2 1 1 1 1 1 1 1 1 31 F1-42 003-480015-02 SCREW CROSS, ST4.8X15 33 F1-43 F1-44 F1-45 F1-46 F1-47 F1-48 F1-49 F1-50 F1-51 F1-52 9.220.006 003-040010-00 9.220.004 003-040025-00 003-000000-03 003-060010-00 9.108.016 15-1809-00 9.106.035 15-0310-00 SELF-LOCK NUT M6 SCREW CROSS, M4X10 NUT, M4 SCREW CROSS, M4X25 SCREW, ANCHOR SCREW CROSS, M6X10 FLANGE BOLT, M8X1.25X15 LATCH FLANGE BOLT, M6X35 12 V POWER OUTLET COVER, 12V POWER OUTLET 34 10 10 1 78 4 1 1 2 1 1 Overhead Brush Guards REF# F2-1 F2-2 F2-3 F2-4 F2-5 F2-6 F2-7 F2-8 F2-9 F2-10 F2-11 F2-12 HH PART# 15-0101-00 15-0104-00 15-0102-00 15-0105-00 6.000.084 15-1801-00 15-1804-00 15-0402-00 007-8P5-00 9.108.060 9.300.008 9.400.008 DESCRIPTION FRONT BRUSH GUARD (LEFT TO RIGHT) REAR BRUSH GUARD (LEFT TO RIGHT) TOP BRUSH GUARD SPEAKER MOUNTING BAR INNER MIRROR RR. VIEW MIRROR (PAIR) FIXING BASE, RR. VIEW MIRROR (PAIR) BACK, SEAT WASHER, SPHERICAL Ø8.5 FLANGE BOLT, M8X1.25X60 WASHER, Ø8 SPRING WASHER, Ø8 PCS 1 1 2 1 1 1 1 1 10 4 8 10 REF# F2-14 F2-15 F2-16 F2-17 F2-18 F2-19 F2-20 F2-21 F2-22 F2-23 F2-24 F2-25 HH PART# 9.220.016 009-060000-00 007-7-00 9.600.655 9.110.055 007-10P5-00 9.400.010 9.108.060 9.600.700 9.108.030 003-050015-00 15-1802-00 DESCRIPTION HEXAGON BOLT, M6X20 ACORN NUT, M6 WASHER, SPHERICAL Ø7 SCREW CROSS, M6X55 HEX BOLT, M10X1.25X55 WASHER, SPHERICAL Ø10.5 SPRING WASHER, Ø10 FLANGE BOLT, M8X1.25X60 SCREW CROSS, M6X70 FLANGE BOLT, M8X1.25X30 SCREW CROSS, M5X15 SPEAKERS PCS 4 2 4 4 4 4 4 2 4 4 2 2 Main Frame REF# F3-1 F3-2 F3-3 F3-4 F3-5 F3-6 F3-7 F3-8 F3-9 HH PART# 18-0608-00 020-12X50-00 9.500.325 18-0609-00 15-0501-00 15-0507-00 9.220.008 15-1803-00 15-1807-00 DESCRIPTION VEHICLE FRAME SHAFT PIN, Ø12X50 COTTER PIN DUMP BED RUBBER HANDLE GRIP, DUMP BED RUBBER COLLAR, DUMP BED SELF-LOCK NUT M8X1.25 ACTUATOR ROD, BATTERY HOLDER PCS 1 2 2 1 2 2 4 2 3 REF# F3-10 F3-11 F3-12 F3-13 F3-14 F3-15 F3-16 F3-17 HH PART# 15-0231-00 9.300.008 9.220.006 9.600.016 9.500.225 15-0622-00 013-060040-00 DESCRIPTION PCS FIXING PLATE, BATTERY HOLDER 3 WASHER, Ø8 3 SELF-LOCK NUT M6 8 BOLT, CROSSING M6X15 1 COTTER PIN 2 SHAFT PIN, DUMP BED 2 LOWER HINGE, FR. SEAT 2 COUNTERSUNK BOLT, CROSSING M6X40 4 Steering System REF# 1 2 3 4 5 6 7 8 9 10 11 12 HH PART# 9.108.025 9.106.016 9.900.016 15-1003-00 15-1004-00 9.110.075 18-1005-00 9.220.010 15-0213-00 15-1011-00 016-190000-00 18-1006-00 DESCRIPTION BOLT, M8X30 BOLT, M6X15 ROUND NUT STEERING WHEEL STEERING COLUMN FLANGE BOLT, M10X1.25X75 STEERING POST SELF-LOCK NUT, M10X1.25 COVER, STEERING WHEEL STEERING AXLE CAP C-Clip Radius 19 RACK AND PINION ASSY. PCS 2 6 2 1 1 2 1 2 1 1 1 1 REF# 13 14 15 16 17 18 19 20 21 22 HH PART# 9.400.008 18-1007-00 15-1008-00 9.220.012 15-0504-00 18-1009-00 15-1010-00 9.500.235 010-61904 9.900.016 DESCRIPTION SPRING WASHER Ø8 STEERING UNIVERSAL JOINT TIE ROD END NUT, M12X1.25 BOOT TIE ROD BALL JOINT ASSY. COTTER PIN 2.5X35 BEARING 61904 ROUND NUT PCS 2 1 2 2 2 2 2 2 1 2 2 1 Front Suspension REF# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 HH PART# 2.000.028 9.108.105 8.010.015 7.010.003 4.000.004 9.220.008 7.010.140 7.020.025 8.020.053 2.000.027 9.908.014 8.010.014 9.906.012 18-0903-00 7.020.016 6.000.028 8.010.054 9.040.002 9.030.002 9.710.031 DESCRIPTION STRUT AND SPINDLE SUPPORT, R FLANGE BOLT M8x1.25x105 UPPER SUSPENSION ARM COLLAR UPPER SUSPENSION ARM BUSHING UPPER SUSPENSION ARM LOCKING FLANGE NUT. M8 LOCKING FLANGE NUT. M12 BALL HEAD DUST SEAL BALL HEAD SPACER STRUT AND SPINDLE SUPPORT, L BOLT STRAP M8x14 LOWER SUSPENSION ARM COLLAR BOLT STRAP M6x12 FRONT TIRE & WHEEL, RIGHT 20x8-8 PAD SET. FR. BRAKE CALIPER FRONT BRAKE CALIPER. L FRONT DISC BRAKE DUST SEAL 47x25-7 BEARING 6204-Z TIRE BOLT M10x1.25x31 PCS 1 2 2 4 2 2 4 4 4 1 4 4 12 1 2 1 2 2 2 8 REF# 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 HH PART# 8.010.085B 9.030.010 9.220.010 14813 002-10080-B 9.220.010 9.800.012 9.500.220 7.020.039 9.110.040 6.000.095 6.000.325 9.110.080 8.020.034 7.010.002 9.040.001 4.000.023 18-0901-00 8.010.140 DESCRIPTION FRONT WHEEL HUB BEARING 6202-Z LOCKING FLANGE NUT M10 FRONT TIRE 20x8-8 FRONT WHEEL 8" STEEL BLACK LOCKING FLANGE NUT M10 CASTLE NUT M12 COTTER PIN Φ2x20 FR. HUB COVER. FLANGE BOLT M10x1.25x40 FRONT BRAKE CALIPER. R CUSHION ASSY. FR L=325 FLANGE BOLT M10x1.25x80 LOWER SUSPENSION ARM DUST CAP LOWER SUSPENSION ARM BUSHING O-RING Φ 21.2x2.65 LOWER SUSPENSION ARM ASSY. FRONT TIRE & WHEEL, LEFT 20x8-8 ACORN NUT M12 PCS 2 2 8 1 2 16 2 2 2 4 1 2 4 8 8 8 2 1 2 Seat, Brake, Pedals REF# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 HH PART# 4.000.011 6.000.053 7.020.005 18-0707-00 9.908.055N 15-1412-00 9.108.020 15-0403-00 9.220.010 9.400.010 9.110.020 9.110.025 15-0401-00 15-0229-00 15-0408-00 014-480015-00 15-0406-00 DESCRIPTION Fuel Tank Fuel Cap Rubber Mount Parking Brake Cable Bolt, M8 X 1.25 X 55 Lever, Hand Brake Flange Bolt Seat Belt Nut, M10 Spring Washer Bolt, M10X1.25X20 Bolt, M10X1.25X25 Seat Cushion Seat Tub Cover Upper Hinge, Front Seat Counter Sunk Screw Front Right Seat Belt Buckle PCS 1 1 4 1 4 1 2 2 4 4 2 2 1 1 2 12 2 REF# 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 HH PART# 18-1400-00 8.030.024 9.500.430 9.108.035 14119 18-0610-00 14113 9.100.845 9.100.840 14852 14088 18-1413-00 2-70261 18-0704-00 18-0321-00 DESCRIPTION Complete brake System Cotter Pin 6X25 Spindle Bracket Cotter Pin 4 x 30 Bolt Washer M8x1.25x35 Bushing Sleeve 12 X 21 X 12 Throttle Pedal Spring, Throttle Pedal Bolt, M8 X 1.25 X 145 HHCS ZN Bolt M8X1.25X40 Spring, Throttle Pedal M8X1.25 Nut Brake Pedal Brake Pedal Rubber Spring Throttle Cable Fuel Pump PCS 1 1 1 1 2 4 1 1 2 1 1 4 1 2 1 1 1 Electric Components REF# 1 2 3 4 5 6 7 9 10 11 12 13 15 16 HH PART# 6.000.079 6.000.087 6.000.113 12.026.023 6.000.124 6.000.035 6.000.267 6.000.025 18-0316-00 18-0303-00 6.000.160 6.000.158 15-0309-00 18-0300-00 DESCRIPTION Horn Switch 12Volt Outlet Blinker Switch Speedometer Sensor Regulate Rectifier Comp. Starter Relay C.D.I. Ignition Coil Swing Arm Wire Harness Main Wire Harness Headlight Switch Ignition key Switch Hazard Switch Speedometer PCS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Lower Swing Arm REF# 1 2 3 4 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 HH PART# 9.110.040 9.220.010 6.000.006 9.908.100 9.108.045 7.010.031 9.908.012 13-0601-00R 7.010.006 8.010.028 7.020.022 6.000.229 7.010.032 7.010.028 7.020.023 7.020.020 6.000.085 18-0626-00 9.220.012 7.020.008 9.112.060 DESCRIPTION FLANGE BOLT M10x1.25x40 LOCKING FLANGE NUT M10 CUSHION ASSY. RR BOLT STRAP M8x1.25x100 FLANGE BOLT M8x1.25x45 DISC. RR COVER BOLT STRAP M8x1.25x12 REAR FENDER BRACKET, R SWING ARM BUSHING SWING ARM COLLAR RR. BRAKE PAD SET CALIPER ASSY. RR CHAIN DISC GUARD BATTERY COVER BATTERY BAND BATTERY LOWER CUSHION BATTERY (YTX12-BS) RR. LOWER SWING ARM COMP. LOCKING FLANGE NUT M12 SWING ARM CUSHION BUSHING FLANGE BOLT M12x1.25x60 PCS 4 4 2 1 2 1 1 1 4 2 1 1 1 1 1 1 1 1 2 2 2 Upper Swing Arm REF# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 HH PART# 9.220.012 8.010.042 7.020.001 8.020.045 8.010.041 9.300.012 9.200.012 6.000.026 9.220.010 9.106.022 9.210.008 9.110.045 8.010.076 9.600.630 7.010.084 2.000.062 DESCRIPTION LOCKING FLANGE NUT. M12 WASHER. ENGINE MOUNT LINK CUSHION. ENGINE MOUNT LINK SPACER. ENGINE MOUNT LINK COLLAR. ENGINE MOUNT LINK WASHER. FLAT Φ12 NUT M12 ENGINE MOUNT BOLT PLATE LOCKING FLANGE NUT. M10 BOLT-WASHER M6x22 LOCKING NYLON NUT. M6 BOLT-WASHER M10x1.25x45 COLLAR. ENGINE MOUNT BOLT PLATE SCREW. PAN M6x30 COVER. ELECTRIC ASS'Y. REAR SWING ARM ASS'Y. UPPER PCS 1 1 1 1 1 1 1 1 1 3 3 1 1 2 1 1 REF# 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 HH PART# 9.112.060 9.220.012 8.030.001 7.010.008 8.020.013 9.108.016 9.710.195 8.010.025 9.600.655 7.010.029 14478 18-0706-00 14473 M150-1003205 9.106.020 14479 DESCRIPTION PCS BOLT-WASHER M12x1.25x60 2 LOCKING FLANGE NUT. M12 2 SWING ARM DOG BONE 2 BUSH. CON' ROD 8 SPACER. CON' ROD 4 BOLT-WASHER M8x1.25x16 4 BOLT-WASHER M10x1.25x195 1 COLLAR. ENGINE MOUNT 1 BOLT, M6 X 1.00 X 60 FHCS ZN 2 COVER, ELECTRICAL 1 ASM, TRANS SHIFT LEVER - 150CC 1 CABLE, D/N/R SHIFT - 150CC 2 BRACKET, SHIFT CABLE - 150CC 1 BOLT, M6 X 1.00 X 14 FHCS ZN 2 BOLT, M6 X 1.00 X 20 FHCS ZN 1 DISC, SHIFT CONTROL - 150CC 1 Rear Axle REF# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 HH PART# 9.108.022 8.010.053 9.220.008 8.010.057B 9.070.002 008-40-000 9.108.027 9.040.006 8.030.008 9.030.006 8.020.028 9.108.040 9.040.007 9.710.031 8.010.089B 14811 002-100100-B 8.010.118 DESCRIPTION BOLT-WASHER M8x1.25x22 DISC. RR. BRAKE LOCK FLANGE NUT. M8 REAR AXLE CHAIN Double O-RING DRIVE. REAR SPROCKET (41 teeth) BOLT-WASHER M8x1.25x27 DUST SEAL 50X34-7 COMP. HOUSING RR. AXLE BRG BEARING 6206 BEARING BASE BOLT-WASHER M8x1.25x40 DUST SEAL 42X30-7 BOLT. TIRE M10x1.25x31 HUB. REAR AXLE TIRE. RR 21x11-10 RIM. RR 10" BLACK LUG NUT. CAP M10 PCS 4 1 14 1 1 1 4 2 2 2 2 6 2 8 2 2 2 8 REF# 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 HH PART# 18-0904-00 9.700.016 9.800.016 9.500.430 7.020.039 18-0902-00 6.000.149 9.108.045 9.040.008 9.900.030 8.020.181 9.700.300 8.030.033 12.025.024 12.025.025 008-11-000 8.020.181 14296 DESCRIPTION REAR. WHEEL ASSY. R SPACER. RR. WHEEL 16 CASTLE NUT. M16 COTTER PIN. 4X30 COVER. RR. HUB REAR TIRE & WHEEL, Left MASTER LINK. CHAIN FLANGE BOLT M8X1.25X45 DUST SEAL 42X28-7 ROUND NUT M30X1.5 KEEPER CIRCLIP Φ62 AXLE BRG HOUSING COMP.RR MAGNETIC CONTACT EYE BOLT, M3X6 SPROCKET, DBL ROW 50P 11T KEEPER, SPROCKET BOLT, M6 X 1.00 X 12 FHCS ZN PCS 1 2 2 2 2 1 1 3 1 1 1 1 1 1 1 1 1 2 Engine, Air Filter System REF# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 HH PART# 6.000.157 8.010.122 9.220.016 9.106.012 8.020.173 9.220.008 9.908.040 8.020.056 4.000.018 6.000.024 14531 8.030.037 9.100.612 9.400.006 6.000.074 DESCRIPTION REVERSE ASSY. INTERNAL COLLAR REVERSE LOCKING FLANGE NUT M16 FLANGE BOLT M6X12 REVERSE BRACKET LOCKING FLANGE NUT M8 BOLT STRAP, M8X1.25X40 AIR CLEANER CLAMP AIR CLEANER ASSY. CARBURETOR ENGINE, 150CC MUFFLER RACK SUPPORT BOLT, M5X16 LOCKING WASHER Φ6 MUFFLER COMP. EX PCS 1 1 1 2 1 3 1 1 1 1 1 1 3 3 1 REF# 16 17 18 19 20 21 22 23 24 25 26 27 28 29 HH PART# 8.020.055 6.000.162 9.040.027 9.040.005 7.010.047 9.805.003 6.000.151 7.010.048 7.010.033 8.040.013 7.010.057 8.020.176 9.108.040 14762 DESCRIPTION BOOT CLAMP SIDE CASE BOOT MUFFLER JOINT NUT, M6 EX. PIPE GASKET AIR CLEANER CASE COMP TAPPING SCREW, M5X16 AIR CLEANER ELEMENT AIR CLEANER COVER CHAIN PROTECTOR, RR. AIR CLEANER CLIP AIR CLEANER DUCT AIR CLEANER CLAMP FLANGE BOLT, M8X1.25X40 AIR INJECTION ASM, MUFFLER PCS 1 1 2 1 1 4 1 1 1 1 1 1 1 1