- Hammerhead Off-Road

Transcription

- Hammerhead Off-Road
HAMMERHEAD
RANCHER LT
Illustrated Parts Manual
25
10
13
13
22
15
23
8
19
20
22
18
21
20
19
2
24
14
7
17
4
11
9
12
4
5
6
4
11
14
1
16
3
FIG.1
CYLINDER HEAD ASSY.
21
23
PARTS MANUAL
CYLINDER HEAD ASSY.
REF NO.
PART NO.
DESCRIPTION
REGD NO.
1
M150-100-1320
CYLINDER HEAD SUBASSY
1
2
98056-57713-00
SPARK PLUG (C7HSA NGK)
1
3
M150-1001010
CYLINDER HEAD GASKET
1
4
M150-1001004
CARBURETOR INSULATOR GASKET
1
5
M150-1001005
CARBURETOR INSULATOR
1
6
M150-1001210
PIPE COMP. IN
1
7
M150-1001220
INSULATOR BAND
1
8
M150-1001103
HEAD COVER GASKET
1
9
M150-1001201
O-RING 27X2
1
10
M150-1001001
BREATHER TUBE
1
11
M150-1001011
STUD BOLT M6X18
2
12
M150-1001006
STUD BOLT M6X50
2
13
M150-B-1003075
FLANGE BOLT M6X25
4
14
95500-06001-KAS
NUT FLANGE M6-ZN. D
2
15
M150-1001100
CYLINDER HEAD COVER COMP.
1
16
M150-1001007
DOWEL PIN 10X16
2
17
M150-1003007
CYLINDER HEAD BOLT FLANGE M6X100
2
18
M150-1001301
IN VALVE
1
19
M150-1001310
VALVE STEM SEAL
2
20
M150-1001302
VALVE SPRING OUTER SEAT
2
21
M150-1001303
VALVE OUTER, INNER SPRING
2
22
M150-1001305
VALVE SPRING RETAINER
2
23
M150-1001306
VALVE COTTER
4
24
M150-1001307
EX. VALVE
1
25
M150-100-1320-C
CYLINDER HEAD ASSY
1
1
FIG.2
PARTS MANUAL
CYLINDER ASSY.
9
9
7
6
5
3
4
1
2
8
CYLINDER ASSY.
REF NO.
PART NO.
DESCRIPTION
REGD NO.
1
M150-1002200
CYLINDER COMP.
1
2
M150-1002001
CYLINDER GASKET
1
3
90442-06000-KAT
WASHER SEALING 6
1
4
M150-1001007
DOWEL PIN 10X16
2
5
96001-06012-KAT
FLANGE BOLT M6X12-ZN. D
1
6
M150-1002002
GASKET TENSIONER LIFTER
1
7
M150-1002100
TENSIONER LIFTER ASSY.
1
8
M150-1002300
CAM CHAIN GUIDE COMP.
1
9
96001-06020-KAT
FLANGE BOLT 6X20
2
2
Engine Crankcase
Ref No
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No
14277
14278
14279
14280
14558
14281
14282
14283
14284
14559
14285
50104
14286
Description
HOUSING, CRANKCASE RH - 150CC
BUSHING, ENGINE HANGER - 150CC
GASKET, CRANKCASE - 150CC
HOUSING, CRANKCASE LH - 150CC
GROMMET
BOLT, M10 X 1.25 X 15 FHCS ZN
WASHER, M10.2 X 18 X 1.3 FLAT
COVER, SMALL LEFT - 150CC
O-RING, M108 X 2
PIN
O-RING, M6 X 1.8
OIL SEAL 19.8 X 30 X 5
BOLT, M6 X 1.00 X 18 FHCS ZN
QTY
1
2
1
1
1
1
1
1
1
1
2
1
4
Ref No
14
15
16
17
18
19
20
21
22
23
24
25
26
Part No
14287
14288
14289
14290
14883
50016
14291
14292
14293
14294
14295
14501
14296
Description
PIN, M10 X 14 DOWEL
BOLT, M12 X 1.5 SPECIAL - 150CC
WASHER, M12 FLAT ZN
SEAL, M20 X 32 X 6
GUIDE, CAM CHAIN - 150CC
PIN DOWEL SPECIAL 8 X 14
STUD, M8 X 1.25 X 195.5
STUD, M8 X 1.25 X 187.5
WASHER, M8 FLAT ZN
NUT, M8 X 1.25 FLANGE HEAD
BOLT, M6 X 1.00 X 50 FHCS ZN
SPACER, OIL - 150CC
BOLT, M6 X 1.00 X 12 FHCS ZN
QTY
2
1
2
2
1
2
2
2
4
4
2
1
2
Transmission
Ref No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No
14297
14298
14299
14300
14841
14302
14303
14304
14305
14306
14307
14308
14309
14310
14311
14312
14502
14313
14314
Description
HOUSING, OUTER TRANSMISSION - 150CC
GEAR, PRI DRIVE - 150CC
GEAR, SEC DRIVE - 150CC
ASM, SHIFT GEAR CLUSTER D/N/R - 150CC
GEAR, FINAL DRIVE SHAFT - EXT - 200S
ASM, SHIFT SELECTOR - 150CC
PAWL, SHIFT SELECTOR - 150CC
ROD, SHIFT PAWL - 150CC
SHAFT, SHIFTER CAM - 150CC
GASKET, TRANSMISSION CASE - 150CC
TUBE, TRANSMISSION VENT - 150CC
NIPPLE, VENT TUBE - 150CC LARGE
BALL, SHIFT INDENT - 150CC
SPRING, SHIFT INDENT - 150CC
GASKET, SHIFT INDENT - 150CC
BOLT, SHIFT INDENT - 150CC
NIPPLE, VENT TUBE - 150CC SMALL
BOLT, DRAIN/FILL PLUG - 150CC
GASKET, TRANS DRAIN PLUG - 150CC
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
Ref No
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Part No
14296
14315
14287
14316
14149
50102
14146
14106
14503
14504
14505
14318
14598
14511
14319
14320
14321
14235
14597
Description
BOLT, M6 X 1.00 X 12 FHCS ZN
WASHER, M6 FLAT
PIN, M10 X 14 DOWEL
SPACER, M15 INNER GEAR - 150CC
BEARING, OUTER - 6202-Z
BEARING BALL RADIAL 6203
BEARING, INNER - 6204-Z
CIRCLIP, M20
BEARING, 6302 15 X 42 X 13
BEARING, RNA4905 30 X 42 X 17
BUSHING, SHOCK ABSORBING - 150CC
SEAL, M30 X 40 X 6
BEARING, SEALED 6205 - 150CC
WASHER, M22 X 31 X 2.5 FLAT
CIRCLIP, M25
CIRCLIP, M52
CLAMP, WIRE - 150CC
BOLT, M6 X 1.00 X 40 FHCS ZN
OIL SEAL, SHIFTER CAM - 150CC
QTY
2
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
10
1
FIG.5
PARTS MANUAL
CRANKSHAFT CON'ROD & PISTON ASSY.
13
2
10
3
4
5
11
12
10
1
9
6
7
8
CRANKSHAFT CON'ROD & PISTON ASSY.
REF NO.
PART NO.
DESCRIPTION
REGD NO.
1
M150-1004100
CRANKSHAFT & CONROD ASSY.
1
2
M150-1004007
NUT M12X1.25
1
3
M150-1004011
WASHER 12-149HV 12-140HV
1
4
M150-1004009
LOCKING NUT
1
5
M150-1004013
WASHER
1
6
M150-1004012
KICK DRIVE GEAR
1
7
M150-1040005
:$6+(5ĭ
1
8
M150-1004008
NUT M12
1
9
M150-1004002
WOODRUFF KEY
2
10
M150-1004003
PISTON PIN CLIP
2
11
M150-1004006
PISTON PIN
1
12
M150-1004001
PISTON
1
13
M150-1004200
PISTON RING SET
1
5
FIG.6
PARTS MANUAL
CAMSHAFT ASSY.
10
1
9
2
9
8
3
1
4
2
5
3
6
7
CAMSHAFT ASSY.
REF NO.
PART NO.
DESCRIPTION
REGD NO.
1
M150-1005004
TAPPET ADJUSTING NUT
2
2
M150-1005003
TAPPET ADJUSTING SCREW
2
3
M150-1005002
VALVE ROCKER ARM
2
4
M150-1005005
EX ROCKER ARM SHAFT
1
5
M150-1005400
CAMSHAFT CHAIN
1
6
M150-1005300
CAMSHAFT COMP. 16T
1
7
M150-1005200
IN ROCK ARM SHAFT COMP.
1
8
M150-1005100
STOPPER PLATE COMP.
1
9
M150-1001007
DOWEL PIN 10X16
2
10
M150-1005001
CAMSHAFT HOLDER
1
6
FIG.7
PARTS MANUAL
LEFT COVER ASSY.
7
2
3
1
4
3
6
5
6
5
5
5
5
LEFT COVER ASSY.
REF NO.
PART NO.
DESCRIPTION
REGD NO.
1
M150-1008101
COVER L
1
2
M150-1008005
L COVER GASKET
1
3
93903-00428-KAT
TAPPING SCREW ST4.2X8-F-H
4
4
M150-1008102
L COVER PLATE
1
5
M150-1003034
FLANGE BOLT M6X40
6
6
M150-1008006
FLANGE BOLT M6X65
2
7
M150-1008200
KICK STARTER ASSY. SPINDLE COMP.
1
7
FIG.8
PARTS MANUAL
FAN COVER AND SHROUD ASSY.
9
7
3
2
10
6
8
9
9
9
1
10
12
10
5
4
FAN COVER AND SHROUD ASSY.
REF NO.
PART NO.
DESCRIPTION
REGD NO.
1
M150-1009410
FAN COVER COMP.
1
2
M150-1009002
STARTER CABLE CLAMPER
1
3
M150-1009401
CARBURETOR COOLING DUCT
1
4
M150-1009301
LOWER SHROUD
1
5
M150-1009302
LOWER SHROUD SEAL
1
6
M150-1009110
UPPER SHROUD COMP.
1
7
M150-1009103
HIGH TENSION CORD CLIP
1
8
M150-1009102
UPPER SHROUD SEAL
1
9
M150-1009402
SCREW ST4.8X16-F
6
10
M150-1003075
BOLT M6X25
3
11
ST3.5X13 GB845
SCREW ST3.5×13-F
3
12
8.020.179
DUST COVER
1
8
FIG.9
PARTS MANUAL
OIL PUMP ASSY.
5
4
4
2
3
1
OIL PUMP ASSY.
REF NO.
PART NO.
DESCRIPTION
REGD NO.
1
M150-1021000
CHAIN OIL PUMP
1
2
M150-1020002
NUT FLANGE M6
1
3
M150-1020001
SPROCKET OIL PUMP DRIVEN
1
4
M150-B-1003075
BOLT M6X25
2
5
M150-1022000
OIL PUMP SUB ASSY.
1
9
FIG.10
PARTS MANUAL
DRIVEN PULLEY AND CLUTCH SUBASSY.
1
3
2
DRIVEN PULLEY AND CLUTCH SUBASSY.
REF NO.
PART NO.
DESCRIPTION
1
M150-1032000
CLUTCH ASSY. OUTER
1
2
M150-1033000
DRIVE BELT
1
3
M150-1031000
DRIVEN PULLEY ASSY.
1
10
REGD NO.
FIG.11
PARTS MANUAL
TRANSMISSION ASSY.
11
3
10
2
1
5
4
6
9
12
8
7
14
15
13
6
TRANSMISSION ASSY.
REF NO.
PART NO.
DESCRIPTION
REGD NO.
1
M150-1040001
TRANSMISSION COVER
1
2
M150-1041000
TRANSMISSION COVER GASKET
1
3
91004-E6203-KAT
RADIAL BALL BEARING E6203
1
4
91004-E6202-KAT
RADIAL BALL BEARING E6202
1
5
91004-E6204-KAT
RADIAL BALL BEARING E6204
1
6
M150-1040008
SPECIAL BOLT M8X12
2
7
M150-1040002
:$6+(5ĭ
1
8
M150-1042000
OIL SEAL 20X32X6
1
9
M150-1040004
FINAL GEAR
1
10
94510-20000
EXTERNAL CIRCLIP 20
1
11
M150-1040003
FINAL SHAFT
1
12
M150-1043000
COUNTER SHAFT COMP.
1
13
M150-1040007
COMPRESSOR FLANGE NUT M12
1
14
M150-1040005
:$6+(5ĭ
1
15
M150-1040006
DRIVE SHAFT
1
11
FIG.12
PARTS MANUAL
ELECTRIC SYSTEM
1
2
4
3
ELECTRIC SYSTEM
REF NO.
PART NO.
DESCRIPTION
REGD NO.
1
M150-1051200-8
STATOR COMP.
1
2
M150-1051100
FLYWHEEL COMP.
1
3
M150-1051100-3
COOLING FAN COMP.
1
4
M150-1051100-4
FLANGE BOLT M6x18
4
12
FIG.13
PARTS MANUAL
ELECTRIC STARTER ASSY.
5
4
1
2
3
ELECTRIC STARTER ASSY.
REF NO.
PART NO.
DESCRIPTION
REGD NO.
1
M150-1060001
FLANGE STARTING CLUTCH
1
2
M150-1060002
STARTER REDUCTION GEAR SHAFT
1
3
M150-1060003
STARTER REDUCTION GEAR
1
4
M150-1060005
FLANGE BOLT M6X16
2
5
M150-1064000
STARTER MOTOR ASSY.
1
13
FIG.14
PARTS MANUAL
DRIVE PULLEY SUBASSY.
2
1
DRIVE PULLEY SUBASSY.
REF NO.
PART NO.
DESCRIPTION
REGD NO.
1
M150-1071000
MOVABLE DRIVE PULLEY ASSY.
1
2
M150-10710002
ROYER
6
14
Plastic Body Parts
REF#
F1-1
F1-2
F1-3
F1-4
HH PART#
DESCRIPTION
15-0208-00 FRONT BUMPER
15-0203-00 FRONT HOOD INSERT
15-0201-00 HOOD UPPER
15-0209-00LHEADLIGHT COVER, LH
15-0209-00RHEADLIGHT COVER, RH
F1-5 15-0206-00 HEADLIGHT
F1-6 15-0210-00 FRONT BLINKER
F1-7 15-0607-00 HEADLIGHT BRACKET
F1-8 15-0211-00LFR. FENDER, LH
15-0211-00RFR. FENDER, RH
F1-9 15-0214-00 DASHBOARD
F1-10 15-0212-00 CUP HOLDER
F1-11 18-0213-00 PROTECTIVE PANEL, STEERING SHAFT
F1-12 15-0504-00 BOOT, STEERING SHAFT
PCS
1
1
1
1
2
1
2
1
1
1
1
1
F1-13 15-0205-00 CENTER CONSOLE
1
F1-14
F1-15
F1-16
F1-17
F1-18
F1-19
F1-20
F1-21
1
1
1
1
1
1
1
1
15-0215-00 CD PLAYER SLOT
15-0216-00 CD PLAYER SLOT, BORDER
18-0305-00 SPEEDOMETOR
15-0217-00 CLOVE COMPARTMENT COVER
15-0218-00 LOWER PROTECTIVE PANEL, FR. (PAIR)
18-0219-00 SEAT TUB FRONT PANEL
15-0220-00LSEAT TUB SIDE PANEL, LEFT
15-0220-00RSEAT TUB SIDE PANEL, RIGHT
F1-22 15-0221-00LTIRE WELL, REAR LEFT
15-0221-00RTIRE WELL, REAR RIGHT
F1-23 15-0222-00 DUMP BED SIDE PANEL
1
2
REF#
F1-24
F1-25
F1-26
F1-27
F1-28
F1-29
F1-34
F1-35
HH PART#
15-0223-00
15-0224-00
15-0205-00
15-0506-00
15-0226-00
15-0227-00
15-0701-00
15-0306-00
F1-37
F1-38
F1-39
F1-40
F1-41
15-0301-00
15-0307-00
15-0308-00
15-0309-00
003-060015-00
DESCRIPTION
DUMP BED BACK PANEL
ROOF
ROOF BRAKE LIGHT
ROOF BRAKE LIGHT RUBBER SEAL
REAR TAIL LIGHT
CHARGER FLIP COVER (NEED ASSEMBLY)
EXTENSIVE CABLE, CHARGER
CHARGER
KEY SWITCH, (KEY AND SWITCH A SET)
KEY SET
BATTERY METER
FORWARD/REVERSE SWITCH
HAZARD LIGHT SWITCH
SCREW CROSS, M6X15
PCS
1
1
1
1
2
1
1
1
1
1
1
1
1
31
F1-42
003-480015-02
SCREW CROSS, ST4.8X15
33
F1-43
F1-44
F1-45
F1-46
F1-47
F1-48
F1-49
F1-50
F1-51
F1-52
9.220.006
003-040010-00
9.220.004
003-040025-00
003-000000-03
003-060010-00
9.108.016
15-1809-00
9.106.035
15-0310-00
SELF-LOCK NUT M6
SCREW CROSS, M4X10
NUT, M4
SCREW CROSS, M4X25
SCREW, ANCHOR
SCREW CROSS, M6X10
FLANGE BOLT, M8X1.25X15
LATCH
FLANGE BOLT, M6X35
12 V POWER OUTLET
COVER, 12V POWER OUTLET
34
10
10
1
78
4
1
1
2
1
1
Overhead Brush Guards
REF#
F2-1
F2-2
F2-3
F2-4
F2-5
F2-6
F2-7
F2-8
F2-9
F2-10
F2-11
F2-12
HH PART#
15-0101-00
15-0104-00
15-0102-00
15-0105-00
6.000.084
15-1801-00
15-1804-00
15-0402-00
007-8P5-00
9.108.060
9.300.008
9.400.008
DESCRIPTION
FRONT BRUSH GUARD (LEFT TO RIGHT)
REAR BRUSH GUARD (LEFT TO RIGHT)
TOP BRUSH GUARD
SPEAKER MOUNTING BAR
INNER MIRROR
RR. VIEW MIRROR (PAIR)
FIXING BASE, RR. VIEW MIRROR (PAIR)
BACK, SEAT
WASHER, SPHERICAL Ø8.5
FLANGE BOLT, M8X1.25X60
WASHER, Ø8
SPRING WASHER, Ø8
PCS
1
1
2
1
1
1
1
1
10
4
8
10
REF#
F2-14
F2-15
F2-16
F2-17
F2-18
F2-19
F2-20
F2-21
F2-22
F2-23
F2-24
F2-25
HH PART#
9.220.016
009-060000-00
007-7-00
9.600.655
9.110.055
007-10P5-00
9.400.010
9.108.060
9.600.700
9.108.030
003-050015-00
15-1802-00
DESCRIPTION
HEXAGON BOLT, M6X20
ACORN NUT, M6
WASHER, SPHERICAL Ø7
SCREW CROSS, M6X55
HEX BOLT, M10X1.25X55
WASHER, SPHERICAL Ø10.5
SPRING WASHER, Ø10
FLANGE BOLT, M8X1.25X60
SCREW CROSS, M6X70
FLANGE BOLT, M8X1.25X30
SCREW CROSS, M5X15
SPEAKERS
PCS
4
2
4
4
4
4
4
2
4
4
2
2
Main Frame
REF#
F3-1
F3-2
F3-3
F3-4
F3-5
F3-6
F3-7
F3-8
F3-9
HH PART#
18-0608-00
020-12X50-00
9.500.325
18-0609-00
15-0501-00
15-0507-00
9.220.008
15-1803-00
15-1807-00
DESCRIPTION
VEHICLE FRAME
SHAFT PIN, Ø12X50
COTTER PIN
DUMP BED
RUBBER HANDLE GRIP, DUMP BED
RUBBER COLLAR, DUMP BED
SELF-LOCK NUT M8X1.25
ACTUATOR
ROD, BATTERY HOLDER
PCS
1
2
2
1
2
2
4
2
3
REF#
F3-10
F3-11
F3-12
F3-13
F3-14
F3-15
F3-16
F3-17
HH PART#
15-0231-00
9.300.008
9.220.006
9.600.016
9.500.225
15-0622-00
013-060040-00
DESCRIPTION
PCS
FIXING PLATE, BATTERY HOLDER
3
WASHER, Ø8
3
SELF-LOCK NUT M6
8
BOLT, CROSSING M6X15
1
COTTER PIN
2
SHAFT PIN, DUMP BED
2
LOWER HINGE, FR. SEAT
2
COUNTERSUNK BOLT, CROSSING M6X40
4
Steering System
REF#
1
2
3
4
5
6
7
8
9
10
11
12
HH PART#
9.108.025
9.106.016
9.900.016
15-1003-00
15-1004-00
9.110.075
18-1005-00
9.220.010
15-0213-00
15-1011-00
016-190000-00
18-1006-00
DESCRIPTION
BOLT, M8X30
BOLT, M6X15
ROUND NUT
STEERING WHEEL
STEERING COLUMN
FLANGE BOLT, M10X1.25X75
STEERING POST
SELF-LOCK NUT, M10X1.25
COVER, STEERING WHEEL
STEERING AXLE CAP
C-Clip Radius 19
RACK AND PINION ASSY.
PCS
2
6
2
1
1
2
1
2
1
1
1
1
REF#
13
14
15
16
17
18
19
20
21
22
HH PART#
9.400.008
18-1007-00
15-1008-00
9.220.012
15-0504-00
18-1009-00
15-1010-00
9.500.235
010-61904
9.900.016
DESCRIPTION
SPRING WASHER Ø8
STEERING UNIVERSAL JOINT
TIE ROD END
NUT, M12X1.25
BOOT
TIE ROD
BALL JOINT ASSY.
COTTER PIN 2.5X35
BEARING 61904
ROUND NUT
PCS
2
1
2
2
2
2
2
2
1
2
2
1
Front Suspension
REF#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
HH PART#
2.000.028
9.108.105
8.010.015
7.010.003
4.000.004
9.220.008
7.010.140
7.020.025
8.020.053
2.000.027
9.908.014
8.010.014
9.906.012
18-0903-00
7.020.016
6.000.028
8.010.054
9.040.002
9.030.002
9.710.031
DESCRIPTION
STRUT AND SPINDLE SUPPORT, R
FLANGE BOLT M8x1.25x105
UPPER SUSPENSION ARM COLLAR
UPPER SUSPENSION ARM BUSHING
UPPER SUSPENSION ARM
LOCKING FLANGE NUT. M8
LOCKING FLANGE NUT. M12
BALL HEAD DUST SEAL
BALL HEAD SPACER
STRUT AND SPINDLE SUPPORT, L
BOLT STRAP M8x14
LOWER SUSPENSION ARM COLLAR
BOLT STRAP M6x12
FRONT TIRE & WHEEL, RIGHT 20x8-8
PAD SET. FR. BRAKE CALIPER
FRONT BRAKE CALIPER. L
FRONT DISC BRAKE
DUST SEAL 47x25-7
BEARING 6204-Z
TIRE BOLT M10x1.25x31
PCS
1
2
2
4
2
2
4
4
4
1
4
4
12
1
2
1
2
2
2
8
REF#
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
HH PART#
8.010.085B
9.030.010
9.220.010
14813
002-10080-B
9.220.010
9.800.012
9.500.220
7.020.039
9.110.040
6.000.095
6.000.325
9.110.080
8.020.034
7.010.002
9.040.001
4.000.023
18-0901-00
8.010.140
DESCRIPTION
FRONT WHEEL HUB
BEARING 6202-Z
LOCKING FLANGE NUT M10
FRONT TIRE 20x8-8
FRONT WHEEL 8" STEEL BLACK
LOCKING FLANGE NUT M10
CASTLE NUT M12
COTTER PIN
Φ2x20
FR. HUB COVER.
FLANGE BOLT M10x1.25x40
FRONT BRAKE CALIPER. R
CUSHION ASSY. FR
L=325
FLANGE BOLT M10x1.25x80
LOWER SUSPENSION ARM DUST CAP
LOWER SUSPENSION ARM BUSHING
O-RING
Φ 21.2x2.65
LOWER SUSPENSION ARM ASSY.
FRONT TIRE & WHEEL, LEFT 20x8-8
ACORN NUT
M12
PCS
2
2
8
1
2
16
2
2
2
4
1
2
4
8
8
8
2
1
2
Seat, Brake, Pedals
REF#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
HH PART#
4.000.011
6.000.053
7.020.005
18-0707-00
9.908.055N
15-1412-00
9.108.020
15-0403-00
9.220.010
9.400.010
9.110.020
9.110.025
15-0401-00
15-0229-00
15-0408-00
014-480015-00
15-0406-00
DESCRIPTION
Fuel Tank
Fuel Cap
Rubber Mount
Parking Brake Cable
Bolt, M8 X 1.25 X 55
Lever, Hand Brake
Flange Bolt
Seat Belt
Nut, M10
Spring Washer
Bolt, M10X1.25X20
Bolt, M10X1.25X25
Seat Cushion
Seat Tub Cover
Upper Hinge, Front Seat
Counter Sunk Screw
Front Right Seat Belt Buckle
PCS
1
1
4
1
4
1
2
2
4
4
2
2
1
1
2
12
2
REF#
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
HH PART#
18-1400-00
8.030.024
9.500.430
9.108.035
14119
18-0610-00
14113
9.100.845
9.100.840
14852
14088
18-1413-00
2-70261
18-0704-00
18-0321-00
DESCRIPTION
Complete brake System
Cotter Pin 6X25
Spindle Bracket
Cotter Pin 4 x 30
Bolt Washer M8x1.25x35
Bushing Sleeve 12 X 21 X 12
Throttle Pedal
Spring, Throttle Pedal
Bolt, M8 X 1.25 X 145 HHCS ZN
Bolt M8X1.25X40
Spring, Throttle Pedal
M8X1.25 Nut
Brake Pedal
Brake Pedal Rubber
Spring
Throttle Cable
Fuel Pump
PCS
1
1
1
1
2
4
1
1
2
1
1
4
1
2
1
1
1
Electric Components
REF#
1
2
3
4
5
6
7
9
10
11
12
13
15
16
HH PART#
6.000.079
6.000.087
6.000.113
12.026.023
6.000.124
6.000.035
6.000.267
6.000.025
18-0316-00
18-0303-00
6.000.160
6.000.158
15-0309-00
18-0300-00
DESCRIPTION
Horn Switch
12Volt Outlet
Blinker Switch
Speedometer Sensor
Regulate Rectifier Comp.
Starter Relay
C.D.I.
Ignition Coil
Swing Arm Wire Harness
Main Wire Harness
Headlight Switch
Ignition key Switch
Hazard Switch
Speedometer
PCS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Lower Swing Arm
REF#
1
2
3
4
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
HH PART#
9.110.040
9.220.010
6.000.006
9.908.100
9.108.045
7.010.031
9.908.012
13-0601-00R
7.010.006
8.010.028
7.020.022
6.000.229
7.010.032
7.010.028
7.020.023
7.020.020
6.000.085
18-0626-00
9.220.012
7.020.008
9.112.060
DESCRIPTION
FLANGE BOLT M10x1.25x40
LOCKING FLANGE NUT M10
CUSHION ASSY. RR
BOLT STRAP M8x1.25x100
FLANGE BOLT M8x1.25x45
DISC. RR COVER
BOLT STRAP M8x1.25x12
REAR FENDER BRACKET, R
SWING ARM BUSHING
SWING ARM COLLAR
RR. BRAKE PAD SET
CALIPER ASSY. RR
CHAIN DISC GUARD
BATTERY COVER
BATTERY BAND
BATTERY LOWER CUSHION
BATTERY (YTX12-BS)
RR. LOWER SWING ARM COMP.
LOCKING FLANGE NUT M12
SWING ARM CUSHION BUSHING
FLANGE BOLT M12x1.25x60
PCS
4
4
2
1
2
1
1
1
4
2
1
1
1
1
1
1
1
1
2
2
2
Upper Swing Arm
REF#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
HH PART#
9.220.012
8.010.042
7.020.001
8.020.045
8.010.041
9.300.012
9.200.012
6.000.026
9.220.010
9.106.022
9.210.008
9.110.045
8.010.076
9.600.630
7.010.084
2.000.062
DESCRIPTION
LOCKING FLANGE NUT.
M12
WASHER. ENGINE MOUNT LINK
CUSHION. ENGINE MOUNT LINK
SPACER. ENGINE MOUNT LINK
COLLAR. ENGINE MOUNT LINK
WASHER. FLAT Φ12
NUT M12
ENGINE MOUNT BOLT PLATE
LOCKING FLANGE NUT. M10
BOLT-WASHER M6x22
LOCKING NYLON NUT. M6
BOLT-WASHER M10x1.25x45
COLLAR. ENGINE MOUNT BOLT PLATE
SCREW. PAN M6x30
COVER. ELECTRIC ASS'Y.
REAR SWING ARM ASS'Y. UPPER
PCS
1
1
1
1
1
1
1
1
1
3
3
1
1
2
1
1
REF#
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
HH PART#
9.112.060
9.220.012
8.030.001
7.010.008
8.020.013
9.108.016
9.710.195
8.010.025
9.600.655
7.010.029
14478
18-0706-00
14473
M150-1003205
9.106.020
14479
DESCRIPTION
PCS
BOLT-WASHER M12x1.25x60
2
LOCKING FLANGE NUT. M12
2
SWING ARM DOG BONE
2
BUSH. CON' ROD
8
SPACER. CON' ROD
4
BOLT-WASHER M8x1.25x16
4
BOLT-WASHER M10x1.25x195
1
COLLAR. ENGINE MOUNT
1
BOLT, M6 X 1.00 X 60 FHCS ZN
2
COVER, ELECTRICAL
1
ASM, TRANS SHIFT LEVER - 150CC 1
CABLE, D/N/R SHIFT - 150CC
2
BRACKET, SHIFT CABLE - 150CC
1
BOLT, M6 X 1.00 X 14 FHCS ZN
2
BOLT, M6 X 1.00 X 20 FHCS ZN
1
DISC, SHIFT CONTROL - 150CC
1
Rear Axle
REF#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
HH PART#
9.108.022
8.010.053
9.220.008
8.010.057B
9.070.002
008-40-000
9.108.027
9.040.006
8.030.008
9.030.006
8.020.028
9.108.040
9.040.007
9.710.031
8.010.089B
14811
002-100100-B
8.010.118
DESCRIPTION
BOLT-WASHER M8x1.25x22
DISC. RR. BRAKE
LOCK FLANGE NUT. M8
REAR AXLE
CHAIN Double O-RING DRIVE.
REAR SPROCKET (41 teeth)
BOLT-WASHER M8x1.25x27
DUST SEAL 50X34-7
COMP. HOUSING RR. AXLE BRG
BEARING 6206
BEARING BASE
BOLT-WASHER M8x1.25x40
DUST SEAL 42X30-7
BOLT. TIRE M10x1.25x31
HUB. REAR AXLE
TIRE. RR 21x11-10
RIM. RR 10" BLACK
LUG NUT. CAP M10
PCS
4
1
14
1
1
1
4
2
2
2
2
6
2
8
2
2
2
8
REF#
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
HH PART#
18-0904-00
9.700.016
9.800.016
9.500.430
7.020.039
18-0902-00
6.000.149
9.108.045
9.040.008
9.900.030
8.020.181
9.700.300
8.030.033
12.025.024
12.025.025
008-11-000
8.020.181
14296
DESCRIPTION
REAR. WHEEL ASSY. R
SPACER. RR. WHEEL 16
CASTLE NUT. M16
COTTER PIN. 4X30
COVER. RR. HUB
REAR TIRE & WHEEL, Left
MASTER LINK. CHAIN
FLANGE BOLT M8X1.25X45
DUST SEAL 42X28-7
ROUND NUT M30X1.5
KEEPER
CIRCLIP Φ62
AXLE BRG HOUSING COMP.RR
MAGNETIC CONTACT
EYE BOLT, M3X6
SPROCKET, DBL ROW 50P 11T
KEEPER, SPROCKET
BOLT, M6 X 1.00 X 12 FHCS ZN
PCS
1
2
2
2
2
1
1
3
1
1
1
1
1
1
1
1
1
2
Engine, Air Filter System
REF#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
HH PART#
6.000.157
8.010.122
9.220.016
9.106.012
8.020.173
9.220.008
9.908.040
8.020.056
4.000.018
6.000.024
14531
8.030.037
9.100.612
9.400.006
6.000.074
DESCRIPTION
REVERSE ASSY.
INTERNAL COLLAR REVERSE
LOCKING FLANGE NUT M16
FLANGE BOLT M6X12
REVERSE BRACKET
LOCKING FLANGE NUT M8
BOLT STRAP, M8X1.25X40
AIR CLEANER CLAMP
AIR CLEANER ASSY.
CARBURETOR
ENGINE, 150CC
MUFFLER RACK SUPPORT
BOLT, M5X16
LOCKING WASHER Φ6
MUFFLER COMP. EX
PCS
1
1
1
2
1
3
1
1
1
1
1
1
3
3
1
REF#
16
17
18
19
20
21
22
23
24
25
26
27
28
29
HH PART#
8.020.055
6.000.162
9.040.027
9.040.005
7.010.047
9.805.003
6.000.151
7.010.048
7.010.033
8.040.013
7.010.057
8.020.176
9.108.040
14762
DESCRIPTION
BOOT CLAMP
SIDE CASE BOOT
MUFFLER JOINT NUT, M6
EX. PIPE GASKET
AIR CLEANER CASE COMP
TAPPING SCREW, M5X16
AIR CLEANER ELEMENT
AIR CLEANER COVER
CHAIN PROTECTOR, RR.
AIR CLEANER CLIP
AIR CLEANER DUCT
AIR CLEANER CLAMP
FLANGE BOLT, M8X1.25X40
AIR INJECTION ASM, MUFFLER
PCS
1
1
2
1
1
4
1
1
1
1
1
1
1
1