FasTrax Clean Owner`s Manual Manual - Rite-Hite

Transcription

FasTrax Clean Owner`s Manual Manual - Rite-Hite
FASTRAX® CLEAN
This manual to remain with the unit:
Date Installed:____________________
This Manual Covers Doors Shipped = > 6/20/2012 - Revised i-Comm board.
Refer to FasTraxCLB for doors prior.
PRINTED IN U.S.A.
email: [email protected]
Publication No. FSTXCLF
January 2015
®
FASTRAX CL
TABLE OF CONTENTS
CHAPTER 1
SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
DOOR JAMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
MOUNTING METHODS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
CHAPTER 2
LOWER TRACK WITH RADIAL INSTALLATION . . . . . . . . . . . . . . . .8
DRIVE TUBE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
UPPER TRACK WITH NON RADIAL INSTALLATION . . . . . . . . . . .12
MOTOR / ENCODER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .14
CHAPTER 3
PHOTOEYE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
INPUT / OUTPUT CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
I-COMM / ENCODER SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
INVERTER PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
CHAPTER 4
CURTAIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
CHAPTER 5
MISC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
FINAL CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
VIRTUAL VISION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
CHAPTER 6
WIRELESS CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
REMOTE MOUNTED CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . .41
ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
CHAPTER 7
EXPLODED VIEWS WITH PART NUMBERS . . . . . . . . . . . . . . . . . .47
CHAPTER 8
ARCHITECTURAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .last page
SPECIAL FEATURES
i-COMM™ Universal Controller
Adjustable Speeds
Heavy-Duty Industrial Materials
No Springs, Pulleys or Weights
Soft-Edge™ Technology
I-Zone™ Area Detection System
Flexible “You Build It” Track Design
NOTICE TO USER
Our mission is to “Improve Industrial Safety, Security and
Productivity Worldwide Through Quality and Innovation.”
Thank you for purchasing the FasTrax® CL door from
RITE-HITE DOORS, INC. The FasTrax CL door is a unique
fabric door that can be transformed to fit most opening
configurations while helping to keep different atmospheres
separate.
This manual should be thoroughly read and understood before
beginning the installation, operation or servicing of this door.
This owners manual MUST be stored near the door.
Complete final checklist prior to leaving site.
RITE-HITE DOORS, INC. reserves the right to modify the
electrical and architectural drawings in this manual as well as
the actual parts used on this product are subject to
manufacturing changes and may be different than shown in this
manual. Due to unique circumstances with varying
requirements, separate prints may be included with the unit.
The information contained in this manual will allow you to
operate and maintain the door in a manner which will insure
maximum life and trouble free operation. The serial # for your
door is located on a label on the side of the control box and
lower track.
Your local RITE-HITE DOORS, INC. Representative provides
the Planned Maintenance Program (P.M.P.) which can be fitted
to your specific operation. If any procedures for the installation,
operation or maintenance of the FasTrax CL have been left out
of this manual or are not complete, or have suggestions,
contact RITE-HITE DOORS, INC. Technical Support at 1-563589-2722.
RECOMMENDED SERVICE PARTS
Rubber Motor Bumper
15250083 (2)
Fuse, 1 Amp, 250V, Time Delay
51000002 (2)
Fuse, 2 Amp, 250V, Time Delay
51000005 (2)
Kit, Drive Sphere, Qty 10
53700561 (2)
Encoder Assembly
53700740 (1)
Photoeye Source
63900055 (1)
Photoeye Receiver
63900056 (1)
Encoder Sprocket, 1” ID
70800047 (1)
Encoder Sprocket, 5/16” ID
70800048 (1)
Encoder Chain
16600064 (2’)
INSTALLATION TOOLS REQUIRED
Fork and scissors lift
Laser or hydro level
10’ [3048] Step ladder
Cordless or Electric and Hammer drill
25’ [7620] Tape measure
Wire strippers
6’ [1829] Carpenters level
Utility knife
(2) 15/16” [24] open end wrenches
Hammer
1/2” [13] Masonry and/or drill bit for thru bolting
2
1/2” [13], 9/16” [14], 3/4” [19] open end and/or socket wrench
11/16” x 12” [17 x 305] drill bit for thru bolting
Straight screwdriver (small 1/8” [3] spade)
Plumb Bob
“C” Clamps
Drill Bits
Phillips Bit for Drill
Square
Allen Wrench Set (1/8”,5/32”,3/16”,2mm)
Stainless steel mounting hardware provided by others.
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 1 - SAFETY WARNINGS
DANGER
NOTICE
Danger indicates the presence of a hazard that will
cause severe personal injury, death.
Notice communicates installation, operation, or
maintenance information that is safety related but not
hazard related and may cause equipment or property
damage.
!
!
WARNING
Warning indicates the presence of a hazard that can
cause severe personal injury, death.
! CAUTION
Safety Warnings
SAFETY IDENTIFICATION
NOTE:
A Note is used to inform you of important
installation, operation or maintenance information.
Caution indicates the presence of a hazard that will or
can cause minor personal injury, death.
GENERAL SAFETY NOTICES
DANGER
NOTICE
When working with electrical or electronic controls, make sure
that the power source has been locked out and tagged according
to OSHA regulations and approved local electrical codes.
Do not drill holes on top of control box to run conduit, as dust
particles and moisture may cause damage to electrical
components. The safest location is at the bottom. Failure to do so
will void warranty.
!
!
DANGER
A qualified electrician should install the wiring in accordance with
local and national electrical codes.
Use lockout and tagout procedures to avoid injury.
!
DANGER
To reduce risk of injury or death, an earth ground connection
MUST BE made to the green/yellow control box ground
terminal. If metal conduit is used as the ground connector, an
N.E.C. approved ground bushing and green/yellow wire MUST
BE properly attached to the conduit for connection to the
ground terminal.
!
WARNING
Make sure to barricade the door opening on both sides to prevent
unauthorized use until the door has been completely installed.
NOTICE
Damage or debris may fall into electrical components causing
failure or severe equipment damage, when drilling holes in the
box.
DO NOT turn control box upside down or go too deeply into the
box.
NOTICE
In freezer and cooler applications where a conduit passes from a
warm to cold temperature zone, the conduit must be plugged with
epoxy. This will help prevent condensation from forming in the
conduit. For more information, see Section 300-7a of the National
Electric Code.
PUB. NO. FSTXCLF JANUARY 2015
LOCKOUT/TAGOUT PROCEDURES
The Occupational Safety and Health Administration
requires that, in addition to posting safety warnings and
barricading the work area, the power supply has been
locked in the OFF position or disconnected. It is
mandatory that an approved lockout device is utilized. An
example of a lockout device is illustrated. The proper
lockout procedure requires that the person responsible
for the repairs is the only person who has the ability to
remove the lockout device.
In addition to the lockout device, it is also a requirement
to tag the power control in a manner that will clearly note
that repairs are under way and state who is responsible
for the lockout condition. Tagout devices have to be
constructed and printed so that exposure to weather
conditions or wet and damp locations will not cause the
tag to deteriorate or become unreadable.
RITE-HITE Corporation does not recommend any
particular lockout device, but recommends the utilization
of an OSHA approved device
(refer to OSHA regulation
1910.147). RITE-HITE
Corporation also recommends
the review and implementation
of an entire safety program for
the Control of Hazardous
Energy (Lockout/Tagout). These
regulations are available
through OSHA publication 3120.
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FASTRAX CL
CHAPTER 1 - DOOR JAMB
NOTE:
Check for electrical prints included in the parts or
control box, as they supersede any prints
included in this owners manual on Pages 42 - 46.
It is important to verify the following basic
information before starting with the installation.
TO PREVENT DAMAGE TO CONTENTS, STORE
DRY BETWEEN 40° and 80° F, [4° and 27° C].
1.
Alternate dimensions in brackets are in [millimeters].
2.
Match control box serial number with track serial
number.
7.
Make sure that the electrical power can be shut off
without interfering with other plant operations.
8.
Move the entire crate of the door components as
close to the door opening as possible.
9.
Be sure to install any optional equipment last after
verifying door operation.
DOOR JAMB
1.
Measure Door Opening Width at the top (A).
2.
Measure Door Opening Width at the floor (B).
3.
Measure Door Opening Height at left side (C).
4.
Measure Door Opening Height at right side (D).
3.
Make sure that you are working at the correct
location and that you have any special work permits.
5.
4.
Inspect the installation site to make sure that there
are no overhead obstructions (sprinkler pipes,
HVAC systems, electrical supply lines, etc.) that
might interfere with the lifting of the header
assembly during installation.
Dimensions from Steps 1 - 4 should be within ± 1/2"
[13] of the dimensions listed on the serial number
label. If the measurements do not agree, STOP!
Contact your RITE-HITE DOORS, INC.
representative.
6.
5.
Detour material handling equipment (fork lift trucks,
etc.) during the installation of the door.
Surface MUST be flat, smooth and collinear with
opposite side (E).
7.
6.
Make sure that the electrician is ready to bring the
correct electrical power supply to the door control
box.
Using a 6’ [1829] carpenter’s level (F), verify that the
door jambs and header are plumb and
perpendicular.
8.
Using a laser level (G), place a mark where the
laser is sighted on each side of the jamb to
determine if the floor is level. Measure both sides
from floor to the mark and if the floor is not level to
within 1/8" [3], shim under the sideframe that will be
located on the “Low Side” (H) (greatest
measurement) of the door opening.
A
E
F
For space clearance requirements, see Architectural
drawings on Pages 54 - 57.
D
C
TRACK POSITIONING
B
1.
Door Opening Width (A).
2.
Outside dimension (B) of lower tracks should be:
1/2 O.D.W. + 4 3/8" [111] from centerline
or O.D.W. + 8 3/4" [222] overall, ±1/8” [3].
3.
Minimum 4 1/2” [114] jamb wrap (C) required for
lower track welding. Minimum 6 1/2” [165] support
required for upper track welding
4.
3/4” [19] Stand-off (D).
5.
Max 3” [76] jamb wrap (E) for lower track clearance.
G
H
Figure 3.1
C
E
A
D
B
5 1/2”
[140]
Figure 3.2
4
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FASTRAX CL
CHAPTER 1 - SUGGESTED MOUNTING METHODS
Acceptable Anchor Types
Unacceptable Anchor Types
These anchor types provide the necessary strength for
secure attachment of the unit to the building wall.
These anchor types are not strong enough for this
application and do not provide the ability to tightly secure
the unit to the building wall.
Note: Length of anchor should be long enough to engage
concrete structure by a minimum of 2” [51]. Length should
be increased to allow anchor to extend through any brick
or aggregate fascia on exterior into concrete structure a
min. of 2” [51].
F
F
F
F
F
B
A
C
A
F
G
D
F
F
F
D
E
B
F
F
F
E
H
J
C
Figure 5.1
A - Sleeve Anchor
D - Wedge Anchor
B - Hammer Anchor
E - Expansion Anchor
C - Stud Anchor
F - Length
PUB. NO. FSTXCLF JANUARY 2015
Figure 5.2
A - Removable Zinc Alloy
E - Split Drive Anchor
B - Zinc Alloy & Aluminum
w/Wide Head
F - Length
C - Nylon w/Round Head
G - Hollow Wall Anchor
(Molly Bolt)
D - Conical Polyethylene
H - Toggle Bolt
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FASTRAX CL
CHAPTER 1 - SUGGESTED MOUNTING METHODS
Acceptable Fasteners
TYPICAL FASTENER SPACING
Threaded rod can be used and cut to length in the field to
suit the application.
If the wall is constructed of wood, stone block or
insulation, follow this fastening method.
Hex head bolts can be used, but length must be
determined ahead of time to ensure fasteners will work
with application.
Typically tracks on doors are required to be thru-bolted a
minimum of every 4’ [1219] with lag screws filling in the
remaining holes. Should a door fail to open when a
vehicle is approaching the non-mounted side and impact
the door, the fastening method must hold to prevent the
door from coming
off the wall. This is the responsibility of the installer.
Lower track requires 1/4” [6 mm] minimum fasteners (D)
with thru-bolts a minimum of every 4’ [1219 mm].
Wall sleeves (Figure 1–3) and Backing Plates (Figure
1–4) may be required if wall crushes when fasteners are
tightened.
If the wall is constructed of wood, stone block or
insulation, follow.
A
C
Figure 5.3
D
B
Figure 5.4 - Wall Sleeve - 3/8” [10] ID Ø
Figure 5.5 - 1/8” [3] x 6” [152] Ø Back Plate
Figure 5.6
6
A - Header
C - 3/8” [10] Minimum fastener
B - Lower Track
D - Lower Track Fasteners
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 1 - SUGGESTED MOUNTING METHODS
A - 4 1/2” [114] Flat Space Required
B - 3 5/8” [92]
C - Minimum 1/8” x 6”ø [6x152] Backer Plate (Supplied by
Others)
D - Minimum Fasteners Required (Supplied by Others)
3/8” [10] for Header Bracket
A
B
C
1/4” [6] for Sideframe
E - Lower Track
F - Filler Board Ordered Through Rite-Hite or Supplied by Others
G - Insulation
H - 5/16” [8] Minimum Steel Member
J - Drywall
K - Wall Sleeve
L - Corrugated Metal Siding
M - 2”x6” [51x152] or Structural Steel Channel Backer (Supplied
by Others)
N - Building Structural Member Angle Bracket (Supplied by Others)
A
B
C
G
D
F
E
D
Figure 7.1 - Block Wall
E
A
N
B
Figure 7.4 - Insulated Panel Wall
M
L
A
B
F
D
E
Figure 7.2 - Ribbed Metal Wall
D
A
E
B
Figure 7.5 - Concrete Wall
C
A
B
J
G
H
F
D
D
E
E
Figure 7.3 - Drywall
PUB. NO. FSTXCLF JANUARY 2015
Figure 7.6 - Steel Member
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FASTRAX CL
CHAPTER 2 - LOWER TRACK WITH RADIAL
A
1.
Ordered Door Width (A).
2.
Door Ordered Height (B).
3.
Ordered Door Height + 28 1/2” [724] (C).
4.
Stainless fasteners are included to mount the door
to the plastic lumber, but thru bolt or anchors for
mounting to the wall are optional (D).
5.
Optional Plastic Lumber (E). If not present, proceed
to Figure 8.2.
6.
Radials are shipped loose and must be attached to
the lower track, Figure 8.2.
C
D
B
E
Figure 8.1
Figure 8.2
8
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 2 - LOWER TRACK WITH RADIAL
Non-Drive track - header plate MUST be fastened in
all three locations (A).
2.
Bracket (B) is sloted for adjustment. If welding
(TIG) lower tracks, remove plastic extrusions.
Tracks MUST be welded a minimum of bottom
middle and top with a distance no greater than
4’ [1219] between welds. Stand-offs are required
for proper spacing of door to wall. Use caution
near photoeyes, cables and junction box.
U.S.D.A. requires TIG welding.
3.
Lower tracks MUST be fastened a minimum of
bottom, middle and top, with no distance greater
than 4’ [1219] between fasteners (C).
4.
Drive Track - header plate MUST be fastened in all
three locations (D).
5.
Plate (E) MUST be either stainless, or a non-ferrous
material
Lower Track
1.
E
Figure 9.3
NOTICE
It is imperative that the tracks be mounted at the proper width. If
mounted too wide, excess wear is placed on the drive spheres. If
too narrow, the curtain may appear wavy or crease in the center.
D
A
B
C
C
Figure 9.1
PUB. NO. FSTXCLF JANUARY 2015
Figure 9.2
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FASTRAX CL
CHAPTER 2 - DRIVE TUBE
A
L
J
Figure 10.1
K
N
J
J
H
M
B
Figure 10.3
1.
Figure 10.2
Optional upper (A) stand-off caps for sheet metal
walls.
2.
Optional lower (B) stand-off caps for sheet metal
walls.
3.
Drive Tube (C).
4.
Lock set screws on bearings (D) (50 in/lbs) on both
sides after centering. Lock collar on non-drive side
can then be locked also (115 in/lbs).
5.
Remove collar (E) prior to installing motor.
6.
Longer shaft (F) on drive side.
7.
Equal distance both sides (G).
8.
Place curtain (H) so the vision (J) is at the lintel (K).
9.
Place a mark on the wall at the center of visions and
install lintel roller (L).
10.
If no vision, space evenly.
11.
DO NOT place over vision area.
12.
Bracket (M) mounted on front face of jamb with
bottom of roller flush with jamb (N). DO NOT install
on underside of jamb.
10
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 2 - DRIVE TUBE
C
F
G
E
D
Figure 10.4
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 2 - UPPER TRACK WITH NON-RADIAL
A
B
C
4.
Figure 12.1
Upper track spreader bar (A). MUST be utilized to
6. Upper track center wall mount bracket (F).
assure proper track spacing to prevent the curtain
NOTE:
from binding.
Lightly lubricate the upper tracks with the
Upper vertical track (B).
mineral oil provided when installing track.
Upper track wall mounting bracket (C).
When completed, leave bottle with door.
Lower to upper track splice (D).
5.
Upper track top wall mount bracket (E).
1.
2.
3.
12
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 2 - UPPER TRACK WITH NON-RADIAL
D
Upper Track
E
Figure 12.4
Figure 12.2
E
F
Figure 12.5
Figure 12.3
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 2 - MOTOR / ENCODER
A
H
B
C
D
F
E
G
Figure 14.1
See drawing on Page 42 for details.
1.
Slide on lock collar (A) after gearbox (115 in/lbs).
2.
Attach encoder (B) to gearbox bracket. If Encoder is
removed, tighten to 14 in/lbs.
3.
Attach chain (C) to motor bracket.
4.
Route encoder cable and non-drive photoeye cable
into upper fitting on motor junction box.
5.
Route both drive side receiver photoeye cables and
ground wire into lower fitting (E) on motor junction
box.
6.
Motor cable (F).
7.
Control box conduit (G).
8.
Ground motor wire (H) connected here. Terminate
opposite end to junction box.
9.
Adjust bumpers (J) to remove excess motor
movement. When finished tighten lock nut.
10.
14
Slide sprockets (K) onto shaft and tighten to (5
in/lbs) 3/32” Allen Wrench - DO NOT overtighten.
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 2 - MOTOR / ENCODER
J
K
Motor / Encoder
Figure 14.2
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 2 - PHOTOEYE INSTALLATION
A
1.
2.
Figure 16.1
Encoder cover (A) for doors < 8’-0” [2438] height.
Route photoeye wires from non-drive lower track
junction box (B) to junction box on motor.
See drawing on Page 42 for details.
3.
Route non-drive photoeye cable (C) from non-drive
lower track junction box to junction box on motor.
Tie ends of cable on outside of radials to hold in
place.
4.
Rotate photoeye’s into position (D).
D
Figure 16.4
C
B
Figure 16.2
16
Figure 16.3
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 3 - ELECTRICAL INSTALLATION
!
DANGER
To reduce risk of injury or death, an earth ground connection
MUST BE made to the green/yellow control box ground
terminal. If metal conduit is used as the ground connector, an
N.E.C. approved ground bushing and green/yellow wire MUST
BE properly attached to the conduit for connection to the
ground terminal.
!
DANGER
NOTICE
Do not drill holes on top of control box to run conduit, as dust
particles and moisture may cause damage to electrical
components. The safest location is at the bottom. Failure to do so
will void warranty.
NOTICE
A qualified electrician should install the wiring in accordance with
local and national electrical codes.
Use lockout and tagout procedures to avoid injury.
In freezer and cooler applications where a conduit passes from a
warm to cold temperature zone, the conduit must be plugged with
epoxy. This will help prevent condensation from forming in the
conduit. For more information, see Section 300-7a of the National
Electric Code.
DANGER
NOTICE
When working with electrical or electronic controls, make sure
that the power source has been locked out and tagged according
to OSHA regulations and approved local electrical codes.
Damage or debris may fall into electrical components causing
failure or severe equipment damage, when drilling holes in the
box.
DO NOT turn control box upside down or go too deeply into the
box.
!
It is the responsibility of the end user to provide electrical
service up to the control box with proper branch service
protection and an approved means of disconnect.
2.
The incoming power terminals in the control box will not
accommodate wires larger than 12AWG. 20 or 30 Amp
service may be required for cable runs longer than 300’.
3.
NOTICE
Electrical
1.
Failure to properly ground encoder drain wires may result in
varying open and close stopping positions.
The control box is provided with class CC protective
fusing for the incoming power.
NOTE: Local electrical codes may require the use of rigid
conduit, rather than flexible conduit. If required,
remove the control cables from the furnished
flexible conduit, install the rigid conduit in its place
and rewire. Make sure to remove and replace the
conduit connector in the bottom of the control box.
4.
Drill a hole for the power supply cable (by others) in
the bottom of the control box (hole is provided with
the Stainless Steel control box option) using the
proper connection to maintain the NEMA rating on the
enclosure. Incoming 3-phase power must connect into
fuse holder terminals F1, F2, and F3. Ground must attach
to the green/yellow terminal. All holes drilled through the
control box must be through the bottom of the box.
5.
Mount the control box on a wall adjacent to the door at
approximately 54" [1372] (A) above the floor level.
Route the control cable from the motor to the conduit
fitting in the bottom of the control box.
6.
7.
8.
9.
10.
Route all field installed wires so that separation is
maintained between line voltage wires and low voltage
class II wiring. Electrical prints included in the control box
supersede any prints included in this owners manual on
Pages 42 - 46. Always check parts or control box for
prints.
A
All control boxes should be mounted on the warm side
regardless of door mount side. Spacers are included to
mount control box away from the wall.
Figure 17.1
the wrong direction if the incoming power phase is reversed. Be
prepared to turn the disconnect switch off if the door begins
closing instead of opening.
Confirm that lower photoeye activates X10 and the upper
activates X11, if not, reverse orange and white wires.
Brown Encoder wire is NOT used for a left hand drive door.
The first time that the door system is operated, it may move in
PUB. NO. FSTXCLF JANUARY 2015
11.
Run the door and preset the Encoder prior to attaching
the curtain.
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FASTRAX CL
CHAPTER 3 - ELECTRICAL INSTALLATION
Remove labels after installation is complete
E
D
B
C
A
G
G
208/230/460V
220V
H
F
J
E
Figure 18.1
1.
2.
18
The green button (A) opens and resets the door after a
fault. To "OPEN", press and release the button. The iCOMM will automatically close the door after the preset
time has expired.
The red Disconnect Switch (B) stops door operation. The
control is rotated to the "ON" position for normal door
operation. To stop door operation rotate the control to the
"OFF" position. Whenever the door operation is stopped
by using the disconnect switch, you must do the following
to resume operation.
3.
5.
a) Rotate the red disconnect switch to the "ON" position.
b) Press the "OPEN/RESET" button to reset and open the
door.
4.
The i-COMM (C) is used to control all functions of the
door.
Note label (D) inside control box that is a ready reference
to the i-COMM inputs and outputs, Page 19.
Red Bold solid line (E) indicates un-safe area for drilling
holes
6.
Green Bold dashed line (F) indicates safe area for drilling
holes
7.
Serial # label (G).
8.
F1, F2, F3 incoming power terminals for 230/460/400/575V
3Ø Configuration (H).
9.
DO NOT wire incoming power into these terminals (J).
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 3 - INPUT / OUTPUT CHART
PUB. NO. FSTXCLF JANUARY 2015
19
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FASTRAX CL
CHAPTER 3 - i-COMM ii / ENCODER SETUP
MUST complete before operating door.
Operation of the door is not possible when using the menu system.
ENCODER SETUP INSTRUCTIONS
[102] more, and the current value is 72.0” [1829]. Change
the value for “Open Pos. Adjust” to be 76.0” [1930]).
Changing this value will not affect the close position.
To adjust CLOSE position:
1.
Verify wiring to encoder is properly terminated.
3.
Using up button, scroll to “Close Pos. Adjust”.
2.
Place curtain in the closed (or open) position. If open,
curtain should be 12” [305] below the lintel.
4.
3.
Power up the door and press enter button on the i-comm,
should state “MAIN MENU - ENCODER FOLDER”.
Press enter button to view parameter value. This
parameter will show a coded value on the left and relative
change in inches on the right. When entering this
parameter the value will always start at 0.0”.
4.
Press enter should state “Open Distance”.
5.
Press enter to view parameter value (measured in feet),
should be O.D.H. - 12” [305]. Change the value using the
up or down buttons, round down if required, press enter.
6.
Press up button, should state “Motor Drive Side”, press
enter and select “Right Drive” or “Left Drive”, press
enter.
7.
Press up button, should state “Set Close Pos.” (use if
curtain is closed) or go to “Set Open Pos.” (use if curtain
is open) and press enter button, should state “Set Close
(or Open) Pos.) and toggle between RESET ALL LIMITS
and Push Up to Start”, press Up button.
8.
Press the green flashing Open/Reset button on the front
of the control box. Door should run open, time out and
close. Proceed to “Open and Close Position Adjustment”.
Open and Close Position Adjustment
To adjust the OPEN position:
1.
Using up button, scroll to “Open Pos. Adjust”.
2.
Press enter button to view parameter value. This
parameter will show a coded value on the left and the
opening height in inches on the right. This value will
always be less than the door opening height.
Change values using the up or down buttons.
To bring the curtain closer to the floor, adjust this value so
that it is less than zero. (i.e. To close the door 4” [102]
more, the value for “Close Pos. Adjust” will be -4.0”
[102]) Moving this parameter in the positive direction
raises the curtain relative to the floor. Changing this value
will not affect the open position.
Note: If you leave this parameter and return to it, its value will
again be zero. Any changes made before leaving the
parameter will still be effective. For example: If you
lowered the door 4.0” [102], leave the parameter and
return, the parameter will display 0.0”. Even though the
display shows 0.0” the -4.0” [102] change has been
recorded.
TIP: At any point in the menu mode, press the back button
until screen states “Door Faulted - Service Required”. This
will cause the controller to automatically accept all the
changes made and exit the system.
5.
Changes are not saved until the menu mode is exited.
Turning power off while in the menu mode will cancel all
changes.
6.
Test operation of door and continue adjustment.
7.
Press green Open/Reset button.
a. The door should begin to open, be ready to shutdown
the door if it begins to move in the wrong direction. If
motor phase is changed, start over at step #2.
Change the value using the up and down buttons.
To bring the open position down (closer to the floor)
adjust this value to be less than the current value. To
open the door more relative to the floor, adjust this
parameter in a positive direction. (i.e. To open the door 4”
b. If rotation is correct proceed to the instructions for
adjusting the “Open and Close positions”.
8.
Press the back (left button) to exit system.
i-COMM ii DISPLAY SETUP DESCRIPTIONS
OPTION
Open Distance
Set Close Pos
Set Open Pos
Open Pos Adjust
Close Pos Adjust
Apr Open Pos
Encoder Startup
Encoder Read
Encoder Velocity
Open time limit
Photoeye failure
20
DESCRIPTION
Use this option to set the overall opening distance of the door (in feet). For example, for an 8’ [2438] tall FasTrax. This option
should be set to “7” [178]. This measurement is used for initial position setup only. For small adjustments of the open and close
position, use “Close Position Adjust” or “Open Position Adjust”
Use this option for initial position setup. Manually place door in the close position and select this option. Alternatively “Set Open
Pos.” can be used if it is more convenient to place the door in the open position.
NOTE: This option approximately sets the open and close positions.
For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust”
Use this option for initial position setup. Manually place door in the open position and select this option. Alternatively “Set Close
Pos.” can be used if it is more convenient to place the door in the closed position.
NOTE: This option approximately sets the open and close positions.
For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust”
Use this option to make small adjustment to the open position. The number displayed is the measurement between the open and
closed position. For example if this option was set to 100” [2540] the door would open 100” [2540] from the closed position.
It is recommended to adjust the closed position of the door first, before adjusting the open position.
Use this option to make small adjustment to the closed position. The number displayed is the relative displacement of the closed
position. For example, if this option was set to -1.0”[-25] the door would close approximately 1.0” [25] more.
If this option was set to 2.0” [51] the door would close 2.0” [51] less.
Use this option to adjust the approach open position. This option is a measurement in inches from the open position. For
example, if this option was set to 24.0” [610] the door would slow down 24.0” [610] from the open position.
The controller is waiting for valid data from the encoder. It the controller does not receive a response at startup, this will remain
on the screen indefinitely. If this does not clear with 5 seconds, please check all encoder wiring.
The controller is unable to read valid data from the encoder. Check all wiring and M12 cable connections.
Ensure that the shield on the encoder cable is connected to ground, and that the control box is grounded.
The error requires the power to be cycled to reset.
The controller has received a signal from the encoder that the door is moving faster than allowed. This can occur if the encoder
is not properly attached to the shaft (check set screws on encoder collar and sprockets), bad electrical connection to the i-COMM,
or improper grounding. The error requires the power to be cycled to reset.
Door tried to run, but did not reach the open or close position within 8 seconds.
Non-Drive PE’s must have green light on, drive PE’s must have red & yellow lights on. Check for alignment & power to each.
PUB. NO. FSTXCLF JANUARY 2015
®
FASTRAX CL
CHAPTER 3 - PROGRAMMING FOLDERS
Use the Enter, Up, Down, Back buttons on the i-Comm to
navigate through the folders. To exit system, use back
button until “Door Faulted” appears.
ENCODER FOLDER
See Folder Layout Chart to change / view settings.
* MUST perform encoder setup for door operation.
GENERAL FOLDER
See General Layout Chart to change / view settings.
Use to setup Clock, Maintenance cycles
VIEW FOLDER
See View Layout Chart to change / view settings.
Use to view cycle count, fault history, door information.
I/O SETUP FOLDER
See I/O Setup Layout Chart to change / view settings.
Use to setup Input and Output functions
LOAD / SAVE FOLDER
See Load / Save Layout Chart to change / view settings.
See Legal information.
Use for programming.
TIMER FOLDER
See Timer Layout Chart to change / view settings.
Use to change reclose or preannounce timer.
INVERTER FOLDER
See Inverter Layout Chart to change / view settings.
Use to change door speeds, torque settings.
i-COMM ii PROCEDURES
PROCEDURE FOR ADJUSTING RECLOSE TIMER:
PROCEDURE FOR CHECKING FAULT HISTORY:
1. Press ENTER button.
1. Press ENTER button.
2. Use UP button to scroll to TIMER FOLDER, press enter,
should display “Set Close Timer”.
2. Use UP button to scroll to VIEW FOLDER, press enter,
should display “Fault History”.
3. Press ENTER button.
3. Press ENTER button, should display the last fault / flash
the date / time it occurred.
4. To increase reclose time, press UP button.
5. To decrease reclose time, press DOWN button.
6. Press BACK button when complete.
PROCEDURE FOR SETTING CLOCK:
1. Press ENTER button.
2. Use UP button to scroll to GENERAL FOLDER, press
enter, should display “Clock”.
3. Press ENTER button, should display M/D/Y and time.
4. Press UP, set year - press enter, set month - press enter,
set day - press enter, set hour - press enter, set minute press enter.
5. Press BACK when complete.
PROCEDURE FOR SETTING MAINTENANCE:
4. This displays the last 20 faults.
5. Press BACK when complete.
Description
Code
FAULT_NONE
0
FAULT_POWER_UP
1
FAULT_BREAKAWAY
2
FAULT_RUN_OPEN_TIMER
3
FAULT_MENU_INT
4
FAULT_LIMIT_SWITCH
5
FAULT_ESTOP
6
FAULT_RUN_CLOSE_TIMER
7
FAULT_LIMIT_PULSE_FAIL
8
FAULT_OBSTRUCTION
9
FAULT_TIMER_READ
10
1. Press ENTER button.
FAULT_STATE_OB
11
2. Use UP button to scroll to GENERAL FOLDER, press
enter, press UP to scroll to “Maint. Months” or Cycles”.
FAULT_PRO_SYSTEM
12
FAULT_PHOTOEYE
13
3. Press ENTER button, should display number of months or
number of cycles.
FAULT_ENCODER_READ
14
FAULT_ENCODER_VELOCITY
15
4. Press BACK when complete.
FAULT_ENCODER_NC
16
Note: When setting Maintenance timer, Open / Reset button will
flash slow when set time / cycles have expired and
display Maintenance Required.
To reset Maintenance light, press ENTER button, scroll to
General Folder, press ENTER button, scroll to Reset
Maintenance, press ENTER, then UP to start, then green
Open Button. This will reset flashing Open / Reset button.
PUB. NO. FSTXCLF JANUARY 2015
FAULT_VFD_TRIP
17
FAULT_VFD_COMM_LOSS
18
FAULT_VFD_NO_PROGRAM
19
FAULT_EDGE_FAILURE
20
FAULT_BAG_UP
21
FAULT_ENCODER_NPWR
22
FAULT_LZR
23
FAULT_BLANK
255
21
®
FASTRAX CL
CHAPTER 3 - i-COMM ii DISPLAY MESSAGES
LCD DISPLAY MESSAGES:
TOP DISPLAY BOTTOM DISPLAY REASON / FAULT MESSAGES
ACTION REQUIRED
Door Faulted
Reset / Jog Door*
Reset / Jog Door*
Push Open/Reset*
Service Required
Service Required
None*
None*
Service Required*
Service Required*
Push Open/Reset*
Push Open/Reset*
Push Open/Reset*
Inspect & Reset*
Service Required*
Jog To Close*
Breakaway
Breakaway
Emergency Stop
Encoder Read
Encoder Velocity
Jog to Close Pos
Jog to Open Pos
Limit Failure
Limit Pulse Fail
Low Voltage
Menu Interrupt
Normal Power Up
Obstruction
Open Time Limit
Photoeye Failure
Door is in breakaway mode
FasTrax - Chainfall; 8000CL/XL - Sideframe door; 8000/CL/XL Overload Relay
E-Stop pushed, Overload Relay (8900), Inverter (8600)
i-Comm has detected a bad encoder read
i-Comm has detected a velocity error
Displays when jogging close
Displays when jogging open
Limit switch has failed
Trakline limit problem (8910/20/PL only)
Drop in voltage caused controller to restart
Menu Interrupted
Indicates Loss of Power
Door has detected obstruction and reversed 3 times
Run open time limit exceeded
Indicates problem with photoeye system (FasTrax only)
* Displays on Screen during jog only
Pro System
Pro Inverter Fault
Program Inverter
Inverter is not programmed for proper door operation.
Reset From Sleep Indicates the controller was awaken from sleep mode
System Clock read System clock failed
Unknown
Unknown fault
Unknown State
State unknown
VFD Fault Relay
Indicates problem with inverter relay (CE specifications only)
VFD Trip # xxx
Inverter is in fault. xxx Indicates the active inverter fault
VFD Comm. Loss i-Comm has lost communication with inverter
Watchdog Timer
Indicates the boards watchdog timer has reset
DOOR IS OPENING
Check Inverter*
Service Required
Service Required*
Service Required*
Service Required*
Service Required*
Service Required*
Push Open / Reset
Service Required
Service Required*
Door is Opening
Door is Open
Stand Clear
Activation On
Closing in xx.xs
I-Zone Detection
Photoeye Blocked
Waiting for cmd.
Stand Clear
DOOR IS OPEN
When not in preannounce to close
When in preannounce to close
Indicates activation on (overrides timer display)
Displays closing time in seconds
I-Zone active (overrides timer display)
Photoeye is blocked (overrides timer display)
Indicates door is waiting for manual close cmd.
DOOR IS CLOSING
Door Closing
Door Closed
Door Closed
Cycles: xxxxxx
Interlock Active
Door Stopped
Push Open/Close
None
None
Device Holding Open
None
Remove Detection
Remove Obstruction
Close Door
None
DOOR IS CLOSED
Displays cycle count
Door is interlocked and cannot be opened
DOOR IS STOPPED
None
Perform Interlocking
Open/Close Door
Rev. 9.08.14
22
PUB. NO. FSTXCLF JANUARY 2015
PUB. NO. FSTXCLF JANUARY 2015
G
F
E
D
C
B
A
H
N
I
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Figure 19.1
M
O
K
P
L
Component key:
Power LED
Contrast Button
Up Button
Enter Button
Back Button
Down Button
LED Input’s X0 - X15
Encoder Terminals
Input Terminals
DC Terminals
OV Terminals
J4 Connector
Output LED’s K0-K2
& Y0-Y5
N Display
O Battery (CR2032 3V)
P SD Card
A
B
C
D
E
F
G
H
I
J
K
L
M
FASTRAX CL
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CHAPTER 3 - i-COMM ii LAYOUT
23
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FASTRAX CL
CHAPTER 3 - i-COMM ii FOLDERS
*NUMBER IS NOT SHOWN IN i-COMM MENU*
FOLDER NUMBER
0
1
2
3
Encoder
4
5
Folder
6
7
8
9
10
I/O
Setup
Folder
NAME
Open Distance
Motor Drive Side
Set Close Position
Set Open Position
Close Position Adjust
Open Position Adjust
Encoder Position
Encoder Baud
Approach Open Pos.
Approach Close Pos.
Set Open PB Function
11
Set Loop Function
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
I - Zone System
Output Def. YK0
Output Def. YK1
Output Def. YK2
Output Def. YDC0
Output Def. YDC1
Output Def. YDC2
Output Def. YDC3
Output Def. YDC4
Output Def. YDC5
Output Def. YDC6
Output Def. YDC7
Input Define X0
Input Define X1
Input Define X2
Input Define X3
Input Define X4
Input Define X5
Input Define X6
Input Define X7
Open Alarm Time
VALID VALUES
3 - 24
Right Drive / Left Drive
Press UP to Start
Press UP to Start
+/- 100.0
0 - 990.00
0-01FFFF
433 kbps
999.0
999.0
Auto Close Mode; Toggle &
Auto Close, Reset/Jog
only; Toggle Mode
Auto Close Mode, Reverse
/ Hold Open
Enabled / Disabled
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 17 (See Table)
0 - 17 (See Table)
0 - 17 (See Table)
0 - 17 (See Table)
0 - 17 (See Table)
0 - 17 (See Table)
0 - 17 (See Table)
0 - 17 (See Table)
0 - 255
33
34
35
36
X10 PE Cut - Out
X11 Slack Sensor
I - Zone Cut - Out
Clock
0 - 30
0 - 66
0 - 48
-
DESCRIPTION
Used to Set Opening distance for door
Used to select motor drive side.
Use for initial setup of close position
Use for initial setup of open position
Use to adjust close position.
Use to adjust door open position
Current encoder position
Used to select encoder data rate
Used to select Approach Open Position
Used to select Approach Close Position
Use to select the function of the Open/Reset
button.
DEFAULT
8
Right
433 KBPS
24
40
Auto Close
Mode
Auto Close
Mode
Disabled
Use to Enable / Disable the I-Zone system.
0
User configurable relay
20
User configurable relay
20
User configurable relay
3
User configurable DC output
29
User configurable DC output
29
Internal - not available DC output
20
Internal - not available DC output
20
Internal - not available DC output
2
User configurable DC output
20
Internal - not available DC output
20
Internal - not available DC output
8
User configurable input
7
User configurable input
2
User configurable input
2
User configurable input
4
User configurable input
3
User configurable input
2
User configurable input
2
User configurable input
0
Open Alarm Time in minutes. Requires at least one output
to be configured to function 25, menu is hidden if not.
24
X10 Photoeye cut-out height
60
Header Photoeye Slack Sensor
42
I-Zone cut out height
Displays current time and date. To set: press UP, scroll to year
Use to select induction loop input function
- press Enter; scroll to month - press Enter; scroll to day - press
Enter; scroll to hour - press Enter; scroll to minute - press Enter
General
Folder
24
37
38
39
40
41
42
43
44
45
46
47
48
Language
PassCode
Rev. Edge Option
Spec. Package
Remote Display
Partial Config.
Reverse Delay
AB Inverter Delay
Voltage
Square Feet
Non-Powered Open
Maintenance Months
English, Espanol, Portuguese
Enabled / Disabled
Disabled, CE, Canada Opt
Enabled / Disabled
xx
208/220/230/400/460/575
0 - 999
Enabled/Disabled
xx
49
Maintenance Cycles
0 - 100000
50
Reset Maintenance
-
51
Reset to Default
-
Set LCD display language
Use to change access mode.
Use to enable reversing edge.
Used to enable specification packages.
Used to enable remote LCD
Consult Engineering. Special Applications only
Reverse Delay
Consult Engineering. Special Applications only
Voltage of door
Square footage of door. Width x Height
Enables non-powered open for LiteSpeed
Number of months before maintenance
indicator goes off. Note: Once changed user
must initiate “Reset Maintenance” Procedure.
Number of cycles before maintenance
indicator goes off. Note: Once changed user
must initiate “Reset Maintenance” Procedure.
Resets Maintenance Counters and Timers.
Press Up to initiate the reset
Resets all settings back to factory defaults
English
Disabled
Disabled
Disabled
0
460
0
Disabled
Disabled
Disabled
Disabled
Disabled
PUB. NO. FSTXCLF JANUARY 2015
®
FASTRAX CL
CHAPTER 3 - i-COMM ii FOLDERS
*NUMBER IS NOT SHOWN IN i-COMM MENU*
FOLDER NUMBER NAME
View
Folder
Load /
Save
Folder
VALID VALUES
DESCRIPTION
52
53
54
55
56
57
Display Cycle Count
Fault History
Display Model #
Display RHC #
Display Serial #
Firmware Revision
0 - 99999999
-
Displays
Displays
Displays
Displays
Displays
Displays
58
Copy from SD
Press UP to Start Copy
59
Copy to SD Card
Press UP to Start Copy
60
Legal info to SD
Press UP to Start Copy
61
Bootloader Upgrade
Press UP to Start Copy
62
Export Settings
Press UP to Start Copy
63
Import Settings
Press UP to Start Copy
Use to upgrade i-COMM II program. Correct .BIN file
must be saved so SD Card. Note Card must be SD 2GB or SDHC - 4,8,16 or 32 GB.
Use to copy i-COMM II program to SD Card in
.BIN format.
Use to display legal information about
program. Legal.txt will be saved to SD card.
Used to upgrade bootloader. CAUTION: DO
NOT INTERRUPT THIS PROCESS
Use to save i-COMM II settings to SD Card in
.BIN format.
Use to copy i-COMM II settings to SD Card in
.BIN format.
current Cycle Count
fault log. Use Up and Down to scroll
door model number
RHC number
door serial number
current program revisions
Used to set inverter type
65
66
67
68
69
70
71
72
73
CT SK MODBUS, AB PF40
MODBUS, CT SK NO
MODBUS, AP PF NO
MODBUS, No Inverter
Program Inverter
Press UP to Start Copy
Open Speed
0 - 70 Hz
Close Speed
0 - 70 Hz
Approach Speed
0 - 70 Hz
Accel Time
0 - 10.0 s
Decel Time
0 - 10.0 s
Torque Reverse Level 0 - 100 %
DC Brake Time
0 - 10.0 s
DC Brake Level
0 - 100 %
74
Set Close Timer
0 - 255 / Toggle Mode
75
76
Set Preannounce
Autocycle Time
0 - 255
0 - 255 Disabled
Close Timer in seconds. Set to Toggle Mode
to disable automatic closing.
Preannounce to close timer in seconds
Autocycle Time in minutes
64
Inverter Type
Inverter
Folder
Timer
Folder
Use to program inverter.
Open Speed
Close Speed
Approach Open Speed
Acceleration Rate
Deceleration Rate
Torque Reversing Level
Injection Braking Time
DC Injection Braking Level
DEFAULT
-
CT SK
MODBUS
60
25.0
25.0
0.5
0.5
60
0.7
70.0 %
6
2
Disabled
Last Rev: 8.25.14
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 3 - i-COMM ii INPUT / OUTPUT VALUES
TYPE
INPUT
OUTPUT
NUMBER
0
Interlock In
1
2
3
Stop N.C.
Activation
Toggle
4
5
Close
Sequential Activation
6
7
8
Reverse
Stop N.O.
Manual Open
9
10
11
Auto / Manual
Partial Open Activation
Partial Open Toggle
12
Toggle w/ Auto Close
13
14
15
16
17
18
19
20
Hand / Auto Mode
Disabled
Reverse N.C.
Clean
E-Stop N.C.
Seq. Activation 2
LZR in N.C.
Preannounce to Open
21
Interlock Override
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Interlock
Interlock N.C.
Preannounce
Open
Open N.C.
Fault
Ready
Activation
Run Open
Run Close
Run
At Limits
I-Zone Alarm
Door Open 30 sec.
Door Open 60 sec.
Door Open 120 sec.
Sequential Activation
Run Open N.C.
Run Close N.C.
Run Close N.C.
Disabled
Flash 3.1 Hz
Flash 1.6 Hz
Partial Timer
Reverse / Activation
Door Open Alarm
Interlock Pass-Thru
27
28
29
30
31
32
33
34
35
26
FUNCTION
DESCRIPTION
Interlock Input - When Input is set to this function door will not open until
input is ON. Valid only for inputs X3, X4, and X5.
Stops the door when input is OFF
Opens the door when input is ON, w/ Auto close.
Open and Closes the door when ON. Door will not automatically close
when opened by a toggle input.
Closes the door when input is ON
Activates door and blocks sequential activation output from triggering
opposite door. Use only for sequential interlocks.
Reverses the door when input is ON.
Stops the door when input is ON.
Opens the door when input is ON. This input will open from a stop
condition, unlike activation. Do not connect motion sensors or other
automatic devices to a manual open input
When input is ON reclose timer is disabled.
Opens the door to the partial open position when ON
Toggle open/close door to and from partial open position.
See function #3 above
Open and Closes the door when ON. Door will automatically close when
opened by this type of toggle input.
When input is ON reclose timer is disabled and hold-to-run close is enabled.
Input disabled
Reverses the door when input is OFF.
Opens door to "Cleaning" position when on.
Places door in fault when OFF.
Consult Engineering
Reverses the door when off and monitors the input for fault
Opens the door after the set amount of time in the Preann. to Open timer.
Immediate reversal / activation if the door is not closed.
Opens the door and overrides any standard interlock configuration
ON when door is closed.
OFF when door is closed.
ON during preannounce to close, and stays on until the door is closed
ON when door is open.
OFF when door is open.
ON during fault.
ON when not in fault.
ON during activation.
ON during run open.
ON during run close.
ON during run open or close.
ON when door is open or closed.
ON during I-Zone alarm
ON when door is open for more than 30 seconds.
ON when door is open for more than 60 seconds.
ON when door is open for more than 120 seconds.
ON to activate opposite door. Use for sequential interlock.
OFF during run open.
OFF during run close.
OFF during run open or close.
Always OFF
Flashes at 3.125 Hz.
Flashes at 1.5625 Hz.
Consult Engineering
ON when any reverse command or activation signal is on.
ON when door has been opened for time set in "Open Alrm Time"
ON when door is able to be opened (Interlock Input is not preventing door
from opening)
Interlock Pass-Thru N.C. OFF when door is able to be opened (Interlock Input is not preventing
door from opening)
Preannounce & Close
ON during preannounce to close, and while closing. Note this output will turn
on while door is closed from Toggle or Close command or re-close timer.
Photoeye Test
ON when emitters are on, OFF to test photoeyes
Encoder Bit 9
Consult Engineering
Encoder Bit 10
Consult Engineering
Encoder Bit 11
Consult Engineering
Encoder Bit 12
Consult Engineering
Preannounce to Open
ON during the set preannounce to open time.
Preannouce N.O. Close ON only during preannounce to close. OFF during run close. Last updated: 9.08.14
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 3 - 230/460V INVERTER (VFD) PROGRAMMING
FasTrax™ Inverter Program Instructions
***These instructions are only when not using the i-Comm to change parameters.***
When in Status mode, pressing and holding the “M” MODE key for 2 seconds will change the display from displaying
a speed indication to displaying load indication and visa versa.
Pressing and releasing the “M” MODE key will change the display from status mode to parameter view mode. In
parameter view mode, the left hand display flashes the parameter number and the right hand display shows the value
of that parameter.
Pressing and releasing the “M” MODE key again will change the display from parameter view mode to parameter edit
mode. In parameter edit mode, the right hand display flashes the value in the parameter being shown in the left hand
display.
Pressing the “M” MODE key in parameter edit mode will return the drive to the parameter view mode. If the “M”
MODE key is pressed again then the drive will return to status mode, but if either of the “UP” or “DOWN” keys are
pressed to change the parameter being viewed before the “M” MODE key is pressed, pressing the “M” MODE key
will change the display to the parameter edit mode again. This allows the user to very easily change between
parameter view and edit modes whilst commissioning the drive.
"WARNING: Consult factory before changing any parameters not listed in this table."
Name
Acceleration Rate 1
Deceleration Rate 1
Motor Rated Current
Security Status
Close Speed
Open Speed
Approach Open Speed
Torque Detection Level
Injection Braking Level
Injection Braking Time
PUB. NO. FSTXCLF JANUARY 2015
Default Value
5.0
10.0
2.93
L1
17.00
70.00
40.00
0
50
.4
New Value
0.5
0.5
2.93
L2
25.00
60.00
25.00
60
70
.7
Units
s/100 Hz
s/100 Hz
A
Hz
Hz
Hz
%
%
seconds
Inverter Program
Parameter Number
00.03
00.04
00.06
00.10
00.19
00.20
00.21
00.61
00.66
00.67
27
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FASTRAX CL
CHAPTER 3 - 230/460V INVERTER (VFD) CODES
Left Display Status
rd
Drive ready
ih
Drive inhibited
Er
dC
Fr
SP
Ld
A
Drive has tripped
Injection braking
FasTrax - Inverter (VFD) Status Modes
Explanation
The drive is enabled and ready for a start command. The output bridge is inactive.
The drive is inhibited because there is no enable command, or a coast to stop is in
progress or the drive is inhibited during a trip reset.
The drive has tripped. The trip code will display in the right hand display.
DC injection braking current is being applied to the motor.
Drive output frequency in Hz
Motor speed in RPM
Load current as a % of motor rated load current
Drive output current per phase in A
7 O.SPd
18 tunE
FasTrax - Inverter (VFD) Error Codes
Possible Cause
Low AC supply voltage, check power source.
Low DC voltage when supplied by an external DC power supply.
DC bus over voltage
The DC bus (Pr. 84) has exceeded 800V-460V or 400V-230VAC, check the
following:
If DC bus climbs while door is not running, disconnect CE filter with power off.
If fault is intermittent when door is not running try to set Automatic reset of faults.
(PR. 73 = 10.34, PR. 74=10.36, PR. 63 = 3, PR 64 = on)
If fault is while door is closing add breaking resistor, see Control Box Explosion
for a list of parts. Deceleration rate set too fast for the inertia of the machine.
Mechanical load driving the motor.
I2C on braking resistor
Check door closing speed. If fault is while door is closing, add breaking resistor.
See tr OV for more troubleshooting.
I2C on drive output
Check that radial spacing and that they are square, or lower track spacing.
Motor wiring, check for loose connections or shorts.
Make sure door cannot move if brake is engaged.
Drive output instantaneous
Door is mechanical binding or jammed.
over current
Check radial spacing and that they are square, or lower track spacing.
Motor wiring, check for loose connections or shorts.
Make sure door cannot move if brake is engaged. Disconnect CE filter with power
off.
Insufficient ramp times. Phase to phase or phase to ground short circuit on the
drives output. Drive requires autotuning to the motor.
Motor or motor connections changed, re-auto tune drive to motor
MUST wait 10 seconds to reset after trip occurs
Braking resistor
Excessive braking current in braking resistor
instantaneous over current
Braking resistor value too small. MUST wait 10 seconds to reset after trip occurs
Over speed
Excessive motor speed (typically caused by mechanical load driving the motor)
Auto tune stopped before complete Run command removed before autotune complete
19 It.br
20 It.AC
I -t on braking resistor
2
I -t on drive output current
No. Trip Code Condition
1 tr UU
DC bus under voltage
2 tr OU
19 tr It.br
20 tr It. AC
3 tr OI.AC
4 Ol.br
21 O.ht1
22 O.ht2
24 th
26 O.Ld1
OUL.d
hot
br.rS
31 EEF
32 PH
33 rS
189 O.cL
tr HF ##
HF
HF
HF
HF
HF
HF
HF
HF
HF
HF
HF
HF
HF
28
05 trip
06 trip
07 trip
08 trip
11 trip
20 trip
21 trip
22 trip
25 trip
26 trip
27 trip
28 trip
xx trip
2
Excessive braking resistor energy
Excessive mechanical load. Drive requires re-auto tuning to motor.
High impedance phase to phase or phase to ground short circuit at drive output.
IGBT over heat based on
Overheat software thermal model
drives thermal model
Over heat based on drives heatsink Heatsink temperature exceeds allowable maximum
Motor thermistor trip
Excessive motor temperature
User +24V or digital output overload Excessive load or short circuit on +24V output
The Enable/Reset terminal will not reset an O.Ld1 trip. Use the Stop/Reset key.
I x t overload
Reduce motor current
Heatsink/IGBT temp is high
Reduce ambient temperature or reduce motor current
Braking resistor overload
See Advanced user guide
Internal drive EEPROM failure
Possible loss of parameter values
Input phase imbalance or
One of the input phases has become disconnected from the drive
input phase loss
Failure to measure motors
Motor too small for drive stator resistance.
Motor cable disconnected during measurement
Overload on current loop input
Input current exceeds 25mA
Hardware Fault
The drive has detected a hardware problem, verify wiring is correct.
This cannot be fixed in the field, replace the drive.
No signal from DSP at start up
Unexpected Interrupt
Watchdog failure
Interrupt crash (code overrun)
Access to the EEPROM failed
Power stage - code error
Power stage - unrecognized frame size
Ol failure at power up
DSP Communications failure
Soft start relay failed to close, or soft start monitor failed or braking IGBT short circuit at power up
Power stage thermistor fault
DSp software overrun
HF 1-4, 9-10,12-19,23,24,29,30 Are not used
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 3 - 575V (VFD) INVERTER PROGRAMMING
FasTrax™ Allen Bradley - 575V - Inverter Program Instructions
Press “ESC” once to display the Display Group parameter.
Press “ESC” again to enter the group menu, the group letter will flash. Press “UP” or “DOWN” arrow to scroll through the group menu.
Press “Enter” or “Sel” to enter a group. Press “UP” or “DOWN” arrow to scroll through the group menu.
Press “Enter” or “Sel” to view the value of the parameter. Press “ESC” to exit without making any changes. Press “Enter” or “Sel” to edit
parameter, when # is flashing (Program LED will illuminate if parameter can be edited), press “UP” or “DOWN” arrow to change value.
Press “Enter” when completed to save changes. Press “ESC” to exit and return to program list.
"WARNING: Consult factory before changing any parameters not listed in this table."
Parameter Number
039
040
056
072
073
077
080
081
101
Name
Accel Time
Decel Time
Torque Detection Level
Open Speed
Approach Open Speed
Close Speed
DC Brake Injection Time
DC Brake Injection Level
Program Lock
PUB. NO. FSTXCLF JANUARY 2015
Default Value
.5
.3
70.0
70.0
40.0
17.0
.5
1.50
1
New Value
a/r
a/r
a/r
a/r
a/r
a/r
a/r
a/r
0
29
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FASTRAX CL
CHAPTER 4 - CURTAIN INSTALLATION
C
B
A
Figure 30.3
Figure 30.1
B
C
D
Figure 30.2
30
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 4 - MISC INSTALLATION
CURTAIN INSTALLATION
1.
Disengage brake by rotating lever (A) up to feed
curtain and engage (down) after curtain is installed.
2.
Remove refeed brackets (B).
3.
Remove curtain roller brackets (C) from curtain
stiffener.
4.
Feed curtain (D) thru drive tube drivers, make sure
curtain is level and the bottom of the curtain is near
the closed position.
5.
Re-install curtain roller bracket (C).
6.
Re-install refeed bracket (C).
G
D
F
E
Figure 31.2
Curtain
H
Figure 31.1
SEAL INSTALLATION
1.
Compress seal (D) behind track (E).
2.
It may require the lintel seal block (F) to be
removed.
PUB. NO. FSTXCLF JANUARY 2015
Figure 31.3
SIGN / GUARD < 8’-0” O.D.H. INSTALLATION
1.
Attach bracket (G) to radial for doors <8’ O.D.H.
2.
Install guards (H) over drive ends on doors less than
8’-0” tall.
31
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FASTRAX CL
CHAPTER 5 - FINAL CHECKLIST
VERIFY DOOR OPERATION / CHECKLIST
1.
It is recommended that the operation of all controls
on the FasTrax CL be verified monthly.
2.
The door operations are controlled by a Universal
Controller. The controller is set-up and programmed
during testing at the factory. Unless you are a RITEHITE DOORS, INC. authorized service technician,
you should not attempt to change the program.
3.
A quick way of determining that the door is ready to
operate, is to open the control box and look at the
row of (X) green Input LED’s on the i-COMM and
the label to verify proper state.
4.
Are door opening dimensions correct ?
5.
Tracks shimmed as required?
6.
Check for proper line voltage ?
7.
Are all mounting bolts tight ?
8.
All wires connected for the photoeyes ?
9.
Are loose wires secured away from moving parts?
10.
11.
With the power on, press the "OPEN" button, the
door should open and close automatically after a
short delay. To adjust the amount of door open time,
the setting must be changed in the i-COMM
controller, Page 21.
Operate and observe the door opening to make
sure that it fully opens. Observe the closing action to
make sure that the door operates smoothly, and
fully closes without excessive curtain ripple.
If it is necessary to adjust either position, refer to
Encoder adjustment section.
12.
13.
While the door is closing, block the reversing
photoeyes. The door should reverse direction and
move to the open position, and then continue to
operate.
Locate the receiver photoeye (A) in the drive side
lower track assembly. Located on the top of the
photoeye assembly are three LEDs.
A
16.
Figure 32.1
Pedestrians should be advised to use man doors
when present and to not lean into the door way.
MAINTENANCE
If any bolts are removed, they must be reinstalled with Teflon® Tape.
Mineral Oil Info:
Lubriplate - FMO 85 AW 14oz Spray Bottle Pump
Lubrication of the radials and tracks is the sole
responsibility of the end user. If door is mounted in a dirty
environment, it may be required to remove the existing
grease prior to adding new.
The green LED should be on when the photoeye is
powered.
The yellow LED will be on when the output is
energized. The orange LED will be on when the
margin is > 2.5. If the yellow and green LED’s are
OFF, either the beam is blocked or the photoeye is
out of alignment.
14.
Using end user material handling equipment,
approach door slowly and verify that all the
activation devices that are being used are operating
properly. DO NOT attempt to drive through a door in
which the green button is flashing.
15.
Use caution (honk horn) and look in a directions
when approaching a door that is closing and ensure
that the door will reverse before proceeding.
32
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 5 - FINAL CHECKLIST
Complete N/A
Description
-
-
Control box conduit mounting location (must be on the bottom)
-
-
Ground wires properly terminated to ground terminal
-
-
Shield wires properly terminated to ground terminal
-
-
Motor ground wire terminated to lower track ground screw
-
-
Encoder chain / sprockets / set screws properly aligned & tightened
-
-
Encoder cable tightened properly
-
-
Lower track properly spaced
-
-
Lower tracks caulked
-
-
Lower tracks square to wall
-
-
Lower tracks shimmed properly if jamb cap present
-
-
Wall mounting brackets securely fastened to wall
-
-
Photoeye wires properly secured to track or wall
-
-
Tracks / Radials lubricated
-
-
Track / Spreader bar in place (Radial or Non-Radial)
-
-
Upper track properly spaced
-
-
Upper track properly braced to wall
-
-
Drive tube level and evenly spaced
-
-
Lintel roller(s) installed properly (Non-FR)
-
-
Proper mounting fasteners used
-
-
Motor terminal strip securely fastened to motor bracket
-
-
Motor bumpers properly adjusted
-
-
Security chain in place
-
-
Drive shroud installed
-
-
Radial center shroud properly installed (Radial only)
-
-
Chain hoist properly installed (Optional)
-
-
If less than 8’ tall, make sure drive gear guards are in place (Optional)
-
-
Poly lumber properly installed (Optional)
-
-
FR only– Air bag exhaust hole free, open and touching the floor
-
-
FR only – Blower properly mounted
-
-
FR only – Curtain fans properly installed
-
-
FR only – Step-down transformer and junction box properly installed and
thru bolted if necessary
-
-
Area clean of debris from installation
-
-
Notes: __________________________________________6/06/12
PUB. NO. FSTXCLF JANUARY 2015
33
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FASTRAX CL
CHAPTER 5 - TROUBLESHOOTING
DEFINITION
Activation
Brake
Breakaway
Conduit Cable
Curtain
Disconnect Switch
D.O.H. or D.O.W.
Door does not close
Door does not open
Door slams open/close
Drain Wire
Drive Side Switch
Drive Tube
Encoder
Fuses
i-COMM Controller™
Inverter
Manual Door Opening
Motor
Motor Phasing
Non-Powered Opening
O.D.H. or O.D.W.
34
FUNCTION
It is preferred not to wire activation devices until after the door is functioning properly. (Refer to Activation Manual)
If the brake is not functioning properly, check the following:
a) Check F7 fuse-replace.
b) Brake wiring at terminals BRK & N and junction box connections.
c) Brake will have ~ 22.3 - 24.7 ohms on normal readings (wires # 4 & # 6).
d) To increase air-gap, turn adjusting screws counterclockwise using 3/16 hex wrench.
e) To decrease air-gap, turn adjusting screws clockwise using 3/16 hex wrench.
If the curtain is separated from the lower tracks, press the green open/reset button and the door will auto-refeed back into
the tracks without tools or intervention. If a major separation occurs the drive tube may need to be turned manually to
prevent damage to the curtain.
DO NOT DRILL HOLES ON TOP OF CONTROL BOX TO RUN CONDUIT, AS DUST PARTICLES AND MOISTURE
MAY CAUSE DAMAGE TO ELECTRICAL COMPONENTS. THE IDEA SAFEST LOCATION IS AT THE BOTTOM.
Failure to do so, voids warranty.
If supplied conduit cable is too short, DO NOT splice wires, as the cable is shielded to prevent electrical noise from
entering the control box i-COMM universal controller. Contact Aftermarket for replacement.
The curtain is driven by the drive spheres and the drive tube.
a) If drive spheres are missing from curtain, repair or replace.
b) If curtain struggles to raise or lower or is baggy, check for proper track spacing, O.D.W. + 1/2” [13].
c) Check to make sure tracks are lubricated with food grade synthetic grease (Super Lube).
d) If curtain is making contact with the wall when closing, verify lower tracks are not too close together and that lintel roller
is present and properly installed.
The disconnect switch is in line with fuse holder terminals F1, F2, F3, and removes power from the entire control box,
except for incoming wires to bottom of disconnect.
D.O.H. = Door Opening Height or D.O.W. = Door Opening Width
a) Check status on i-Comm display to see why door is staying open (“Photoeye Blocked” or Photoeye Failure”, etc.),
should read “Door Closing in “x” seconds”.
b) Verify proper incoming power is reaching inverter at L1, L2 and L3 (220, 230, 400, 460, 575).
c) Verify chain hoist chain is not pulled and switch is not tripped, X14 MUST be on, See Non-Powered Opening Definition.
d) If run timer occurs, check for binding or obstructions. Tracks may need to be lubricated to reduce friction.
e) Verify inputs X3, X5, X6 or X7 are not on. If on, remove wire from terminal to determine what is keeping light on.
f) Verify outputs K1, K2, K4, K5 and YDC2 are on or coming on to signal inverter to close door.
g) Verify X10 and X11 are on and that the photoeyes are lined up and not blocked.
h) Verify as the curtain gets near the photoeyes that they are being shut off.
i) If curtain reverses at photoeyes, verify that the photoeye wiring is not reversed, X11 is upper (54”), X10 is lower (18”).
j) Verify inverter display is changing frequency.
k) Verify Encoder has been setup.
l) Verify rectifier has 120VAC going to it, ~ 100VDC coming out to the brake.
a) Verify input X3, X5, or X6 are coming on when activation device is being used.
b) Verify outputs K3, K4, K5 and YDC2 are on or coming on to signal inverter to open door.
c) Check status on i-Comm display to see why door is staying closed, should read “Door Opening”.
d) Verify inverter display is changing frequency.
e) Verify proper incoming power is reaching inverter at L1, L2 and L3.
f) Verify chain hoist chain is not pulled and switch is not tripped, X14 MUST be on, See Non-Powered Opening Definition.
a) Verify the open and close positions are properly set.
b) Verify encoder lock collar and sprocket set screws are tight and the chain moves when the drive tube is turning.
c) Verify the encoder shaft turns when the drive tube is turned.
d) Verify the inverter is changing speeds on the display.
e) Verify the phasing is correct. The door should open when the green open button is pressed.
f) Verify the brake is engaged and not released.
g) Verify the key been installed on the gearbox shaft.
h) Verify the proper ratio gearbox is being used.
i) Verify Encoder has been setup.
j) Verify rectifier has 120VAC going to it, ~ 100VDC coming out to the brake.
Verify that drain wire is terminated properly, failure to properly terminate the drain wire, may result in sporadic
reversals, photoeye and other issues due to either static electricity or electrical noise and void warranty.
The drive can be switched from right hand to left hand by performing the following:
a) Remove and switch conduit mounting bracket to opposite side.
b) Remove and switch motor mount bumper bracket.
c) Remove encoder bracket and move to outside holes.
d) Remove and switch driven sprocket.
e) Remove and switch drive and non-drive photoeye cables.
f) Flip Drive Tube 180°.
g) Setup i-Comm to state the proper right or left hand drive.
If drive spheres make excessive clicking noise, make sure tube drive gears are centered over track grooves.
See Encoder Section. THE ENCODER CABLE SHOULD NEVER BE SPLICED OR EXTENDED.
a) If curtain is not stopping at the same position, make sure encoder cable is grounded.
b) Verify encoder chain is operating properly and sprocket set screws are tight to shafts.
c) See Page 21 for Encoder errors.
F1, F2, F3: Incoming power fuses, must have line voltage across all 3 legs. (Transformer, Inverter, motor)
F4, F5: Primary side transformer fuses, must have line voltage across both legs.
F6, F7: Secondary side transformer fuses, F6 is 24V (FR only - heated pull cord) and F7 is 120V (power supply & brake).
The i-COMM controller is a circuit board that controls the actions of the door. There is a digital display that shows the
cycles, status and position of the door at any time during its travel. For input and output function signals, refer to chart on
Page 19. Settings can be changed for re-close or pre-announce timers, interlocks, special activation commands, among
others, refer to instructional manual included.
a) Verify i-Comm is receiving 24VDC from power supply.
b) If i-Comm display is blank or hard to see, adjust contrast.
c) Input X10 - Lower Photoeye will be on unless photoeye is blocked, not aligned or mis-wired.
d) Input X11 - Upper Photoeye will be on unless photoeye is blocked, not aligned or mis-wired.
e) Input X14 - Fault needs to be on for the door to operate (chain hoist).
f) The door can be set to close from 2 to 255 seconds, follow i-COMM adjustment instructions.
See Pages 27 - 29 for proper parameter settings.
The door can be opened manually in cases of electrical power outage. Disengage the brake release handle.
If the door is not stopping when it reaches the open or close position, verify the brake handle is locked in place
If door will not run when given an activation, check the following:
a) Check voltage to inverter.
b) Check for loose wires at terminals, U, V, and W.
c) 208V-240V Stainless motor will have ~ 1.7 - 2.1 & Epoxy motor will have ~ 2.0 - 2.5 ohms on normal readings.
d) 400V-480V Stainless motor will have ~ 7.0 - 8.4 & Epoxy motor will have ~ 8.2 - 10.0 ohms on normal readings.
e) 575V Stainless motor will have ~ 11.4 - 13.9 & Epoxy motor will have ~ 21.1 - 14.7 ohms on normal readings.
f) Motor Heater will have ~ 437 - 483 ohms on normal readings.
If "Open/Reset" button is pressed and the door closes, phasing is reversed, switch wires in terminals, V and W.
Make sure the motor is properly grounded to prevent electrical noise.
If issues arise with the non-powered opening chain hoist, check the following:
a) If power outage, release brake and pull chain on hoist to open door.
b) If chain hoist chain is pulled while door is powered, the door will go into fault mode (green light flashing), no X14.
c) If chain hoist chain is pulled, reset door by pressing the green flashing button.
O.D.H. = Ordered Door Height or O.D.W. = Ordered Door Width
PUB. NO. FSTXCLF JANUARY 2015
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FASTRAX CL
CHAPTER 5 - TROUBLESHOOTING
DEFINITION
FUNCTION
Open/Reset Push Button The open/reset push button function is when the button is pressed, a command to open the door is given.
To jog door when i-Comm states “Photoeye Failure”, press and hold the “Open/Reset” button.
Pressure
If the curtain is blowing out because of high wind or negative pressure, check the following:
a) Tracks MUST be mounted at O.D.W. + 1/2” [13].
If mounted wider, excessive curtain wear may occur, if too narrow, curtain buckling or billowing will be greater.
b) Check to make sure the curtain has all the drive spheres in place.
c) Exterior doors are equipped with a garnet bag in the bottom loop to protect from the elements.
d) Verify Lexan Strips are present and functioning properly.
Photoeyes
The photoeyes are wired to the 24VDC circuit and are wired as normally closed when there is power to the unit and the
emitter photoeye is aligned with the receiver photoeye. There are 3 lights on the receiver and one on the emitter. Green
is for power, yellow and orange are for proper alignment. The photoeyes will reverse or hold the door open when the
photoeye beam is blocked. When the beam is not broken, the door will auto-reclose.
If photoeyes require adjustment, check that lower tracks are square to the wall.
a) Power to Brown (DC) and Blue (OV) wires.
b) Internal photoeye relay(wires Black / Blue) should be closed when photoeye is aligned and open when not aligned.
c) When open, i-COMM verifies photoeye inputs are off. If on, door will fault. If off, test is ok and emitter's turn on.
d) Orange and yellow light on the Receiver should be on when aligned.
e) Green light on the Emitter indicates the unit is powered up.
f) Input X11 will go off when the upper (54”) [1372] photoeye is tripped.
g) Input X10 will go off when the lower (18”) [457] photoeye is tripped.
h) If two or more doors are back to back, verify they are not reading each other. A plate may be required to separate.
i) On doors < 43” [1092] O.D.H., the 54” [1372] photoeye is omitted.
j) On doors > 68” [1727] O.D.H, but < 43” [1092] O.D.H., the 54” [1372] photoeye is lowered to 35” [889].
Power Supply
Power Supply is powered by 120VAC from the F1 fuse and delivers 24VDC to the i-comm.
Tracks
a) Verify tracks are properly spaced, MUST be O.D.W. plus 1/2”.
b) Lubricate as required per Maintenance Schedule, Page 32.
Virtual Vision
Virtual Vision is optional on the FasTrax door. When motion is sensed via Falcon motion sensors, the Virtual Vision red
LED’s will illuminate to notify driver of movement on the opposite side of the curtain.
a) It is normal for the YDC3 output to flash on i-COMM during door operation.
Voltage Change
To change the voltage, see steps below:
a) Change transformer taps and fuses per electrical diagram.
b) Change motor wiring per junction box diagram.
c) Replace Inverter with proper voltage.
d) Brake resistor
X0
Input programmed for a device to open the door.
X1
Input programmed for a device to stop the door.
X2, X3, X6, X7
Activation Inputs - If on and door is not closing, verify activation device is not faulty.
X4
Input programmed for a device to close the door.
X5
Input programmed for a device to toggle open / close the door.
X8, X9
I-Zone Inputs
X10
18” Photoeye Input - MUST be on, if off, verify aligned and powered
X11
54” Photoeye Input - MUST be on, if off, verify aligned and powered
X12
Open / Reset Button - X12 will illuminate when button is pressed
X13
Induction loop Input - if on door will stay open - verify object is not present on the floor loop
X14
Fault Input - Verify chain hoist chain has not been pulled
X15
Power Input - Indicates unit is powered
YK0
Interlock output
YK1
Programmable output
YK2
Programmable output
YDC0
Output programmed to be on when door open
YDC5
Output programmed for Preannounce to close
Troubleshooting/Maintenance
Figure 35.1 - MOTOR / JUNCTION BOX WIRING
PUB. NO. FSTXCLF JANUARY 2015
35
®
FASTRAX CL
CHAPTER 5 - MAINTENANCE PROCEDURES
CUSTOMER:
RITE-HITE DOORS, INC. PLANNED MAINTENANCE
Model FASTRAX CL®
JOB#
SERIAL#
Planned Maintenance Task
1
Activation
Curtain Fans (optional)
Auto Re-Feed
Brake
Recommended P.M. Intervals
(Time Shown In Months)
6
12
18
24
30
x
x
x
x
x
x
x
x
x
x
Controls / Wiring
Curtain
x
x
x
x
x
x
x
Door Assembly
x
x
Door Operation
x
x
x
x
x
Drive Tube
x
x
Gearbox
x
x
Encoder / Chain / Sprockets
x
x
Lintel Seal
Motor
n/a
x
x
x
x
Photoeyes
Tracks / Radial (upper and lower)
Track Retention Edging
Virtual Vision (optional)
Vision (not on FR doors)
Radial and Track Lubrication
x
x
DATE:
Inspect and Perform the Following
36
x Operate all devices to verify proper operation.
x Verify that Curtain Fans are powered and working.
Make sure that the fans are positioned properly and
are removing condensation from the curtain.
x Verify auto re-feed is operational.
x Verify that brake stops the door at open and closed
positions as well as when stopped in the middle of
travel. To move the curtain manually, turn the brake
release handle to the disengaged position. The
curtain should be able to be moved manually.
If brake is making noise, adjust.
x Clean, check all connections with disconnect off.
Make sure all wires are free from moving parts.
Inspect for wear or damage, patch immediately to
x prevent condensation or frost buildup. Clean with
warm soapy water. Check drive spheres, if missing
or damaged, replaced. Check top roller.
x Perform visual inspection for damage.
Tighten all hardware. Replace any worn labels.
Use air hose to remove dust and debris.
Operate door and make sure all operations are
x
functioning properly.
x Verify drive tube gear is centered over track groove.
Make sure bearing set screws and mounting bolts
are tight.
x Check gearbox fluid level, fill with Mobil - SHC 624 or
Phillips 66 - Syncon 32 if low. Check lock collar set screws.
x Verify Encoder chain and sprocket set screws are
tight. Verify lock collar on encoder is tight. Check
open and close positions, adjust as required.
x Verify lintel seal is sealing wall properly.
x Check junction box and plug connections.
x
x
x
x
x
x
Verify both photoeyes reverse the curtain.
LED’s on receiver should go on/off.
Clean emitter and receiver lens.
x
x
x
x
x
x
Perform visual inspection. Lubricate radials and
tracks with food grade synthetic grease (Super
Lube). It may be required to remove the existing
grease prior to adding new. Verify proper width and
tighten all hardware. Check foam seal if present.
x
x
x
Inspect track retention edging, replace if cracked.
Verify virtual vision is functioning properly. Red
LED’s should be lit if movement on opposite side.
Inspect vision for tears or separation.
x
x
x
x
Clean with warm soapy water.
Lubrication of the radials and tracks is the sole
Lubrication of radials and tracks may be
responsibility of the end user. If door is mounted in
required more than every 6 months, based on
a dirty environment, it may be required to remove
usage and environmental conditions.
the existing grease prior to adding new.
x
x
x
x
x
MAINTENANCE INFO
Mineral Oil Info:
Lubriplate - FMO 85 AW 14oz Spray Bottle Pump
Lubrication of the radials and tracks is the sole responsibility of the end user. If door is mounted in a dirty environment, it may be
required to remove the existing grease prior to adding new.
36
PUB. NO. FSTXCLF JANUARY 2015
®
FASTRAX CL
CHAPTER 5 - MAINTENANCE / CLEANING
E
F
A
Figure 37.3
TRACK CLEANING
1.
Remove clips (A) from pins to remove lower track
(B) for cleaning or replacement.
2.
Remove UHMW insert (C) and wall seal (D) for
cleaning. Lubricate as necessary.
3.
Apply Mineral Oil to radials (E).
4.
Note water drain holes (F).
12” [305]
Figure 37.1
5’-0” [1524]
D
B
C
G
Figure 37.4
LABEL INSTALLATION
1.
View of back Side Of Door.
2.
Clean surface where label (G) is to be placed. Peel
off backing on label and apply in position.
Figure 37.2
PUB. NO. FSTXCLF JANUARY 2015
37
®
FASTRAX CL
CHAPTER 5 - VIRTUAL VISION / CURTAIN FAN LAYOUT FRONT SIDE
F
E
K
D
B
36”
[965]
24” [610]
44”
[1118]
10” [254]
A
J
DOOR SYSTEM
49” [1245]
C
36” [914]
54”
[1372]
36” [914]
Figure 38.1
To avoid cross talk when changing the settings on the Virtual Vision or activation sensors when using the remote controls, Rite-Hite
offers the following three options:
The BEA remote control allows you to set a unique security code for each sensor. Then you would be able to enter the code for the
sensor you are interested in changing, and it will only change the settings for that sensor. To accomplish this, temporarily
disconnect the activation sensor(s) from its power supply (at the i-COMM), use the remote to set a security code (e.g. "1111") for
the Virtual Vision sensor(s), then power up all sensors. The activation sensor will have the default security code "0000" for its
settings, and the Virtual Vision sensor will have its new security code (use unlock/lock sequence). There should be no cross-talk
with the remote's instructions when using this approach. Make sure to record these values for future reference.
If you do not wish to use security code settings, you can simply power down one unit (at the i-COMM) while setting the other unit,
and then do the same thing with the other unit. This is similar to option "a", although if you want to make subsequent changes to
the settings, you would need to go through the power down procedure again.
If you do not wish to power down the units or use security settings, you can physically cover one of the units while programming the
other unit. Any opaque material (e.g. cardboard) should work, this may be difficult for units mounted high above the opening.
38
PUB. NO. FSTXCLF JANUARY 2015
®
FASTRAX CL
CHAPTER 5 - VIRTUAL VISION LAYOUT - BACK SIDE
NOTE:
H
Virtual Vision is optional on FasTrax doors. There will be
a motion sensor mounted on each side of the door, as
well as 2 red LED light bars on each side of the opening
on both sides. The motion sensors will detect motion on
the opposite side of the curtain to warn oncoming traffic
of a possible pedestrian or forklift on the opposite side.
1.
Install panel fan(s) (A) beyond the support posts
near the top of the opening (B). Adjust fan to move
air across the panel.
2.
If door is mounted on cold side, install fans on warm side.
3.
DO NOT mount fan other than method shown.
Rotating mounting brackets 90° will cause failure.
4.
Locate Virtual Vision light bar assemblies (C) on
each side of the doorway and in clear view of
oncoming traffic. They should be installed
approximately 36” [914] off the floor, adjacent to the
doorway (e.g. goal posts or wall) and in a location
that is protected from potential impact damage.
5.
Virtual Vision Motion Sensor (D).
6.
Motion sensors should be installed off to the side.
7.
Sensors should be programmed for a 2 second hold
time and bi-directional detection.
8.
Direct sensors so they DO NOT extend beyond the
width of the door.
9.
Mount step down transformer (E) if 120V (K) not
available.
10.
Plug in virtual vision cable in the junction (F) box.
11.
Mount opposite side Virtual Vision assembly (G).
12.
Mount opposite side Virtual Vision motion sensor (H).
49”
[1245]
G
36” [914]
13.
14.
Figure 38.2
End User Provided Disconnect (J).
Swivel arm mounting bracket, it is recommended to
thru-bolt to the wall.
NOTE: Fan(s) may be turned off if there is no moisture
present.
See Pages 42 - 46 for wiring details.
7826E005
A
FINAL ASSEMBLY
I-COMM II RELEASE
6522
06/14/2012
TAH
Virtual Vision
A
DWG. NO.
RITE-HITE
MDB
DOORS INC.
7/6/2009
JBOX,ASY, VIRTUAL VISION
7/6/2009
2009
PUB. NO. FSTXCLF JANUARY 2015
9"=1'
7826E005
5352....
A
39
®
FASTRAX CL
CHAPTER 6 - WIRELESS ACTIVATION
It is recommended to pair the unit(s) at the control box
prior to mounting the unit.
To pair the host with a wireless device:
1.
Open the lid and remove the plastic strip (A) under
the batteries in the remote unit to energize the
device.
2.
On the Host (Receiver) in the control box, press
"Remote Pairing" (B). The "RF Com" LED (C) will
begin to flash.
3.
Within 5 seconds press the “Pair Button” (D) on the
remote unit. The units will then pair.
4.
Activate the door to test. Repeat procedure if
necessary.
5.
Mount remote unit.
6.
Wiring for Host unit to Control Box i-COMM:
4 - X6
5 - DC
6 - DC
7 - OV
C
B
Figure 40.1
A
D
Figure 40.2
40
PUB. NO. FSTXCLF JANUARY 2015
®
FASTRAX CL
CHAPTER 6 - OPTIONAL REMOTE MOUNTED CONTROLS
Optional remote mounted LCD, is mounted on a
stainless steel 2-gang wall faceplate and compatible with
standard 2-gang electrical box (provided by end user).
On the face of the assembly there is a 4 button
membrane switch: Green - Open/Reset (Up), Red - Stop
(Exit), Yellow - Close (Down), and Grey - Enter (Left
arrow).
Press and hold Enter for 5 seconds to enter the menu.
The Open button on the membrane switch will reset the
door after a fault. The screen flashes when in a fault.
Figure 41.1
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,16758&7,216
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6+872))32:(5727+('22586(/2&.2877$*287,)5(48,5('
)(('7+(&$%/(7+528*+7+(:$//)520&21752/%2;72'(6,5('02817,1*$5($
381&+$+2/(,17+((/(&75,&$/%2;)(('7+(&$%/(7+528*+121&211(&725(1'
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7(50,1$7(:,5(6$66+2:1217+(5,*+7',$*5$0
$77+(&21752/%2;3/8*,17+(--&211(&7256
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7+(&255(&7+($'(56
32:(5837+('225,17+(L&200,,0(18(1$%/(7+(5(027(',63/$<
0$,10(18!*(1(5$/)2/'(5!5(027(',63/$<!(1$%/('
7+,6:,//%()$&725<6(7211(:(48,30(1725'(56
0$.(685(7+(/&',6217+(0(0%5$1(6:,7&+)81&7,216$'-8677+(&2175$67
727+('(6,5('/(9(/:,7+7+(<(//2:.12%217+(%$&.2)7+(/&'
32:(52))'2256(&85(7+(:$//3/$7(727+((/(&75,&$/%2;
0$.(685(&21'8&7256$5(1273,1&+('%(7:((17+(:$//3/$7((/(&75,&$/%2;
5(6725(32:(55(6(77+('225
%207DEOH
,7(0 47< 3$57180%(5
1276+2:1
),1,6+
PUB. NO. FSTXCLF JANUARY 2015
'21276&$/('5$:,1*
Figure 41.2
3/$7(017/&',17(5)$&(671/6
',63/$</&'6&56
'&&,17(5)$&(02'8/(,&200,,
6:0(0%5$1(%71,&200,,
63$&(51</212';/
&$%/(5(027(,17(5)$&(,&200,,
:,5(*$<(/675'9'&
&'+
5,7(+,7(Š
'2256,1&
7,7/(
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5(/($6('72352'8&7,21
6,=( 02'(/
':*12
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5(9,6,2167$786
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'(6&5,37,21
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0
0
0
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0$7(5,$/
81/(6627+(5:,6(63(&,),(' '5$:1%<
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41
®
FASTRAX CL
CHAPTER 6 - MANDATORY FIELD WIRING DIAGRAM
42
PUB. NO. FSTXCLF JANUARY 2015
®
FASTRAX CL
CHAPTER 6 - ACTIVATION WIRING
PUB. NO. FSTXCLF JANUARY 2015
43
®
FASTRAX CL
CHAPTER 6 - WIRING DIAGRAM (208V-460V)
44
PUB. NO. FSTXCLF JANUARY 2015
®
FASTRAX CL
CHAPTER 6 - WIRING DIAGRAM (575V)
Electrical Drawings
PUB. NO. FSTXCLF JANUARY 2015
45
®
FASTRAX CL
CHAPTER 6 - VIRTUAL VISION ELECTRICAL WIRING
46
PUB. NO. FSTXCLF JANUARY 2015
®
FASTRAX CL
CHAPTER 7 - FASTRAXCL CONTROL BOX SERVICE PARTS
28, 39
20, 21
25,26
13,23,27
15,16,17
2
41
29
33
35
36
34
18
1
3,5,9
4,6
32
22
30
8,10,11,12
37,38
40
Dwg# 7826E008 Rev. H
5,14
5,9
ITEM QTY DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1
1
2
1
1/2
2
1
1
2
3
3
3
1
2
1
1
1
1
1
1
1
Ass’y (C-Box, BackPanel, Enclosure w/labels)
Controller, Wireless, Activation, BTR, 12-24V
Fuse, .5 amp, 600V Time Delay (400-575V)
Fuse, 1 amp, 250V Time Delay (208-240V)
Fuse Holder, 2 Pole, 600V, 30A (3Ø-1; 1Ø-2)
Fuse Holder, 1 Pole, 300V, 12A
Fuse, 2 amp, 250V, Time Delay (FR only)
Fuse Holder, 3 Pole, 600V, 30A (not 220V 1Ø)
Fuse, 1 amp, 600V, CC, Time Delay (208-230V)
Fuse, 10 amp, 600V, CC, KLDR (400-460V)
Fuse, 15 amp, 600V, KLDR (208-230V)
Fuse, 6A, 600V, CC, KLDR (575V)
Kit, Warning Device Relay, i-COMM
Fuse, 20 amp, 600V, KLDR (220V 1Ø)
Inverter, 2HP, 575V, 3PH, AB-FLEX40 (575V)
Inverter, 2HP, 460V, 3PH, CT (460V)
Inverter, 2HP, 230V, 1-3PH, CT (208-230V)
Kit, Disconnect Switch, w/ Handle
Kit, FasTrax Inverter Relay (includes #23 & #27)
Kit, i-COMM ii, Replacement
Kit, i-COMM ii, Upgrade (< 6/20/2012)
PUB. NO. FSTXCLF JANUARY 2015
P/N
1754....
17500025
51000001
51000002
51000003
51000004
51000005
51000013
51000023
51000033
51000051
51000055
53700862
51950077
53300044
53300047
53300046
53700567
53700643
53700860
7302....
ITEM QTY DESCRIPTION
22
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
1
1
1/1
1
1
1
1/1
1
1
4/6
1
7/8
2
2
1
1
2
4
1
1
1
Not Shown: 39
P/N
Power Supply, DIN, 24VDC, 18W (<=22W)
65700006
Power Supply, DIN, 24VDC, 30W, CG (>22W) 65700007
Relay, SPDT,24VDC,10AMP (warn device & brake) 66450014
Relay, SPDT, 24VAC/DC, 6 Amp, Term (upgrade) 66450033
Kit,Resistor,Inverter,230V,2HP
53700689
Kit,Resistor,Inverter,460V,2HP
53700688
Socket, Relay,1Pole,250VAC,10AMP (W.D. & Brake) 70350002
Switch, Push Button, Ext, Green, Illum, 22MM (=> 6/20/2012) 72700258
Terminal, End Barrier, Fuse Holder
73100019
Terminal, End Stop, Screwless
73100024
Terminal, WA, Cage, 20A, Jump, 2P
73100081
Terminal, WA, Cage, 20A, 3 Hole
73100085
Terminal, WA, Cage, 20A, 3 Hole, Barrier
73100086
Terminal, WA, Cage, 20A, 3 Hole, GND
73100087
Transformer, 150VA, 208/230/460V:24/120
73550009
Transformer, 150VA, 380/415/575V:24/120
73550010
Control Box Quick Release Latch
51950021
Control Box Mounting Tab
51950018
Switch, Push Button, Ext, Green, Illum, 22MM (< 6/20/2012) 72700005
Connecter, Conduit, Straight, L/T, 1”
16960001
Controller, Ind Loop, Dual, 12/24V
17500010
47
®
FASTRAX CL
CHAPTER 7 - FASTRAXCL SERVICE PARTS LAYOUT
51
1
74
50,112,115
7
8 Back side of curtain
33
146,147
48
51
9
33
30,80
81
86
3, 39-47,
54,55
2
Parts Not Shown: 52, 53, 91, 93
48
PUB. NO. FSTXCLF JANUARY 2015
®
FASTRAX CL
CHAPTER 7 - FASTRAXCL SERVICE PARTS LAYOUT
27, 96
72
135
153 151
143
90 - Key
17
139
110,124
113, 125
92
81
49,104 71
98
153
31
70
29
89
30
77
97, 127
35
111
94
23
26,94
82,87
77
94
34
83,88,103
25,26, 36,37, 59-66
142,
151
82,87,102
6 - Entire Assembly
141
145
2
136
141
139
151
156,157
153
108
153
5
140
150
13,22
100
137,
138
19,
20
4
98
Wall Mounting Options
52 - Masonry Anchor Kit
53 - Thru Wall Kit
129 - Lag Bolt Kit
130 - Thru Wall w/Caps
WARNING
Do Not Enter
On Red Light
Personnel Or Equipment
May Be Present On The
Other Side Of The Door
152
13,22,
105,
106,
121
10,12
97
PUB. NO. FSTXCLF JANUARY 2015
127
49
®
FASTRAX CL
CHAPTER 7 - FASTRAXCL SERVICE PARTS LAYOUT
98,117
Left Hand Non-Drive
Lower Track Shown
21,97,127
Right Hand Drive
Lower Track Shown
78
11
19,131,
133
84
15
108
98
98
38
11
16,32
11
10
16,32
116
21,131,
132
24
21,131,
132
73,
76,
103,
104,
108,
126
16,32,160,161
101, 102
28
10
162
12
12
16,32
56,
87,
101,
102,
110,
124
21,131,
132
28
21,97,127
16,32
98,117
78
11
19,
131,
133
58
57,67,69,79
57,68,69,79
21,131,
132
16,32
16,32,160,161
28
85,99
16,32
28
16,32,160,161
21,131,
132
57,67,69,79
16,32
50
73,
76,
103,
104,
108,
126
57,68,69,79
21,131,
132
18
116
16,32
PUB. NO. FSTXCLF JANUARY 2015
®
FASTRAX CL
CHAPTER 7 - FASTRAXCL SERVICE PARTS LIST
ITEM QTY DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
1
1
1
1
1
1
1
1
1
1/1
1/1
1/1
1
2
2
a/r
1
2
2/3
2/3
a/r
2
1
1
1
1
2
4
1
1
1
a/r
2
1
1
1
1
6’
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
4
a/r
1
1
1
1
1
1
1
1
2
2
4
1
1
1
14
a/r
2
14
2
a/r
1
1
P/N
ITEM QTY DESCRIPTION
P/N
Entire Door, FasTrax CL
Assembly, Cable, Control Box
Assembly, Curtain
Assembly, Poly Lumber Install Kit
Assembly, Junction Box, Virtual Vision
Assembly, Motor
Assembly, Drive Tube
Assembly, Curtain, Lintel Seal
Assembly, Curtain, Stiffener
Assembly, Track, Lower (Radial or Vertical)
Assembly, Track, Upper (Radial or Vertical)
Assembly, Track, Lower Plastic
Assembly, Virtual Vision
Bearing, Flange, 1” Bore, ss
Block, Lintel Seal
Bracket, Wedge, Lower Track, FasTraxCL
Bracket, Mount, Encoder, FasTraxCL
Bracket, Retainer, Curtain, FasTraxCL
Bracket, Weldment, Standoff, Track, Upper,RH
Bracket, Weldment, Standoff, Track, Upper,LH
Bracket, Weldment, Stand Off, Track, Lower
Bracket, Virtual Vision Mount
Connector, Plug, 9 Circuit, Universal
Kit, FasTraxCL, Guard, Drive, Radial
Brake, 6 ft/lb, AC, Nema 4X, ss
Brake, 6 ft/lb, AC, Nema 4X, Epoxy
Bumper, Rubber, 1.25 x 5/16-18 x 1.16, ss
Cable, M12, 4 Pin, Female, QD, 16’
Cable, Motor/Jbox, FasTraxCL
Chain, #25, Roller, Nylatron
Chain, Straight Link, 2/0, ss
Chain, Sash, w/Ring, 4” Stainless
Collar, Shaft, Lock, Split, 1” Dia, ss
Enclosure, Stainless, 6 x 6 x 4
Encoder Chain Cover
Gearbox, Reducer, Worm, 5:1, 2H, 56C, ss
Gearbox, Reducer, Worm, 5:1, 2H, 56C, ep
Radial Seal
Kit, Curtain Patch, 27oz, Blue
Kit, Curtain Patch, 60ML, Blue
Kit, Curtain Patch, 27 oz, Green
Kit, Curtain Patch, 27 oz, Grey
Kit, Curtain Patch, 27 oz, Orange
Kit, Curtain Patch, 100ML, Blue
Kit, Curtain Patch, 100ML, Green
Kit, Curtain Patch, 100ML, Grey
Kit, Curtain Patch, 100ML, Orange
Kit, FasTraxCL, Lintel Roller
Kit, FasTraxCL, Encoder Assembly
Kit, FasTraxCL, Curtain Roller, Radial
Kit, FasTraxCL, Radial Assembly, Set
Kit, Install, Masonry Anchors, SS
Kit, Install, Thru-Wall, SS
Kit, Curtain Patch, 100ML, Red
Kit, Curtain Patch, 100ML, White
Kit, FasTraxCL, Non-Drive J-Box
Screw, HHMS, 1/4-20 x 1/2”, ss
Cable, Non-Drive PE J-Box (d.o.h+d.o.w.+2’)
Motor/Brake/Gearbox, 2HP, 230/400/460V, ss
Motor/Brake/Gearbox, 2HP, 230/400/460V, ep
Motor/Brake/Gearbox, 2HP, 575V, ss
Motor/Brake/Gearbox, 2HP, 575V, ep
Motor, AC, 2HP, 230/400/460V, ss
Motor, AC, 2HP, 230/400/460V, ep
Motor, AC, 2HP, 575V, ss
Motor, AC, 2HP, 575V, ep
Photoeye, Thrubeam, Source
Photoeye, Thrubeam, Receiver
Plate, Photoeye
Plate, Mount, Motor, Enclosure
Plate, Mount, Encoder
Plate, Anti-rotation, FasTraxCL
Roller, Refeed
Roller, Pressure
Shim, Header, 14 1/4”
Spacer, Nylon, Refeed Roller
Spacer, .75 OD x .38 ID x .50, ss
Spacer, Spiral
FSTXCL
1551....
2888....
5339....
5352....
5538....
6754....
6830....
7180....
7365....
7366....
7367....
7624....
12500042
13000056
14501151
14501155
14501169
14501202
14501203
14501204
14501179
16960087
53700886
14800021
14800022
15250083
15650249
15650250
16600064
16600060
16600062
16850017
43750145
17900164
51250029
51250030
53150011
53700558
53700559
53700667
53700668
53700669
53700670
53700671
53700672
53700673
53700730
53700740
53700741
53700744
53700745
53700746
53700757
53700758
53700759
67860056
15650002
55250145
55250146
55250149
55250150
55250151
55250152
55250155
55250156
63900055
63900056
65000699
65000702
65000703
65000704
67200071
67200069
69000015
70450121
70450133
70450138
Sprocket, #25,24T,1” Bore, Plastic, ss
Sprocket, #25,24T,5/16” Bore, Plastic, ss
70800047
70800048
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
15550003
15550004
15550056
16800012
16960001
16960014
16960015
16960085
53550016
53850516
54400013
54650003
55610014
55610023
55620004
55620014
55630016
64020056
67880118
53700882
53700883
53700884
53700885
67850054
67850057
67850167
67850168
67850174
67860043
67860057
67860078
67870016
67870043
67870119
67880112
67880040
72400016
72800040
72800044
74100015
74110008
74110018
74110019
74120006
74120013
74130024
53700756
53700762
53700767
53700768
16200052
16200053
17900164
1485....
10300011
14501206
14501205
14501188
14501189
14501190
14501191
14501192
16960074
44850246
51300063
51300064
53850534
65000609
65000705
67850001
67850105
67880037
67900050
74150010
53700645
53700646
53700762
53700768
55610024
67020064
68350158
PUB. NO. FSTXCLF JANUARY 2015
1
2
a/r
2
1
2
1
1
1
2
2
1
10
2
2
4
16
2
a/r
1
1
1
1
16
16
2
14
10
1
6
4
4
2
2
4
12
12
a/r
a/r
32
2
2
13
6
28
22
1
1
1
1
a/r
6
1
1
2
1
1
4
2
2
2
2
2
2
2
2
2
2
2
a/r
8
8
4
4
1
1
1
1
a/r
a/r
a/r
Bushing, CA Seal, 3 x 6 MM, 16 MM
Bushing, CA Seal, 2 x 8 MM, 21 MM
Bushing, Flange, .50 x .75 x 1”, Bronze
Clip, Bridgepin, 3/8-7/16, ss
Connector, Conduit, Straight, L/T, 1”
Fitting, Straight, L/T, 16MM
Fitting, Straight, L/T, 21MM
Fitting, Straight, L/T, 3/4 NPT
Key, 1/4” sq x 3 1/2”, ss
Label, Warning Stand Clear, 2” x 9”
Link, Quick, 3/16,Large Open, ss
Mineral Oil Lubricant, 14 oz Bottle
Nut, Hex, Nylon, Lock, 1/4-20, ss
Nut, Hex, Jam, 1/4-20 x 5/32, ss
Nut, Hex, 5/16-18, ss
Nut, Hex, Nylon, Lock, 5/16-18, ss
Nut, Hex, Nylon Lock, 3/8-16,ss
Pin, Clevis, 1/2 x 3 3/4”, ss
Screw, HH, Lag, 3/8” x 2”, SS
Kit, FasTraxCL, Refeed, Front, RH
Kit, FasTraxCL, Refeed, Front, LH
Kit, FasTraxCL, Refeed, Radial, Rear, RH
Kit, FasTraxCL, Refeed, Radial, Rear, LH
Screw, RHMS, PHLP, #10-24 x 1/2”, ss
Screw, RHMS, PHLP, #10-24 x 3/4”, ss
Screw, PHHM, PHLP, #4-40 x 1, ss
Screw, HWHSMS, #14 x 2, Slotted, ss
Screw, Truss, Phlp, SMS, #8 x 5/8”, ss
Screw, HHMS, 1/4-20 x 3/4”, ss (s/f)
Screw, HHMS, 1/4-20 x 1”, ss
Screw, HHMS, 1/4-20 x 2 1/4, ss (curtain)
Screw, HHMS, 5/16-18 x 1”, ss
Screw, HHMS, 5/16-18 x 1 1/4”, ss
Screw, HHMS, 5/16-18 x 6”, ss (curtain)
Screw, HHMS, 3/8-16 x 3 1/2”, ss (s/f)
Screw, HHMS, 3/8-16 x 4”, ss
Stud, Self-Clinch, 1/4-20 x 3/4, ss
Tape, Foam, Double, .062 x 1”
Tape, Foam, Double, .062 x 2” (curtain)
Washer, Flat, 13/16 x 1/2 x ,036, znc
Washer, Lock, Split, 1/4, ss
Washer, Thrust, 1/4 x 5/8 x .063, Bronze
Washer, Fender, 1/4 x 1 x .05, ss
Washer, Lock, Split, 5/16, ss
Washer, Flat, .281 x .62 x .125, ss
Washer, Flat, 3/8 x 7/8 x .074, ss
Kit, FasTraxCL, Service Parts
Kit, Install, Lag Bolts, SS
Kit, Install, TraxCL, Thru-wall/Caps, SS
Kit, Install, TraxCL, Caps
Cap, Lower Track, Stand-Off
Cap, Upper Track, Stand-Off
Cover, Encoder Chain
Brace, Upper Track, CL
Adapter, Upper Track, CL
Bracket, Upper, Weldment, Non-Radial, LH
Bracket, Upper, Weldment, Non-Radial, RH
Bracket, Wall Mount, Vertical/High, CL
Bracket, Gusset, CL
Bracket, Univ, Mount, CL
Bracket, Track, Upper, Slide, CL
Bracket, Track, Upper, End cap, CL
Conn, Radius, Unit, 45°
Track, Upper
Guard, Drive, Radial, CL (< 8’ D.O.H.)
Guard, Drive, Non Radial, CL (< 8’ D.O.H.)
Label, Warning, Keep Clear
Plate, ABS, Sign, 5.5” x 13”
Plate, Drive, Cage, CL
Screw, HWHSMS, #14 x 1 1/4”, znc
Screw, HWHSMS, #14 x 1 1/4”, ss
Screw, HHMS, 3/8-16 x 1”, ss
Screw, HHMS, 1/2-13 x 1”, ss
Washer, Lock, Split, 1/2, ss
Kit, Drive Cage, Non-Radial, LH
Kit, Drive Cage, Non-Radial, RH
Kit, Install, Lag Bolts, S.S.
Kit, Install, FastraxCL, Caps
Nut, Hex, Nylon, Lock, 1/4-20, SS, Thin
Ring, Key, Stainless
Seal, Rubber, Sideframe, FasTraxCL (d.o.h.)
51
®
FASTRAX CL
CHAPTER 7 - FASTRAXCL MISC SERVICE PARTS
Kit, FasTraxCL Lintel Roller (a/r) - 53700730
Bracket, BEA Falcon - (a/r) 14501212
Kit Masonry Anchors, SS (1) - 53700745
Kit, Hardware, FasTrax,
Univ Conn (1) - 53600186
Kit Install Lag Bolts, SS (1) - 53700762
Kit,Fastrax,Connector, 90° (a/r) - 16960073
Control Box Cable (1) - 1551....
Kit Install, Thru- Wall, SS (1) - 53700746
Assembly, Curtain (1) - 2888....
52
Kit,
Kit,
Kit,
Kit,
Kit,
Kit,
Kit,
Kit,
Kit,
Kit,
Kit,
Curtain
Curtain
Curtain
Curtain
Curtain
Curtain
Curtain
Curtain
Curtain
Curtain
Curtain
Patch,
Patch,
Patch,
Patch,
Patch,
Patch,
Patch,
Patch,
Patch,
Patch,
Patch,
Curtain Patch Kits
27 oz, Blue (a/r) . . . . . .53700558
27 oz, Green (a/r) . . . .53700667
27 oz, Grey (a/r) . . . . . .53700668
27 oz, Orange (a/r) . . .53700669
60ML, Blue (a/r) . . . . . .53700559
100ML, Blue (a/r) . . . . .53700670
100ML, Green (a/r) . . .53700671
100ML, Grey (a/r) . . . .53700672
100ML, Orange (a/r) . .53700673
100ML, Red (a/r) . . . . .53700757
100ML, White (a/r) . . . .53700758
PUB. NO. FSTXCLF JANUARY 2015
®
FASTRAX CL
CHAPTER 7 - ACTIVATION SERVICE PARTS
#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
#
Part #
11050007
11050010
17500025
17500001
17500010
52000037
52000056
53700552
53700864
55150279
7622
7636
7637
14500774
14500775
14500783
17900110
17900111
17900112
14501212
55200012
55200018
55200019
55200021
55200022
55200023
55200024
14500024
53700053
53700122
66400001
63900002
69300004
63900005
63900048
63900049
72700213
72700214
72700270
72700030
72700102
72700269
66250020
73750078
73750079
73750080
11280002
53700068
66250016
66250017
73750002
73750015
73750018
73750019
54270030
54270031
53700567
72700011
72700072
72700144
VRTLV
7623
7624
7628
53700862
53700863
53700306
Description
5700 7100 8000 8600 8900 FSTX
Alarm, Audible, 24AC/DC, 22.5 (I-Zone)
N
N
Y
N
Y
Y
Alarm, Audible, 120VAC,10-TONE, AB
N
Y
Y
Y
Y
Y
Controller, Wireless, Act, BTR, 12-24V
N
Y
N
N
Y
Y
Induction Loop Board, 24VDC (<5/28/14)
N
Y
Y
Y
Y
Y
Induction Loop Board, 12/24VDC (=>6/20/12)
N
Y
N
Y
Y
Y
Induction Loop Board Harness (<5/28/14)
N
Y
Y
Y
Y
Y
Induction Loop Board Harness (=>6/20/12)
N
Y
N
Y
Y
Y
Induction Loop, Kit, Single (<5/28/14)
N
Y
Y
Y
Y
Y
Induction Loop, Kit, Dual
N
Y
Y
Y
Y
Y
i-COMM ii LCD Interface
N
Y
N
N
N
Y
I-Zone Kit
N
N
Y
N
Y
Y
I-Zone Upgrade Kit, Non FasTrax
N
N
Y
N
Y
N
I-Zone Upgrade Kit, FasTrax
N
N
N
N
N
Y
I-Zone Sensor Bracket Black
N
N
Y
N
Y
Y
I-Zone Sensor Bracket Gray
N
N
Y
N
Y
Y
I-Zone Sensor Bracket Stainless
N
N
Y
N
Y
Y
I-Zone Cover Gray
N
N
Y
N
Y
Y
I-Zone Cover Black
N
N
Y
N
Y
Y
I-Zone Cover Stainless
N
N
Y
N
Y
Y
Motion Sensor, Mounting Bracket
N
Y
Y
Y
Y
Y
Motion Sensor, Remote Programmer
N
Y
Y
Y
Y
Y
Motion Sensor, FalconXL < 11.5’H
N
Y
Y
Y
Y
Y
Motion Sensor, Falcon >= 11.5’H
N
Y
Y
Y
Y
Y
Motion Sensor, IS40, 12-24V
N
Y
Y
Y
Y
Y
Motion Sensor, LZRI30, 12-35VDC
N
Y
Y
Y
Y
Y
Motion Sensor, MS08,Touchless, 12-24V
N
Y
N
Y
Y
Y
Motion Sensor, IS40XL, 12-24V
N
Y
Y
Y
Y
Y
Photoeye Mounting Bracket
N
Y
Y
Y
Y
Y
Photoeye, 24V, Kit, Thru-beam
N
Y
Y
Y
Y
Y
Photoeye, 24V, Kit, Retroreflective
N
Y
Y
Y
Y
Y
Photoeye, Reflector, 2 3/4” x 2”
N
Y
Y
Y
Y
Y
Photoeye, Retro-Reflective 20-40VAC/10-55VDC
N
Y
Y
Y
N
Y
Photoeye, Thru-beam Source 20-40VAC/10-55VDC
N
Y
Y
Y
Y
Y
Photoeye, Thru-beam Receiver 20-40VAC/10-55VDC
N
Y
Y
Y
Y
Y
Photoeye, Light Curtain, Receiver, (CE)
N
N
N
N
N
Y
Photoeye, Light Curtain, Transmitter, (CE)
N
N
N
N
N
Y
Pull Cord, Assembly, w/Bracket, Standard
N
Y
Y
Y
Y
Y
Pull Cord, Assembly, w/Bracket, Heated
N
Y
Y
Y
Y
N
Pull Cord, Wireless
N
Y
Y
N
N
Y
Push Button Station Single Green
N
Y
Y
Y
Y
Y
Push Button Station, Open/E-Stop/Close, Nema 4X
N
N
N
N
N
N
Push Button, Single, Wireless
N
Y
N
N
N
Y
Radio Control, RCVR, BEA, 433, 12-24V, 1 FN (=>8/26/14)
N
Y
Y
Y
Y
Y
Radio Control, Trans, BEA, 433, 1 BTN (=>8/26/14)
N
Y
Y
Y
Y
Y
Radio Control, Trans, BEA, 433, 2 BTN (=>8/26/14)
N
Y
Y
Y
Y
Y
Radio Control, Trans, BEA, 433, 3 BTN (=>8/26/14)
N
Y
Y
Y
Y
Y
Radio Control Ant w/15’ Cable, 318 MHZ (<8/26/14)
N
Y
Y
Y
Y
Y
Radio Control, 24V, Kit, 318 MHZ (<8/26/14)
N
Y
Y
Y
Y
Y
Radio RCVR, 24V 318 MHZ (<8/26/14)
N
Y
Y
Y
Y
Y
Radio RCVR, 24V 300 MHZ (<8/26/14)
N
Y
Y
Y
Y
Y
Radio TRANS, 300 MHZ, BTN, 4 (<8/26/14)
N
Y
Y
Y
Y
Y
Radio TRANS, 318 MHZ, BTN, 1 (<8/26/14)
N
Y
Y
Y
Y
Y
Radio TRANS, 318 MHZ, BTN, 3 (<8/26/14)
N
Y
Y
Y
Y
Y
Radio TRANS, 318 MHZ, BTN, 2 (<8/26/14)
N
Y
Y
Y
Y
Y
Strobe 120VAC Amber
N
Y
Y
Y
Y
Y
Strobe 120VAC Red
N
Y
Y
Y
Y
Y
Switch, Disconnect w/Handle
N
Y
Y
Y
Y
Y
Switch, Selector, 2 Pos, Key
N
Y
Y
Y
Y
Y
Switch, Selector, 2 Pos (Socket p/n: 17200012)
N
Y
Y
Y
Y
Y
Switch, Selector, 3 Pos, 3 Pole, 12A
Y
N
N
N
N
N
Virtual Vision, Kit, Stand Alone
N
Y
Y
Y
Y
Y
Virtual Vision, Kit, FSTX/FR/LTSPD
N
N
N
N
N
Y
Virtual Vision, Kit, FSTXCL
N
N
N
N
N
N
Virtual Vision, Kit, FSTXXL
N
N
N
N
N
N
Warning Device Kit, Relay, i-COMM
N
Y
Y
Y
Y
Y
Warning Device Kit, Relay, PLC
N
N
Y
Y
Y
N
Kit, Activation Service Parts (loop, pe, pull, push)
N
Y
Y
Y
Y
Y
Part #
Description (Last updated: 10.15.14) 5700 7100 8000 8600 8900 FSTX
PUB. NO. FSTXCLF JANUARY 2015
FSTXCL FSTXFR FSTXFRLD
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
N
Y
Y
N
N
N
N
Y
Y
N
Y
Y
N
Y
Y
N
Y
Y
N
Y
Y
N
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N
N
Y
Y
Y
N
Y
Y
Y
N
N
N
N
N
Y
Y
Y
N
N
N
Y
Y
Y
FSTXCL FSTXFR FSTXFRLD
FSTXXL
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N
Y
N
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
N
N
Y
Y
N
Y
FSTX
LTSPD
Y
Y
Y
N
Y
N
Y
N
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
N
N
Y
N
Y
LTSPD
Split2nd
N
N
Y
N
Y
N
Y
N
Y
Y
N
N
N
N
N
N
N
N
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
N
N
Y
N
Y
Split2nd
53
54
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CHAPTER 8 - ARCHITECTURAL DRAWING VERTICAL
57
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FASTRAX CL
RITE-HITE DOORS NOTES PAGE
This page intentional left blank.
58
PUB. NO. FSTXCLF JANUARY 2015
®
FASTRAX CL
RITE-HITE DOORS ABBREVIATION LIST
Abbreviation
Description
Abbreviation
Description
AB
AC
ACT
Amp
A/R
Ass’y
BL or BLK
BRD/DRN
BR or BRN
BRKT
BRK
BTM
BU
CC
CE
CL
CLR
CR
CT
C.W.
DC
D.O.H.
D.O.W.
DR
E-Stop
e.g.
etc
Ext
Ext/Ext
FHMS
F1,2,3
FCC
FHWH
FR / FZR
FSTX
GBX
GN or GRN
GND
GR
GY
HDW
HHCS
HHMS
HWHSMS
H.P.
Hz
illum
in
ind
Int
Int/Int
Int/Ext
I/O
J-Box
KBPS
KLDR
KVA
L
lb
LCD
LED
LH
LHD
L1,2,3
LLC
LTSPD
L/S
M/D/Y
Allen Bradley
Alternate Current
Activation
Amperage
As Required
Assembly
Black
Braid or Drain wire
Brown
Bracket
Brake
Bottom
Blue
Current Limiting
European Commission
Clean Door
Cooler Door
Control Relay
Control Techniques
Counter Weight
Direct Current
Door Ordered Height
Door Ordered Width
Drill
Emergency Stop
For Example
Etcetera
Exterior
Exterior / Exterior
Flat Head Machine Screw
Fuse 1,2,3
Federal Communications Commission
Flat Head Washer Head
Freezer Door
FasTrax
Gearbox
Green
Ground
Grade
Gray
Hardware
Hex Head Cap Screw
Hex Head Machine Screw
Hex Washer head Sheet Metal Screw
Horse Power
Hertz
Illumination
Inches
Induction
Interior
Interior / Interior
Interior / Exterior
Input / Output
Junction Box
Kilobytes per second
Time Delay Fuse
Kilo-Volt Ampere
Left
Pounds
Liquid Crystal Display
Light-Emitting Diode
Left Hand
Left Hand Drive
Line Voltage 1, 2, 3
Limited Liability Company
LiteSpeed
Limit Switch
Month/Day/Year
Max
Mhx
Mil / mm
Min
Misc
MPH
MSDC
MSTP
N
NMDC
NMTP
N/A
N.C.
N.O.
N.P.O.
OB
O.D.H.
O.D.W.
Opt
OR or ORG
Oz
Pharma
PB
PE
PHLP
PHSMS
PK
P.M.P.
Pos
PSA
Pub
PVC
Qty
R
RD
RH
RHD
RHMS
R/T
SD
SEC
SF
S/F
SK
SPDT
SPLT
S.S. / STNLS
STND / STD
SW
Term
TIG
UHMW
UV
V
VFD
VL
V.V.
W.D.
w/
w/o
WH
X
XL
Y
YE
ZNC
0V
Maximum
Mega Hertz
Millimeters
Minimum
Miscellaneous
Miles per hour
Mounted Side DC
Mounted Side Tie Point
Neutral
Non-Mounted Side DC
Non-Mounted Side Tie Point
Not Available
Normally Closed
Normally Open
Non-Powered Opening
Obstruction
Ordered Door Height
Ordered Door Width
Optional
Orange
Ounce
Pharmaceutical
Push Button
Photoeye
Phillips Head
Pan Head Sheet Metal Screw
Pink
Planned Maintenance Program
Position
Pressure Sensitive Adhesive
Publication
Polyvinyl Chloride
Quantity
Right
Red
Right Hand
Right Hand Drive
Round Head Machine Screw
Roller Tube
Secure Digital
Seconds
Square Foot
Side Frame
Control Techniques VFD Single Pole Double Throw
SplitSecond
Stainless Steel
Standard
Switch (Disconnect)
Terminal
Tungsten Insert Gas
Ultra High Molecular Weight
Ultra Violet
Voltage
Variable Frequency Drive
Vertical Lift
Virtual Vision
Warning Device
With
Without
White
Controller Input
Extra Large Door
Controller Output
Yellow
Zinc
Direct Current Common (Zero V)
PUB. NO. FSTXCLF JANUARY 2015
Rev. 9.23/14
59
®
FASTRAX CL
RITE-HITE DOOR PRODUCT WARRANTY
LIMITED WARRANTY
RITE-HITE Company, LLC and its affiliates (collectively “RITE-HITE”) warrants that the FasTraxCL door sold to the Owner will be free of defects in
design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below (“Limited Warranty”).
One (1) Year on all mechanical and electrical parts.
One (1) Year labor, based on approved travel and labor repair times.
REMEDIES
Parts. RITE-HITE’s obligations under this Limited Warranty is limited to repairing or replacing, at RITE-HITE’s option, any part which is determined
by RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-HITE’s sole obligation and the
Owner’s exclusive remedy under this Limited Warranty.
Labor. RITE-HITE will provide warranty service without charge for labor in the first year of the warranty period. Thereafter, a charge will apply to
any repair or replacement under this Limited Warranty.
CLAIMS. Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration of the applicable
warranty period. Claims shall be made in writing or by contacting the representative from whom the Product was purchased directly. Owner must
allow RITE-HITE or its agent, a reasonable opportunity to inspect any Product claimed to be defective and shall, at RITE-HITE’s option, either (x)
grant RITE-HITE or its agent access to Owner’s premises for the purpose of repairing or replacing the Product or (y) return of the Product to the
RITE-HITE, f.o.b. RITE-HITE’s factory.
NOT WARRANTED. RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs, vision and seals.
No implied warranty shall be deemed to cover, damages that result directly or indirectly from: (i) the unauthorized modification or repair of the
Product, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, or normal wear and tear of the Product, (iii) failure
to follow RITE-HITE’s instructions for installation, failure to operate the Product within the Product’s rated capacities and/or specified design
parameters, or failure to properly maintain the Product, (iv) use of the Product in a manner that is inconsistent with RITE-HITE’s guidelines or local
building codes, (v) movement, settling, distortion, or collapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood,
earthquake, elements of nature or acts of God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE-HITE, (vii)
improper handling, storage, abuse, or neglect of the Product by Owner or by any third party.
DISCLAIMERS. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS AND WARRANTIES, EXPRESS
OR IMPLIED, AND RITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR PURPOSE. RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF
BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITH
RESPECT TO THE PRODUCTS SOLD OR SERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS
RELATING THERETO.
LIMITATION OF LIABILITY. IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT,
COLLATERAL, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HAS BEEN ADVISED OF THE POSSIBILITY
OF SUCH DAMAGES. Such excluded damages include, but are not limited to, personal injury, damage to property, loss of goodwill, loss of profits,
loss of use, cost of cover with any substitute product, interruption of business, or other similar indirect financial loss. Rite-Hite 2.1.14
RITE-HITE DOORS, INC. is covered by one or more of the following U.S. patents, including patents applied for, pending, or issued:
5,579,820, 5,638,883, 5,794,678, 5,887,385, 5,915,448, 5,944,086, 6,089,305, 6,145,571, 6,148,897, 6,192,960, 6,212,826, 6,321,822, 6,325,195,
6,330,763, 6,360,487, 6,481,487, 6,560,927, 6,598,648, 6,612,357, 6,615,898, 6,688,374, 6,698,490, 6,837,296, 6,901,703, 6,942,000, 6,964,289,
7,034,682, 7,045,764, 7,111,661, 7,114,753, 7,151,450, 7,578,097, 7,699,089, 7,748,431, 7,757,437, 8,037,921, 8,167,020, 8113265.
RITE-HITE®, RITE-HITE® DOORS, FASTRAX®, FASTRAX® FR, FASTRAX® FRLD, FASTRAX® CL, LITESPEED™, SPLITSECOND™,
TRAKLINE™, BUG-SHIELD™, ISO-TEK®, BARRIER® GLIDER, DOK-DOR™ are trademarks of RITE-HITE®.
FCC COMPLIANCE
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at his own expense.
NOTE: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the
equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference
(2) This device must accept any interference received, including interference that may cause undesirable operation.
RITE-HITE
8900 N. Arbon Drive
P.O. Box 245020
Milwaukee, Wisconsin 53224-9520
Sales: 414-355-2600
Toll Free: 800-456-0600
Aftermarket: 414-362-3714
Service: 563-589-2722
Service Fax: 563-589-2737
Representatives in All Major Cities
www.ritehite.com
60
PUB. NO. FSTXCLF JANUARY 2015