ORDER FORM customer - Hamby Dairy Supply

Transcription

Instruction Manual
for Portable
Cow Milker
Hamby Dairy Supply
2402 SW Water ST
Maysville, MO 64469
1(800)306-8937
www.hambydairysupply.com
Instructions for assembly of Cow Bucket Milker
1. Unpack all items
Do not throw away packing materials as you may
find small items in packing materials
2. Vacuum supply
Add oil. 10w40 motor oil is recommended . Remove rubber plug on oil reservoir on top of vacuum supplier. Fill the
container with oil.
Check oil weekly– small hose on side of oil reservoir is a
sight glass.
LWVS VACUUM SUPPLY
FOR 1 BUCKET
HD VACUUM SUPPLY
FOR 2 BUCKETS
Vacuum suppliers run on 115 volts. They
come on when plugged in. For everyday use
in your barn, or for remote mounting of
vacuum pump, we recommend installing a 15
amp switched plug in on your barn wall. This
will allow you to turn it on and off with a
switch instead of unplugging.
Switched plug ins are available at most hardware stores.
3. Assemble bucket.
Put lid on bucket and snap
handle into place.
800 306 8937 www.surgemilker.com
Instructions for assembly of Bucket Milker continued
4. Connect long blue stripe hose from the stallcock (1/4 turn valve) on side of the white pvc to
the black plastic hose port on the bucket lid
Stall cock
Hose Port
5. Plug unit in to a 115 volt 15 amp circuit. Unit comes on immediately when plugged in.
6. Adjust vacuum regulator. Loosen lock nut on top, then turn
the middle of the unit to adjust vacuum level until gauge reads
13.0 - Adjust while pump is running. This reading should be
checked while milking the cow and adjusted if necessary to
maintain a milking vacuum of 12.5 to 13.5
7. Adjust pulsator speed. 60 to 65 ppm Speed screw is on back
of pulsator. Adjustment is with allen wrench (provided) DO
NOT tighten screw all the way in. More details for pulsator provided on next page
Gauge
Regulator
8. Wash your bucket milker prior to using.
Waikato 320 Milker
4 steps to Cleaning Your Bucket Milker
Your milking machine must be kept clean and sanitary in order to have healthy milk that will keep without spoiling. Cleaning should be done immediately after milking. Don’t let the milking machine sit
dirty as the milk residues may dry on and then they will be much harder to clean. Your new milking
machine will come with a one month supply of cleaning chemicals (Pfanzite and Citrophos) and 3
brushes for cleaning.
Step 1 Warm Rinse with 2 gallon warm water. Draw the warm water (100 degrees) from a bucket
through the inflations and hoses (vacuum pump on) into the bucket of your milker. Discard this water.
Step 2 Hot
wash with 2 gallon hot water and 1/4 cup of powder Pfanzite dairy detergent. Draw this wash solution through the inflations and hoses and into the bucket. Repeat this step at
least 3 times with the hot wash solution.
Step 3 Warm Acid rinse with 2 gallon warm water and 1 oz of Citrophos. Draw through
milker units as above. Brush wash the inside of the pail with this solution. Brush wash the
outside of your milker, hoses, milk stand, any glass or stainless steel items with this left
over solution.
Acid rinsing is very important for removing milkstone. Milkstone is made primarily of calcium residues from the milk and from hard water. Milkstone likes to stick to stainless steel
and glass. Other milk residues, such as protein and fat like to stick to milkstone. This will
result in a buildup that will leave your shiny stainless steel looking dull. That buildup can
contaminate your milk effecting flavor and quality. It also provides a good medium for bad bacteria to
grow on.
If your milking machine gets a dull look, then prepare a solution of 1 gallon hot (140 degree) water
along with 1 ounce Citrophos. Draw that through the milker 4 or 5 times, then brush wash the outside
with this solution.
Step 4 Cold Sanitize with a chlorine solution 15 minutes prior to milking.
Hang all components so that they drip dry in a clean sanitary place. Store your pail upside down on an
open shelf rack or hanger so that it may drip dry.
Washing Accessories & Supplies
*Pfanzite powder detergent
5 pound bag
$
25 pound pail
Duophan
45 pound pail
*Citrophos acid detergent
1 gallon
*Long handle brush (right pic above)
*Swiss pail brush (middle pic above)
*Inflation brush (left pic above)
Hose brush kit
Auto Bucket washer
Small stainless steel sink
Large 29 gallon SS sink (38 inches x 20 inches)
Wall mount or legs for large sink
Mixing faucet - wall mount
9.85
46.95
79.85
21.00
6.75
5.45
4.00
14.95
239.00
79.00
269.00
55.00
49.85
* these items are included with our milking machines.
Start up & Maintenance
CONDE VAPOR OIL VACUUM PUMPS
Use a high detergency 10w-40 oil for all Conde Vapor Oil Vacuum Pumps.
Synthetic oil, like Mobil 1, is recommended by Conde.
This Includes the LWVS portable, HD portable or Model 6 stationary pump sold by Hamby
Dairy Supply.
When starting a new vapor oil pump, fill oil reservoir above the fittings in which the oil
wicks are inserted. This will give the pump extra oil for the first two hours of operation.
When refilling, fill to just below oil wicks.
Capacities:
Description
pump model
Oil Tank Capacity
LWVS
HD
#6 Stationary
Conde Model 2
Conde Model 3
Conde Model 6
1 quart oil
1 quart oil
2 quarts oil
Start up & Maintenance
Instructions for Machine Milking Family Cows
Cows like consistency. Milk at the same time each day
Follow the same routine each milking.
1. Wash your hands. Dirty hands spread disease.
2. Wear Nitrile Milking Gloves to reduce the spread of mastitis causing
germs from your hands. The small cracks and crevices in human
hands harbor a lot of bacteria including contagious Staph Aureus.
3. Sanitize your milking machine with a chlorinated sanitizing solution
just before you milk.
4. Entrance. Bring the Cow into a calm stress free milking environment. Stress, such as loud noise inhibits milk let down.
5. Fore Strip. Hand milk 1 or 2 squirts from each teat onto the black
screen of a strip cup. Look for clots, clumps, blood, or signs of abnormal milk. Fore stripping promotes milk letdown & faster milkout
6. Teat Prep & Sanitation. The purpose of this step is to reduce the
amount of bacteria on teat skin and promote milk let down
- Teat Wipes; Wipe and massage each teat for 15 seconds. Use
one wipe per cow or one per teat if they are visibly dirty. Teats
will dry in a few seconds due to the alcohol in the wipes
- Pre Dipping; PreDip with Teat Kote 10/lll. Wait 30 seconds,
then dry off with a paper or cloth towel. Use one clean towel per
cow. Do not re-use the towel as this may spread disease from
one cow to the next.
7. The goal is to milk clean, dry teats. Wet udders are a good conduit for
bad bacteria and mastitis (udder infections). Wet udders may drip
down to the top of the liner and if the liner slips it will suck in the dirty
water. Limit water use on the udder.
8. Apply the milker within one minute of the beginning of teat preparation.
This maximizes the animals natural milk let down (oxytocin), speeds up
milk flow, and reduces the machine on time. Let the vacuum pull the
milker onto the teat.
DO NOT force the teat into the liner. It only needs to go in about 1/2 inch.
Instructions for Machine Milking Cows continued
9. Adjust milking unit so it hangs square with out twisting the teats.
A little forward tension will provide faster milkout.
10. The cow is finished milking when the large volume of milk flow
drops off to a trickle. You can see the milk flowing in the clear
milk hose. Milk out time should be than 5 to 10 minutes on most
cows. Shut off the inline valve, then gently pull the milker unit
down off the teats.
11. Animals that were hard to milk by hand will take longer to milk
with a machine. Most healthy udders will shrink significantly
when milked out…. Except for the first few days when the udder
has a lot of swelling (edema). Usually the swelling leaves within a few days and then the
udder should shrink when milked out. Dynamint udder cream will help reduce swelling if
used in the first few days after calving.
12. Should you post strip? No! Research has shown that post stripping may cause more harm
than benefit. It may train the cow to hold back some milk and your hands will contaminate
the teat skin at a vulnerable time when the Keratin teat end seal is open. If the cow is not
milking out properly, then you may need to adjust the way the milker is hanging, adjust the
pulsator or vacuum level, or have your milking machine checked for proper operation.
13. Post dip for Teat disinfection. Post dipping sanitizes the
teat skin including the opening at the bottom of the teat.
Post dipping has been proven to dramatically reduce cases
of udder infections. Post Dip with AstroTek, Teat Kote
10/lll, or DermaSept protocol tested teat dips. Use the
Hamby Dairy Supply dip cup provided with your milking
machine. This non-return style dip cup provides a fresh
dose of teat dip for each teat. For temperatures below 25
degrees, DermaSept is recommended because it will not
freeze.
14. It is important to keep the dairy cow standing for a while after
milking. This will give some time for the wax like seal of the
teat orifice to seal back up. A good solution is to have a rack
of fresh hay and fresh water available right after they exit the
milking parlor.
Replacement Parts for Cow Milker
Surge Mini Orbit Milking Unit (our top seller)
Replacement milker as shown left (rebuilt) $139.00
Mini Orbit Replacement Top Kit
includes clear top, ss screws and gasket
7750-0034-119
$41.85
Mini Orbit Shutoff seals Kit
7750-0214-266 call
2 red o-rings + 1 tabbed o-ring
Waikato 320 Milking Unit
Optional unit on Hamby bucket milkers
complete as shown left (new)
DXJFSO37136010
$199.00
Waikato 320 Bottom Kit
includes clear bottom with gasket and shutoff
DX37136110 call for price
Interpuls Orbitor milking Unit
Small and lightweight. 240 cc unit with plastic top and
clear bottom (shown left) SKU C-1559010 $199.00
clear bottom bowl for 240 CC milker sku C– 1550011
Large Bowl Gasket for all Orbitor units C-1530150
Small o-ring for all Orbitor units
C-1530068
Clear bottom bowl for 350 CC milker with stainless top
C-1530148
Delaval Style Milking Unit
This unit is standard on Parts Dept, Coburn, and some
other brands of bucket milkers. Our kit shown below
fits both original Delaval brand and copied milkers
Bottom kit with clear bowl, bowl gasket, shutoff and
bumper
501-86K $24.00
Liners for 06 DLV style shells 1100-022 $13.05
Air tubes for Delaval style
1090-204 $3.50
Replacement Parts Kit for Bucket Milkers
Includes Liners, short air tubes, lid gasket, 3 foot milk hose, 3 foot pulsation hose, 8 foot vacuum hose
Kit for Hamby Dairy Supply bucket milker with Jet Flow style shells
501-SPKFC
Kit with silicone milk hose
$39.85
Kit for Delaval style bucket milkers with 06 shells
Kit with silicone hose
501-SPKFC DLV
$39.85
501-DLV Bucket Kit $27.85
Kit with clear plastic milk hose
Inflations, Liners, short air tubes & Claws
Rubber Liner that fits SS Jet Flow Shell JRZ style (3 month life)
Rubber Liner that fits SS 06 Shell DLV style (3 month life)
Replacement stainless steel shell
Short air tubes—
Fits most of our milkers
Short air tubes - Surge Fits some Mini Orbit models and Surge bucket
10050
1100-022
10017
1090-204
10451
Jet Flow style shell
set/4 13.05
set/4 13.05
each 9.95
set/4 3.50
set/4 6.55
06 DLV style shell
Milk, Vacuum & Pulsation tubing (replace at least once per year)
5/8” Milk Hose—Surge brand clear w/Green stripe
5/8” Silicone Milk Hose opaque
Twin pulsation hose
Vacuum Hose—thick wall Clear with blue stripe
Shut off for 5/8 milk hose (white Delrin plastic)
Shut off for 5/8 milk hose (stainless steel)
20527 per foot 1.00
1090-091 per foot 3.95
1090-071 per foot 1.35
1090-002v per foot .95
501-80338
each 9.85
1010-800
each 29.85
Lid Gaskets
Gasket for our stainless steel lid, DeLaval, and others
Gasket for Surge buckets - OEM thicker USA quality
1120-291 3.50
10451
12.00
ITP Lid Mount
Pulsators and adaptors
Interpuls LL90 long life pulsator with filter
1081-162
99.00
ITP repair kit for LL90 pulsator
ITP repair kit for L80 pulsator (no filter)
ITP mount for our bucket lid
1081-152
1081-154
1081-173
48.45
37.25
17.95
Vacuum Regulator
shown without filter
Vacuum gauges and regulators
Small vacuum gauge for portables 2 inch dia.
527-VG2
Generic vacuum gauge 3.5 inch dia.
1080-093
High Quality WestfaliaSurge vacuum gauge 3.5 inch dia. 14038
Brass vacuum regulator...all portables up to 1.5 HP 3/4 NPT 1120-021
Foam filter for our vacuum regulator.
120-024
13.95
17.95
33.50
49.90
9.95
Order List for our most popular
Dairy Supplies
Nitrile Milking Gloves with aloe
Small 1169-990 $11.95
Med 1169-991 $11.95
Large 1169-992 $11.95
XLg 1169-993 $11.95
Nitrile Milking Gloves plain
X-Small
1170-050 $9.95
Small
Med
Large
XLg
Strip Cup with black screen
CMT Kit
CMT Concentrate Refill
1170-051
1170-052
1170-053
1170-054
1180-030
1180-025
1180-026
Milk Check Teat Wipes
Milk Check Teat Wipes
Cloth Dairy Towels
bucket of 700
refills 4 x 700
each
$9.95
$9.95
$9.95
$9.95
$8.95
$16.00
$9.95
1041-070 $26.95
1041-071 $96.95
1041-067E .49
Hamby Dairy Supply Side Dipper Teat Dip Cup
501-009
Teat Kote 10/III Pre or Post dip Iodine Teat Dip 1 gallon 7751-0241-434
Teat Kote 10/III Pre or Post dip Iodine Teat Dip 5 gallon 7751-0041-435
AstroTek Barrier Teat Dip Post dip only
1 gallon
7751-0274-781
DermaSept Non Iodine Teat Dip. Won’t freeze! 1 gallon 7751-0240-340
$7.95
$17.95
$71.80
$21.95
$22.49
Dynamint Udder Cream w/ peppermint oil, eucalyptus oil & tea tree oil
1180-020 $18.95
Kendall Udder Cream
28 oz
4.5 pound pail
1180-002 $9.45
1180-003 $17.95
HAMBY DAIRY SUPPLY
Fax to:
ORDER FORM
816 449 1311
Mail to:
2402 SW Water Street
800 306 8937
Maysville Missouri 64469-9102
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ORDER FORM customer - Hamby Dairy Supply

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