assembly and parts album kipor power co., ltd.

ASSEMBLY AND PARTS ALBUM
GASOLINE ENGINE
KG160A KG200A
EASY DESTROYED PARTS
Ref. No.
Part. No.
Description
Qty.
Mounted to
A
KG160-04001
First air ring
1
(04) Piston connecting rod assembly
B
KG160-04002
Second air ring
1
(04) Piston connecting rod assembly
C
KG160-04100
Oil ring
1
(04) Piston connecting rod assembly
D
KG160-01016
Oil dipstick gasket
2
(01) Engine block assembly
E
KG160-01008
Oil drain gasket
2
(01) Engine block assembly
F
KG160-01017
Oil seal
2
(01) Engine block assembly
Connecting rod bolt
14-16
G
GB-1276-1994
Balling bearing6205
2
(01) Engine block assembly
Flywheel nut
80-90
H
KG160-02014
Exhaust pipe gasket
1
(02) Cylinder cover assembly
Crankcase cover bolt
20-23
I
KG240-02013
Inlet pipe gasket
1
(02) Cylinder cover assembly
Cylinder cover bolt
28-32
J
KG240-02018
Carburetor gasket A
1
(02) Cylinder cover assembly
Rocker arm bolt
20-23
K
KG160-07100A
Filter element
1
(07) Air inlet system
L
KG160-07007
Carburetor gasket
1
(07) Air inlet system
M
QC/T430-1999
Spark plug WR7DC
1
(14) Ignition system
N
KG160-11203
Locking washer
1
(11)Governor and control system
O
KG160-11202
Saddle gasket
1
(11)Governor and control system
P
KG160-11204
Friction piece
1
(11)Governor and control system
KIPOR POWER CO., LTD.
FASTENING TORQUE OF MAIN BOLT & NUT (Unit: N.m)
Ref. No.
Description
Torgue
11/F Suntime International Mansion, 450 Fushan Road, Pudong, Shanghai, China
TEL: 86-21-58208881
FAX: 86-21-58208877
Engine block assembly(KG160A-01000)
Description
Ref.No Part.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
KG160-01017
GB/T5789-1986
KG160-01016
KG160-01015
KG160-01005
KG160-01011
KG160A-01001
KG160-01008
KG160-01007
GB/T5789-1986
KG160A-01100
KG160A-01013
KG160-01004
KG160-01003
KG160-01012
KG160-01009
GB/T276-1994
KG160-01018
KG160-01006
KG160A-01014
KG160A-01021
Cylinder cover assembly(KG160-02000)
Qty.
Description
Ref.No Part.No
2
6
2
1
1
2
1
1
1
1
1
1
1
4
2
1
2
1
1
3
1
Oil seal
Bolt M8 33.5
Oil dipstick gasket
Oil dipstick
Crankcase cover gasket
Crankcase cover aligning pin
Engine block
Gasket of drain screw plug
Drain screw plug
Bolt M6 20
Air guidance plate weldment
Air inducting plate
Cylinder cover gasket
Cylinder cover bolt
Cylinder cover aligning pin
Governor arm shaft
Ball bearing 6205
Oil filler screw plug
Crankcase cover
Air guidance cover stud( )
Air guidance cover stud( )
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Qty.
Rocker arm pivot adjusting nut
Rocker arm pivot
Air valve rocker arm
Adjusting cushion of exhaust valve
Rocker arm pivot bolt
Push rod guidance plate
Exhaust valve spring seat
Valve spring
Stud AM8 20
Exhaust pipe gasket
Cylinder head cover machinery unit
Exhaust valve
Inlet valve
Bolt M6 12
Inlet pipe gasket
Carburetor insulation cushion
Carburetor gasket A
Inlet pipe stud
Oil seal of the inlet valve conduit
Inlet valve spring seat
KG160-02016
KG160-02008
KG160-02009
KG160-02003
KG160-02007
KG160-02011
KG160-02002
KG160-02006
GB/T899-1988
KG160-02014
KG160-02100
KG160-02005
KG160-02004
GB/T5789-1986
KG160-02013
KG160-02017
KG160-02018
KG160-02015
KG160-02012
KG160-02001
2
2
2
1
2
1
1
2
2
1
1
1
1
2
1
1
1
2
1
1
Engine block assembly(KG200A-01000)
Description
Ref.No Part.No
20
KG200A-01001
Qty.
Cylinder cover assembly(KG200-02000)
1
Engine block
21
Description
Part.No
Ref.No
KG200-02100
Qty.
1
Cylinder head cover machinery unit
Recoil starter / Fan cover assembly(KG160-12000a)
Ref.No
1
2
3
4
5
6
7
8
9
10
11
12
13
Part.No
KG160-12001
KG240-12006
KG240-12005
KG240-12004
KG240-12007
KG240-12008
KG160-12002a
KG160-12003
KG160-12011
KG160-12009
KG160-12100a
GB/T5789-1986
GB/T5789-1986
Description
Qty.
Fan cover weldment
Lock bolt
Ratchet guidance plate
Friction spring
Ratchet spring
Ratchet
Starter reel
Recoil starter spring
Starter handle
Starter rope
Weldment of the starter outer case
Bolt M6 8
Bolt M6 12
Cylinder cover assembly(KG160-03000)
1
1
1
1
2
2
1
1
1
1
1
3
4
Ref.No
1
2
3
4
Part.No
GB/T5789-1986
KG160-03100
KG160-03002
KG160-03001
Description
Crankshaft and flywheel assembly(KG160-05000)
Qty.
Bolt M6 12
Cylinder head cover unit
Cylinder head cover gasket
Breathing pipe
Part.No
Ref.No
4
1
1
1
Description
KG160-05008
GB/T93-1987
KG160-05002
KG160-05003
KG160-05001
KG160-05007
KG160-05100
KG160-05006
KG160-05005a
KG160-05004
KM168F-05005
1
2
3
4
5
6
7
8
9
10
11
Qty.
Lock bolt of output terminal
Gasket 8
Crankshaft timing gear
Governed speed gear
Crankshaft
Key
Flywheel unit
Impeller
Starting ratchet reel
Flywheel nut
Output terminal gasket
1
1
1
1
1
1
1
1
1
1
1
Crankshaft and flywheel assembly(KG200-05000)
Ref.No
Part.No
Description
Qty.
12
KG200-05001
Crankshaft
1
Air inlet system(KG160-07000)
Ref.No
1
2
3
4
5
6
7
8
9
10
11
Part.No
GB/T62-1988
KG160-07001b
KG160-07200a
KG160-07002a
KG160-07003a
KG160-07100
KG160-07007
KG160-07002
KG160-07001
GB/T6177.1-2000
GB/T5789-1986
Description
Nut M6
Upper case cover
Element
Bottom case cover
Seal cushion
Bottom seat unit
Carburetor gasket
Rubber gasket
Plain gasket
Nut M6
Bolt M6 20
Piston connecting rod assembly(KG160-04000)
Qty.
1
1
1
1
1
1
1
1
1
3
1
1
2
3
4
5
6
7
8
9
KG160-14000 Ignition system
Part.No
Ref.No
1
2
3
4
5
6
7
8
9
10
11
KG160-14100
QC/T430-1999
KG160-14300
GB/T5789-1986
GB/T6177.1-2000
GB/T5789-1986
KG160-14200
KG160-14001
GB/T5789-1986
KG160A-14002
Description
Ignition system
Spark plug WR7DC
Low oil alarm
Bolt M6 16
Nut M10
Bolt M6 20
Flameout switch
Winding
Amplifier
Bolt M6 12
Flameout switch bracket
Qty.
1
1
1
2
1
2
1
1
1
1
1
Part.No
P18-000
KG160-10001
Description
KG160-04001
KG160-04002
KG160-04100
KG160-04005
KG160-04004
KG160-04201
KG160-04202
KG160-04203
KG160-04003
P19-000
1
2
3
4
5
6
7
8
9
10
11
12
13
Qty.
Carburetor body
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
11
12
1
1
1
2
1
1
1
2
1
KG160-06002
KG160-06001
KG160-06108
KG160-06106
KG160-06107
KG160-06101
KG160-06105
KG160-06104
KG160-06102
KG160-06103
Description
Qty.
Air valve push rod
Valve tappet
Camshaft
Fork pin
Fork
Rocker arm
Decompressor centrifugal block
Rocker arm pin
Reducing spring pin
Tension spring
2
2
1
1
1
1
1
1
1
1
Camshaft assembly(KG200-06000)
Part.No
Description
Qty.
KG135L-09200
KG160A-09004
KG160A-09001
KG160-09300
KG160A-09003
KG160-09003
KG160-09004
GB/T5789-1986
KG135L-09003
KG160A-09100
KG160A-09005
GB/T845-1985
KG160A-09002
Fuel tank cover
Filter screen
Fuel tank weldment assembly
Fuel drain unit
Fuel pipe
Clip
Fuel pipe sheath
Bolt M6X25
Nut M6
Clip
Fuel tank
Inserter
Screw ST4.8 19
Damping sheath
1
1
1
1
1
1
1
3
1
1
2
2
1
11
Part.No
GB/T823-1988
GB/T93-1987
GB/T97.1-2002
KG160-08300
KG160-08001a
KG160-08100
KG160-08001
GB/T5789-1986
GB/T97.1-2002
GB/T93-1987
GB/T6170-2000
GB/T845-1985
Description
Screw M5 10
Gasket 5
Gasket 5
Spark arrester
Muffler case
Muffler weldment
Supporter
Bolt M6 12
Gasket 8
Gasket 8
Nut M8
Screw ST4.2 13
Air inlet system(KG160-0700b)
Ref.No
1
2
3
4
5
6
7
8
9
Part.No
GB/T62-1988
KG160-07001b
KG160-07003b
KG160-07002b
KG160-07006b
KG160-07004b
KG160-07003a
KG160-07100
KG160-07007
KG200-06001
Ref.No
Qty.
5
5
5
1
1
1
1
1
2
2
2
1
Part.No
Description
Qty.
Valve tappet
2
Governor and control system(KG160-11000)
Exhaust system(KG160-08000)
Ref.No
Part.No
Ref.No
Ref.No
Description
First air ring
Second air ring
Oil ring unit
Retainer
Piston pin
Connecting rod body
Connecting cover
Connecting bolt
Piston
Fuel oil system(KG160A-09000)
Carburetor body
Choke valve handle
Carburetor assembly(KG200-10000)
Part.No
Qty.
Qty.
Ref.No
Ref.No
Description
Camshaft assembly(KG160-06000)
Carburetor assembly(KG160-10000)
Ref.No
Part.No
Ref.No
Description
Qty.
Nut M6
Seal cover
Air cleaner cover
Gasket
Coarse filter element
Air cleaner bottom case
Seal cushion
Bottom seat unit
Carburetor gasket
2
1
1
1
1
1
1
1
1
Governor and control system( KG200-11000)
Ref.No
Part.No
31
KG200-11102
Description
Qty.
Weight
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part.No
GB/T6187.1-2000
KG160-11203
KG160-11202
KG160-11204
KG160-11206a
KG160-11201a
GB/T823-1988
KG160-11207
GB/T896-1986
GB/T823-1988
KG160-11208
KG160-11210
KG160-11205
GB/T823-1988
KG160-11003
KG160-11002
KG160-11001
KG160-11011
KG160-11007
GB/T6177.1-2000
KG160-11012
KG160-11006
KG160-11004
KG160-11005
KG160-11008
KG160-11009
KG160-11102
KG160-11103
KG160-11101
GB/T5789-1986
Description
Qty.
Nut M6
Lock cushion
Saddle shaped gasket
Friction piece
Governor spring I
Governor handle
Screw M4 6
Lock nut of the line
Retainer ring 5
Screw M5 16
Line cover plate
Supporting plate weldment
Adjusting spring
Screw M5 25
Governor spring
Governor nod
Idle adjusting spring
Governor arm
Square head bolt
Nut M6
Circlip
Gasket
Slide sheath
Governor push rod
Slide sheath gasket
Retainer ring
Weight
Weight pin
Governor gear
Bolt M6 12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2