Installation/Service Guide

Room Expansion Systems
Installation/Service Guide
For
Slideout Models
QDS-7009
QDS-7009-S, DCM-70
RBW Industries, Inc.
May 2002
-1-
Installing The System
RBW Industries, Inc. Room Expansion Systems
Installation/Service Guide For Models:
QDS-7009, QDS-7009-S, DCM-70
The Slideout System was designed to provide a mechanical source of horizontal
movement for RV slideout rooms. Please use the installation guidelines to
supplement your procedures and requirements.
Installing the slideout (DUAL SYSTEM):
1. With Cross Bar attached, temporarily attach the leader and follower to
both the coach floor and sidewall. (Fig “A”)
2. Use a large square to assure that the slideout rams are perpendicular to
sidewalls, parallel to coach floor and parallel to each other.
3. Once this has been verified, permanently attach to floor and sidewall.
4. Attach floor rollers flush to top of slideout rams.
5. Check to see that system is timed properly. Use sidewall edge as guide.
6. Back ends of slideout rams must be within 1/4 “ of each other, if not
remove bolt on Follower side on Cross Bar. Push gear and disengage
from slide gear rack. Move slide side to side to get proper timing,
reengage gear and reattach Cross Bar. (Fig “B”)
Fig “A”
RBW Industries, Inc.
May 2002
-2-
Fig “B”
7. Attach slideout room to slideout rams.
8. Run unit in and out checking that room seals properly and that it runs
perpendicular to coach to avoid binding.
Installing optional motor DCM-70
Step 1.
Install drive gears by sliding them onto hex coupler. Make sure teeth
on both gears line up with one another.
Step 2.
Attach gearbox to mounting plate and secure with bolts provided.
Step 3.
Attach motor to mounting plate with three bolts and washers
provided.
Installing the support rail (Single Unit) :
1. Temporarily attach slideout unit to floor and sidewall.
2. Use a large square to assure slideout ram is perpendicular to sidewall and
parallel to coach floor.
3. Once this has been verified, permanently attach to floor and sidewall.
4. Place floor rollers so that they are flush to top of slideout ram.
5. Attach slideout room to slideout ram.
RBW Industries, Inc.
May 2002 - 3 -
6. Run unit in and out checking that room seals properly and that it runs
perpendicular to coach to avoid binding.
height adjustment bolts
RBW Industries, Inc.
May 2002
-4-
Extending the Slideout Mechanism
1. Park the RV and level it for stationary use.
2. Always be certain that there is plenty of clearance for your room to safely
extend to the full outward position.
3. Disengage any travel locks that are in place to keep the slideout room from
moving during travel.
4. Remove any other potential obstructions to room movement.
5. Attach handle provided to Manual Drive and turn clockwise
Retracting the Slideout Mechanism
1. Prepare the slideout room for retraction while the RV is still leveled.
2. Remove any potential obstructions to room movement.
3. Make certain that there is plenty of clearance in the coach to bring the room
to full retraction.
4. Attach handle provided to Manual Drive and turn counter clockwise.
5. Replace travel locks required to keep the room from moving during travel.
Wiring Diagram
RBW Industries, Inc.
May 2002
-5-
The RBW GSO-20000 series slide-outs are designed and intended for standard
room movement with a classic non flush room. Although individual RV
manufactures have recently been much more creative with conceiving of
variations to the RBW slide-out room design’s, RBW cannot contribute to or
induce these design variations. Our industry has been flooded with mechanism
and room design’s claiming to be subject to patent protection. Hence, we
encourage our customers to review patent’s on a regular basis so as to make an
informed determination as to how such patents may or may not relate to your
particular installation or design.
RBW Industries, Inc.
Limited 1 Year Warranty
RBW Industries, Inc. warrants its products against defects in material and
workmanship under normal use and service, ordinary wear and tear accepted, for
one year from the date of purchase at retail. Any part found to have a defect in
material or workmanship will be replaced or repaired by RBW when returned to
RBW with transportation charges paid.
If the defect was caused by damage resulting from improper installation,
alteration, misuse or unreasonable use, including but not limited to, loading the
product beyond capacity, RBW shall not be required to replace or repair such
product. This warranty covers only the defective part and does not provide for
reimbursement of the retail price of the part or labor charges.
RBW shall not be held liable for any incidental or consequential damages for
breach of any expressed or implied warranty on any RBW product.
There are no warranties that extend beyond the description of the face hereof.
RBW is extending no other warranties, express or implied, nor any warranties of
merchantability or fitness for a particular purpose. Any such warranties of
merchantability or fitness for a particular purpose are expressly excluded.
This warranty is designed and intended to fully comply with the requirements of
the Magnusson-Moss Warranty Act and all regulations issued by the Federal
Trade Commission in connection therewith. It is not intended to violate any state
law or regulation containing more stringent requirements, and such requirements
become part of the warranty insofar as required by the act.
The owner has available the legal remedies provided by the Magnusson-Moss
Warranty Act, Public Law 93-637, 88 STAT.2183-2193: 15 U.S. CODE, SECS
23121-2312, and any applicable state statutes.
RBW Industries, Inc.
May 2002
-6-
Q-21
M-19
M-19
GR-563
RBW Industries, Inc.
QDS-702L
GR-561
M-24
M-24
QDS-048D
M-18
M-18
Q-21
GR-563
M-19
QDS-053
M-19
FR-1155
QDS-702R
May 2002
FR-1155
GR-561
QDS-HNDL
M-24
M-24
M-18
M-18
QDS-053
-07-
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION WHICH IS THE EXCLUSIVE PROPERTY
OF RBW INDUSTRIES INC. PLEASE DO NOT SHARE
THIS INFORMATION IN ANY FORM WITH OUR
COMPETITORS OR OTHERS WITHOUT OUR WRITTEN
PERMISSION.
QDS-7009
QDS-7009
PART NUMBER DESCRIPTION
QTY
FR-1155
VERTICAL MOUNT 4" FLOOR ROLL
2
GR-561
5/16-18 X 1 1/4 GR5, TAP BOLT
2
GR-563
5/16 LOCK WASHER
2
M-18
3/8" (16) HEX NUT-PLATED
4
M-19
3/8" X 1" HEX CAP SCREW ZINC
4
M-24
3/8" LOCK WASHER ZINC
4
Q-21
5/16"(18) PLATED NUT
2
QDS-048D
7/8"RND(.095)x59 3/4" XTB
1
QDS-053
QDS FRONT FLOOR SUPPORT BRA
2
QDS-702L
QDS-SLIDE /ASSEMBLY LEFT
1
QDS-702R
QDS-SLIDE /ASSEMBLY RIGHT
1
QDS-HNDL
LPS 6" CRANK HANDLE
1
RBW Industries, Inc.
PART NUMBER DESCRIPTION
QTY
May 2002
-08-
RBW Industries, Inc.
CSO-26
M-21
CSO-26
QDS-700A
M-21
GR-567
GR-562
M-20
M-20
SH038
CSO-5004
CSO-5004
M-21
CSO-73
PS-104
QDS-701R
CSO-26
M-21
May 2002
CSO-26
CSO-5004
CSO-5004
SH038
CSO-73
CSO-5004
CSO-5004
CSO-73
M-20
SH038
M-20
CSO-73
-09-
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION WHICH IS THE EXCLUSIVE PROPERTY
OF RBW INDUSTRIES INC. PLEASE DO NOT SHARE
THIS INFORMATION IN ANY FORM WITH OUR
COMPETITORS OR OTHERS WITHOUT OUR WRITTEN
PERMISSION.
QDS-702R
CSO-5004
SH038
CSO-5004
QDS-702R
PART NUMBER DESCRIPTION
QTY
PART NUMBER DESCRIPTION
CSO-26
1/4" (20) HEX NUT
4
CSO-5004
1/8" X 1/2" X 1" NYLON WASHER
8
CSO-73
NYLON BUSHING...625...510..110
4
GR-562
5/16-18 HEX NUT
1
GR-567
5/16-18 X 1/2" HEX BOLT
1
M-20
1/4" X 5/8"HEXCAP SCRW,10FTLBS
4
M-21
1/4" SPLIT LOCKWASHER ZINC
4
PS-104
POSITIVE STOP 3/8 DIA
1
QDS-700A
QDS SLIDE ASSEMBLY LEADER
1
QDS-701R
QDS-CAR /ASSEMBLY RIGHT
1
SH038
.625 I.D.x1.4 O.D. x.35 WHEEL
4
RBW Industries, Inc.
QTY
May 2002
-10-
RBW Industries, Inc.
QDS-700WF
CSO-73
CSO-5004
M-21
QDS-701L
CSO-26
CSO-5004
CSO-26
SH038
GR-567
GR-562
M-21
May 2002
CSO-5004
CSO-73
CSO-5004
SH038
CSO-5004
SH038
CSO-73
CSO-5004
CSO-5004
SH038
CSO-5004
-11-
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION WHICH IS THE EXCLUSIVE PROPERTY
OF RBW INDUSTRIES INC. PLEASE DO NOT SHARE
THIS INFORMATION IN ANY FORM WITH OUR
COMPETITORS OR OTHERS WITHOUT OUR WRITTEN
PERMISSION.
CSO-73
QDS-702L
M-20
PS-104
M-20
QDS-702L
PART NUMBER DESCRIPTION
QTY
CSO-26
1/4" (20) HEX NUT
2
CSO-5004
1/8" X 1/2" X 1" NYLON WASHER
8
CSO-73
NYLON BUSHING...625...510..110
4
GR-562
5/16-18 HEX NUT
1
GR-567
5/16-18 X 1/2" HEX BOLT
1
M-20
1/4" X 5/8"HEXCAP SCRW,10FTLBS
2
M-21
1/4" SPLIT LOCKWASHER ZINC
2
PS-104
POSITIVE STOP 3/8 DIA
1
QDS-700WF
SLIDE WELD LEADER
1
QDS-701L
QDS CAR /ASSEMBLY LEFT
1
SH038
.625 I.D.x1.4 O.D. x.35 WHEEL
4
RBW Industries, Inc.
PART NUMBER DESCRIPTION
QTY
May 2002
-12-
RBW Industries, Inc.
QDS-70-3W
QDS-015-HEX
CSO-26
CSO-26
QDS-015-HEX
M-21
BL-709
M-21
STEP #1
STEP #2
BL-709
May 2002
M-21
M-20
M-21
STEP #3
M-21
M-20
M-20
LG-40
-13-
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION WHICH IS THE EXCLUSIVE PROPERTY
OF RBW INDUSTRIES INC. PLEASE DO NOT SHARE
THIS INFORMATION IN ANY FORM WITH OUR
COMPETITORS OR OTHERS WITHOUT OUR WRITTEN
PERMISSION.
DCM-70-INSTALL
M-101
DCM-70
PART NUMBER DESCRIPTION
QTY
PART NUMBER DESCRIPTION
BL-709
1/4" X 1 3/4" HEXCAP BOLT
2
CSO-26
1/4" (20) HEX NUT
2
LG-40
3/16" SHEAR PIN X 3/4"-"E"
1
M-101
12 VOLT GEAR MOTOR
1
M-20
1/4" X 5/8"HEXCAP SCRW,10FTLBS
3
M-21
1/4" SPLIT LOCKWASHER ZINC
5
QDS-015-HEX
15TTH SPUR GEAR(12) 1/2" BORE
2
QDS-70-3W
3 GEAR, BOX ASSEMBLY
1
RBW Industries, Inc.
QTY
May 2002
-14-
Acme nut carrier
attached to side of
the car assembly
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION WHICH IS THE EXCLUSIVE PROPERTY
OF RBW INDUSTRIES INC. PLEASE DO NOT SHARE
THIS INFORMATION IN ANY FORM WITH OUR
COMPETITORS OR OTHERS WITHOUT OUR WRITTEN
PERMISSION.
ALL DIMENSIONS
ARE IN INCHES
PART NO#
DRAWN BY:
User
REV #
002
CHECKED BY:
QDS-702R
DATE CREATED:
8/4/2009
C:\Documents and Settings\User\My Documents\RBW\Templates\Standard.idw
RBW Industries INC
QDS-SLIDE /ASSEMBLY RIGHT
SHEET 1
APPROVED BY:
OF 1