Wiring Diagrams (new)

Transcription

Drive Technology \ Drive Automation \ System Integration \ Services
DR Motor
Common Connection Diagrams
Edition 06/2010
9PD0058 / US
SEW-EURODRIVE—Driving the world
Table of Contents
Overview ..................................................................................................................... 5
Important notes .......................................................................................................... 6
Safety notes ............................................................................................................ 6
Motor nameplate ..................................................................................................... 6
Connecting the brake from the terminal block ......................................................... 7
BGE/BG ........................................................................................................ 7
BSR (R76 only) ............................................................................................. 7
R76 ............................................................................................................................... 8
Brake Voltage Supplied from the Motor .................................................................. 9
BGE/BG - Motor = 230V; Brake = 230V ........................................................ 9
BGE/BG - Motor = 460V; Brake = 230V ...................................................... 10
BSR - Motor = 230V; Brake = 230V ............................................................ 12
R72............................................................................................................................. 15
Brake Voltage Supplied from the Motor ................................................................ 16
BGE/BG - Motor = 460V; Brake = 460V...................................................... 17
R13 ............................................................................................................................. 20
Brake Voltage Supplied from the Motor ................................................................ 21
BGE/BG - Motor = low (쑶) voltage; Brake = low (쑶) voltage .................... 21
BGE/BG - Motor = high (댳) voltage; Brake = low (쑶) voltage ................... 22
BGE/BG - Motor = high (댳) voltage; Brake = high (댳) voltage .................. 23
BSR - Motor = low (쑶) voltage; Brake = low (쑶) voltage........................... 24
BSR - Motor = high (댳) voltage; Brake = low (쑶) voltage .......................... 25
BSR - Motor = high (댳) voltage; Brake = high (댳) voltage ......................... 26
BSG and BUR brake connection............................................................................. 27
2010 DR Motor common connection diagrams
3
4
Overview
1
Overview
This document details common connection diagrams for DR motor. This is not a
replacement for the Operating Instructions. Always refer to the Operating Instructions
for safety and installation information. Additional resources and information for DR
motor “BE” brakes can be found at www.seweurodrive.com under the Technical Notes
tab.
There are specific instances when the brake voltage can be tapped directly from the
motor's terminal block. The advantage of brake systems wired in this way is when
power is applied to the motor, the brake releases (requiring no additional brake supply
wiring).
The brake can be wired to the motor terminal block under the following conditions: a
single speed motor, the motor is started and run across the line, and the brake voltage
is equal to either the low or high motor voltage.
The brake must be powered separately if the brake voltage does not equal the low or
high motor voltage, the motor is powered by an inverter, or electronic soft start.
5
Important notes
2
Important notes
2.1
Safety notes
Refer to the Operating Instructions for safety and installation information. The latest version can be found at www.seweurodrive.com.
Installation, startup and service work may only be performed by trained personnel observing applicable accident prevention regulations and operating instructions.
2.2
Motor nameplate
Refer to the motor nameplate for information that describes the motor data. Some of the
important fields related to the connection are listed below.
â
E189357
[1]
Type
DRE80M4BE05/FF
S.O.
870173931.03.03.001
V
230V 댳댳 / 460V 댳
HP
2.9 / 1.44
1.0
rpm
1740
A
Brake
[3]
TEFC 3PH
V
HZ
Code
S.F.
NEMA
Nom Eff %
1.0
Duty
Torque
3.69
lb-in
Control
R76
CONT
Ins
Class
460
Conn
Dia
82.5
[2]
60
B
BG1.5
Maximum
Ambient
Design
Letter
40
C
[4]
[1] Motor Voltage - Lists the motor voltage and configuration. Example: 230V 댳댳 /
460V 댳.
[2] Connection Type - Lists the basic type of connection indicating the type of internal
motor windings, 댳댳, 댳, 쑶, etc. Example: R76. This value may also be followed by a
series of letters and/or numbers.
[3] Brake Voltage - Lists the brake voltage required to operate the brake. Example:
460V.
[4] Brake Control - Lists the brake control type. Example: BG, BGE, BSR, etc. These
maybe followed by additional characters.
6
Important notes
2.3
Connecting the brake from the terminal block
2.3.1
BGE/BG
When connecting the supply power from the motor terminal block to the brake rectifier,
follow the specifications below.
Connecting wire is to be AWG14, MTW, 600V, 105°C temperature rating and black color.
The recommended ring terminals are manufactured by Thomas & Betts or equivalent.
Follow the manufacturer’s recommendations for installation procedures.
DR Motor Frame Size
Wire Length
Thomas & Betts Ring Terminal
DR.71-100
8”
RB14-8
DR.112-132
8”
RB14-10
DR.160
10”
RB 14-14
DR.180-225
12”
RB 14-516
Thomas & Betts Crimp
Tool
WT2000
2.3.2
BSR (R76 only)
When connecting the jumper wire between the 2-pole terminal block for the SR relay and
the motor terminal block, follow the specifications below.
Connecting wire is to be MTW, 600V, 105°C temperature rating and black color. Maximum length 8", trimmed to fit.
The recommended ring terminals are manufactured by Thomas & Betts or equivalent.
Follow the manufacturers recommendations for installation procedures.
DR Motor Frame Size
AWG
Thomas & Betts Ring Terminal
DR.71-100
14
RB14-8
DR.112-132
14
RB14-10
DR.160
12
RB 10-14
Thomas & Betts Crimp
Tool
WT2000
7
R76
3
R76
Connection Type R76
Single Speed, Dual Voltage
Example: 230V 댳댳 / 460V 댳
Low Voltage
High Voltage
W3 (T9) U3 (T7) V3 (T8)
W2 (T6) U2 (T4) V2 (T5)
U2 (T4) V2 (T5)
[4]
V3 (T8)
V1 (T2)
W3 (T9)
W1 (T3)
L2
L3
No terminal links required for
W2
/W
3
/U3
U1
[4]
/V3
T5/T
8
T3
T3
T9
T4/
T7
[3]
T1
W1
W3
T5
[2]
V2
V2
T6/T
9
connection
W1
U2
W2
U3
connection
[2]
V3
U1
L3
[1]
T4
V1
L2
Example: 460V
Arrangement of terminal links for
T1
T7
T2
T8
W1 (T3)
[5] L1
Example: 230V
T6
V1 (T2)
U2
[5] L1
U1 (T1)
V1
U3 (T7)
U1 (T1)
[4]
T2
W2 (T6)
[3]
[4]
[5]
[5]
[1] Terminal link
[4] Terminal board
[2] Terminal stud
[5] Voltage supply (Customer connection)
[3] Flange nut
VOLTAGE CHANGE
Three wires must be relocated and terminal links added to change
from high to low voltage.
The wires designated U3 (T7), V3 (T8) and W3 (T9) must be reconnected and terminal links added as shown in the diagram.
Changing from low to high voltage is carried out in reverse order.
In both cases, the supply voltage is connected to U1 (T1), V1 (T2)
and W1 (T3). The direction of rotation is changed by exchanging two
.
.
wires.
8
R76
3.1
Brake Voltage Supplied from the Motor
3.1.3
BGE/BG - Motor = 230V; Brake = 230V
Brake Control: BGE/BG. Motor configured for low voltage. Brake voltage matches the
low motor voltage.
•
•
Example: 230V 댳댳 / 460V 댳 motor configured for 230V (댳댳) supply voltage
Brake voltage is 230V (normal reaction time)*
BGE
BG
1
2
3
4
5
RD
WH
[2]
BU
W2 (T6)
U2 (T4)
V2 (T5)
U3 (T7)
U1 (T1)
V3 (T8)
V1 (T2)
W3 (T9)
W1 (T3)
[1]
L1
L2
L3
Example: 230V
68051 _ 06 02 01 R76H US
* BGE/BG Rapid Reaction Time
DC
AC
BGE
BG
1
2
WH
3
4
5
RD
[2]
BU
[3]
[4]
V AC
69 001 XX 06 01 00
BU - blue
[1] Motor terminal board
[3] Customer supplied contacts
[2] Brake coil
[4] Brake supply voltage
RD - red
WH - white
9
R76
3.1.4
Brake Control: BGE/BG. Motor configured for high voltage. Brake voltage matches the
low motor voltage.
•
•
Example: 230V 댳댳 / 460V 댳 motor configured for 460V (댳) supply voltage
BGE
BG
1
2
3
WH
4
5
RD
[2]
BU
W2 (T6) U2 (T4)
W3 (T9) U3 (T7)
V2 (T5)
V3 (T8)
U1 (T1)
W1 (T3)
V1 (T2)
[1]
L2
L1
L3
Example: 460V
68052 _ 06 02 02 R76I US
DC
AC
BGE
BG
1
2
WH
3
4
5
RD
[2]
BU
[3]
[4]
V AC
69 001 XX 06 01 00
BU - blue
10
[2] Brake coil
RD - red
WH - white
R76
3.1.5
high motor voltage.
•
•
Example: 230V 댳댳 / 460V 댳 motor configured for 460V (댳) supply voltage
BGE
BG
1
2
3
WH
4
5
RD
[2]
BU
W2 (T6) U2 (T4)
W3 (T9) U3 (T7)
V2 (T5)
V3 (T8)
V1 (T2)
W1 (T3)
U1 (T1)
[1]
L3
L2
L1
Example: 460V
68053 _ 06 02 01 R76J US
DC
AC
BGE
BG
1
2
WH
3
4
5
RD
[2]
BU
[3]
[4]
V AC
69 001 XX 06 01 00
BU - blue
[2] Brake coil
RD - red
WH - white
11
R76
3.1.6
BSR - Motor = 230V; Brake = 230V
Brake Control: BSR. Motor configured for low voltage. Brake voltage matches the low
motor voltage.
•
•
Example: 230V 댳댳 / 460V 댳 motor configured for 230V (댳댳)
Brake voltage is 230V
BGE
BG
1
2
3
4
5
WH
RD
[3]
BU
RD
BU
[1]
[4]
U2 (T4) V2 (T5)
WH
WH
U3 (T7) V3 (T8) W3 (T9)
U1 (T1) V1 (T2) W1 (T3)
[5]
[6] W2 (T6)
*
L1
L2
L3
[2]
Example: 230V
*refer to section 1.3.2
BU - blue
12
68046 _ 06 02 02 R76C US
[4] SR current relay
[2] Supply leads
[5] Terminal strip
[3] Brake coil
[6] Wire end from stator winding
RD - red
WH - white
R76
3.1.7
Brake Control: BSR. Motor configured for high voltage. Brake voltage matches the low
motor voltage.
•
•
Example: 230V 댳댳 / 460V 댳 motor configured for 460V (댳)
BGE
BG
1
2
3
4
5
WH
RD
[3]
BU
RD
BU
[1]
[4]
WH
U2 (T4) V2 (T5)
W3 (T9) U3 (T7) V3 (T8)
WH
U1 (T1) V1 (T2) W1 (T3)
[5]
[6]
W2 (T6)
*
L1
L2
L3
[2]
Example: 460V
68047 _ 06 02 02 R76D US
[2] Supply leads
[5] Terminal strip
[3] Brake coil
BU - blue
RD - red
WH - white
13
R76
3.1.8
Brake Control: BSR. Motor configured for high voltage. Brake voltage matches the high
motor voltage.
•
•
Example: 230V 댳댳 / 460V 댳 motor configured for 460V (댳)
BGE
BG
1
WH
2
3
4
5
RD
[3]
BU
RD
BU
[1]
[4]
WH
U2 (T4) V2 (T5)
W3 (T9) U3 (T7) V3 (T8)
WH
U1 (T1) V1 (T2) W1 (T3)
[5]
[6]
W2 (T6)
*
L1
L2
L3
[2]
Example: 460V
BU - blue
14
68048 _ 06 02 01 R76E US
[2] Supply leads
[5] Terminal strip
[3] Brake coil
RD - red
WH - white
R72
4
R72
Connection Type R72
Example Voltage: 230V 쑶쑶 / 460V 쑶
High voltage
Low voltage
W3
(T9)
V3
(T8)
[5]
U3
(T7)
V3
(T8)
W3
(T9)
U3
(T7)
V2
(T5)
W2
(T6)
U2
(T4)
V2
(T5)
W2
(T6)
U2
(T4)
V4
(T11)
W4
(T12)
U4
(T10)
V4
(T11)
W4
(T12)
U4
(T10)
U1
(T1)
V1
(T2)
W1
(T3)
U1
(T1)
V1
(T2)
W1
(T3)
L1
[4]
[5]
L3
L2
L1
L3
Example: 460V
Example: 230V
L2
[4]
connection
connection
V3/T
8W
V2
/T5
3/T9
V3/T
U3/T
7
8W
V2
/T5
3/T9
U3/T
U2
/T4
7
[1]
V4
/T1
1
U2
/T4
V4
/T1
1
T1
[1]
V1/T
1
[2]
0
/T1
1
1/T3
[6]
[4]
[6]
V1/T
2W
V1/T
2W
1/T3
[3]
U4
V1/T
U4
/T1
0
[2]
[3]
[5]
[4]
[5]
[1] Terminal link
[4] Terminal board
[2] Terminal stud
[3] Flange nut
[6] Wiring designation plate
15
R72
4.1
4.1.9
low motor voltage.
•
•
Example: 230V 쑶쑶 / 460V 쑶 motor configured for 460V (쑶)
BGE
BG
1
2
3
4
5
RD
WH
BU
[1]
[2]
V3
(T8)
W3
(T9)
U3
(T7)
V2
(T5)
W2
(T6)
U2
(T4)
V4
(T11)
W4
(T12)
U4
(T10)
U1
(T1)
V1
(T2)
W1
(T3)
L1
L2
L3
Example: 460V
DC
AC
BGE
BG
1
2
WH
3
4
5
RD
[2]
BU
[3]
[4]
V AC
69 001 XX 06 01 00
BU - blue
16
[2] Supply leads
RD - red
WH - white
R72
4.1.10 BGE/BG - Motor = 460V; Brake = 460V
high motor voltage.
•
•
BGE
BG
1
2
3
4
5
RD
WH
BU
[1]
[2]
V3
(T8)
W3
(T9)
U3
(T7)
V2
(T5)
W2
(T6)
U2
(T4)
V4
(T11)
W4
(T12)
U4
(T10)
U1
(T1)
V1
(T2)
W1
(T3)
L1
L2
L3
Example: 460V
DC
AC
BGE
BG
1
2
WH
3
4
5
RD
[2]
BU
[3]
[4]
V AC
69 001 XX 06 01 00
[2] Supply leads
BU - blue
RD - red
WH - white
17
R72
4.1.11 BSR - Motor = 460V; Brake = 230V
motor voltage.
•
•
BGE
1
WH
2
3
4
5
RD
RD
BU
WH
WH
[4]
[3]
BU
[2]
V3
(T8)
W3
(T9)
U3
(T7)
V2
(T5)
W2
(T6)
U2
(T4)
V4
(T11)
W4
(T12)
U4
(T10)
U1
(T1)
V1
(T2)
W1
(T3)
L1
L2
[1]
L3
Example: 460V
BU - blue
18
69043 _ 09 01 01 R72-1D US
[2] Supply leads
[4] Brake coil
RD - red
WH - white
R72
4.1.12 BSR - Motor = 460V; Brake = 460V
motor voltage.
•
•
BGE
BG
1
WH
2
3
4
5
RD
RD
BU
[3]
BU
WH
WH
[2]
V3
(T8)
W3
(T9)
U3
(T7)
V2
(T5)
W2
(T6)
U2
(T4)
V4
(T11)
W4
(T12)
U4
(T10)
U1
(T1)
V1
(T2)
W1
(T3)
L1
L2
[1]
L3
Example: 460V
68203 _ 09 02 00 R72-2 US
[2] Supply leads
BU - blue
RD - red
WH - white
19
R13
5
R13
Connection Type R13
Example voltages:
Low voltage 쑶
High voltage 댳
208V
360V
220V
380V
230V
400V
266V
460V
330V
575V
High voltage
Low voltage
W2
(T6)
U2
(T4)
V2
(T5)
U1
(T1)
V1
(T2)
W1
(T3)
[5] L1
L2
[4]
W2 (T6)
U2 (T4) V2 (T5)
U1 (T1)
V1 (T2) W1 (T3)
[5] L1
L3
Arrangement of terminal links with
connection
L2
connection
[1]
)
(T4
)
[2]
(T5
U1
[4]
)
W1
)
)
(T1
V1
(T3
W1
)
[4]
(T3
)
(T2
(T1
)
U1
[3]
V1
[3]
[2]
(T2
V2
W2
U2
(T6
)
[1]
L3
Arrangement of terminal links with
Motor size DR.71-DR.225:
[4]
[5]
[5]
[1] Terminal link
[4] Terminal board
[2] Terminal stud
[3] Flange nut
20
R13
5.1
5.1.13 BGE/BG - Motor = low (쑶) voltage; Brake = low (쑶) voltage
Brake Control: BGE/BG. Motor configured for low voltage. Brake voltage matches the
low motor voltage.
•
•
Example: 230V 쑶 / 400V 댳 motor configured for 230V (쑶)
Brake voltage is 230V (normal reaction time)
BGE
BG
1
2
WH
3
4
5
RD
[1]
BU
[2]
W2
(T6)
U2
(T4)
V2
(T5)
U1
(T1)
V1
(T2)
W1
(T3)
L1
L2
L3
68 008 _ 06 01 00 R13G US
DC
AC
BGE
BG
1
2
WH
3
4
5
RD
[2]
BU
[3]
[4]
V AC
69 001 XX 06 01 00
[1] Brake coil
[2] Terminal board
BU - blue
RD - red
WH - white
21
R13
5.1.14 BGE/BG - Motor = high (댳) voltage; Brake = low (쑶) voltage
low motor voltage.
•
•
Example: 330V 쑶 / 575V 댳 motor configured for 575V (댳)
BGE
BG
1
2
3
WH
4
5
RD
[1]
BU
W2 (T6)
U2 (T4)
U1 (T1)
V1 (T2) W1 (T3)
V2 (T5)
[2]
L1
L2
L3
68 011 _ 06 01 00 R13J US
DC
AC
BGE
BG
1
2
WH
3
4
5
RD
[2]
BU
[3]
[4]
V AC
69 001 XX 06 01 00
BU - blue
22
[1] Brake coil
[2] Terminal board
RD - red
WH - white
R13
5.1.15 BGE/BG - Motor = high (댳) voltage; Brake = high (댳) voltage
high motor voltage.
•
•
BGE
BG
1
2
3
WH
4
5
RD
[1]
BU
W2 (T6)
U2 (T4)
V2 (T5)
U1 (T1)
V1 (T2)
W1 (T3)
[2]
L1
L2
L3
68 009 _ 06 01 00 R13H US
DC
AC
BGE
BG
1
2
WH
3
4
5
RD
[2]
BU
[3]
[4]
V AC
69 001 XX 06 01 00
[1] Brake coil
[2] Terminal board
BU - blue
RD - red
WH - white
23
R13
5.1.16 BSR - Motor = low (쑶) voltage; Brake = low (쑶) voltage
Brake Control: BSR. Motor configured for low voltage. Brake voltage matches the low
motor voltage.
•
•
Example: 230V 쑶 / 400V 댳 motor configured for 230V (쑶)
BGE
BG
1
2
3
WH
4
5
RD
[1]
BU
RD
BU
[2]
WH
[3]
WH
W2
(T6)
U2
(T4)
V2
(T5)
U1
(T1)
V1
(T2)
W1
(T3)
L1
L2
L3
68 003 _ 06 01 01 R13B US
[1] Brake coil
[2] SR Current relay
[3] Terminal board
BU - blue
24
RD - red
WH - white
R13
5.1.17 BSR - Motor = high (댳) voltage; Brake = low (쑶) voltage
motor voltage.
•
•
BGE
BG
1
2
WH
3
4
5
RD
[1]
BU
RD
BU
[2]
WH
WH
W2 (T6)
U2 (T4)
V2 (T5)
U1 (T1)
V1 (T2)
W1 (T3)
[3]
L1
L2
L3
68 006 _ 06 01 01 R13E US
[1] Brake coil
[3] Terminal board
BU - blue
RD - red
WH - white
25
R13
5.1.18 BSR - Motor = high (댳) voltage; Brake = high (댳) voltage
motor voltage.
•
•
BGE
BG
1
2
3
WH
4
5
RD
[1]
BU
RD
BU
[2]
WH
WH
W2 (T6)
U2 (T4)
V2 (T5)
U1 (T1)
V1 (T2)
W1 (T3)
L1
L2
L3
[3]
68 004 _ 06 01 00 R13C US
[1] Brake coil
[3] Terminal board
BU - blue
26
RD - red
WH - white
BSG and BUR brake connection
6
BSG and BUR brake connection
Brake control system BSG
Brake control system BUR
Connecting to the terminal
board of the motor is not permitted.
BSG
1
2
3
WH
4
BGE
BG
5
BU
RD
1
2
3
[1]
5
RD
[1]
WH
V AC
RD
[4]
- +
24V DC
4
BU
BU
69 001 XX 06 02 00
[2]
BN / BK
[3]
BN / BK
69 001 XX 06 03 00
[1]
Brake coil
[2]
Voltage relay UR 11/15
[3]
UR11 (42-150V) = BN
UR15 (150-500V) = BK
[4]
Brake voltage supply
BU - blue
RD - red
BK - black
BN - brown
WH - white
27
28
SEW-EURODRIVE—Driving the world
With a global presence
that offers responsive
and reliable solutions.
Anywhere.
With drives and
controls that
automatically improve
your productivity.
With comprehensive
knowledge in virtually
every branch of
industry today.
With industry-leading
training and 24-hour
technical support,
nationwide.
SEW-EURODRIVE
Driving the world
With a worldwide
service network that
is always close at hand.
With uncompromising
With innovative
quality that reduces
technology that solves
the cost and complexity problems today.
of daily operations.
With online information
and software updates,
via the Internet, available
around the clock.
SEW-EURODRIVE ... Wherever you are, we are
North America:
Midwest Region
Assembly Center
SEW-EURODRIVE, Inc.
Troy, OH 45373
Tel. (937) 335-0036
Fax (937) 440-3799
[email protected]
Northeast Region
Assembly Center
SEW-EURODRIVE, Inc.
Bridgeport, NJ 08014
Tel. (856) 467-2277
FAX (856) 845-3179
[email protected]
Southeast Region
Assembly Center
SEW-EURODRIVE, Inc.
Lyman, SC 29365
Tel. (864) 439-7537
Fax (864) 439-7830
[email protected]
Southwest Region
Assembly Center
SEW-EURODRIVE, Inc.
Dallas, TX 75237
Tel. (214) 330-4824
Fax (214) 330-4724
[email protected]
Mexico
SEW-EURODRIVE Sales and
Distribution SA de CV
Queretaro, Mexico
Tel. (011) 52-422-103-0300
Fax (011) 52-422-103-0301
[email protected]
Canada
SEW-EURODRIVE Co.
of Canada Ltd.
Bramalea, Ontario
Tel. (905) 791-1553
Fax (905) 791-2999
[email protected]
SEW-EURODRIVE Co.
of Canada Ltd.
Delta, B.C.
Tel. (604) 946-5535
Fax (604) 946-2513
[email protected]
SEW-EURODRIVE Co.
of Canada Ltd.
LaSalle, Quebec
Tel. (514) 367-1124
Fax (514) 367-3677
[email protected]
Western Region
Assembly Center
SEW-EURODRIVE, Inc.
Hayward, CA 94544
Tel. (510) 487-3560
Fax (510) 487-6433
[email protected]
www.seweurodrive.com (U.S.)
www.seweurodrive.ca (Canada)

Wiring Diagrams (new)

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