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C U T T I N G T O O LS T HE SURFAC E ENGINEERS™ 40 years of experience in cutting tool coatings, you get the benefits Value Coatings Ionbond’s coatings on HSS and cementedcarbide tools are the workhorses in metal cutting. They offer high productivity, extended lifetime, and reduce overall costs. Hardcut Maximizer is a new-generation highly tuned AlTiN coating. The average crystallite size and the stress levels are adjusted by special conditioning of the deposition process resulting in increased cutting performance. Toughness Maximizer Medium cutting speeds Broad range of work piece materials Medium lubrication HSS and cemented-carbide tools Crosscut™ Ionbond™ multipurpose coatings ti Multipurpose coatings Ionbond™ 01 TiN Ionbond™ 10 TiCN Ionbond™ 14 TiCrN Ionbond™ 15 TiAlCrN Ionbond™ 16 TiAlN Ionbond™ 18 TiAlCN Ionbond™ 30 CrN Ionbond™ 41 a-C:H:W + a-C:H Ionbond™ 60 ZrN ul Maximizer M The classic multipurpose coatings are the most frequently used coatings for general machining. State-of-the-art PVD, CVD and PACVD coatings for tool applications High-Performance Coatings Comprehensive range of coatings Ionbond offers a broad portfolio of PVD and CVD cutting tool coatings to suit every machining requirement and work piece material from low to extremely high cutting speeds. The high-performance coatings are specifically designed for tools used in high-speed, high-feed machining of tough and abrasive work piece materials under minimal lubrication conditions. Hardcut H ar dc ut Cr os sc Hardcut is a multilayer coating based on TiSiN. The exceptional performance is possible through a patented process that forms a true nanocomposite material. Nanocrystallites of Si3N4 are contained within TiN – hard particles are contained within a softer matrix. ut ™ Ultrahigh cutting speeds Low lubrication Abrasive and tough materials Exotic alloys M ax im er iz Crosscut™ ip ur po se Cutting speed (m/min) Crosscut™ is the latest addition to Ionbond’s line of cutting tool coatings. Its AlCrN structure exhibits reduced flank and cutting edge wear in a wide range of cutting conditions. As the most versatile high-performance coating it closes the gap between Maximizer and Hardcut. Medium to high cutting speeds Low to medium lubrication Wide range of work piece materials Special pre- and posttreatment Uniform wear behavior CVD Coatings and Services Bernex™ CVD coatings Ionbond has a long tradition as the market leader in providing Bernex™ CVD services and equipment. Bernex™ equipment accoun ts for about 60% of all globally used CVD installations for tool coating. Thick and low-stress Bernex™ CVD coatings are typically applied on inserts used for extreme-load machining. Coating services are available from a number of Ionbond coating facilities in Europe, Asia, and North America. TiN, TiCN, Al203 Heavy roughing Uniformity High thickness Low stress Pre- and posttreatments Accessing the full benefits of the coating for high-performance applications requires a high degree of surface preparation. A low roughness and tailored cutting edge radii can be controlled by pre- and postcoating treatments. Microblasting Brushing Drag finishing Polishing Reduced “run-in” Decoating T HE SURFAC E ENGINEERS™ Quality assured Ionbond tool coating centers hold an extensive range of international accreditations, including ISO 9001, ISO 9002, AS 9100, TS 16949, and are approved by numerous major OEMs in the cutting tool industry. On top of the quality system Ionbond has a mindset that focuses on the needs of its customers and constantly works on improving products and processes. Reliability and delivery Fast turnaround times Pick-up and drop-off service You make it first, we make it last Ionbond Cutting Tool Coatings Technology PVD PVD PVD CVD Coating Hardcut Crosscut™ Maximizer Bernex™ 29 TiSiN AlCrN AlTiN Al²0³ Service temperature 1100 °C 1050 °C 850 °C 1000 °C Deposition temperature 450 – 550 °C 450 – 550 °C 450 – 550 °C 1000 °C Cross sections Hard machining Application Hard machining at high speed at medium speeds Dry cutting or Medium- to high- low lubrication hardness materials Exotic alloys Cutting speed m/min Hard machining at high speed Roughing cast iron and steel Medium lubrication High-speed dry machining High-impact geometries 40 60 80 100 120 140 160 180 200 220 250 Steel up to 700 N/mm² Steels 800 –1000 N/mm² Steels >1400 N/mm² Tool steels >45 – 55 Hrc Tool steels >55 – 60 Hrc Cast iron Martensitic stainless steels Austenitic stainless steels Titanium up to 900 N/mm² Titanium alloys >900 N/mm² Nickel alloys up to 900 N/mm² Nickel alloys >1,200 N/mm² Classical TiN, TiCN, TiAIN For a complete coating listing please see www.ionbond.com Maximizer Crosscut™ Hardcut 300 Competence and Innovation – Worldwide Ionbond is a leader in surface enhancement technology and has been serving the machining industry for the past 40 years. This has enabled a deep understanding of the materials and requirements and future trends facing the industry. Ionbond provides state-of-the-art PVD and CVD coatings for high-speed steel and cemented-carbide round-shank tools, hobs, and inserts. It has a global presence with cutting tool coating centers in strategic locations across Europe, Asia, and North America, which are ready to work in partnership with OEMs and aftermarket customers to provide cost-effective coatings for a wide range of applications. Europe Key Locations for Cutting Tool Coatings Ionbond Switzerland – Olten Industriestrasse 211 CH-4600 Olten Phone: +41 62 287 86 86 eMail: [email protected] Ionbond Czechia – Ostrava Dolni Becva 20 CZ-75655 Dolni Becva Phone: +42 571 647 360 eMail: [email protected] Ionbond Italia – Milano Via del lavoro 74 IT-20040 Busnago (Milano) Phone: +39 039 608 20 93 eMail: [email protected] Ionbond France – Lyon 25, rue des Frères-Lumière BP 143 FR-69680 Chassieu Phone: +33 4 72 79 46 60 eMail: [email protected] Ionbond UK – Mansfield Unit 4, Windsor Court Fletchers Way Crown Farm Industrial Park GB-Mansfield Nottinghamshire NG19 OFN Phone: +44 1623 683 210 eMail: [email protected] Ionbond Netherlands – Venlo van Heemskerckweg 30 NL-5928 LL Venlo Phone: +31 77 465 65 65 eMail: [email protected] Ionbond France – Beauvais 272, route de Beauvais FR-60370 Berthecourt Phone: +33 3 44 22 55 90 eMail: [email protected] Ionbond Germany – Sachsen Gewerbering 10 DE-09337 HohensteinErnstthal Phone: +49 372 349 88 88 eMail: [email protected] Ionbond Sweden – Linköping Västra Svedengatan 2F SE-58273 Linköping Phone: +46 13 25 33 03 eMail: [email protected] See our Website for a full list of our coating centers. www.ionbond.com T HE SURFAC E ENGINEERS™ 07.2016 Ionbond Turkey – Bursa Minareli Çavuş OSB Mah. Nosab 120. Sok No:7 TR-16140 Nilüfer Bursa Phone: +90 224 411 1057 eMail: [email protected] Competence and Innovation – Worldwide Ionbond is a leader in surface enhancement technology and has been serving the machining industry for the past 40 years. This has enabled a deep understanding of the materials and requirements and future trends facing the industry. Ionbond provides state-of-the-art PVD and CVD coatings for high-speed steel and cemented-carbide round-shank tools, hobs, and inserts. It has a global presence with cutting tool coating centers in strategic locations across Europe, Asia, and North America, which are ready to work in partnership with OEMs and aftermarket customers to provide cost-effective coatings for a wide range of applications. North America Key Locations for Cutting Tool Coatings Ionbond US – Madison Heights 1823 East Whitcomb Madison Heights MI 48071 USA Phone: +1 248 398 9100 Phone: +1 800 929 1794 eMail: [email protected] Ionbond US – Chicago 925 Atlantic Drive West Chicago, IL 60185 USA Phone: +1 630 231 9200 eMail: [email protected] Ionbond US – Duncan 197 Ridgeview Circle Drive Duncan, SC 29334 USA Phone: +1 864 433 9450 eMail: [email protected] Ionbond US – Saint Paul 980 East Berwood Ave. Ste. 900 Vadnais Heights MN 55110 USA Phone: +1 651 552 2555 eMail: [email protected] Ionbond US – Cleveland 24700 Highpoint Road Beachwood, OH 44122 USA Phone: +1 216 831 0880 eMail: [email protected] Ionbond US – Rockaway 200 Roundhill Drive Rockaway, NJ 07866 USA Phone: +1 973 586 4700 eMail: [email protected] See our Website for a full list of our coating centers. Ionbond Canada – Cambridge 1315 Industrial Road, Unit 10 Cambridge, Ontario N3H 4W3 CAN Phone: +1 519 653 0610 eMail: [email protected] www.ionbond.com T HE SURFAC E ENGINEERS™ 07.2016 Ionbond Mexico – Monterrey Lat. Carretera a Garcia No. 162 Parque Industrial Las Palmas Santa Catarina, N.L. 66368 Mexico Phone: +52 818 123 5050 eMail: [email protected] Competence and Innovation – Worldwide Ionbond is a leader in surface enhancement technology and has been serving the machining industry for the past 40 years. This has enabled a deep understanding of the materials and requirements and future trends facing the industry. Ionbond provides state-of-the-art PVD and CVD coatings for high-speed steel and cemented-carbide round-shank tools, hobs, and inserts. It has a global presence with cutting tool coating centers in strategic locations across Europe, Asia, and North America, which are ready to work in partnership with OEMs and aftermarket customers to provide cost-effective coatings for a wide range of applications. Asia Key Locations for Cutting Tool Coatings Ionbond China – Kunshan Plainvim International Kunshan Industrial Park Building M, No. 369 Yu Yang Road Kunshan City, Jiangsu Province CN-215300 Phone: +86 512 3687 5188 eMail: [email protected] Ionbond India – Pune Block FII, Plot No. 48 MIDC Pimpri IN-Pune 411018 Phone: +91 20 6510 4438 eMail: [email protected] Ionbond Korea – Daegu (704-801) 39 Seongseo4cha Cheomdan-Ro Dalseo-Gu Daegu Metropolitan City Korea Phone: +82 53 615 7811 eMail: [email protected] Ionbond Malaysia – Kuala Lumpur No. 5 Block B, Jalan Sungai Kayu Ara 32/39 Taman Berjaya, Seksyen 32 MY-40460 Shah Alam, Selangor Phone: +60 16 661 2727 eMail: [email protected] Ionbond India – Chennai B-26 (b), Sipcot Industrial Area Ionbond China – Guangzhou Gummidipoondi TCL Culture Industrial Park No. 69 IN-Tamil Nadu 601 201 Guangpu West Road Phone: +91 44 2792 1281 Science City Guangzhou City eMail: [email protected] Guangdong Province, CN-510663 Phone: +86 20 3221 5828 eMail: [email protected] See our Website for a full list of our coating centers. www.ionbond.com T HE SURFAC E ENGINEERS™ 07.2016
