MPW drone reveals startling damage to smokestack

MPWLEADER
September
2015
MPW drone reveals startling
damage to smokestack
Imagine climbing scaffolding the height
of nearly two football fields to inspect a
smokestack. An Ohio pulp and paper
mill decided there had to be a better
method — one that would utilize improved technology in its stack-inspection processes to eliminate downtime
and decrease manpower and procedural costs, while simultaneously
increasing safety standards.
At the request of the plant’s stack-repair contractor, MPW Industrial
Services executed a quadcopter drone
inspection before people were sent
to the top of the plant’s tallest smokestack, which stands approximately 500
feet high. Previously, the contractor
performed inspections in-person and
only during shut-downs.
The plant was aware of some damage
to the exterior concrete and interior
brick liner of its stack, but the extent of
the damage was unknown.
MPW is one of the few industrial
cleaning companies with drone-inspection capabilities. MPW quadcopters can fly to an altitude of 2.8
miles and can be remote controlled at
distances up to 1.2 miles. The drones
provide up to 4K ultra-high-definition
video at up to 60 frames per second.
Still photography capabilities include
up to 20.2-Megapixel high-resolution
still photos. Video and photo cameras
feature optical zoom up to 3.6-times.
Onboard LED lights allow photography and filming in low-and-no-light
conditions. Monitors mounted on the
controls feature real-time UHD video
display and data such as GPS coordinates, elevation, heading and wind
speed.
Without the need for a shutdown,
MPW drone pilots worked with plant
MPW quadcopter drones provide ultra-high-definition video and photography.
representatives during the inspection
to ensure the process was thorough
and included important details regarding the extent and exact location of
damage to the interior and exterior of
the stack.
expected. This included spalling
along the entire height of the stack.
• Rebar was exposed in multiple
locations.
• Structural cabling at the top of the
stack was severely damaged.
• The amount of slag within the stack
was greater than expected.
MPW sent its drone 100 feet above
the smokestack to produce high-res
interior and
exterior footage
The drone inspection lasted less
of the stack
than one hour, but was deemed
and its lighting,
walkways and
by plant managers to be superior
wiring.
The drone
inspection lasted
less than
one hour,
but was
to manual inspections.
deemed by
The details of
plant manthe damage
agers
to
be
superior
to
manual
inspecincluded:
tions
because
it
provided
reviewable
• The interior brick liner had shifted
information necessary to prepare for
substantially.
the repairs, which would take place
• The condition of the stack’s exterior
concrete was much worse than
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Continued on page 3
Jared Black congratulates Heather Geiger (middle, third place) and Angela Rolfe (first place) for winning MPW Industrial Services’
Transformation Challenge. MPW awarded prizes to the winners at its Spring Luncheon in July. Matt Liberti (not pictured) finished second in the event.
(Left photo, from left:) Shawn Notestone, Tom Hartman, Dave Kaser of WestRock, John Frick, Kevin Bruns, Joe Beres of Akzo
Nobel and Mike McDevitt participated in the ICG Golf Outing at Longaberger Golf Club in Nashport, Ohio on August 14.
Saturday, August 15 marked the 18th MPW Maintenance Golf Outing at Burning Tree Golf Course in Heath, Ohio. A group of 84 golfers,
comprised of employees and vendors to MPW Industrial Services, took part in the event. The team of Jared Black, Casey Wiseman,
Adam Jadwin and Justin Mosca finished in first place with a score of 63. Mike Romano’s team finished second after a tiebreaker.
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Continued on page 3
during an upcoming
shutdown. Additionally, the
footage convinced the mill
that it was unsafe to send
in-person inspectors to the
top of the stack.
This MPW drone revealed extensive damage
to a customer’s smokestack
The drone inspection
saved the plant and its
stack-repair contractor vital
resources in the areas of:
man hours, equipment and
safety processes, while
eliminating confined space
entry and scaffolding-erection procedures.
Although they were
shocked at the condition of
their stack, plant managers
and the repair contractors were amazed by the
drone’s photo and video
capabilities. A plant engineer labeled the inspection
“a life saver far beyond
what I was expecting” and
communicated his enthusiasm about future applications for MPW technology.
Click here to view a video
about MPW’s video inspection capabilities.
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Leader Spotlights
DeQuawn Brownlee
Technician
Chesterfield, Mich.
Family: Mom, older sister, younger brother
and two younger sisters
First Job: Dollar Store at age 14
Hobbies: Playing basketball and video games
Little known fact about you: I like to rap.
Favorite restaurant: Steak ’n Shake
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Favorite app: I don’t have one
Favorite vacation spot: Atlanta
Always wanted to try: Skydiving
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strength
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What helps you unwind after work: A nice,
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school
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your professional career: Always work hard
to get what you want.
What you like best about working at MPW:
The experience and my coworkers
Ron Wells
Regional Operations Manager
Pittsburgh
Family: My wife Jean; daughters Saralynne,
Maegan, Kayla. Dogs: - Porter, Herc, Duke.
And my sons-in-law
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Little known fact about you: I read everything.
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Skynyrd
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Favorite book: “The Unlikely Spy,” by
Daniel Silva
Favorite app: None
Favorite vacation spot: Camp with my kids
Always wanted to try: To live full-time on
Saint Kitt
Three words to describe you: Loyal, tough,
resourceful
Superpower you wish you had: None
Secret to a good life: Staying active
Can’t go a day without: Coffee
What helps you unwind after work: Bud
Light
Greatest accomplishment: My kids graduating Penn State
Biggest pet peeve: Slow drivers in the fast
lane
Most important lesson you’ve learned in
your professional career: Trust, but verify.
What you like best about working at
MPW: The daily challenges
Family: Too many, though I’m recently
single. Mother, stepfather, father, stepmother, brother, 4 sisters, 1 stepbrother, 1
stepsister, many nieces and nephews; and
dog, Jericho. LOL.
First Job: Babysitter – started working at
age 12 and haven’t stopped.
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Little known fact about you: I’m also a
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Mac
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Favorite book: “Gone with the Wind,” by
Margaret Mitchell
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springtime
Always wanted to try: to be a racecar driver — my speeding tickets say I already am.
Three words to describe you: Generous,
stubborn, loyal
Superpower you wish you had: To fly so
I could go home to California to see my
family.
Secret to a good life: Vodka and trying to
just be yourself without apology
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feather pillows
What helps you unwind after work:
Aforementioned vodka
Greatest accomplishment: Surviving
Biggest pet peeve: When people say irregardless. Not a word.
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reactionary. Take a breath.
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MPW: The people. Love my co-workers.
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