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Modular Precision Tooling
MPT Modular Precision Tooling H 1 MPT Modular Precision Tooling contents H 2 Tool Selection Guide H4 Shanks H6 Extensions and Reducers H19 Toolholders H22 Rough Boring Heads H30 Combi Boring Heads H36 Guide to Icons Spare Parts Insert Page Slide Slide Page Spare Parts Page Toolholders Page Cutting Condition Cutting Condition Page Fine Boring Heads H38 Boring Inserts H61 Kits H65 Spare Parts H71 Recommeded Cutting Conditions H84 Technical Data H92 H 3 Tool Selection Guide MPT system Shanks SKA/SKB H6-H7 HSK H9-H10 IM XMZ MB Extensions and reducers EX H19 RE H20 H11 CATM H8 BT/BTB H12 RE AVI H21 ISOM/ISO H13 C MB CHS H21 CHR H21 H11 MTT H17 ST H14-H15 R8 H17 DIN2079 H18 H 4 Tool Selection Guide MPT system Rough boring heads BHR H30 TCH H31 CHA H34 Toolholders EMH CC DC H22 H23 H23 Combi boring heads BHC SMH H36 H24 Fine boring heads TCS/TCC BLANK 0.5 0.01 Non. 0.002 BHF H43-45 TCH H57 H25 H26-H27 H29 BHF 50,63,80 H45 34 012 89 TP H28 567 AMT LOCK H38-H39 BHE H 5 SKA-MB Shanks Taper shank with MB connection SS (1) (1) G • (1)Cutting edge position H 6 SS 30 30 40 40 40 45 45 45 50 50 50 40 40 50 50 50 50 60 60 60 CSI D2 L1 L DIN 69871- AD / ISO 7388/1 Fig.1 SKA 30-MB32 30-MB50 40-MB40 40-MB50 40-MB63 45-MB50 45-MB63 45-MB80 50-MB50 50-MB63 50-MB80 40 MB40x120 A/B 40 MB50x120 A/B 50 MB50x120 A/B 50 MB63x150 A/B 50 MB80x180 A/B 50 MB110x150 60 MB80x65 60 MB110x100 60 MB110x200 L1 SS CSI G Designation L CSI MB32 MB50 MB40 MB50 MB63 MB50 MB63 MB80 MB50 MB63 MB80 MB40 MB50 MB50 MB63 MB80 MB110 MB80 MB110 MB110 G MB Dimension (mm) L L1 30 10.5 60 41 45 26 48 29 80 61 48 29 60 41 66 47 48 29 56 37 62 43 120 101 120 101 120 101 150 131 180 161 150 131 65 46 100 81 200 181 DIN 69871 ADB Fig.2 MB SS D2 - 20º 44.50 60.00 70.00 - G M12 M12 M16 M16 M16 M20 M20 M20 M24 M24 M24 M16 M16 M24 M24 M24 M24 M30 M30 M30 Fig. 0.6 G 0.7 0.9 1.2 1.6 1.9 0.2 2.3 2.8 3.0 3.6 1.7 2.8 4.0 2.8 7.9 8.2 10.7 10.5 18.0 1 1 1 G 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 SKB-MB Shanks Taper shank with MB connection (1) 20º SS SS G CSI L1 G DIN 69871-FORM B Designation SKB 40-MB50 40-MB63 45-MB50 45-MB63 50-MB50 50-MB63 50-MB80 SS 40 40 45 45 50 50 50 Dimension (mm) CSI L MB50 48 MB63 80 MB50 48 MB63 60 MB50 48 MB63 56 MB80 62 G L MB L1 29 29 41 29 37 43 G M16 M16 M20 M20 M24 M24 M24 0.9 1.5 1.7 1.9 2.7 2.8 3.4 • (1)Cutting edge position H 7 CATM-MB Shanks Taper shank with MB connection (1) SS SS G CSI CSI L1 CATM Designation CATM 40-MB50 40-MB63 45-MB50 45-MB63 45-MB80 50-MB50 50-MB63 50-MB80 • (1)Cutting edge position H 8 G L G SS 40 40 45 45 45 50 50 50 Dimension (mm) CSI L MB50 66 MB63 100 MB50 48 MB63 75 MB80 80 MB50 48 MB63 56 MB80 62 L1 L MB L1 47 29 56 29 37 43 G M16 M16 M20 M20 M20 M24 M24 M24 1.1 1.9 1.7 2.1 2.7 2.9 2.9 3.2 HSK A-MB Shanks HSK shank with MB connection (1) L (1) SS CSI L HSK DIN 69893 HSK A 50-MB50 63-MB40 63-MB40x120 63-MB50 63-MB50x120 63-MB63 80-MB50 80-MB63 80-MB80 100-MB50 100-MB50x120 100-MB63 100-MB63x150 100-MB80 100-MB80x180 SS 50 63 63 63 63 63 80 80 80 100 100 100 100 100 100 CSI D2 SS L1 MB HSK DIN 69893-A Fig.1 Designation L1 Fig.2 CSI MB50 MB40 MB40 MB50 MB50 MB63 MB50 MB63 MB80 MB50 MB50 MB63 MB63 MB80 MB80 Dimension (mm) L 66 60 120 66 120 75 70 80 86 72 120 82 150 88 180 L1 34 94 40 94 44 54 43 91 53 121 59 151 D2 46 60 70 - MB Fig. 0.6 1.0 1.6 0.9 1.1 1.1 1.5 1.8 2.1 2.0 4.9 2.7 4.7 3.0 7.3 1 1 2 1 2 1 1 1 1 1 2 1 2 1 2 • (1)Cutting edge position H 9 HSK E-MB/HSK F-MB Shanks HSK shank with MB connection L (1) L1 L (1) CSI SS HSK DIN 69893-E HSK DIN 69893-F Fig.1 Designation HSK E 40 MB32 50 MB50 HSK F 63 MB50 • (1)Cutting edge position H 10 SS 40 50 63 CSI SS MB L1 MB Fig.2 Dimension (mm) CSI L MB32 42 MB50 66 MB50 66 L1 22 40 Fig. 0.5 0.6 0.8 1 1 2 IM XMZ MB/C-MB Shanks MB connection with ISO 26622-1 XMZ taper shank / C-adapter taper shank L SS L L1 CSI CSI SS Fig.1 Designation IM 63 XMZ MB50 63 XMZ MB63 C6 MB50x67 MB63x77 C8 MB63x70 SS 63 63 63 63 80 L1 Fig.2 Dimension (mm) CSI L MB50 50 MB63 70 MB50 67 MB63 77 MB63 70 L1 32 52 45 39 Fig. 1.0 1.3 1.1 1.8 2.3 1 1 2 2 2 H 11 BT-MB/BTB-MB Shanks BT form taper shanks with MB connection (1) (1) SS L SS CSI BT MAS-403 AD BT MAS 403 form ADB Fig.1 Designation BT 30-MB32 30-MB50 35-MB50 40-MB40 40-MB50 40-MB63 45-MB50 45-MB63 45-MB80 50-MB50 50-MB63 50-MB80 40-MB40x120 A/B 40-MB50x120 A/B 50-MB50x120 A/B 50-MB63x150 A/B 50-MB80x180 A/B 50-MB110x140 60-MB110x110 60-MB110x200 BTB 40-MB50 40-MB63 50-MB50x66 50-MB63x75 50-MB80 • (1)Cutting edge position H 12 G G MB MB BT MAS 403 form B Fig.2 SS 30 30 35 40 40 40 45 45 45 50 50 50 40 40 50 50 50 50 60 60 40 40 50 50 50 SS CSI D2 L1 L G (1) L1 CSI MB32 MB50 MB50 MB40 MB50 MB63 MB50 MB63 MB80 MB50 MB63 MB80 MB40 MB50 MB50 MB63 MB80 MB110 MB110 MB110 MB50 MB63 MB50 MB63 MB80 Dimension (mm) L 32 60 60 45 48 66 62 70 70 66 75 75 120 120 120 150 180 140 110 200 48 66 66 75 75 L L1 CSI MB Fig.3 L1 10.6 38.6 36 18 21 39 29 37 37 28 37 37 93 93 82 112 142 102 63 152 21 28 37 37 D2 44.5 60 70 - G M12 M12 M12 M16 M16 M16 M20 M20 M20 M24 M24 M24 M16 M16 M24 M24 M24 M24 M30 M30 M16 M16 M24 M24 M24 Fig. 0.5 0.7 0.8 0.6 0.9 1.2 1.7 2.3 2.7 3.5 3.7 4.0 0.9 1.9 4.2 5.8 7.5 6.8 11.5 18.1 0.9 1.2 3.5 3.7 4.0 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 3 3 3 ISOM-MB/ISO-MB Shanks Taper shank with MB connection (1) (1) SS SS CSI CSI L1 G L Fig.1 Designation ISOM 30-MB50 40-MB50 40-MB63 45-MB50 45-MB63 45-MB80 50-MB50 50-MB63 50-MB80 ISO 40-MB50 40-MB63 50-MB50 50-MB63 50-MB80 L1 G L Fig.2 SS 30 40 40 45 45 45 50 50 50 40 40 50 50 50 Dimension (mm) CSI L MB50 58 MB50 48 MB63 60 MB50 48 MB63 60 MB80 66 MB50 48 MB63 56 MB80 60 MB50 48 MB63 60 MB50 48 MB63 56 MB80 60 L1 36 33 45 33 41 45 36 33 41 45 G M12 M16 M16 M20 M20 M20 M24 M24 M24 UNC 5/8”-11 UNC 5/8”-11 UNC 1”-8 UNC 1”-8 UNC 1”-8 Fig. 0.6 0.9 1.2 1.6 1.9 2.2 2.6 2.7 3.2 0.9 1.2 2.6 2.7 3.2 1 1 1 1 1 1 1 1 1 2 2 2 2 2 • (1)Cutting edge position H 13 ST-MB Shanks Straight shanks with MB connection L (1) L1 CSI SS CSI SS L Fig.1 Designation ST 16-MB16 20-MB20 25-MB32 32-MB50 • (1)Cutting edge position H 14 L1 Fig.2 SS 16 20 25 32 Dimension (mm) CSI L MB16 100 MB20 125 MB32 100 MB50 140 L1 66 85 35 60 Fig. 0.2 0.3 0.7 1.0 1 1 2 2 ST MB-E Shanks Straight carbide shanks with MB connection L3 Lmax dh6 L CSI Designation ST16 MB16x110E MB16x140E MB16x170E ST20 MB20x135E MB20x170E MB20x210E ST25 MB25x160E MB25x205E MB25x255E ST30 MB32x195E MB32x250E MB32x315E CSI MB16 MB16 MB16 MB20 MB20 MB20 MB25 MB25 MB25 MB32 MB32 MB32 d 16 16 16 20 20 20 25 25 25 32 32 32 Dimension (mm) L 110 140 170 135 170 210 160 205 255 195 250 315 L3 144 174 204 175 210 250 210 255 305 258 313 378 Lmax 100 125 160 125 160 200 160 200 250 200 250 320 0.3 0.4 0.5 0.6 0.8 0.9 1.0 1.3 1.6 2.1 2.8 3.5 H 15 ST-MB Shanks ST-MB straight carbide shank with MB connection assembly options ST16-ST32 MB16-MB32 Diameter range: 18-50 mm HSK HSK DIN BT HSK HSK DIN BT Milling chuck ER collet chuck Straight carbide shank ST16-ST32 BHF MB16-BHF MB32 IHRF16-IHRF32 IHFF25-IHFF32 BHR MB 16-BHR MB 32 Rough boring head range18-50 dia BHF-MB Fine boring heads 18-50 dia range CC-MB-ER ER collet chuck IIHSR18-IHSR50 IHCR28-IHCR50 IHPR36-IHPR50 H 16 Ttº CSI R8 MB50 Bridgeport shanks with MB connection Shanks L (1) SS CSI G1 L Designation Dimension (mm) CSI MB50 SS R8 R8 MB50 G1 L3 G1 L 50 UNF 7/16-20 0.8 L CSI D2 • (1)Cutting edge position D5 D1 Da MTT 5-MB63 Shanks L1 Morse taper shanks with MB connection (1) Ttº CSI L Designation MTT 5-MB63 CSI MB63 G1 Dimension (mm) Ttº SS MT5 L 65 CSI 2.1 L • (1)Cutting edge position H 17 DIN 2079 MB Shanks Connecting plates G1 L3 L CSI D2 D5 D1 Da L1 Designation DIN 2079 MB50 40 MB63 40 MB63 50 MB80 50 CSI MB50 MB63 MB63 MB80 L 35 45 45 45 L3 10 10 12 12 L1 21 Ttº31 31 31 Dimension (mm) D1 D2 90 110 90 110 135 150 135 150 Da 88.89 88.89 128.57 128.57 CSI D5 66.7 66.7 101.6 101.6 G1 M12 M12 M16 M16 1.8 2.0 5.4 5.3 L SS CSI G1 L H 18 • A standard connecting plate that can be assembled easily on most CNC spindle machines with a DIN 2079 interface. This connection plate enables the use of MPT components with the MB connection by using any standard adapter with four screws. It is fixed directly on the machine spindle. EX-MB Extensions and Reducers Extensions for MB connection SS CSI L Designation EX 14x25-MB14 16x25-MB16 20x32-MB20 25x25-MB25 25x40-MB25 32x32-MB32 32x50-MB32 40x40-MB40 40x63-MB40 50x50-MB50 50x80-MB50 50x100-MB50 63x63-MB63 63x100-MB63 63x125-MB63 80x80-MB80 80x125-MB80 80x160-MB80 110x140-MB110 110x200-MB110 SS SS MB14 MB16 MB20 MB25 MB25 MB32 MB32 MB40 MB40 MB50 MB50 MB50 MB63 MB63 MB63 MB80 MB80 MB80 MB110 MB110 Dimension (mm) CSI MB14 MB16 MB20 MB25 MB25 L1 MB32 L MB32 MB40 MB40 MB50 MB50 MB50 MB63 MB63 MB63 MB80 MB80 MB80 MB110 MB110 CSI L 25 25 32 25 40 32 50 40 63 50 80 100 63 100 125 80 125 160 140 200 0.2 0.4 0.7 0.9 0.2 0.2 0.3 0.4 0.6 0.7 1.1 1.5 1.4 2.2 2.9 3.0 4.6 6.1 0.0 0.0 H 19 L RE MB-MB Extensions and Reducers Reducers for MB connection CSI SS L1 L Designation RE MB16-MB14x24 MB20-MB14x19 MB20-MB16x20 MB25-MB14x19 MB25-MB16x20 MB25-MB20x25 MB32-MB14x25 MB32-MB16x24 MB32-MB20x25 MB32-MB25x28 MB40-MB14x23 MB40-MB16x24 MB40-MB20x26 MB40-MB25x28 MB40-MB32x32 MB50-MB14x23 MB50-MB14x39 MB50-MB16x24 MB50-MB16x40 MB50-MB16x74 MB50-MB20x26 MB50-MB20x70 MB50-MB20x93 MB50-MB25x28 MB50-MB25x87 MB50-MB25x117 MB50-MB32x32 MB50-MB32x87 MB50-MB32x144 MB50-MB40x36 MB50-MB40x87 MB50-MB40x176 MB63-MB50x40 MB80-MB50x45 MB80-MB63x60 MB110-MB80x70 H 20 SS MB16 MB20 MB20 MB25 MB25 MB25 MB32 MB32 MB32 MB32 MB40 MB40 MB40 MB40 MB40 MB50 MB50 MB50 MB50 MB50 MB50 MB50 MB50 MB50 MB50 MB50 MB50 MB50 MB50 MB50 MB50 MB50 MB63 MB80 MB80 MB110 Dimension (mm) CSI L MB14 24 MB14 19 MB16 20 MB14 19 MB16 20 MB20 25 MB14 25 MB16 24 MB20 25 MB25 28 MB14 23 MB16 24 MB20 26 MB25 28 MB32 32 MB14 23 MB14 39 MB16 24 MB16 40 MB16 74 MB20 26 MB20 70 MB20 93 MB25 28 MB25 87 MB25 117 MB32 32 MB32 87 MB32 144 MB40 36 MB40 87 MB40 176 MB50 40 MB50 45 MB63 60 MB80 70 L1 19.5 13.5 16 13.5 15 20 17 18 20 23 16 17 20 22 27 14.5 30.5 15 31 65 18 62 85 21 80 110 25 80 137 30 80 170 34 36 52 52 0.3 0.4 0.5 0.6 0.8 0.9 1.0 1.3 1.6 2.1 2.8 3.5 0.4 0.5 0.6 0.8 0.9 1.0 1.3 1.6 3.5 0.4 0.5 0.6 0.8 3.5 0.4 0.5 0.6 0.8 0.9 1.0 1.3 1.6 1.6 0.0 RE MB-AVI Extensions and Reducers Vibration dampening reducers CSI CSI SS D2 D2 SS L1 L L1 L CSI Fig.1 SS D2 5 Designation 18 SS MB50 R MB50 MB50 MB50 MB50 MB63 MB80 RE MB50-MB16x74-AVI MB50-MB20x93-AVI MB50-MB25x117-AVI MB50-MB32x144-AVI MB50-MB40x176-AVI MB63-MB50x220-AVI CSI MB80-MB63x280-AVI D2 CSI MB16 MB20 MB25 SS MB32 MB40 MB50 MB63 L1 Dimension (mm) L D2 L 17.5 74 21.5 93 27 117 35 144 5CSI 47 18 176 60 220 CSI L1280 77R L2 SS L1 L L L1 R L CHS MB-R/CHR MB 15 L1 Fig. L L1 65 85 110 D138 1 170 214 272 0.4 0.5 0.8 1.4 2.5 5.6 10.6 ExtensionsL and Reducers CSI L D1 R 15 L1 CSI SS Designation L1 CHS MB50-R65 MB50-R80 MB63-R80 SS CHR MB63 L R SS MB50 MB50 MB63 MB63 D1 1 R L2 1 1 1 1 1 1 2 CSI L2 SS 18 Fig.2 D2 SS Coolant extensions for MB connection 5 SS 15 CSI MB50 MB50 CSI MB63 MB63 CSI LSS D1 L1 Fig.1 R 65 80 D80 1 - D1 80 80 100 115 Dimension (mm) L L1 72 28.5 72 28.5 88 37.0 63 35 L2 43 43 51 - D1 L Fig.2 RPMMax 7000 7000 5600 3500 Bar 10 10 10 10 Fig. 1.9 2.5 5.0 5.0 1 1 1 2 L1 L • Important: Start coolant flow prior to rotating the spindle to avoid damage of the O rings. • Use with stop block. (not included) H 21 EMH MB Toolholders CSI Weldon holder with MB connection L MB L5 Lmax SS Fig.1 EMH MB50-8 MB50-10 MB50-12 MB50-14 MB50-16 MB50-20 MB63-16 MB63-20 MB63-25 MB63-32 MB80-40 Spare Parts H 22 H71-H83 W.-Notch EMH 1835-E d2 D1 L1 Designation Weldon-DIN 1835 B/E 2º SS MB50 MB50 MB50 MB50 MB50 MB50 MB63 MB63 MB63 MB63 MB80 d2 8 10 12 14 16 20 16 20 25 32 40 D1 28 35 42 42 48 51 48 52 64 72 80 Weldon EMH 1835-B Dimension (mm) L 44 52 57 57 67 67 64 66 74 76 83 L1 33 42 48 48 61 53 56 - Fig.2 L5 7 11 11 11 17 16 14 14 16 14 12 Lmax 2 3 3 3 4 4 4 4 4 4 4 Fig. 0.5 0.7 0.8 0.8 1.1 1.2 1.4 1.5 2.1 2.5 3.2 1 1 1 1 1 1 1 1 2 2 2 SS CC MB-ER Toolholders Ttº ER Collet chucks with MB connection MB L5 L 2 DIN 6499 min d max D3 SS CSI Designation CC MB16 ER11M MB20 ER16M MB25 ER20M MB32 ER25M MB40 ER25 MB50 ER25 MB50 ER32 MB63 ER32 MB63 ER40 SS L SS MB16 MB20 MB25 MB32 MB40 MB50 MB50 MB63 MB63 CSI L5 Lmax ER11 2º ER16 ER20 ER25 ER25 ER25 ER32 L1 ER32 ER40 dmin 0.5 0.5 1.0 1.0 d2 1.0 1.0 2.0 2.0 3.0 Dimension (mm) dmax 7.0 W.-Notch 10.0 EMH 1835-E 13.0 16.0 D1 16.0 16.0 Weldon 20.0 EMH 1835-B 20.0 26.0 D3 16 22 28 35 42 42 50 50 63 L 25 32 40 42 45 48 59 59 64 DC MB L5 2.5 1.0 2.5 1.5 5.0 7.0 7.0 12 12 0.03 0.06 0.15 0.25 0.25 0.70 1.00 1.30 1.50 Toolholders Drill chucks with MB connection MB L 24 DIN 238 (1) SS Ttº Designation Dimension (mm)L LL5 2 10.0 13.5 SS MB50 MB63 DC MB50 B16 MB63 B16 Ttº B16 B16 D3 SS 0.4 0.8 min d max CSI Spare Parts H71-H83 • (1)Without drill chuck L L5 Lmax 2º W.-Notch EMH 1835-E H 23 SMH-MB Toolholders Shell mill holders with MB connection MB SMH MB40-16 MB40-22 MB50-16 MB50-22 MB50-27 MB50-32 MB63-27 MB63-32 MB80-32 MB80-40 MB80-60 MB110-60 Spare Parts H 24 H71-H83 SS MB40 MB40 MB50 MB50 MB50 MB50 MB63 MB63 MB80 MB80 MB80 MB110 L2 d 16 22 16 22 27 32 27 32 32 40 60 60 L1 ISO 3937/DIN 6357 G1 SS Designation L Dimension (mm) D1 G1 32 M8 40 M10 32 M8 40 M10 50 M12 70 M16 60 M12 70 M16 70 M16 88 M20 128.5 M30 128.5 M30 d4 MB d1 m 1 d D1 L 15 13 15 15 15 15 15 15 15 24 31.5 36.0 L2 17 19 17 19 21 24 21 24 24 27 40 40 0.5 0.4 0.5 0.5 0.6 0.7 1.1 1.2 1.9 2.1 3.5 7.7 L STUB MB80-60 Toolholders STUB 60 Holder with an MB80 connection G2 d D4 D1 SS L Designation STUB MB80-60 SS MB80 d 60 D1 84 L2 Dimension (mm) D4 G2 84 M30 L 31.5 L2 40 TP MB-M Toolholders Tapping chucks with MB modular system connection L 6.3 Flb Flf Flb Flf d 2 D1 SS L1 Designation TP MB50-M 3-12 MB50-M 8-20 MB63-M 3-12 MB63-M 8-20 SS MB50 MB50 MB63 MB63 TAPmin M3 M8 M3 M8 TAPmax M12 M20 M12 M20 L1 60 58 93 Dimension (mm) L D1 72 36 106 53 70 36 104 53 d2 19 31 19 31 Flf 7.5 12.5 7.5 12.5 Flb 7.5 12.5 7.5 12.5 0.8 1.6 1.2 1.9 H 25 TCS-DIN Toolholders Quick change tap collets for solid taps L2 L1 d 2 D1 D3 S Designation TCS #1 DIN 6-4.9 #1 DIN 7-5.5 #1 DIN 8-6.2 #1 DIN 9-7 #1 DIN 10-8 #1 DIN 11-9 #2 DIN 8x6.2 #2 DIN 9x7 #2 DIN 10x8 #2 DIN 11x9 #2 DIN 12x9 #2 DIN 14x11 #2 DIN 16x12 d2(1) 6.0 7.0 8.0 9.0 10.0 11.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 • (1)According to tap shank size H 26 S(2) 4.9 5.5 6.2 7.0 8.0 9.0 6.2 7.0 8.0 9.0 9.0 11.0 12.0 (2)Square size S1(3) M4.5,M6 M7 M8 M10 M14 M8 M10 - (3) L4 S2(4) M8 M10 M12 M14 M12 M14 M16 M18 M20 Dimension (mm) D1 30 30 30 30 30 30 48 48 48 48 48 48 48 Tap size according to DIN371 (4) D3 19 19 19 19 19 19 31 31 31 31 31 31 31 L4 17 17 17 17 17 17 30 30 30 30 30 30 30 L1 7 7 7 7 7 7 11 17 17 17 17 17 17 L2 21.5 21.5 21.5 21.5 21.5 21.5 35.0 35.0 35.0 35.0 35.0 35.0 35.0 Tap size according to DIN376/374 TCC-DIN Toolholders Quick change tap collets with a safety clutch L1 L2 d2 D 1 D3 S Designation TCC #1 DIN 2.8-2.1 #1 DIN 4-3 #1 DIN 4.5-3.4 #1 DIN 6-4.9 #1 DIN 7-5.5 #1 DIN 8-6.2 #1 DIN 9-7 #1 DIN 10-8 #1 DIN 11-9 #2 DIN 6x4.9 #2 DIN 7x5.5 #2 DIN 8x6.2 #2 DIN 9x7 #2 DIN 10x8 #2 DIN 11x9 #2 DIN 12x9 #2 DIN 14x11 #2 DIN 16x12 d2(1) 2.8 4.0 4.5 6.0 7.0 8.0 9.0 10.0 11.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 • (1)According to tap shank size S(2) 2.1 3.0 3.4 4.9 5.5 6.2 7.0 8.0 9.0 4.9 5.5 6.2 7.0 8.0 9.0 9.0 11.0 12.0 (2)Square size S1(3) M2,M2.5 M3.5 M4 M4.5,M6 M7 M8 M10 M10 M4.5,M6 M7 M8 M7 M10 - (3) L4 S2(4) M4 M6 M8 M10 M12 M14 M8 M10 M12 M14 M16 M18 M20 Dimension (mm) D1 32 32 32 32 32 32 32 32 32 50 50 50 50 50 50 50 50 50 Tap size according to DIN371 (4) D3 19 19 19 19 19 19 19 19 19 31 31 31 31 31 31 31 31 31 L4 17 17 17 17 17 17 17 17 17 30 30 30 30 30 30 30 30 30 L1 25 25 25 25 25 25 25 25 25 34 34 34 34 34 34 34 34 34 L2 21.5 21.5 21.5 21.5 21.5 21.5 21.5 21.5 21.5 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 Tap size according to DIN376/374 H 27 SS AMT MB-MT D1 Toolholders L HRC 22-25 L1 MB shanks for morse taper tang DIN 228A SS d 2 D1 DIN 228 B Ttº L L1 Designation AMT MB50-MT1 MB50-MT2 MB50-MT3 MB63-MT3 MB63-MT4 Spare Parts H 28 H71-H83 SS MB50 MB50 MB50 MB63 MB63 d 2 D1 SS J Ttº Ttº MT1 MT2 MT3 MT3 MT4 d2 12.07 17.78 23.82 23.82 31.26 Dimension (mm) D1 20 30 36 36 48 J J M6 M10 M12 M12 M16 L 80 100 120 120 150 L1 68 86 110 108 133 0.6 0.7 1.0 1.3 2.0 BLANK MB Toolholders Blanks with MB connection MB 10 L Blanks SS D1 HRC 22-25 Designation BLANK MB50-63x60 MB50-63x120 MB50-63x150 MB50-80x150 MB50-100x150 MB63-80x100 MB63-80x150 MB63-100x100 MB63-100x150 MB63-120x100 MB63-120x200 MB80-100x100 MB80-80x100 MB80-80x150 MB80-100x150 MB80-120x100 MB80-120x200 MB80-100x150 MB80-120x100 MB80-120x200 MB110-130x250 SS MB50 MB50 MB50 SS MB50 MB50 MB63 MB63 MB63 MB63 MB63 MB63 MB80 MB80 MB80 MB80 MB80 MB80 MB80 MB80 MB80 MB110 Dimension (mm) DL1 63L1 63 63 80 100 80 80 100 100 J 120 120 100 80 80 100 120 120 100 120 120 130 d 2 D1 Ttº L 60 120 150 150 150 100 150 100 150 100 200 100 100 150 150 100 200 150 100 200 250 0.48 0.4 0.5 0.5 0.6 0.7 1.1 1.2 1.9 2.1 3.5 0.4 0.5 0.5 0.6 0.7 1.1 1.2 1.9 2.1 0.0 H 29 Rough Boring Options Rough Boring Heads d d A1 A d A A IHSR IHSR PLT IHSR IHCR Fig.1 IHSR Fig.2 Fig.3 L • When using the MPT system, it is strongly recommended that the user utilizes the tool pre-setting equipment provided to L1 two inserts holders are for rough machining and heavy set the radial cutting edges. The boring bars that are equipped with stock removal. • The bars are applicable to three types of machining scenarious: d - When two IHSR insert d holders d radial distances for D1 SSare on the same plane, the two cutting edgesdare placed at identical high feed rough machining(Fig. 1). - When each IHCR and IHSR insert is not set on the same plane, each of the two cutting edges is placed at a different IHSR radial distance for deep rough machining(Fig. 2). IHPR IHBR IHSR BW IHCR - If boring bars are set with a single insert holder it allows rough and finish machining with normal chip removal. In this A1 A A A B C D A situation, it is strongly recommended that a serrated surface protection plate (PLT) is used(Fig. 3). IHSR BHR MB IHSR PLT Rough boring heads 18-200mm range with MB connection L MB Rough boring - Insert holders L1 D1 SS d IHSR IHCR IHPR A Designation SS MB16 MB20 MB25 MB32 MB40 MB50 MB50 MB63 MB80 BHR MB16-16x34 MB20-20x40 MB25-25x50 MB32-32x63 MB40-40x80 MB50-50x100 MB50-63x80 MB63-63x125 MB80-80x140 Cutting Condition Spare Parts H 30 H71-H83 H32,H35 H84-H91 IHSR Rough Boring Heads IHSR IHCR dmin 18 22 28 36 50 68 90 90 120 Dimension (mm) dmax D1 22 16 28 20 38 25 50 32 68 40 90 55 120 72 120 72 200 95 L 34 40 50 63 80 100 80 125 140 IHBR B L1 50 60 63 75 Insert holders IH...18-22 IH...22-28 IH...28-38 IH...36-50 IH...50-68 IH...68-90 IH...90-120 IH...90-120 IH...120-800 IHSR BW C D Insert holders A B C D 0.05 0.09 0.20 0.35 0.70 1.50 2.00 3.00 5.30 TCH Rough Boring Heads Rough boring aluminum body range: 200-500mm with MB connection 110 24 54 80 66.7 D1 SS d 40H7 SMH MB 80-40 IHSR/IHCR IHSR 160-800 IHCR 160-800 Designation 59 128 80 TCH 200 300 400 SS 80 80 80 80 D1 SS 101 66.7 .6 D1 M16x50 Typx4 TCH A.L dmin 200 300 110 24 54 400 SS IHPR IHPR 160-800 Dimension (mm) dmax 300 400 500 Da IHSR BW IHBR IHBR 160-800 D1 194 298 398 IH...160-800 IHSR 160-800 IHCR 160-800 IHPR 160-800 IHSR BW IHBR 160-800 d d 40H7 SMH MB110-60 SMH SMHMB80-60 MB 80-40 IHSR 160-800 IHCR 160-800 IHPR 160-800 IHSR/IHCR IHSR 160-800 IHCR 160-800 IHPR IHPR 160-800 3.4 4.3 6.7 IHBR 160-880 Rough Boring Heads IHBR IHSR BW IHBR 160-800 Rough boring aluminum body range: 500-800mm with MB connection 59 128 80 IHSR BW D1 .6 Designation Cutting Condition H32,H35 SMH MB110-60 SMH MB80-60 SS 80,110 80,110 80,110 TCH A.L 500 600 700 H71-H83 d 101 M16x50 Typx4 Spare Parts Da SS H84-H91 dmin 500 600 700 IHSR 160-800 IHCR 160-800 IHPR 160-800 Dimension (mm) dmax 600 700 800 IHBR 160-880 D1 494 594 694 Da 60 60 60 8.7 8.34 8.34 • Aluminum body with steel serrated seats H 31 IHSR/IHCR/IHPR/IHBR f 90º l1 75º l1 Fig.1 Fig.2 Fig.3 IHSR 18-22 22-28 28-38 36-50 50-68 50-68-12 68-90 90-120 120-160 160-800 IHCR 28-38 36-50 36-50-09 50-68 50-68-12 68-90 90-120 120-160 160-800 IHPR 36-50 50-68 68-90 90-120 120-160 160-800 IHBR 90-120 120-160 160-800 32 H61-H64 dmin 18 22 28 36 50 50 68 90 120 160 28 36 36 50 50 68 90 120 160 36 50 68 90 120 160 90 120 160 Dimension (mm) dmax f 22 8.0 28 9.5 38 12.5 50 15.0 68 19.0 68 19.0 90 22.0 120 27.0 160 32.0 800 32.0 38 12.3 50 14.8 50 14.8 68 18.7 68 18.7 90 21.7 120 26.7 160 31.7 800 31.7 50 15 68 19 90 22 120 27 160 32 800 32 120 27 160 32 800 32 f f f 90º l1 Designation H Rough Boring Insert Holders l1 15.0 19.0 23.0 32.0 40.0 40.0 54.0 70.5 94.5 130.0 23.0 32.0 32.0 40.0 40.0 54.0 70.5 94.5 130.0 32.0 40.0 54.0 70.5 94.5 130.0 70.5 94.5 130.0 Insert CCMT 0602... CCMT 0602... CCMT 0602... CCMT 0602... CCMT 09T3... CCMT 1204.. CCMT 1204.. CCMT 1204... CCMT 1204.. CCMT 1204.. CCMT 0602.. CCMT 0602... CCMT 09T3.. CCMT 09T3.. CCMT 1204.. CCMT 1204.. CCMT 1204.. CCMT 1204.. CCMT 1204.. SCMT 09T3.. SCMT 09T3... SCMT 1204.. SCMT 1204.. SCMT 1204.. SCMT 1204.. TCMT 2205.. TCMT 2205.. TCMT 2205.. 90º l1 Fig.4 Spare parts Insert screw SR 14-548 SR 14-548 SR 14-548 SR 14-548 TS 40097I SR 16-212 SR 16-212 SR 16-212 SR 16-212 SR 16-212 SR 14-548 SR 14-548 TS 40097I TS 40097I SR 16-212 SR 16-212 SR 16-212 SR 16-212 SR 16-212 TS 40097I TS 40097I SR 16-212 SR 16-212 SR 16-212 SR 16-212 SR 16-212 SR 16-212 SR 16-212 Torx key T7/5 T7/5 T7/5 T7/5 T15/5 T20/5 T20/5 T20/5 T20/5 T20/5 T7/5 T7/5 T15/5 T15/5 T20/5 T20/5 T20/5 T20/5 T20/5 T15/5 T15/5 T20/5 T20/5 T20/5 T20/5 T20/5 T20/5 T20/5 Fig. 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 IHSR-CH Rough Boring Insert Holders Chamfering tools a D1 f l d L3 l1 Designation IHSR 26-38 CH15 26-38 CH30 26-38 CH45 34.5-49 CH15 34.5-49 CH30 34.5-49 CH45 46.5-66 CH15 46.5-66 CH30 46.5-66 CH45 65-88 CH15 65-88 CH30 65-88 CH45 H61-H64 dmin 26.0 26.0 26.0 34.5 34.5 34.5 46.5 46.5 46.5 65.0 65.0 65.0 dmax 38.0 38.0 38.0 49.0 49.0 49.0 66.0 66.0 66.0 88.0 88.0 88.0 aº 15 30 45 15 30 45 15 30 45 15 30 45 Dimension (mm) L3 l1 f 23 24.7 13.5 23 26.2 13.5 23 27.5 13.5 31 32.7 16.0 31 34.2 16.0 31 35.5 16.0 39 41.5 20.0 39 43.8 20.0 39 45.8 20.0 53 55.5 23.0 53 57.8 23.0 53 59.8 23.0 l 1.7 3.2 4.5 1.7 3.2 4.5 2.5 4.8 6.8 2.5 4.8 6.8 D1 25 25 25 32 32 32 40 40 40 50 50 50 Insert CCMT 0602.. CCMT 0602.. CCMT 0602.. CCMT 0602.. CCMT 0602.. CCMT 0602.. CCMT 09T3.. CCMT 09T3.. CCMT 09T3.. CCMT 1204.. CCMT 1204.. CCMT 1204.. Spare parts Insert screw SR 14-548 SR 14-548 SR 14-548 SR 14-548 SR 14-548 SR 14-548 SR 16-236 SR 16-236 SR 16-236 SR 16-236 SR 16-236 SR 16-236 Torx key T-7/5 T-7/5 T-7/5 T-7/5 T-7/5 T-7/5 T-15/5 T-15/5 T-15/5 T-15/5 T-15/5 T-15/5 H 33 CHA...45º Rough Boring Insert Holders Chamfering tools 45º (1) dmax dmin D1 Da L Designation CHA 16-45 20-45 25-45 32-45 40-45 50-45 dmin 18 22 28 35 46 56 Dimension (mm) dmax Da D1 28 16 28 32 20 32 43 25 43 54 32 54 72 40 72 95 50 95 L 13 15 18 22 30 38 Insert DCMT 0702.. DCMT 0702.. DCMT 0702.. DCMT 0702.. DCMT 11T3.. DCMT 11T3.. Spare parts Insert screw SR 14-548 SR 14-548 SR 14-548 SR 14-548 SR 16-236P SR 16-236P • To minimize mismatch use insert radius 0.2 mm. • (1)Only one insert can be mounted on either one of the two pockets simultaneously. H 34 H61-H64 Torx key T7/5 T7/5 T7/5 T7/5 T15/5 T15/5 0.035 0.045 0.10 0.20 0.50 1.10 IHSR-BW Rough Boring Insert Holders Back face for BHR and TCH rough boring heads BHR 20-200 dmin D1 dmin D1 TCH 202-802 H H f f 90º 90º l1 dmax Designation IHSR 20-24 BW 23.5-30 BW 29.5-40 BW 39-52 BW 51-70 BW 69-92 BW 91-122 BW 121-162 BW 161-802 BW SS BHR MB16-16 BHR MB20-20 BHR MB25-20 BHR MB32-32 BHR MB40-40 BHR MB50-50 BHR MB63-63 BHR MB80-80 BHR MB80-80 TCH200 TCH300 TCH400 TCH500 TCH600 TCH700 dmax Dimension (mm) dmin dmax D1 20.0 24 16 23.5 30 20 29.5 40 25 39 52 32 51 70 40 69 92 55 91 122 72 121 162 95 161 200 95 202 302 198 302 402 298 402 502 398 502 602 494 602 702 594 702 802 694 H 27.5 32.5 39.0 50.0 63.5 80.5 100.5 110.5 110.5 56.5 56.5 61.5 61.5 61.5 61.5 f 8.0 9.5 12.0 14.0 17.5 21.0 25.0 28.0 28.0 28.0 28.0 28.0 28.0 28.0 28.0 l1 l1 16.0 19.5 24.0 32.0 42.0 57.0 76.0 101.0 122.0 122.0 122.0 122.0 122.0 122.0 122.0 Spare parts Insert Insert screw CCMT 0602.. SR 14-548 CCMT 0602.. SR 14-548 CCMT 0602.. SR 14-548 CCMT 09T3.. TS 40097I CCMT 1204.. SR 16-212 CCMT 1204.. SR 16-212 CCMT 1204.. SR 16-212 CCMT 1204.. SR 16-212 CCMT 1204.. SR 16-212 CCMT 1204.. SR 16-212 CCMT 1204.. SR 16-212 CCMT 1204.. SR 16-212 CCMT 1204.. SR 16-212 CCMT 1204.. SR 16-212 CCMT 1204.. SR 16-212 Torx key T7/5 T7/5 T7/5 T15/5 T20/5 T20/5 T20/5 T20/5 T20/5 T20/5 T20/5 T20/5 T20/5 T20/5 T20/5 • D1= Size of the boring head being used • dmin= (min bore diameter)= (dmax+D1+1)/2 H61-H64 H 35 BHC MB Combi Boring Heads Combi rough and fine boring heads *Slide lock screw L5 10µm 2µm L d SS IHRF..C IHFF...C IHSR..C L5 Designation BHC MB25-25-57 MB32-32-71 MB40-40-90 MB50-50-87 MB63-63-109 MB80-80-130 H 36 H37 SS MB25 MB32 MB40 MB50 MB63 MB80 dmin 28 36 46 60 78 95 Dimension (mm) dmax 36 46 60 75 100 120 L 56.5 71.0 90.0 87.0 109.0 130.0 L5 0.5 0.5 1.0 1.0 2.0 2.0 Insert holder IH.. C IH.. C IH.. C IH.. C IH.. C IH.. C • The roughing head precedes the finishing head by 0.2 mm. Each head can be adjusted independently. • The finishing insert holder can be radially adjusted within 5 microns. • Insert radius for combi rough and fine boring must be the same size. • Loosen the *slide lock screw before making any slide adjustment. 0.20 0.35 0.70 1.50 2.70 4.80 IHRF-C/IHSR-C/IHFF-C Combi Boring Insert Holders Insert holders for BHC combi boring heads f Designation (1) IHRF 28-36 C 36-46 C(1) 46-60 C(1) 60-75 C(1) 75-95 C(1) 95-120 C(1) IHSR 28-36 C(2) 36-46 C(2) 46-60 C(2) 60-75 C(2) 75-95 C(2) 95-120 C(2) IHFF 28-36 C(1) 36-46 C(1) 46-60 C(1) 60-75 C(1) 75-95 C(1) 95-120 C(1) • (1)For finishing, H61-H64 f f 90º l1 90º l1 91º l1 Fig.1 Fig.2 Fig.3 dmin 28 36 46 60 75 95 28 36 46 60 75 95 28 36 46 60 75 95 (2) Dimension (mm) dmax f 36 9.8 46 11.3 60 13.8 75 18.8 95 24.3 120 29.3 36 10.0 46 11.5 60 14.0 75 19.0 95 24.5 120 29.5 36 9.8 46 11.3 60 13.8 75 18.8 95 24.3 120 29.3 l1 24.0 30.0 40.0 54.0 68.0 87.0 24.0 30.0 40.0 54.0 68.0 87.0 24.0 30.0 40.0 54.0 68.0 87.0 Insert CCGT 0602.. CCGT 0602.. CCGT 09T3... CCGT 09T3... CCGT 09T3... CCGT 09T3... CCMT 0602.. CCMT 0602.. CCMT 09T3... CCMT 09T3... CCMT 09T3... CCMT 09T3... TPGX 0902... TPGX 0902... TPGX 1103... TPGX 1103... TPGX 1103... TPGX 1103... Spare parts Insert screw SR 14-548 SR 14-548 TS 40097I TS 40097I TS 40097I TS 40097I SR 14-548 SR 14-548 TS 40097I TS 40097I TS 40097I TS 40097I SO 25061I SO 25061I SO 30081I SO 30081I SO 30081I SO 30081I Torx key T7/5 T7/5 T15/5 T15/5 T15/5 T15/5 T7/5 T7/5 T15/5 T15/5 T15/5 T15/5 T8/5 T8/5 T8/5 T8/5 T8/5 T8/5 Fig. 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 For roughing H 37 10µm direct diametric adjustment and 2µm with the vernier scale L IHFF IHRF IHRF CH IHRF BW IHWF E L1 Fine Boring Heads *Slide lock screw Designation BHE MB14-14-30 MB16-16-34 MB20-20-40 MB25-25-50 MB32-32-63 MB40-40-80 MB50-50-80 MB63-63-89 MB80-80-104 H 38 H54,H59-H60 dmin max d2 SS MB14 MB16 MB20 MB25 MB32 MB40 MB50 MB63 MB80 L1 L5 0.5 0.01 Non. 0.002 SS LOCK 0.5 0.01 Non. 0.002 L5 SS 10µm 2µm LOCK BHE MB d2 IHAXF dmin 14.5 18 22 28 35 48 6.0 6.0 6.0 dmax 18 24 30 40 53 66 110 125 200 Dimension (mm) L 30.0 34.0 40.0 50.0 63.0 80.0 80.0 89.0 104.0 L1 22.0 26.0 31.5 40.0 51.5 66.0 61.0 69.5 85.0 L5 1.0 2.0 3.0 3.0 4.0 5.0 5.0 10.0 12.0 d2 16.0 - 0.09 0.10 0.15 0.23 0.42 0.83 1.15 2.13 3.83 BHE MB-H Fine Boring Heads Fine boring heads for high rotation speed L5 LOCK SS 10µm 2µm L 0.5 0.01 Non. 0.002 *Slide lock screw d2 IHAXF Designation BHE MB32-32-53H MB50-50-60H SS MB32 MB50 dmin 2.5 6.0 dmax 12 22 Dimension (mm) d2 8 16 L 53 60 L5 0.5 1.0 RPM max 12,000 12,000 0.35 1.50 • Important: Loosen the *slide lock screw before making any slide adjustment. H 39 40 H Ø81-113.5 IHRF 56-802 BW BHEH 24x75 94 Ø81-113.5 Ø56-88.5 IHRF 56-802 BW Ø56-88.5 Ø52-86 =15º Ø47.5-81 =30º Ø43-76 =45º Ø38.5-72 80 BH NUT 10 Ø77-111 =15º Ø72-106 =30º Ø67.5-101 94 =45º Ø63.5-97 IHRF 50 80 IHFF 25 IHFF 32 IHRF 25 IHRF 32 Ø28-44 Ø36-56 BBH D16X105 63 IHRF 50 CH Ø52-86 Ø22-30 IHAXF 22-30/16 Ø6-30 63 BHEH 24x75 Ø77-111 Ø6-8 IHAXF 6-8/16 Ø8-10 IHAXF 6-10/16 Ø10-12 IHAXF 10-12/16 Ø11-13 IHAXF 11-13/16 Ø12-14 IHAXF 12-14/16 Ø14-16 IHAXF 14-16/16 Ø16-18 IHAXF 16-18/16 Ø18-22 IHAXF 18-22/16 . 50 60 BH NUT 10 IHFF 25 IHFF 32 IHRF 25 IHRF 32 Ø28-42 Ø36-54 BBH D16X53 Ø28-56 42 IHRF 50 Ø80-110 Ø54-86 IHRF 50 Lock BHE 50 Ø 2.5-110 0.5 Ø 0.01 Ø Non 0.002 Ø Lock 40 35 IHFF 50 IHFF 50 BH NUT 10 61 CW32 Lock BHE 50 0.5 Ø 0.01 Ø . 0.002 Ø Non Ø54-86 61 28 BHEH 24x75 BH NUT 10 BHE 50 0.5 Ø 0.01 Ø Non. 0.002 Ø Ø80-110 Fine Boring Range Fine boring head range: 10µm direct diametric adjustment and 2µm with the vernier scale BHE MB50-50x80 ø6-113.5 10µm 2µm 68 8 21 105 63 77 IHRF 56-802 BW Ø86.5-129.5 110 BHEH 28x80 IHRF 56-802 BW Ø72.5-115 88.5 Ø72.5-129.5 Ø54-74 Ø36-56 BHH D16x105 IHFF 25 IHFF 32 IHRF 25 IHRF 32 Ø28-44 Ø36-56 Ø22-30 IHAXF 22-30/16 105 Ø83-127 =30º Ø74-118 =15º Ø78-122 =45º Ø70-114 =45º Ø56-100 =30º Ø60-104 =15º Ø64-108 Ø69-113 BH WASHER IH...50 IHRF 50 Ø6-8 IHAXF 6-8/16 Ø8-10 IHAXF 8-10/16 Ø10-12 IHAXF 10-12/16 Ø11-13 IHAXF 11-13/16 Ø12-14 IHAXF 12-14/16 Ø14-16 IHAXF 14-16/16 Ø16-18 IHAXF 16-18/16 Ø18-22 IHAXF 18-22/16 63 IHRF 50 CE 110 IHRF 50 CH 88.5 IHFF 50 BHEH 28x80 BBH D16x53 IHFF 25 IHFF 32 IHRF 25 IHRF 32 Ø28-44 Ø28-56 . Lock Ø6-30 42 63 60 50 BHEH 28x80 Lock BHE MB60-63x89 ø6-129.5 Ø56-127 . 90 40 Ø40-56 IHFF 32 IHRF 32 BBH 63x78 Ø40-74 BHE 63 0.5 Ø 0.01 Ø Non 0.002 Ø 28 35 Ø72-110 Lock BHE 63 0.5 Ø 0.01 Ø Non 0.002 Ø 68.5 IHRF 50 IHFF 50 Ø72-125 BHE 63 0.5 Ø 0.01 Ø Non. 0.002 Ø 91 8 BHEH 28x80 CW 32 IHFF 50 IHRF 50 Ø86-125 Lock BHE 63 0.5 Ø 0.01 Ø Non. 0.002 Ø Fine boring head range: 10µm direct diametric adjustment and 2µm with the vernier scale Fine Boring Range 68 10µm 2µm 21 98 71 93.5 H 41 42 H BHEH 28x108 Ø115.5-162.5 IHRF 56-802 BW Ø88.5-135.5 108 BHEH 28x148 Ø155.5-202.5 Ø88.5-202.5 =45º Ø72.5-120.5 =30º Ø76-124 =15º Ø80-128 Ø85-133 Ø54-90 BH WASHER IH...50 Ø36-56 BHH D16x105 IHFF 25 IHFF 32 IHRF 25 IHRF 32 Ø28-44 Ø22-30 IHAXF 22-30/16 105 BHEH... CW32 IHRF 56-802 BW 125.5 IHRF 50 CH Ø36-56 Ø6-8 IHAXF 6-8/16 Ø8-10 IHAXF 8-10/16 Ø10-12 IHAXF 10-12/16 Ø11-13 IHAXF 11-13/16 Ø12-14 IHAXF 12-14/16 Ø14-16 IHAXF 14-16/16 Ø16-18 IHAXF 16-18/16 Ø18-22 IHAXF 18-22/16 63 BHEH... CW32 IHRF 50 CH =45º Ø99-147 =30º Ø102.5-150.5 =15º Ø107-155 BHEH 28x108 Ø112-160 =45º Ø139-187 =30º Ø143-191 =15º Ø147-195 BHEH 28x148 Ø152-200 104 IHRF 50 90 . Lock Ø6-30 42 IHFF 32 85 40 63 60 50 Ø72.5-200 BHEH 28x80 BBH D16x53 IHFF 25 IHFF 32 IHRF 25 IHRF 32 Ø28-44 Ø28-56 BHE MB80-80x104 ø6-202.5 Ø40-56 Lock BHE 80 0.5 Ø 0.01 Ø Non 0.002 Ø 28 35 Ø88-132 IHFF 32 IHRF 32 125.5 IHRF 50 104 BBH 63x78 . BHE 80 0.5 Ø 0.01 Ø Non 0.002 Ø 106 IHFF 50 Lock BHE 80 0.5 Ø 0.01 Ø Non. 0.002 Ø Ø40-90 8 BHEH... CW32 IHFF 50 IHRF 50 BHEH 28x108 Ø115-160 BHEH 28x148 Ø155-200 Lock BHE 80 0.5 Ø 0.01 Ø Non. 0.002 Ø Ø88-200 Fine Boring Range Fine boring head range: 10µm direct diametric adjustment and 2µm with the vernier scale 68 10µm 2µm 21 98 87 Fine Boring Range BHF fine boring heads These intricate boring heads enable fine radial adjustments as small as 0.002mm whilst accomplishing high precision machining to the strictest of tolerances with a superb surface finish. 2µm BHF MB16-MB40 Diameter range: 18-63 BHF MB16-16x34 RV 18-23 BHF MB25-25x50 28-38 BHF MB20-20x40 RV 22-29 34 20 BHF MB16-16x34 28-38 IHFF 25 IHRF25 16 22-29 IHRF 20 18-23 IHRF 16 40 25 BHF MB20-20x40 BHF MB32-32x63 36-50 BHF MB25-25x50 BHF MB40-40x80 48-63 48-63 32 80 IHFF 40 36-50 IHFF 32 IHRF 32 63 40 BHF MB32-32x63 BHF MB40-40x80 Fine boring head diameter range 0 10 BHF MB50-32x60 BL 50-50x68 BL 50-50x60 50-63x87 80-80x94 16-16x34 RV 20-20x40 RV 25-25x50 32-32x63 40-40x80 80-125x114 200 TCH 300 400 A.L 500 A.L 600 A.L 700 20 30 40 50 60 70 80 90 100 110 120 130 150 180 280 400 600 700 800 2.5-12 2.5-20 18-23 22-29 28-38 36-50 2.5-84 48-63 2.5-160 2.5-220 36-500 200-300 300-400 400-500 500-600 600-700 700-800 H 43 BHF MB-BL Fine Boring Heads Fine boring heads with balancing rings Designation SS MB50 MB50 BHF MB50-32x60 BL MB50-50x68 BL dmin 2.5 6.0 300° 330° 01°2° 34 IHAXF... 0.002 d mim d max 89 567 01°2° d 210° 240° 270° 567 300° 270° SS 01 2 210° 240° 0.002 89 dmax 12.0 22.0 2µm d2H6 L L5 330° 38 012 01 °2 ° *Slide lock screw 8 H6 34 01°2° 60 IHAXF... Dimension (mm) d2 8 16 d 32 50 L 60.0 68.5 L5 3 4 0.8 1.1 Fine Boring Heads BHF MB16-MB50, Dia.6-108 BHF MB: Fine boring heads L1 *Slide lock screw D1 L5 d2 d SS Fig.1 Designation SS MB16 MB20 MB25 MB32 MB40 MB50 BHF MB16-16x34 RV MB20-20x40 RV MB25-25x50 MB32-32x63 MB40-40x80 MB50-50x60 H 44 Spare Parts Cutting Condition Slide H71-H83 H84-H91 H56 2µm L Fig.2 dmin 18 22 28 36 48 6 dmax 23 29 38 50 63 108 Dimension (mm) D1 L 16 26.0 20 32.5 25 40.0 32 51.5 40 66.0 50 60 L1 34 40 50 63 80 79 L5 1 2 2 3 4 4 d2 16 Insert holder IH..16 IH..20 IH..25 IH..32 IH..40 IH..50 Fig 0.05 0.1 0.2 0.35 0.7 1.0 1 1 1 1 1 2 • Important: Loosen the *slide lock screw before making any slide adjustment H54 BHF MB50-MB80, Dia. 77-500 Fine Boring Heads Fine boring heads 2µm *Slide lock screw L1 L L5 89 SS 012 89 Dimension (mm) dmin *Slide lock dmaxscrew D1 63 77 125 63 95 160 80 77 125 63 MB 42 95 160 80 135 500 125 L 49 58 49 58 63 34 567 BHF MB50-63x87 MB50-80x94 MB63-63x87 MB80-80x94 MB80-125x114 SS MB50 MB50 MB63 MB80 MB80 567 Designation 34 012 D1 d L1 87 94 87 94 114 L5 5 5 5 5 5 1.8 2.1 1.6 2.6 5.8 • Important: Loosen the *slide lock screw before making any slide adjustment H 45 Fine Boring Range Fine boring heads with balancing rings BHF MB50-32x60 BL Diameter range: 2.5-12 36 IHAXF 6-8/18 6-8 28 2µm IHAXF 10-12/18 10-12 IHAXF 8-10/18 8-10 21 IHAXF 4-6/18 4-6 IHAXF 2.5-4/18 2.5-4 20 12.5 14.5 2 12 3 Expanding pin 4 Graduated dial 5 Slide locking screw 6 Coolant nozzle 7 Boring bar locking screws 8 Balancing rings BHF MB50-32x60 BL 0.002 60 1 Body 2 Tool slide 50 BHF MB50-50x68 BL Diameter range: 6-12 IHAXF 18-20/16 18-20 IHAXF 16-18/16 16-18 IHAXF 14-16/16 14-16 IHAXF 12-14/16 12-14 63 60 IHAXF 10-12/16 10-12 50 35 28 IHAXF 8-10/16 8-10 IHAXF 6-8/16 6-8 21 8 42 7 Boring bar locking screws 8 Oiling nipple 0.002 9 Balancing rings 50 H 46 3 Expanding pin 4 Graduated dial 5 Slide locking screw 6 Coolant nozzle BHF MB50-50x68 BL 68.5 1 Body 2 Tool slide Ø56-87 IHRF 56-802 BW Ø22-30 IHAXF 22-30/16 Ø14-16 IHAXF 14-16/16 Ø16-18 IHAXF 16-18/16 Ø18-22 IHAXF 18-22/16 Ø12-14 IHAXF 12-14/16 BHF MB50-50x60 Diameter range: 6-111 Ø81-111 IHRF 56-802 BW 93 BHEH 24X75 Ø56-111 Ø54-84 α =15º Ø47.5-79.5 α =30º Ø43-74.5 α =45º Ø39-71.5 79 BH NUT 10 Ø77-109 α =15º Ø72-104 α =30º Ø67.5-99 α =45º Ø63.5-95 93 IHRF 50 HC 79 IHRF 50 CH 63 IHFF 25 IHFF 32 IHRF 25 IHRF 32 Ø28-42 Ø36-54 BBH D 16X105 63 BHEH 24X75 Ø52-109 Ø11-13 IHAXF 11-13/16 Ø10-12 IHAXF 10-12/16 60 BH NUT 10 Ø80- IHFF 32 IHRF 25 IHRF 32 Ø28-42 Ø36-54 50 42 IHRF 50 Ø54-84 IHRF 50 Ø6-8 IHAXF 6-8/16 Ø8-10 IHAXF 8-10/16 Ø6-30 35 40 IHFF 50 60 IHFF 25 BBH D 16X53 Ø28-54 28 CW32 IHFF 50 BH NUT 10 Ø54-108 60 BH EH 24X75 28X80 BHEH BH NUT 10 Fine boring head range: 2µm direct diametric adjustment Fine Boring Range 2µm 68 8 21 105 62 α 76 α H 47 Fine Boring Range Fine boring head range: 2µm direct diametric adjustment BHF MB50-63x87 BHF MB63-63x87 Diameter range: 2.5-160 2µm 77-125 IHFF 50 IHRF 50 BHFH 30x93 38.5 95-160 IHFF 50 IHRF 50 38.5 BHFH 30x75 28-86 IHFF 25 IHRF 25 125 21 4 56 7 8 Dia Range 6-8 IHAXF 6-8/16 89 3 0 12 63 9 L1 22-30 IHAXF 22-30/16 49 18-22 IHAXF 18-22/16 3 12-14 IHAXF 12-14/16 1 2 11-13 IHAXF 11-13/16 24 BBH 30x70 BBH 30x115 68 63 60 50 42 40 35 28 10-12 IHAXF 10-12/16 BBH 30x40 8-10 IHAXF 8-10/16 BHF MB50-63x87 16-18 IHAXF 16-18 /16 89 67 63 80 50 14-16 IHAXF 14-16/16 7 01 36-80 IHFF 32 IHRF 32 49 L BHF MB63-63x87 5 6 7 D D ADBH SLEEVE D8-D16 Dia range L L1 4-6 IHAXF 4-6/8 2.5-4 IHAXF 2.5-4/8 20 24 12 21 1 Body 2 Tool slide 3 Graduated dial 4 Toolholder locking screw 5 Expanding pin 6 Slide locking screw 7 Coolant nozzle 8 Oiling nipple 9 Toolholder locking screw H 48 Fine Boring Range Fine boring head range: 2µm direct diametric adjustment BHF MB50-80x94 BHF MB80-80x94 Diameter range: 2.5-220 2µm 38.5 95-160 IHFF 50 IHRF 50 140-220 IHFF 50 IHRF 50 BHFH 30x135 55.5 BHF MB50-80x94 BBH 30x115 8 6 21 28 40 50 8-10 IHAXF 8-10/16 7 Dia Range 6-8 IHAXF 6-8/16 5 35 42 9 18-22 IHAXF 18-22/16 22-30 IHAXF 22-30/16 24 68 16-18 IHAXF 16-19/16 4 10-12 IHAXF 10-13/16 .0015 .001 BHF MB80-80x94 0 .0005 80 63 60 14-16 IHAXF 14-17/16 BBH 30x70 55.5 11-13 IHAXF 11-14/16 BBH 30x40 3 1 2 36-96 IHFF 32 IHRF 32 125 80 28-86 IHFF 25 IHRF 25 .001 80 50 12-14 IHAXF 12-15/16 7 .0005 .0015 BHFH 30x93 0 L1 L D D ADBH SLEEVE D8-D16 Dia range L 4-6 IHAXF 4-6/8 2.5-4 IHAXF 2.5-4/8 20 24 L1 12 21 1 Body 2 Tool slide 3 Graduated dial 4 Toolholder locking screw 5 Expanding pin 6 Slide locking screw 7 Coolant nozzle 8 Oiling nipple 9 Toolholder locking screw H 49 Fine Boring Range Fine boring head range: 2µm direct diametric adjustment BHF MB80-125x114 Diameter range:36-500 2µm 51 405-500 IHFF 50 IHRF 50 BHFH 40x400 305-410 IHFF 50 IHRF 50 BHFH 40x300 135-210 IHFF 50 IHRF 50 205-310 IHFF 50 IHRF 50 BHFH 40x200 1 3 2 63 BHFH 40x133 34 4 56 7 125 8 6 200 125 80 7 36-123 IHFF 32 IHRF 32 5 BHF MB80-125x114 9 46-137 IHFF 40 IHRF 40 12 89 0 BBH 40x189 BBH 40x69 BBH 40x114 1 Body 2 Tool slide 3 Graduated dial 4 Toolholder locking screw 5 Expanding pin 6 Slide locking screw 7 Coolant nozzle 8 Oiling nipple H 50 IHAXF Fine Boring Bar 8mm boring bar for 2.5-12mm fine boring heads L2 L3 L3 L2 L1 dg 5 L1 dg5 6˚ L2 Fig.1 D min max L3 L2 Fig.2 L1 dg 5 L3 D min max 3˚ L1 dg5 Designation Dmax 4 6 8 10 12 Dmin 2.5 4 6 8 10 (1) IHAXF 2.5-4/8 4-6/8(1) 6-8/8 8-10/8 10-12/8 Dimension (mm) D min 6˚ max L1 L3 L2 12.5 21 22 20.0 24 24 21.0 21 16 28 16 36 16 d 8 8 8 8 8 Spare parts Screw 3˚ SR 14-299 SR 14-299 SR 14-299 Insert Solid Solid WCGT 0201 WCGT 0201 TPGX 0902 D min Fig. max Key T-6/5 T-6/5 T-6/5 1 1 2 2 2 • (1) Brazed tool IHAXF L2 Fine Boring Bar L3 L1 16mm bars for 6-30mm fine boring heads d g5 3˚ L2 D min max L3 L1 D1 d g6 d g5 L 3˚ D min d g7 max L 2 L D4h8 Designation IHAXF 6-8/16 8-10/16 10-12/16 11-13/16 12-14/16 14-16/16 16-18/16 18-22/16 22-30/16 d g6 L d g7 Dmin 6 8 10 11 12 14 16 18 22 Dimension (mm) Dmax L1 L3 8 21.0 29 10 28.0 36 D4h8 12 35.0 43 13 40.0 48 14 42.0 48 16 50.0 52 18 50.0 58 22 60.0 63 30 60.0 68 L2 22 22 22 22 22 22 22 22 22 d 16 16 16 16 16 16 16 16 16 Insert WCGT 0201 WCGT 0201 TPGX 0902 TPGX 0902 TPGX 0902 TPGX 0902 TPGX 0902 TPGX 0902 TPGX 0902 D1 Spare parts L2 Screw SR 14-299 L SR 14-299 SO 25061I SO 25061I SO 25061I SO 25061I SO 25061I SO 25061I SO 25061I Key T-6/5 T-6/5 T-8/5 T-8/5 T-8/5 T-8/5 T-8/5 T-8/5 T-8/5 Cutting Condition H61-H64 H84-H91 H 51 L1 d g5 SLEEVE Reducers for fine boring heads L2 L3 min max L3 L2 L1 D Fine 3˚Boring Bar L1 L2 dg5 6˚ d g7 D min L2 BBH D16 Dimension (mm) D4 8 d 16 SLEEVE D8-D16 L3 L1 d g5 Extension for BHF 50x50x63 3˚ L 23 Fine Boring Bar D min max D1 d g6 L L D min max 3˚ D4h8 max Designation D1 d g6 L L2 d g7 L D4h8 Designation BBH D16x53 H 52 D1 25 L 53 Dimension (mm) d 16 L2 21.5 0.3 IHAXF-AVI Fine Boring Bar Vibration dampening for fine boring bars – Heavy metal shank 22 L1 D min max dg5 3º 22 dg5 Designation IHAXF 6-9-AVI 8-10-AVI 10-12-AVI 12-14-AVI 14-16-AVI 16-18-AVI L1 Dimension (mm) Dmax L1 9 36 10 48 12 60 14 72 16 84 18 96 Dmin 6 8 10 12 14 16 d 16 16 16 16 16 16 Insert WCGT 0201.. WCGT 0201.. 3º TPGX 0902.. TPGX 0902.. TPGX 0902.. TPGX 0902.. Spare parts D min max Screw SR 14-299 SR 14-299 SO 25061I SO 25061I SO 25061I SO 25061I • Note: Not recommended to be used22on balanceable BHF-BL L1 fine boring head IHAXF-E Fine Boring Bar D min max dg5 Vibration dampening for fine boring bars – Carbide shank Key T-6/5 T-6/5 T-8/5 T-8/5 T-8/5 T-8/5 3º 22 L1 16 g6 30 dg5 D min max 16 g7 3º 25 21.5 53 d H8 Designation IHAXF 6-8-E 8-10-E 10-12-E 12-14-E 14-16-E 16-18-E Cutting Condition H61-H64 Dimension (mm) Dmax L1 8 45 10 60 12 75 14 90 16 105 18 120 Dmin 6 8 10 12 14 16 d 16 16 16 16 16 16 Insert WCGT 0201.. WCGT 0201.. TPGX 0902.. TPGX 0902.. TPGX 0902.. TPGX 0902.. Spare parts Screw SR 14-299 SR 14-299 SO 25061I SO 25061I SO 25061I SO 25061I Key T-6/5 T-6/5 T-8/5 T-8/5 T-8/5 T-8/5 • Note: Not recommended to be used on balanceable BHF-BL fine boring head H84-H91 30 16 g7 16 g6 21.5 25 H 53 IHFF/IHRF Fine Boring Insert Holders Insert holders for mounting on the MB fine boring heads f f 91º 90º l1 l1 Fig.1 Designation IHFF 25 32 40 50 IHRF 16 20 25 32 40 50 dmin 28 35 48 54 18 22 28 35 48 54 IHWF Dimension (mm) dmax f 40 10.0 53 11.5 66 14.0 86 19.0 24 8.0 30 8.5 40 10.0 53 11.5 66 14.0 86 19.0 f Fig.2 l1 26.5 34.5 95º 44.0 l1 52.0 17 21.0 26.5 34.5 44.0 52.0 f Insert TPGX 0902... TPGX 0902... TPGX 1103... TPGX 1103... CCGT 0602.. CCGT 0602.. CCGT 0602.. CCGT 0602.. CCGT 09T3... CCGT 09T3... 91º l1 Insert holders for mounting on the MB fine boring heads Spare parts Insert screw SO 25061I SO 25061I SO 30081I SO 30081I SR 14-548 SR 14-548 SR 14-548 TS 40097I TS 40097I TS 40097I f Torx key T8/5 T8/5 T8/5 T8/5 T-7/5 T-7/5 T-7/5 T-7/5 T-15/5 T-15/5 Fig. 1 1 1 1 2 2 2 2 2 2 Fine90ºBoring Insert Holders l1 f 95º l1 Designation IHWF 14E H 54 H61-H64 dmin 14.5 Dimension (mm) dmax f 18 8.0 l1 14.0 Insert WCGT 0201... Spare parts Insert screw SR 14-299 Torx key T6/5 BBH Fine Boring Insert Holders & Slides Slide extensions for fine boring holders D2 L1 L d2 L D1 Fig.1 BBH 30x40 30x70 30x115 40x69 40x114 40x189 63x78 H1 b L1 L D1 Designation b D2 b Fig.2 Dimension (mm) L 52.5 82.5 127.5 86 131 206 78 L1 40 70 115 69 114 189 66 D1 25 25 27 32 32 38 32 D2 43 43 43 56 56 56 63 Fig. b 30.5 30.5 30.5 40 40 40 28 0.3 0.4 0.7 0.7 1.0 2.0 0.7 1 1 1 1 1 1 2 Fine Boring Insert Holders & Slides ADBH Sleeve for fine boring holders b D2 L d2 D1 Designation ADBH 30xD16 D1 30 D2 39 Dimension (mm) L 25 b 30.5 d2 16 0.2 H 55 BHFH/BHEH Fine Boring Insert Holders & Slides Slide for BHF & BHE fine boring holders D2 b D2 b L L1 H1 b b L d2 L1 L L H1 D1 D1 Fig.1 Designation BHFH 30x75 30x93 30x135 40x133 40x200 40x300 40x400 BHEH 24x75 28x80 28x108 28x148 H1 25 25 25 40 40 40 40 14.5 22.5 22.5 22.5 Fig.2 Dimension (mm) L d2 75 93 135 133 200 300 400 75 80 16 108 148 - b 30.5 30.5 30.5 40 40 40 40 24 28 28 28 Fig. 0.4 0.5 0.7 1.5 2.4 3.5 4.6 0.2 0.3 0.5 0.6 Fine Boring Insert Holders & Slides CW32 Counter balancing weight 22 17 L Designation CW 32 H 56 1 1 1 1 1 1 1 2 2 2 2 Dimension (mm) L 31.5 0.5 TCH Fine Boring Heads Fine boring aluminum body range: 200-500mm with MB connection 144 24 54 80 TCH fine foring-Insert holders 27.5 IHRF50 IHFF50 BHF L200 D1 66 .7 MB 42 80 40H7 SMH MB 80-40 d min max CW200 Designation Dimension (mm) 156.5 59 31.5 dmax 40.5 300 400 500 128 80dmin 200 300 400 TCH 200 300 400 101 D1 MB 42 80 .6 M15x1.97 SMH MB 80-60 144 24 54 Typx4 80 D1 198 IHRF50 298 IHFF50 BHF L200 398 IHSR BW 60h7 2.6 3.5 4.1 d min max 27.5 CW200 IHRF50 IHFF50 BHF L200 D1 66 .7 MB 42 80 40H7 SMH MB 80-40 TCH A.L d min max Fine Boring Heads CW200 Fine boring aluminum body range: 500-800mm with MB connection 128 80 31.5 156.5 59 MB 42 80 .6 M15x1.97 SMH MB 80-60 Typx4 101 D1 TCH A.L - Fine boring holders IH... 40.5 IHRF50 IHFF50 BHF L200 IHSR BW 60h7 d min max CW200 Designation TCH A.L 500 600 700 dmin 500 600 700 Dimension (mm) dmax 600 700 800 D1 494 594 694 7.5 9.0 10.5 Spare Parts H71-H83 H32 H 57 BHF L200 Fine Boring Heads & Tool Holders (200-800) Fine boring slide heads for TCH *Slide lock screw F1 f d min max L IHFF50 IHRF50 IHSR BW Serrated surface Designation BHF L200 dmin 200 Dimension (mm) L 110 dmax 800 *Slide lock screw F1 67 f 5 1.3 F1 f L d min max L 30x56.5 IHFF50 IHRF50 IHSR BW Serrated surface Fine Boring Heads & Tool Holders CW200 Counter balancing weight for TCH L 30x56.5 Designation CW 200 Dimension (mm) L 105 • Important: Loosen the *slide lock screw before making any slide adjustment. H 58 H54 1.3 IHRF-BW Back face for BHF and TCH fine boring holders dmin D1 dmin dmin D1 D1 H 90º f 90º dmax H54 H84-H91 12 89 0 6 7 H61-H64 Dimension (mm) dmax D1 H f 25 16 27.5 8.0 32 20 33.5 8.5 41.5 25 41.5 9.5 51.5 32 53.0 11.0 65 40 68.0 13.5 86 50 62.0 17.5 120 75 70.2 17.5 142 93 79.5 17.5 240 135 98.0 17.5 302 198 103.0 17.5 402 298 103.0 17.5 502 398 103.0 17.5 602 494 108.0 17.5 702 594 108.0 17.5 802 694 108.0 17.5 5 Cutting Condition dmax 34 IHRF 20-25 BW 24.5-32 BW 31.5-41.5 BW 38.5-51.5 BW 50.5-65 BW 56-802 BW dmin 20 24.5 31.5 38.5 50.5 56 82 100 140 202 302 402 502 602 702 H H l1 Designation Fine Boring Heads & Tool Holders f 90º l1 l1 18.0 22.5 28.5 35.5 46.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 dmax l1 f Spare parts Insert Clamping screw BHF MB16-16x34 CCGT 0602.. SR 14-548 BHF MB20-20x40 CCGT 0602.. SR 14-548 BHF MB25-25x50 f CCGT 0602.. SR 14-548 BHF MB32-32x63 CCGT 0602.. SR 14-548 L3 l BHF40-40 CCGT 09T3.. TS 40097I l1 BHF50-50 CCGT 09T3.. TS 40097I BHF63+BHFH30x75 CCGT 09T3.. TS 40097I BHF80+BHFH30x93 CCGT 09T3.. TS 40097I BHF125+BHFH40x133 CCGT 09T3.. TS 40097I TCH200+BHF L200 CCGT 09T3.. TS 40097I TCH300+BHF L200 CCGT 09T3.. TS 40097I TCH400+BHF L200 CCGT 09T3.. TS 40097I TCH500+BHF L200 CCGT 09T3.. TS 40097I TCH600+BHF L200 CCGT 09T3.. TS 40097I TCH700+BHF L200 CCGT 09T3.. TS 40097I Boring heads Torx key T7/5 T7/5 T7/5 T7/5 T15/5 T15/5 T15/5 T15/5 T15/5 T15/5 T15/5 T15/5 T15/5 T15/5 T15/5 • D1= Size of the boring head being used. • dmin= (min bore diameter)= (dmax+D1+1)/2 H 59 90º IHRF-CH f 90º l1 dmax dmax Chamfering tools for BHF-boring heads f 90º f l & Tool Holders Fine Boring Heads d l1 max 1 f 6 7 Designation IHRF 25 CH15 28-38 32 CH15 35-53 40 CH15 48-66 50 CH15 54-800 25 CH30 28-38 32 CH30 35-53 40 CH30 48-66 50 CH30 54-800 25 CH45 28-38 32 CH45 36-50 40 CH45 48-66 50 CH45 54-800 H 60 H61-H64 dmin 28 35 48 54 28 35 48 54 28 36 48 54 dmax 38 53 66 800 38 53 66 800 38 50 66 800 L3 l1 5 89 12 34 0 Dimension (mm) º L3 l1 15º 28.0 29.6 15º 33.1 34.7 15º 44.9 47.4 15º 52.9 55.4 30º 25.4 29.6 30º 31.5 34.7 30º 42.6 47.4 30º 50.6 55.4 45º 25.1 29.6 45º 30.2 34.7 45º 40.6 47.4 45º 48.6 55.4 f 13.0 13.0 17.5 17.5 11.0 11.0 15.4 15.4 11.5 11.5 16.0 16.0 l 1.6 1.6 2.5 2.5 3.2 3.2 4.8 4.8 4.5 4.5 6.8 6.8 l Spare parts Insert Clamping screw CCGT 0602... SR 14-548 CCGT 0602... SR 14-548 CCGT 09T3... TS 40097I CCGT 09T3... TS 40097I CCGT 0602... SR 14-548 CCGT 0602... SR 14-548 CCGT 09T3... TS 40097I CCGT 09T3... TS 40097I CCGT 0602... SR 14-548 CCGT 0602... SR 14-548 CCGT 09T3... TS 40097I CCGT 09T3.. TS 40097I Torx key T7/5 T7/5 T15/5 T15/5 T7/5 T7/5 T15/5 T15/5 T7/5 T7/5 T15/5 T15/5 CCMT/CCGT Boring Inserts Positive 7° clearance 80° rhombic inserts 80° Size 06 09 12 d K20 K10 Uncoated P20 TT9080 TT9020 TT8020 TT5080 TT7100 TT5100 TT9235 PVD coated TT9225 TT9215 TT8135 TT8115 TT7310 TT7015 CVD coated TT7005 CCMT 060204 MT 060208 MT 09T304 MT 09T308 MT 120404 MT 120408 MT 120412 MT CCGT 060201 SA 060202 SA 060204 SA 09T301 SA 09T302 SA 09T304 SA CCGT 060202 FL 060204 FL 09T302 FL 09T304 FL 09T308 FL 120402 FL 120404 FL 120408 FL CT3000 Designation PV3010 Cermet Insert r 0.1-0.8 0.1-0.8 0.2-1.2 r TT8125 7° t Dimension (mm) t 2.38 3.97 4.76 d 6.35 9.52 12.7 : Standard items : Semi standard items H 61 DCMT Boring Inserts Positive 7° clearance 55° rhombic inserts Size 55° 07 11 d r 0.4-0.8 0.4-1.2 7° r DCMT 070204 PC 070208 PC 11T304 PC 11T308 PC 11T312 PC K20 K10 Uncoated P20 TT9080 TT9020 TT8020 TT5080 TT7100 TT5100 TT9235 PVD coated TT9225 TT9215 TT8135 TT8115 TT7310 TT7015 CVD coated TT7005 CT3000 Designation PV3010 Cermet Insert TT8125 t Dimension (mm) t 2.38 3.97 d 6.35 9.52 : Standard items Boring Inserts SCGT Positive 7° clearance inserts for aluminum machining Size 90° Dimension (mm) t r 3.97 0.8 4.76 0.2-0.8 d 9.52 12.7 09 12 d r SCGT 09T308 FL 120402 FL 120404 FL 120408 FL K20 K10 Uncoated P20 TT9080 TT9020 TT8020 TT5080 TT7100 TT5100 TT9235 PVD coated TT9225 TT9215 TT8115 TT7310 TT7015 CVD coated TT7005 CT3000 Designation PV3010 Cermet Insert TT8135 7° TT8125 t : Standard items H 62 SCMT Boring Inserts Positive 7° clearance square inserts 90° Size 09 12 d SCMT 09T304 FG 09T308 FG SCMT 09T304 MT 09T308 MT 120404 MT 120408 MT 120412 MT Positive 7° clearance triangular inserts 60° Size TCMT 220508-19 K20 K10 TT9080 TT9020 P20 K20 K10 Uncoated P30 TT9080 TT9020 TT8020 TT5080 TT7100 TT5100 TT9235 PVD coated TT9225 TT9215 TT8135 TT8115 TT7310 TT7015 CVD coated TT7005 CT3000 Designation PV3010 Cermet Insert r 0.8 d TT8125 r : Standard items Dimension (mm) t 4.76 d 12.7 22 7° Uncoated Boring Inserts TCMT t TT8020 TT5080 TT7100 TT5100 TT9235 PVD coated TT9225 TT9215 TT8135 TT8115 TT7310 TT7015 CVD coated TT7005 CT3000 Designation PV3010 Cermet Insert r 0.4-0.8 0.4-1.2 r TT8125 7° t Dimension (mm) t 3.97 4.76 d 9.52 12.7 : Standard items H 63 TPGX Boring Inserts Positive 11° clearance triangular inserts 60° Size 09 11 Left-hand TPGX 090202 L 090204 L 110302 L 110304 L K20 K10 P30 P20 Uncoated TT9020 TT8020 TT5080 TT7100 TT5100 TT9235 PVD coated TT9225 TT9215 TT8115 TT7310 TT7015 CVD coated TT7005 CT3000 Designation PV3010 Cermet Insert r 0.2-0.4 0.2-0.4 d r TT8135 11° TT8125 t Dimension (mm) t 2.38 3.18 d 5.56 6.35 : Standard items Boring Inserts WCGT Positive 7° clearance 80° trigon inserts 80° Size 02 WCGT 020102L 020104L K20 K10 Uncoated P20 TT9080 TT9030 TT8020 TT5080 TT7100 TT5100 TT9235 PVD coated TT9225 TT8115 TT7310 TT7015 CVD coated TT7005 CT3000 Designation PV3010 Cermet Insert r 0.2-0.4 d TT9215 r TT8135 7° TT8125 t Dimension (mm) t 1.59 d 3.97 : Standard items H 64 KIT BHE MB50-50x80 Kits Boring kit BHE MB50-50 (ø6-110mm) with fine boring head Ø6-30 Ø28-56 BHE 50 Ø 2.5-110 0.5 Ø 0.01 Ø Non. 0.002 Ø LOCK BHE 50 Ø 2.5-110 0.5 Ø 0.01 Ø Non. 0.002 Ø LOCK Ø6-8 IHAXF 6-8/16 Ø8-12 IHAXF 8-10/16 Ø11-17 IHAXF 11-13/16 Ø16-23 IHAXF 16-18/16 Ø22-30 IHAXF 22-30/16 21 8 28 40 60 68 BBH D16x53 Ø54-86 61 BHE 50 Ø 2.5-110 0.5 Ø 0.01 Ø Non. 0.002 Ø LOCK BH NUT10 63 80 BHE 50 Ø 2.5-110 0.5 Ø 0.01 Ø Non. 0.002 Ø LOCK 19 IHFF 50 Ø54-86 Ø28-44 IHFF 25 Ø36-56 IHFF 32 Ø80-110 BHEH 24x75 IHFF 50 Ø80-110 10µm 2µm Ø92-110 BHE 50 Ø 2.5-110 0.5 Ø 0.01 Ø Non. 0.002 Ø LOCK 94 94 CW 32 BHEH 24x75 IHFF 50 Ø92-110 BHE 50 Ø 2.5-110 0.5 Ø 0.01 Ø Non. 0.002 Ø LOCK 1 IHAXF 16-18/16 1 IHAXF 22-30/16 1 BBH D16x53 1 BHEH 24x75 1 BH NUT 10 1 CW 32 1 BHE MB50-50x80 1 IHFF 25 1 IHFF 32 1 IHFF 50 1 IHAXF 6-8/16 1 IHAXF 8-10/16 1 IHAXF 11-13/16 Dimension (mm) Designation MB d1 50 KIT BHE MB50-50x80 • 10µm direct diametric adjustment and 2µm by a vernier scale Boring range 6-110 Kits KIT BHE MB63-63x89 60 Boring kit BHE (ø6-125mm) with fine boring*Slide head *Slide lock MB63-63 screw lock screw 8 H6 68.5 Designation KIT BHE MB63-63x89 90 98 BHH 63x78 Ø40-56 Ø54-74 IHFF 32 IHFF 50 SFTP 50 Ø88-132 104 IHAXF... BHE 80 Ø 6-200 0.5 Ø 0.01Ø Non. 0.002 Ø LOCK 125.5 300° 330° 01°2° 32 01°2° 85 BHE 80 Ø 6-200 0.5 Ø 0.01Ø Non. 0.002 Ø LOCK MB 50 16 H6 10µm 2µm 0.002 89 567 330° 567 300° 210° 240° 01 °2 ° BHEH 28x80 21 28 Ø6-8 40 IHAXF 6-8/16 60 68 Ø8-10 IHAXF 8-10/16 Ø11-13 IHAXF 11-13/16 Ø16-18 IHAXF 16-18/16 Ø22-30 IHAXF 22-30/16 d 34 106 8 BHE 80 Ø 6-200 0.5 Ø 0.01Ø Non. 0.002 Ø LOCK Ø115-200 Ø88-132 d 01 2 BHE 80 Ø 6-100 0.5 Ø 0.01Ø Non. 0.002 Ø LOCK 89 012 32 0.002 270° Ø40-90 210° 240° 270° Ø6-30 MB 50 34 01°2° 38 IHAXF... BHE 80 Ø 6-200 0.5 Ø 0.01Ø Non. 0.002 Ø LOCK BHEH... CW 32 SFTP 50 Ø115-160 BHEH 28x108 Ø155-200 BHEH 28x148 MB d1 63 1 BHE MB63-63x89 1 IHFF 32 1 IHFF 50 1 IHFF 6-8/16 1 IHAXF 8-10/16 1 IHAXF 11-13/16 Dimension (mm) 1 IHAXF 16-18/16 1 IHAXF 22-30/16 1 BBH 63x78 1 BHEH 28x80 1 BH WASHER IH..50 1 CW 32 Boring range 6-125 H 65 KIT BHE MB80-80x104 Kits Boring kit BHE MB80-80 (ø6-200mm) with fine boring head BHE 80 Ø 6-100 0.5 Ø 0.01Ø Non. 0.002 Ø LOCK Ø88-132 Ø40-90 Ø6-30 BHE 80 Ø 6-200 0.5 Ø 0.01Ø Non. 0.002 Ø LOCK 106 BHE 80 Ø 6-200 0.5 Ø 0.01Ø Non. 0.002 Ø LOCK 85 8 BHEH 28x80 21 Ø6-8 28 40 IHAXF 6-8/16 60 Ø8-10 68 IHAXF 8-10/16 Ø11-13 IHAXF 11-13/16 Ø16-18 IHAXF 16-18/16 Ø22-30 IHAXF 22-30/16 10µm 2µm Ø115-200 104 BHE 80 Ø 6-200 0.5 Ø 0.01Ø Non. 0.002 Ø LOCK 125.5 BHE 80 Ø 6-200 0.5 Ø 0.01Ø Non. 0.002 Ø SFTP 50 Ø88-132 90 98 LOCK BHEH... CW 32 SFTP 50 Ø115-160BHEH 28x108 Ø155-200 BHEH 28x148 BHH 63x78 Ø40-56 IHFF 32 Ø54-74 IHFF 50 Designation MB d1 80 KIT BHE MB80-80x104 1 BHE MB80-80x104 1 IHFF 32 1 IHFF 50 1 IHFF 6-8/16 1 IHAXF 8-10/16 1 IHAXF 11-13/16 1 IHAXF 16-18/16 Dimension (mm) 1 IHAXF 22-30/16 1 BBH 63x78 1 BHEH 28x80 1 BHEH 28x108 1 BHEH 28x148 1 BH WASHER IH..50 1 CW 32 Boring range 6-200 KIT BHE MB32-32x53 H Ø 6-8 IHAXF 6-8/8 Ø 8-10 IHAXF 8-10/8 Ø 4-6 IHAXF 4-6/8 Ø 2.5-4 IHAXF 2.5-4/8 LOCK 0.5 0.01 Non. 0.002 Ø10-12 IHAXF 10-12/8 Boring kit BHE MB32-32x53 H (ø2.5-12mm) with fine boring head Kits G2.5 12,000 RPM 10µm 2µm Ø32 12.5 16.5 20 21 12 2 28 36 Designation KIT BHE MB32-32X53 H H 66 53 MB d1 32 Boring tools: Inserts: 1 BHF MB32-32X53 H 5 TPGX 090202L 1 IHAXF 2.5-4/8 2 WCGT 020102L 1 IHAXF 4-6/8 1 IHAXF 6-8/8 1 IHAXF 8-10/8 1 IHAXF 10-12/8 Dimension (mm) Boring range 2.5-12 KIT BHE MB50-50x60 H Ø 8-10 IHAXF 8-10/16 Ø10-12 IHAXF 10-12/16 Ø 12-14 IHAXF 12-14/16 Ø 14-16 IHAXF 14-16/16 Ø 16-18 IHAXF 16-18/16 Ø 6-8 IHAXF 6-8/16 LOCK 0.5 0.01 Non. 0.002 Ø 18-22 IHAXF 18-22/16 Boring kit BHE MB50-50x60 H (ø6-22mm) with fine boring head 21 Kits G2.5 12,000 RPM 10µm 2µm Ø50 28 60 50 35 42 Inserts: Boring tools: 1 BHE MB50-50X60 H 5 TPGX 090202L 2 WCGT 020102L 1 IHAXF 6-8/16 1 IHAXF 8-10/16 1 IHAXF 10-12/16 1 IHAXF 12-14/16 1 IHAXF 14-16/16 1 IHAXF 16-18/16 1 IHAXF 18-22/16 8 63 60 Designation Dimension (mm) MB d1 50 KIT BHE MB50-50x60 H Boring range 6-22 • 10µm direct diametric adjustment and 2µm by a vernier scale KIT BHF MB50-80/80-80 Kits Kit BHF MB50-80 / Kit BHF MB80-80 6-220mm diameter range 28-96 KIT BHF MB50-80 MB80-80 5 67 50 80 95-160 IHFF 50 125 140-220 IHFF 50 28-86 IHFF 25 IHRF 25 36-96 IHFF 32 IHRF 32 MB d1 50 80 38.5 7 BHFH 30x93 5 67 68 BBH 30x115 BBH 30x70 BBH 30x40 5 67 34 Designation 40 58 34 21 28 34 24 89 01 2 01 2 6-9 IHAXF 6-9 8-12 IHAXF 8-12 11-17 IHAXF 11-17 16-23 IHAXF 16-23 22-30 IHAXF 22-30 89 01 2 89 ADBH 30xD16 2µm 95-220 BHFH 30x135 6-30 1 BHF MB..-80x94 1 IHAXF 6-8/16 1 IHAXF 8-10/16 1 IHAXF 11-13/16 1 IHAXF 16-18/16 1 IHAXF 22-30/16 1 ADBH 30xD16 1 BBH 30x40 1 BBH 30x70 1 BBH 30x115 Dimension (mm) 1 BHFH 30x93 1 BHFH 30x135 1 IHFF 25 1 IHFF 32 1 IHFF 50 5 TPGX 090202L 1 TPGX 110302L 2 WCGT 020102L T-8/5 T-6/5 Boring range 6-220 6-220 H 67 KIT BL BHF MB 50-32 4- 6 IHAXF 4-6/ 8 2.5- 4 IHAXF 2.5-4/8 6- 8 IHAXF 6-8/ 8 2µm 240 ϒ 01 2 567 34 01 ϒ 2 ϒ 8-10 IHAXF 8-10/8 G2.5 20,000 RPM 210 ϒ 10-12 IHAXF 10-12/ 8 Boring kit 2.5-12mm diameter range with BHF fine boring balanceable head Kits 89 270 ϒ 50 300 ϒ 12 2 330 ϒ 36 21 14.5 12.5 0.002 1 BHF MB50-32X60 BL 1 IHAXF 2.5-4/8 1 IHAXF 4-6/8 1 IHAXF 6-8/8 1 IHAXF 8-10/8 1 IHAXF 10-12/8 5 TPGX 090202L 2 WCGT 020102L 01ϒ 2 ϒ 28 20 60 Designation Dimension (mm) MB d1 50 KIT BL BHF MB50-32 Boring range 2.5-12 KIT BHF MB50-50 BL Kits 8-10 IHAXF 8-10/16 6- 8 IHAXF 5-8/16 01 2 10-12 IHAXF 10-13/16 12-14 IHAXF 11-14/16 14-16 IHAXF 12-15/16 18-28 IHAXF 16-19/16 89 68 01 ϒ2 ϒ H 300 ϒ 330 ϒ KIT BHF MB50-50 BL 21 50 270 ϒ Designation 5 67 60 42 28 0.002 8 2µm 01 ϒ2 ϒ 63 50 35 34 210 ϒ 240 ϒ 16-18 IHAXF 14-17/16 Boring Kit 6-20mm diameter range with BHF BL fine boring balanceable head 68.5 MB d1 50 • 10µm direct diametric adjustment and 2µm by a vernier scale 1 BHF MB50-50X68 BL 1 IHAXF 6-8/16 1 IHAXF 8-10/16 1 IHAXF 10-12/16 1 IHAXF 12-14/16 Dimension (mm) 1 IHAXF 14-16/16 1 IHAXF 16-18/16 1 IHAXF 18-22/16 5 TPGX 090202L 2 WCGT 020102L Boring range 6-20 KIT BHF MB50-50 6-108 Kits 6-108mm diameter range BH NUT 10 Ø54-84 IHFF 50 BHEH 24x75 Ø80-108 Ø22-30 IHAXF 22-30/16 Ø16-23 IHAXF 16-18/16 Ø11-17 IHAXF 11-13/16 Ø8-12 IHAXF 8-10/16 Ø6-8 IHAXF 6-8/16 19 54-84 79 Ø36-54 IHFF 32 Ø28-42 IHFF 25 28-54 61 63 BHEH 24x75 CW32 Ø92-108 IHFF 50 6-30 BBH D16x53 68 21 28 40 50 IHFF 50 2µm 80-108 93 92-108 93 Designation Dimension (mm) MB d1 50 KIT BHF MB50-50 6-108 1 BHF MB50-50x60 1 IHFF 25 1 IHFF 32 1 IHFF 50 1 IHAXF 6-8/16 1 IHAXF 8-10/16 1 IHAXF 11-13/16 1 IHAXF 16-18/16 1 IHAXF 22-30/16 1 BBH D 16x53 1 BHEH 24x75 1 BH NUT 10 1 CW 32 5 TPGX 090202L 1 TPGX 110302L 2 WCGT 020102L Boring range 6-108 KIT BHF MB50-63/MB63-63 Kits 6-125mm diameter range Ø6-30 Ø28-80 5 67 5 67 34 5 67 34 11-17 IHAXF 11-17 16-23 IHAXF 16-23 22-30 IHAXF 22-30 Designation KIT BHF MB50-63 MB63-63 28 40 58 68 50 80 BHFH 30x75 21 BBH 30x70 BBH 30x40 24 7 34 BDBH 30xD16 01 2 01 2 01 2 6-9 IHAXF 6-9 8-12 IHAXF 8-12 89 89 89 2µm 77-125 38.5 77-125 IHFF 50 1 BHF MB...-63x87 1 IHAXF 6-8/16 1 IHAXF 8-10/16 1 IHAXF 11-13/16 1 IHAXF 16-18/16 1 IHAXF 22-30/16 1 ADBH 30xD16 1 BBH 30x40 1 BBH 30x70 28-70 IHFF 25 IHRF 25 36-80 IHFF 32 IHRF 32 MB d1 50 63 Dimension (mm) 1 BHFH 30x75 1 IHFF 25 1 IHFF 32 1 IHFF 50 5 TPGX 090202L 1 TPGX 110302L 2 WCGT 020102L T-8/5 T-6/5 Boring range 6-125 6-125 H 69 Kits KIT BHFH MB80-125 Kit BHFH MB80-125 holder for BHF MB80-125x114,36-410mm diameter range 36-137 135-500 5 67 34 34 BBH 40x189 200 BHFH 40x133 125 135-210 IHFF 50 205-310 IHFF 50 36-123 IHFF 32 IHRF 32 46-137 IHFF 40 IHRF 40 Designation BHFH 40x300 51 BHFH 40x200 5 67 01 2 9 80 BBH 40x114 01 2 89 89 BBH 40x69 2µm 305-410 IHFF 50 MB d1 50 KIT BHFH MB80-125 1 BBH 40x69 1 BBH 40x114 1 BBH 40x189 1 BHFH 40x133 1 BHFH 40x200 1 BHFH 40x300 Dimension (mm) 1 IHFF 25 1 IHFF 40 1 IHFF 50 Boring range 36-410 • 10µm direct diametric adjustment and 2µm by a vernier scale KIT IHAXF 6-30 Kits Kit IHAXF 6-30,6-30mm diameter range 2µm 1 IHAXF 6-8/16 1 IHAXF 8-10/16 1 IHAXF 11-13/16 1 IHAXF 16-18/16 1 IHAXF 22-30/16 5 TPGX 090202L 3 WCGT 020102L T-8/5 T-6/5 Designation KIT IHAXF 6-30 H 70 Dimension (mm) Boring range 6-30 MB CLAMP Spare Parts MB system clamp set 2 (O ring) d1 d2 2 (O ring) 1 Designation MB CLAMP 16 20 25 32 40 H1 50 63-80 Dimension (mm) d2 10 13 16 20 d 25 2 (O ring) 32 2 (O ring) 42 d1 16 L 20 25 32 40 50d1 d2 63-80 1 2.5 3 3 4 5 6 8 G1 2 ORM 0100-10 ORM 0130-10 ORM 0140-10 OR 2075 1 Spare Parts PLT Cover plate L d H1 G1 Dimension (mm) d H1 L 16 7 14 PLT 16 20 8.5 17 20 25 10.2 21 25 32 13.9 28 32 40 17.4 35 40 50 21.4 47.5 50 63 26.4 62 63 80 33.9 82.5 80 • Protects the serrated faces when a single toolholder is being used. Designation G1 M 3x8 M 4x10 M 4x16 M 5x20 M 6x25 M 8x25 M 10x30 M 12x35 H 71 BHF Spare Parts IHFF 4 Designation BHF...- 16... 20... 25... 32... 40... 50-60 5 1 3 1 BH NUT 10 IHRF IHRF CH 2 IHRF BW 2 2 2 3 2 4 5 SR M3x6 DIN 912 BH SR 1.5 HANDLE SR M3x4.5 DIN 913 SR M4x8 DIN 912 BH SR 1.5 HANDLE SR M3x4.5 DIN 913 SR M5x10 DIN 912 BH SR 2.0 HANDLE SR M4x4 DIN 913 SR M6x12 DIN 912 BH SR 2.0 HANDLE SR M4x5 DIN 913 SR M8x14 DIN 912 BH SR 2.5 HANDLE SR M5x6 DIN 913 SR SR M10x25 DIN 912 SR M10x16 DIN 913 BH SR 2.5 HANDLE SR M5x8 DIN 913 Spare Parts BHF IHFF 1 Designation BHF...- 50... H 72 IHRF 2 3 IHRF CH 3 IHSR BW 3 3 1 2 3 SR M5x10 DIN 912 SR M10x20 DIN 912 SR M10x25 DIN 912 BHF Spare Parts BHF IHFF 3 1 Designation BHF...- 63... 80... 125... IHRF 2 IHRF CH IHRF BW 2 2 2 1 2 3 SR M6x10 DIN 915 SR M6x14 DIN 915 SR M6x22 DIN 915 SR M10x25 DIN 912 SR M10x25 DIN 912 SR M10x25 DIN 912 BH SR 3.0 HANDLE BH SR 3.0 HANDLE BH SR 3.0 HANDLE Spare Parts BHF BHF 50 4 Designation IHAXF 16/AVI/E BHF 32 BL BHF 50 BL IHAXF 8 1 2 3 1 2 3 1 2 3 4 SR M10x10 DIN 912 SR M5x8 DIN 913 SR M5x12 DIN 913 SR M10x10 DIN 913 SR BH SR 2.5 HANDLE SR M5x8 DIN 913 SLEEVE D 8-D16 32... BL SR M4x5 DIN 913 - 50... BL SR M5x8 DIN 913 SLEEVE D 8-D16 BHF...- 50... IHAXF 16/AVI/E IHAXF 8 BH SR 2.0 HANDLE BH SR 2.5 HANDLE H 73 BHE MB Spare Parts 4 BHE IHFF 5 Designation 1 2 1 3 IHRF 2 3 IHRF CH 2 IHFF E 2 4 SR M3x6 DIN 912 12.9 BH HW 1.5 HANDLE BHE MB14-14x30 SR M3x6 DIN 912 12.9 MB16-16x34 SR M4x8 DIN 912 12.9 MB20-20x40 SR M5x10 DIN 912 12.9 MB25-25x50 SR M6x12 DIN 912 12.9 BH HW 2.5 HANDLE MB32-32x63 SR M8x14 DIN 912 12.9 MB40-40x80 MB50-50x80 BH NUT 10 SR M10x25 DIN 912 12.9 SR M10x16 DIN 913 45H BH HW 3.0 HANDLE SR M10x20 DIN 912 12.9 MB63-63x89 SR M10x25 DIN 912 12.9 MB80-80x104 H 74 IHRF BW 2 2 5 SR M2.5x3 DIN 913 45H SR M3x4 DIN 913 45H SR M3x4 DIN 913 45H SR M4x6 DIN 913 45H SR M4x6 DIN 913 45H SR M5x10 DIN 913 45H SR M6x10 DIN 913 45H SR M6x10 DIN 913 45H SR M8x12 DIN 913 45H BHE Spare Parts BHE IHFF 1 Designation BHE MB50-50x80 MB63-63x89 MB80-80x104 IHRF 2 3 IHRF CH IHRF BW 3 3 3 1 2 3 SR M5x12 DIN 912 SR M5x25 DIN 912 SR M5x25 DIN 912 SR M10x20 DIN 912 SR M10x20 DIN 912 SR M10x20 DIN 912 SR M10x25 DIN 912 SR M10x25 DIN 912 SR M10x25 DIN 912 Spare Parts BHE 4 BHE MB32-32X53 H BHE MB50-50X60 H BHE MB50-50X80 IHAXF 18/AVI/E IHAXF 8 BHE MB63-63X89 BHE MB80-80X104 1 2 3 Designation BHE MB32-32x53 H MB50-50x60 H MB50-50x8 MB63-63x89 MB80-80x104 IHAXF 18/AVI/E 1 3 1 2 3 4 SR M5x5 DIN 913 SR M5x5 DIN 913 SR M6x8 DIN 913 SR M6x8 DIN 913 SR M6x8 DIN 913 SR M6x12 DIN 913 SLEEVE D 8-D16 - SR M5x8 DIN 913 SR M5x12 DIN 913 SR M10x10 DIN 913 SR M10x10 DIN 913 SR M6x6 DIN 913 SR M6x6 DIN 913 BH SR 2.5 HANDLE BH SR 2.5 HANDLE BH SR 3.0 HANDLE BH SR 3.0 HANDLE BH SR 3.0 HANDLE BH SR 3.0 HANDLE H 75 BHC Spare Parts 1 2 3 4 0 4 BHC 5 1 2 3 Designation 1 2 BHC MB25-25x57 MB32-32x71 MB40-40x90 MB50-50x87 MB63-63x109 MB80-80x130 SR M4x8 DIN 913 SR M5x10 DIN 913 SR M6x12 DIN 913 SR M6x14 DIN 913 SR M6x16 DIN 913 SR M6x20 DIN 913 3 BH SR M4x11 DIN 912 PT BH NUT-BHC MB25 BH SR M5x12.5 DIN 912 PT BH NUT-BHC MB32 BH SR M6x16 DIN 912 PT BH NUT-BHC MB40 BH SR M8x20 DIN 912 PT BH NUT-BHC MB50 BH SR M10x26 DIN 912 PT BH NUT-BHC MB63 BH SR M12x30 DIN 912 PT BH NUT-BHC MB80 BHR 4 5 BH SR 2.0 HANDLE BH SR 2.5 HANDLE BH SR 3.0 HANDLE BH SR 3.0 HANDLE BH SR 3.0 HANDLE BH SR 3.0 HANDLE SR M4x5 DIN 913 SR M5x5 DIN 913 SR M6x6 DIN 913 SR M6x8 DIN 913 SR M6x8 DIN 913 SR M6x12 DIN 913 Spare Parts 3 2 1 S.... BHR 2 IHFR CH 2 IHRF BW 3 2 IH 1 Designation BHR MB16...16 MB20...20 MB25...25 MB32...32 MB40...50 MB50...50 MB50...63 MB63...63 MB80...80 H 76 1 2 3 BH NUT BHR MB16 BH NUT BHR MB20 BH NUT BHR MB25 BH NUT BHR MB32 BH NUT BHR MB40 BH NUT BHR MB50 BH NUT BHR MB63 BH NUT BHR MB63 BH NUT BHR MB80 SR M3x14 DIN 912 SR M4x15 DIN 912 SR M4x20 DIN 912 SR M5x25 DIN 912 SR M6x30 DIN 912 SR M8x35 DIN 912 SR M10x40 DIN 912 SR M10x40 DIN 912 SR M12x45 DIN 912 SR M3x4 DIN 913 SR M3x5 DIN 913 SR M3x8 DIN 913 SR M4x12 DIN 913 SR M5x14 DIN 913 SR M5x12 DIN 913 SR M6x16 DIN 913 SR M6x16 DIN 913 SR M8x25 DIN 913 TCH Spare Parts IHSR 161-800 BW 4 5 4 3 4 IH...160-800 7 8 1 2 IH...160-800 4 1 6 TCH Designation TCH 200-300-400 500-600-700 1 2 3 4 BH TCH NUT A BH TCH NUT A BH TCH NUT B BH TCH NUT B BH TCH NUT C BH TCH NUT C SR M12x40 DIN 912 SR M12x40 DIN 912 Designation TCH 200-300 400 500-600-700 5 6 7 8 SR M8x40 DIN 915 SR M8x40 DIN 915 SR M8x40 DIN 915 SR M12x35 DIN 912 SR M12x35 DIN 912 SR M16x50 DIN 912 BH SERRATED PLATE 200-300 BH SERRATED PLATE 400-700 BH SERRATED PLATE 400-700 SR M8x25 DIN 912 SR M8x20 DIN 912 SR M8x25 DIN 912 Spare Parts TCH IHFF..., IHRF... IHRF...CH, IHRF...BW 9 10 4 3 55 4 3 4 CW 200 11 BHF L200 1 6 Designation TCH 200-300-400 500-600-700 Designation TCH 200-300 400 500-600-700 7 8 1 2 1 2 3 4 BH TCH NUT A BH TCH NUT A BH TCH NUT B BH TCH NUT B BH TCH NUT C BH TCH NUT C 5 SR M12x40 DIN 912 SR M8x40 DIN 915 SR M12x40 DIN 912 SR M8x40 DIN 915 6 7 8 9 10 11 SR M12x35 DIN912 BH SERRATED PLATE 200-300 SR M8x25 DIN912 SR M10x20 DIN912 SR M6x8 DIN915 BH SR 3.0 HANDLE SR M16x50 DIN912 BH SERRATED PLATE 400-700 SR M8x25 DIN912 SR M10x20 DIN912 SR M6x8 DIN915 BH SR 3.0 HANDLE SR M12x35 DIN912 BH SERRATED PLATE 400-700 SR M8x20 DIN912 SR M10x20 DIN912 SR M6x8 DIN915 BH SR 3.0 HANDLE H 77 ADBH Spare Parts 1 1 Designation 1 SR M45x8 DIN 913 ADBH 30xD16 Spare Parts BBH-D IHFF... 2 Designation BBH D16x63 D16x105 H 78 IHRF... 1 2 IHRF...CH.. 1 2 IHRF...BW.. 1 2 1 1 2 SR M5x12 DIN 912 SR M5x12 DIN 912 WASHER DIN 125A M5 WASHER DIN 125A M5 BHFH Spare Parts IHFF... IHRF... 1 IHRF...CH.. IHRF...BW.. 1 1 Designation 1 1 SR M10x18 DIN 912 SR M10x18 DIN 912 SR M10x18 DIN 912 SR M10x25 DIN 912 SR M10x25 DIN 912 SR M10x25 DIN 912 SR M10x25 DIN 912 BHFH 30x75 40x133 30x93 40x200 30x135 40x300 40x400 BHEH Spare Parts IHFF... IHRF... 1 Designation BHEH 24x75 28x80 28x108 28x148 HRF...CH.. 1 IHRF...BW.. 1 1 1 SR M10x20 DIN 912 SR M10x25 DIN 912 SR M10x25 DIN 912 SR M10x25 DIN 912 H 79 EMH MB Spare Parts Screws for EMH 2 1 2 Designation EMH MB50-6 MB50-8 MB50-10 MB50-12 MB50-14 MB50-16 MB50-20 MB63-16 MB63-20 MB63-25 MB63-32 MB80-40 H 80 1 Screw #1 Screw # 2 EMH 50-6 SCREW EMH 50-8 SCREW EMH 50-10 SCREW EMH 50-12 SCREW EMH 50-14 SCREW EMH 50-16 SCREW EMH 50-20 SCREW EMH 63-16 SCREW EMH 63-20 SCREW1 EMH 63-25 SCREW EME 63-32 SCREW EMH 80-40 SCREW M6x10 EM SCREW M8x10 EM SCREW M10x12 EM SCREW M12x16 EM SCREW M14x16 EM SCREW M14x16 EM SCREW M16x16 EM SCREW M14x16 EM SCREW M16x16 EM SCREW M18x20 EM SCREW M18x20 EM SCREW M20x20 EM SCREW 2 2 CC MB...-ER... Spare Parts Components for CC 1 2 2 1 Designation CC MB16-ER11M MB20-ER16M MB25-ER20M MB32-ER25M MB40-ER25 MB50-ER25 MB50-ER32 MB63-ER32 MB63-ER40 1 1 2 CC MB16 SCREW CC MB20 SCREW CC MB25 SCREW CC MB32 SCREW CC MB40 SCREW CC MB50 SCREW CC MB50 SCREW CC MB63 SCREW CC 1MB63 SCREW NUT ER11 MINI NUT ER16 MINI NUT ER20 MINI NUT ER25 MINI NUT ER25 TOP NUT ER25 TOP NUT ER32 TOP NUT ER32 TOP NUT ER40 TOP Wrench 2 WRENCH ER11 MINI WRENCH ER16 MINI WRENCH ER20 MINI WRENCH ER25 MINI WRENCH ER25 WRENCH ER25 WRENCH ER32 WRENCH ER32 WRENCH ER40 2 AMT MB...-MT Screw for shanks: Morse taper tang AMT Spare Parts 1 Designation AMT MB50-MT2 MB50-MT3 MB63-MT3 MB63-MT4 1 AMT MT2-SCREW AMT MT3-SCREW AMT MT3-SCREW AMT MT4-SCREW H 81 D3 SMH MB Spare Parts L Screw for shell mill holders SMH 3 2 Designation SMH MB40-22 MB50-16 MB50-22 MB50-27 MB50-32 MB63-27 MB63-32 MB80-32 MB80-40 1 4 1 2 3 4 M10 CLAMP SCREW SEM 22 M 8 CLAMP SCREW SEM 16 M10 CLAMP SCREW SEM 22 M12 CLAMP SCREW SEM 27 M16 CLAMP SCREW SEM 32 M12 CLAMP SCREW SEM 27 M16 CLAMP SCREW SEM 32 M16 CLAMP SCREW SEM 32 M20 CLAMP SCREW SEM 40 DOG DRIVE SMH 22 DOG DRIVE SMH 16 DOG DRIVE SMH 22 DOG DRIVE SMH 27 DOG DRIVE SMH 32 DOG DRIVE SMH 27 DOG DRIVE SMH 32 DOG DRIVE SMH 32 DOG DRIVE SMH 40 KEY SMH 22 KEY SMH 16 KEY SMH 22 KEY SMH 27 KEY SMH 32 KEY SMH 27 KEY SMH 32 KEY SMH 32 KEY SMH 40 M4x10 SMH KEY SCREW M3x 8 SMH KEY SCREW M4x10 SMH KEY SCREW M5x12 SMH KEY SCREW M6x16 SMH KEY SCREW M5x12 SMH KEY SCREW M6x16 SMH KEY SCREW M6x16 SMH KEY SCREW M6x18 SMH KEY SCREW Spare Parts NUT ER ... TOP ER - TopTM clamping nut DIN 6499 G1 D3 L Designation NUT ER16 TOP ER20 TOP ER25 TOP ER32 TOP ER40 TOP D3 28 34 42 50 63 Dimension (mm) 3 L 17 19 20 22 25 2 H 82 1 4 G1 M22x1.5 M25x1.5 M32x1.5 M40x1.5 M50x1.5 NUT ER-MINI/UM Spare Parts ER clamping nut G1 G1 L L UM ER 25,32,40,50 Designation NUT ER11 MINI ER11 UM ER16 MINI ER16 UM ER20 MINI ER20 UM ER25 MINI ER25 UM ER32 UM ER40 UM ER50 UM L D3 D3 UM ER 16,20 D3 16 19 22 28 28 34 35 42 50 63 78 G1 Dimension (mm) L 10.8 11.3 18 17 19 19 20 20 22 25 55 D3 UM ER 11,16,20,25 MINI G1 M13x0.75 M14x 0.75 M19x1.0 M22x1.5 M24x1.0 M25x1.5 M30x1.5 M32x1.5 M40x1.5 M50x1.5 M64x2.0 H 83 Recommended Cutting Conditions BHR rough boring heads L D Cutting depth B Working range ap (mm) Steel ap (mm) Cast iron, Aluminum 2-3 2.5-3.5 50-68 3-4 3.5-5 68-200 4-5 5-7 200-500 5-6 6-8 18-28 28-50 It’s advisable to start with B hole≥boring bar diameter d 1.5-2 • In case of a single or a stepped boring cutter configuration, only half the feed should be applied H 84 2-2.5 Recommended Cutting Conditions Fine boring heads L D Stability •••– Good •• – Normal • – Poor Material Carbon steel HB≤200 Carbon steel HB>200 Stainless steel Alloyed steel HB 480-550 Cast iron Aluminum L/D Stability Cutting speed (Vc=m/min) L/D=2.5 L/D=4 L/D=6.3 L/D=2.5 L/D=4 L/D=6.3 L/D=2.5 L/D=4 L/D=6.3 L/D=2.5 L/D=4 L/D=6.3 L/D=2.5 L/D=4 L/D=6.3 ••• •• • ••• •• • ••• •• • ••• •• • ••• •• • 200-300 160-250 70-100 160-250 150-200 70-100 150-200 120-180 70-80 120-160 100-140 70-100 120-160 100-140 70-100 L/D=2.5 L/D=4 L/D=6.3 ••• •• • 300-400 250-350 100-150 Feed f=mm/rev Insert radius R=0.2 R=0.4 0.05-0.08 0.08-0.10 0.05-0.08 0.08-0.10 0.05-0.08 0.05-0.08 0.08-0.10 0.05-0.08 0.08-0.10 0.05-0.08 0.05-0.08 0.08-0.10 0.08-0.10 0.08-0.10 0.05-0.08 0.08-0.10 0.05-0.08 0.08-0.10 0.05-0.08 0.08-0.10 0.05-0.08 0.05-0.08 0.08-0.10 0.05-0.08 0.08-0.10 0.05-0.08 - 0.05-0.08 0.05-0.08 0.05-0.08 Cutting depth (ap) 0.1-0.25 0.08-0.10 0.08-0.10 - H 85 Recommended Cutting Conditions Stability •••– Good •• – Normal • – Poor Boring operations with BHC combi rough and fine L/D Stability Cutting speed (Vc=m/min) Carbon steel HB<200 L/D=2.5 L/D=4 L/D=6.3 ••• •• • 160-250 120-180 70-100 Feed f=mm/rev Insert radius R=0.2 R=0.4 0.1-0.2 0.1-0.2 0.1-0.2 0.1-0.2 * 0.1-0.15 0.1-0.2 Carbon steel HB>200 L/D=2.5 L/D=4 L/D=6.3 ••• •• • 140-200 100-160 70-100 0.1-0.2 0.1-0.2 * 0.1-0.15 Stainless steel AISI 304-316 L/D=2.5 L/D=4 L/D=6.3 ••• •• • 100-140 80-110 60-90 Cast iron L/D=2.5 L/D=4 L/D=6.3 ••• •• • Aluminum L/D=2.5 L/D=4 L/D=6.3 ••• •• • Material Cutting depth (mm) 0.15-0.3 1.5 2 2.5 0.1-0.2 0.1-0.2 0.1-0.2 0.15-0.3 1.5 2 2.5 0.1-0.2 0.1-0.2 * 0.1-0.15 0.1-0.2 0.1-0.2 0.1-0.2 0.15-0.3 1.5 2 2.5 120-160 90-120 60-90 0.1-0.2 0.1-0.2 * 0.1-0.15 0.1-0.2 0.1-0.2 0.1-0.2 0.15-0.3 2 2.5 3 250-350 160-250 100-150 0.1-0.2 0.1-0.2 * 0.1-0.15 0.1-0.2 0.1-0.2 0.1-0.2 0.15-0.3 2 2.5 3 • *Only for finishing Inserts. • Use inserts with the same corner radii for both roughing and finishing inserts. VC Cutting speed (m/min) D Diameter of workpiece (m/min) n Number of revolutions / min' (rev./min) Vf Feed rate (mm/min.) Fn Feed (mm/rev) ∏ 3.14 VC = n = ∏• D • n 1000 VC 1000 ∏• D Vf = n • fn H 86 L L ap roughing ap finishing Recommended Cutting Conditions Stability •••– Good •• – Normal • – Poor BHR rough boring cutting data ISO Workpiece material Hardness HB Carbon steel HB<200 Carbon steel HB>200 Workpiece material Hardness HB P ISO Boring range D18-28 Overhang ap (mm) 0.5-1.2 1.2-2.5 L/D R (Radius) 0.2 0.4 Vc 150-180 120-150 2.5 ••• f 0.1-0.2 0.08-0.2 Vc 140-160 100-140 4 ••• f 0.1-0.18 0.08-0.15 Vc 60-80 40-60 6.3 ••• f 0.06-0.12 0.06-0.1 Vc 130-160 100-130 2.5 ••• f 0.08-0.15 0.08-0.12 Vc 110-140 80-110 4 ••• f 0.08-0.12 0.08-0.1 Vc 70-90 60-70 6.3 ••• f 0.08-0.1 0.06-0.08 Overhang L/D 2.5 ••• Carbon steel HB<200 4 ••• 6.3 ••• P 2.5 ••• Carbon steel HB>200 4 ••• 6.3 ••• Boring range D68-120 ap (mm) 0.8-1.5 1.5-3.5 R (Radius) 0.2-0.4 0.4-0.8 Vc 160-220 150-180 f 0.15-0.25 0.08-0.2 Vc 140-180 120-150 f 0.08-0.2 0.08-0.15 Vc 70-100 50-70 f 0.06-0.1 0.06-0.1 Vc 140-180 120-160 f 0.15-0.3 0.12-0.2 Vc 120-150 100-140 f 0.1-0.2 0.1-0.18 Vc 80-100 60-80 f 0.08-0.12 0.08-0.12 ap(mm), R(radius), Vc(m/min), f(mm/rev) Boring range Boring range D28-50 D50-68 0.8-1.5 1.5-2.5 0.8-1.5 1.5-3.0 0.2-0.4 0.4 0.2-0.4 0.4-0.8 160-200 140-170 160-200 140-180 0.15-0.2 0.1-0.175 0.15-0.25 0.08-0.2 160-180 120-150 160-180 120-150 0.1-0.12 0.08-0.1 0.1-0.12 0.08-0.1 60-90 50-60 70-90 50-70 0.06-0.12 0.06-0.1 0.06-0.1 0.06-0.1 140-180 120-160 140-180 120-160 0.08-0.2 0.06-0.12 0.08-0.25 0.08-0.18 100-140 80-120 100-140 80-120 0.08-0.15 0.06-0.15 0.08-0.2 0.06-0.15 80-100 60-80 80-100 60-80 0.06-0.1 0.06-0.08 0.08-0.15 0.06-0.1 Boring range D120-200 0.8-2.0 2.0-3.5 0.2-0.4 0.4-0.8 180-250 160-200 0.15-0.3 0.1-0.2 160-200 140-180 0.1-0.2 0.08-0.15 Boring range D200-500 0.8-1.5 2.0-4.0 0.2-0.4 0.4-0.8 220-280 200-220 0.15-0.3 0.1-0.15 N.R. N.R. N.R. N.R. N.R. N.R. 150-170 0.15-0.25 100-130 0.08-0.2 100-140 0.1-0.2 80-110 0.08-0.12 100-140 0.15-0.3 80-120 0.1-0.2 N.R. N.R. N.R. N.R. N.R. N.R. • N.R. = Not recommended • In case of a single or a stepped boring cutter configuration, only half the feed should be applied H 87 Recommended Cutting Conditions Stability •••– Good •• – Normal • – Poor BHR rough boring cutting data ISO Workpiece material Hardness HB Alloyed steel HB<200 Alloyed steel HB>200 PP Workpiece ISO material Hardness HB Boring range D18-28 Overhang ap (mm) 0.5-1.0 1.0-1.8 L/D R (Radius) 0.2 0.4 Vc 140-160 90-120 2.5 ••• f 0.08-0.18 0.08-0.15 Vc 100-130 70-100 4 •• f 0.08-0.15 0.06-0.12 Vc 80-100 60-90 6.3 • f 0.08-0.15 0.06-0.1 Vc 130-150 120-140 2.5 ••• f 0.08-0.18 0.06-0.15 Vc 100-130 100-120 4 •• f 0.08-0.15 0.06-0.13 Vc 80-100 70-90 6.3 • f 0.08-0.12 0.06-0.11 Overhang L/D 2.5 ••• Alloyed steel HB<200 4 •• 6.3 • P P 2.5 ••• Alloyed steel HB>200 4 •• 6.3 • Boring range D68-120 ap (mm) 0.8 2.5 R (Radius) 0.2-0.4 0.4-0.8 Vc 160-220 140-180 f 0.1-0.3 0.1-0.25 Vc 150-200 120-160 f 0.1-0.2 0.08-0.18 Vc 100-140 100-140 f 0.08-0.18 0.08-0.15 Vc 160-200 140-180 f 0.1-0.3 0.01-0.25 Vc 140-160 120-140 f 0.08-0.2 0.08-0.15 Vc 100-120 70-90 f 0.08-0.16 0.08-0.12 ap(mm), R(radius), Vc(m/min), f(mm/rev) Boring range Boring range D28-50 D50-68 0.5-1.0 1.0-1.8 0.5-1.2 1.2-2.0 0.2-0.4 0.4 0.2-0.4 0.4-0.8 150-180 100-130 160-200 140-180 0.08-0.2 0.08-0.18 0.1-0.25 0.1-0.15 110-150 90-120 140-180 100-130 0.08-0.18 0.08-0.15 0.8-0.18 0.08-0.12 80-100 70-90 100-140 80-120 0.06-0.12 0.06-0.12 0.6-0.15 0.08-0.1 130-150 120-140 140-170 120-150 0.08-0.18 0.06-0.15 0.08-0.2 0.08-0.18 100-130 100-120 120-150 100-120 0.08-0.15 0.06-0.13 0.08-0.18 0.08-0.15 80-100 70-90 100-120 70-90 0.08-0.12 0.06-0.11 0.08-0.12 0.06-0.11 Boring range D120-200 0.8-2.0 2.0-3.5 0.2-0.4 0.4-0.8 160-220 140-180 0.1-0.3 0.1-0.25 120-160 120-160 0.1-0.2 0.08-0.18 H N.R. N.R. N.R. N.R. N.R. N.R. 140-200 0.01-0.35 150-180 0.08-0.12 140-180 0.01-0.3 120-140 0.08-0.12 140-200 0.01-0.35 140-180 0.01-0.3 N.R. N.R. N.R. N.R. N.R. N.R. • N.R. = Not recommended • In case of a single or a stepped boring cutter configuration, only half the feed should be applied 88 Boring range D200-500 0.8-2.0 2.0-4.0 0.2-0.4 0.4-0.8 160-220 140-180 0.1-0.35 0.1-0.3 Recommended Cutting Conditions Stability •••– Good •• – Normal • – Poor BHR rough boring cutting data Boring range D18-28 Workpiece Hardness Overhang ISO ap (mm) 0.5-1.0 1.0-1.8 material HB L/D R (Radius) 0.2 0.4 Vc 100-150 110-130 2.5 ••• f 0.08-0.15 0.06-0.12 Vc 90-130 90-120 Stainless Ferritic & 4 •• steel martensitic f 0.08-0.12 0.06-0.1 Vc 60-90 50-70 6.3 • f 0.06-0.1 0.06-0.1 Vc 110-130 100-130 2.5 ••• f 0.08-0.15 0.06-0.12 Vc 80-110 80-110 Stainless 4 Austenitic •• steel f 0.08-0.12 0.06-0.1 Vc 60-90 50-70 6.3 • f 0.06-0.1 0.06-0.1 M Vc 90-130 100-130 2.5 ••• f 0.08-0.15 0.06-0.12 Stainless Vc 70-110 80-110 Ferritic & 4 steel •• martensitic f 0.08-0.12 0.06-0.1 cast Vc 60-90 50-70 6.3 • f 0.06-0.1 0.06-0.1 Vc 80-120 70-110 2.5 ••• f 0.08-0.15 0.06-0.12 Stainless Vc 70-100 70-100 4 steel Austenitic •• f 0.08-0.12 0.06-0.1 cast Vc 60-90 50-70 6.3 • f 0.06-0.1 0.06-0.1 ISO Workpiece material Stainless steel Stainless steel Hardness HB Ferritic & martensitic Stainless steel cast 2.5 ••• 4 •• 6.3 • 2.5 ••• Austenitic 4 •• 6.3 • M Stainless steel cast Overhang L/D Ferritic & martensitic 2.5 ••• 4 •• 6.3 • 2.5 ••• Austenitic 4 •• 6.3 • ap (mm) R (Radius) Vc f Vc f Vc f Vc f Vc f Vc f Vc f Vc f Vc f Vc f Vc f Vc f Boring range D68-120 0.8-1.8 1.8-2.5 0.2-0.4 0.4-0.8 130-220 120-200 0.08-0.3 0.08-0.25 100-160 90-140 0.08-0.25 0.08-0.18 70-100 50-70 0.08-0.2 0.08-0.15 120-200 100-160 0.08-0.3 0.08-0.25 100-150 90-140 0.08-0.25 0.08-0.18 70-100 50-70 0.08-0.2 0.08-0.15 130-200 120-180 0.08-0.3 0.08-0.25 110-150 90-150 0.08-0.25 0.08-0.18 70-100 50-70 0.08-0.2 0.08-0.15 130-180 120-180 0.08-0.3 0.08-0.25 100-140 90-140 0.08-0.25 0.08-0.18 70-190 50-70 0.08-0.2 0.08-0.15 ap(mm), R(radius), Vc(m/min), f(mm/rev) Boring range Boring range D28-50 D50-68 0.5-1.0 1.0-1.8 0.5-1.2 1.2-2.0 0.2-0.4 0.4 0.2-0.4 0.4-0.8 120-160 100-150 120-160 110-160 0.08-0.18 0.06-0.12 0.08-0.25 0.08-0.18 100-140 90-140 100-150 80-120 0.08-0.12 0.06-0.1 0.08-0.18 0.08-0.12 60-90 50-70 70-100 50-70 0.06-0.12 0.06-0.1 0.06-0.15 0.08-0.1 120-150 110-140 110-160 100-150 0.08-0.18 0.06-0.12 0.08-0.25 0.06-0.12 90-130 90-120 100-150 90-130 0.08-0.12 0.06-0.1 0.08-0.18 0.06-0.1 60-90 50-70 70-100 50-70 0.06-0.12 0.06-0.1 0.06-0.15 0.06-0.1 120-150 110-140 120-160 100-150 0.08-0.18 0.06-0.12 0.08-0.25 0.06-0.12 90-130 90-120 100-150 90-130 0.08-0.12 0.06-0.1 0.08-0.18 0.06-0.1 60-90 50-70 70-100 50-70 0.06-0.12 0.06-0.1 0.06-0.15 0.06-0.1 100-150 90-140 110-150 100-150 0.08-0.18 0.06-0.12 0.08-0.25 0.06-0.12 80-130 70-120 90-140 90-130 0.08-0.12 0.06-0.1 0.08-0.18 0.06-0.1 60-90 50-70 70-100 50-70 0.06-0.12 0.06-0.1 0.06-0.15 0.06-0.1 Boring range D120-200 0.8-2.0 2.0-3.0 0.2-0.4 0.4-0.8 140-220 120-180 0.08-0.3 0.08-0.25 120-180 90-140 0.08-0.25 0.08-0.18 Boring range D200-500 0.8-2.0 2.0-3.5 0.2-0.4 0.2-0.4 150-220 120-200 0.08-0.3 0.08-0.25 N.R. N.R. N.R. N.R. N.R. N.R 120-200 0.08-0.3 100-160 0.08-0.25 100-160 0.08-0.25 90-140 0.08-0.18 120-200 0.08-0.3 N.R. 0.08-0.18 100-180 0.08-0.25 N.R. 0.06-0.1 N.R. N.R. N.R. N.R. 140-200 0.08-0.3 100-160 0.08-0.25 120-160 0.08-0.25 90-140 0.08-0.18 140-200 0.08-0.3 N.R. 120-180 0.08-0.25 N.R. N.R. N.R. N.R. 120-200 0.08-0.3 100-160 0.08-0.25 100-160 0.08-0.25 90-140 0.08-0.18 120-200 0.08-0.3 100-180 0.08-0.25 N.R. N.R. N.R. N.R. N.R. N.R. • N.R. = Not recommended • In case of a single or a stepped boring cutter configuration, only half the feed should be applied N.R. H 89 Recommended Cutting Conditions Stability •••– Good •• – Normal • – Poor BHR rough boring cutting data ap(mm), R(radius), Vc(m/min), f(mm/rev) Boring range D18-28 Workpiece Hardness Overhang ISO ap (mm) 0.5-1.0 1.0-1.8 material HB L/D R (Radius) 0.2-0.4 0.4 Vc 120-160 100-140 2.5 ••• f 0.06-0.15 0.06-0.18 Gray Vc 100-140 80-120 4 cast iron HB<200 •• f 0.06-0.12 0.06-0.1 GG 10-25 Vc 70-100 60-90 6.3 • f 0.06-0.1 0.06-0.1 Vc 140-200 140-200 2.5 ••• f 0.06-0.15 0.06-0.18 Gray Vc 120-160 120-160 4 K cast iron •• f 0.06-0.12 0.06-0.14 GG 25-40 Vc 70-100 60-90 6.3 • f 0.06-0.1 0.06-0.1 Vc 120-180 120-180 2.5 ••• f 0.06-0.15 0.06-0.18 Vc 120-160 120-160 Cast iron Spheroidal 4 •• GGG f 0.06-0.12 0.06-0.14 & graphite Vc 60-100 60-90 6.3 • f 0.06-0.1 0.06-0.1 Boring range D28-50 0.5-1.0 1.0-1.8 0.2-0.4 0.4 120-180 110-150 0.06-0.15 0.06-0.12 100-150 80-120 0.06-0.12 0.06-0.1 70-100 60-90 0.06-0.1 0.06-0.1 140-220 160-250 0.06-0.15 0.06-0.18 120-180 140-200 0.06-0.12 0.06-0.14 70-100 60-90 0.06-0.1 0.06-0.1 120-200 140-220 0.06-0.15 0.06-0.18 120-180 140-200 0.06-0.12 0.06-0.14 60-100 60-90 0.06-0.1 0.06-0.1 Boring range D50-68 0.5-1.2 1.2-2.0 0.2-0.4 0.4-0.8 120-180 110-150 0.08-0.2 0.08-0.12 100-150 80-120 0.08-0.12 0.08-0.1 70-100 60-90 0.08-0.1 0.08-0.1 180-220 200-280 0.08-0.2 0.1-0.25 140-180 180-220 0.08-0.12 0.08-0.2 60-100 60-120 0.08-0.1 0.08-0.1 180-220 180-240 0.08-0.18 0.1-0.2 140-200 160-220 0.08-0.12 0.08-0.18 60-90 60-100 0.08-0.1 0.08-0.1 Boring range D18-28 ap (mm) 0.8-1.8 1.8-2.5 R (Radius) 0.2-0.4 0.4-0.8 Vc 120-200 110-150 f 0.08-0.25 0.08-0.3 Vc 100-150 80-120 f 0.08-0.18 0.08-0.2 Vc 70-100 60-90 f 0.08-0.15 0.08-0.12 Vc 50-300 250-350 f 0.12-0.35 0.12-0.35 Vc 200-270 230-300 f 0.1-0.25 0.12-0.3 Vc 70-150 60-120 f 0.1-0.15 0.12-0.25 Vc 200-240 200-280 f 0.12-0.3 0.12-0.3 Vc 160-220 180-240 f 0.1-0.2 0.12-0.25 Vc 60-100 60-100 f 0.1-0.15 0.12-0.2 Boring range D28-50 0.8-2.0 2.0-3.0 0.2-0.4 0.4-0.8 150-250 180-280 0.08-0.25 0.08-0.35 120-170 120-170 0.08-0.18 0.08-0.25 Boring range D50-68 0.8-2.0 2.0-3.5 0.2-0.4 0.4-0.8 150-250 180-280 0.08-0.25 0.08-0.35 ISO Workpiece material Gray cast iron GG 10-25 K Hardness HB Overhang L/D 2.5 ••• HB<200 4 •• 6.3 • 2.5 ••• Gray cast iron GG 25-40 4 •• 6.3 • 2.5 ••• Cast iron GGG Spheroidal & graphite 4 •• 6.3 • H N.R. N.R. N.R. N.R. N.R. 250-350 0.15-0.3 200-300 0.15-0.3 250-350 0.15-0.4 200-270 0.15-0.35 250-350 0.15-0.3 250-350 0.15-0.4 N.R. N.R. N.R. N.R. N.R. N.R. 200-280 0.15-0.3 180-250 0.15-0.25 220-300 0.15-0.35 200-270 0.15-0.35 220-300 0.15-0.3 220-300 0.15-0.35 N.R. N.R. N.R. N.R. N.R. N.R. • N.R. = Not recommended • In case of a single or a stepped boring cutter configuration, only half the feed should be applied 90 N.R. Recommended Cutting Conditions Stability •••– Good •• – Normal • – Poor BHR rough boring cutting data ISO Workpiece material Hardness HB Overhang L/D 2.5 ••• Aluminum/ >12si Cast 4 •• 6.3 • N 2.5 ••• Aluminum/ <12si Cast 4 •• 6.3 • Workpiece ISO material Hardness HB Overhang L/D 2.5 ••• Aluminum/ >12si Cast 4 •• 6.3 • N 2.5 ••• Aluminum/ <12si Cast 4 •• 6.3 • ap(mm), R(radius), Vc(m/min), f(mm/rev) Boring range D18-28 0.5-1.5 1.5-2.5 0.2-0.4 0.4 200-300 240-350 0.06-0.2 0.06-0.25 150-220 150-220 0.06-0.2 0.06-0.2 60-100 60-100 0.06-0.1 0.06-0.1 180-250 220-280 0.06-0.2 0.06-0.25 120-220 120-220 0.06-0.2 0.06-0.2 60-100 60-100 0.06-0.1 0.06-0.1 Boring range D28-50 0.5-1.5 1.5-2.5 0.2-0.4 0.4 200-300 240-350 0.06-0.2 0.06-0.25 150-220 150-220 0.06-0.2 0.06-0.2 60-100 60-100 0.06-0.1 0.06-0.1 180-250 220-280 0.06-0.25 0.06-0.25 120-220 120-220 0.06-0.2 0.06-0.2 60-100 60-100 0.06-0.1 0.06-0.1 Boring range D50-68 0.5-2.0 1.2-3.0 0.2-0.4 0.4-0.8 200-300 240-350 0.06-0.25 0.06-0.3 150-220 150-220 0.06-0.2 0.06-0.2 60-100 60-100 0.06-0.1 0.06-0.1 180-250 220-280 0.06-0.25 0.06-0.3 120-220 120-220 0.06-0.2 0.06-0.25 60-100 60-100 0.06-0.1 0.06-0.1 Boring range D68-120 ap (mm) 0.8-3.0 1.8-4.0 R (Radius) 0.2-0.4 0.4-0.8 Vc 200-300 240-350 f 0.06-0.25 0.06-0.3 Vc 150-220 150-220 f 0.06-0.2 0.06-0.2 Vc 60-100 60-100 f 0.06-0.1 0.06-0.1 Vc 180-250 220-280 f 0.06-0.25 0.06-0.3 Vc 120-220 120-220 f 0.06-0.2 0.06-0.25 Vc 60-100 60-100 f 0.06-0.1 0.06-0.1 Boring range D120-200 0.8-3.0 2.0-4.0 0.2-0.4 0.4-0.8 200-300 240-350 0.06-0.25 0.06-0.4 150-220 150-220 0.06-0.2 0.06-0.2 Boring range D200-500 0.8-3.0 2.0-4.5 0.2-0.4 0.4-0.8 200-300 240-350 0.06-0.25 0.06-0.4 ap (mm) R (Radius) Vc f Vc f Vc f Vc f Vc f Vc f N.R. N.R. N.R. N.R. N.R. N.R. 180-250 0.06-0.3 120-220 0.06-0.2 220-280 0.06-0.4 120-220 0.06-0.25 N.R. 180-250 0.06-0.3 220-280 0.06-0.4 N.R. N.R. N.R. N.R. N.R. • N.R. = Not recommended • In case of a single or a stepped boring cutter configuration, only half the feed should be applied H 91 Technical Data Fine boring head BHF 16-50 and BHE operating instructions Assembly - When mounting the BHF boring head, the expanding pin should be kept tightly inside the cylindrical body - Insert the BHF into the shank - Tighten the pinby turning clockwise The recommended tightening torque guidelines are as follows: Recommended Torque (N·m) BHF MB16 - 16 x 34 2.0 - 2.5 BHF MB20 - 20 x 40 4.0 - 4.5 BHF MB25 - 25 x 50 6.5 - 7.5 BHF MB32 - 32 x 63 7.0 - 8.0 BHF MB40 - 40 x 80 16.0 - 18.0 BHF MB50 - 50 x 60 30.0 - 35.0 - Insert screw until it completely enters the recess in the sleeve nut or boring bar Disassembly - Loosen the pinby turning counter-clockwise Positioning - Loosen the screw before making any slide adjustment - By turning the graduated dialcounterclockwise, set the tool slideallowance for a 4mm adjustment - Lock the tool slide by means of screw, to the desired position - Lock the screw - When making any slide adjustment, firstly loosen the screw Maintenance Weekly: - Lubricate through the oiling nipple with ISO UN G220 oil Periodically: - Clean the conical cylindrical surface and then lubricate - Grease the expanding pin with an anti-friction lubricant - Clean and lubricate the tool slide guideway Important note: - Toolholder should be firmly affixed to the slide at all times * Due to back-lash phenomenon, if you pass the required value, turn the dial in the reverse direction at least one rotation and then re-adjust in the original direction H 92 * Reduction sleeve * IHAXF 11 IHAXF BBH 7 Body Expanding pin * Graduated dial Sleeve Nut HHFF HHFF * Slide locking screw Toolholder locking screw Coolant nozzle Slide holder Slide adjusting range Oiling nipple Tool bore .63H7 11 Cutting edge position mark Do not exceed the range marks!! H 93 Technical Data Fine boring head BHF 63-125 operating instructions Assembly - When mounting the BHF boring head, the expanding pin should be kept tightly inside the cylindrical body - Insert the BHF into the shank - Tighten the pinby turning clockwise The recommended tightening torque guidelines are as follows: Recommended Torque (N·m) BHF MB50 - 63 x 87 30 - 35 BHF MB50 - 80 x 94 30 - 35 BHF MB63 - 63 x 87 80 - 90 BHF MB80 - 80 x 94 80 - 90 BHF MB80 - 125 x 94 80 - 90 BHF MB50 - 50 x 60 30.0 - 35.0 - Insert screw until it completely enters the recess in the sleeve nut or boring bar Disassembly - Loosen the pinby turning counter-clockwise Positioning - Loosen the screw before making any slide adjustment - By turning the graduated dialcounterclockwise, set the tool slideallowance for a 4mm adjustment - Lock the tool slide by means of screw, to the desired position - Lock the screw - When making any slide adjustment, firstly loosen the screw Maintenance Weekly: - Lubricate through the oiling nipple with ISO UN G220 oil Periodically: - Clean the conical cylindrical surface and then lubricate - Grease the expanding pin with an anti-friction lubricant - Clean and lubricate the tool slide guideway Important note: - Toolholder should be firmly affixed to the slide at all times * Due to back-lash phenomenon, if you pass the required value, turn the dial in the reverse direction at least one rotation and then re-adjust in the original direction H 94 BHFH * IHFF BBH 34 89 012 5 67 IHFF / IHRF ADBH 30xD16 * IHAXF Body Expanding pin * Graduated dial * Slide locking screw Toolholder locking screw Coolant nozzle Slide holder Toolholder locking screws Oiling nipple Slide adjusting range Do not exceed the range marks!! H 95 H 96
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