Tablet Press

Tablet Press
P2020
www.fette-compacting.com
P2020 – Design and Use
Modular machine construction
+ Maximum operating security
+ Maximum working safety
+ Enclosed compression compartment
(reduces noise/dust)
+ Extended maintenance intervals
+ Modular design with separation into
4 sections:
– head section
– compression area
– middle area
– drive area
+ Quick-connect for easy disassembly of
components
Easy machine operation
+ 15" Touch screen control
+ VME-BUS control
+ Screen-guided operation
+ Structured diagnostic messages
for troubleshooting
+ All production-relevant data is
permanently available
+ 9 different user security levels available
+ Windows XP © operating system
+ Chinese / English / German operating
language
P2020 TABLET PRESS 2 | 3
Fette Tablet Press –
opens the door to
compacting technology
Production concentrated on fundamental economic principles, where complex technology
is unnecessary, is the focus of an increasing number of products and manufacturing
situations. Such conditions require – and allow – production machines to be completely
cost-oriented.
The P2020 is a direct implementation of this approach. At Fette Compacting we have
been ruthless in designing a tablet press which satisfies one point: 100 % economic
viability. In spite of this basic requirement, it is Fette Compacting’s goal to maintain
our unmatched standards for productivity, precision and operating security – in short,
reliability.
+ Format flexibility
FEATURES
BENEFITS
+ VME-bus controlled, user-friendly,
high-performance rotary press
+ Excellent price / performance ratio
+ Exchangeable turrets
+ Rapid format changeover results in high
annual yields
+ Productive, precise, safe and robust
+ Continuous use
+ Pressure and filling depth adjusted by
servo motor
+ Outstanding format and production flexibility
+ Wide range of accessories and peripherals
+ Can be adapted for a wide range of
production requirements
+ Perfect overall design of machine and terminal
+ Easy to handle and operate
+ High-quality standard Fette Compacting
components
+ Conform to GMP and FDA
P2020 – Operation
Exchangeable turret
+ Reduction of down-time through use
of an extra turret, complete with cams
and tools
+ Increased annual yield through
optimization of the interchangeable
turrets
+ Design-patented turrets can be
interchanged with cams and tools
FILL-O-MATIC –
Unique three-chamber filling system
+ Exchangeable filling, dosing and metering
wheels
+ Metering wheels can increase powder
flowability and uniform density
+ Filling wheels and dosing wheels can
precisely fill and dose powder
+ Controlled by VME-BUS, servo motor can
adjust filling depth
+ Machines readily available
+ Quick adjustment to highly varied
production conditions
+ 6 different types of turrets can be
chosen
+ For products with poor flowability and
Chinese traditional medicine, round rod
wheels can be ordered as options
P2020 TABLET PRESS 4 | 5
Optional accessories
and peripheral devices
PKB-II
+ Volume and gravimeter system
+ Suitable for many effervescent tablet
and sticky tablet production
+ 2 kind of models: gravimetric or
volumetric
+ Manual operation or machine
available
+ Suitable for all rotary presses
Handling system
Econo flex
Gratex
Weightmaster 4.1
Space requirements – P2020
860
52
250
MOK
1600
930
1248
2022
main switch
machine
3500 kg
Terminal
80 kg
961
2920
Mains
961
4x9kN
In− and outlet air for motor cabinet
air inlet
Foundation loading
113
60
Main
400/440/480 V − 50−60Hz
25
cable L=3m
530
11
1200
60
M3 6
80
Connection
4x6mm 2 − on floor
2
4x10mm − cable conduit
Deduster
600−800m 3/h
672
204
Emergency stop
−
Werkstoff−Nr.
Gehaertet:
Verguetet:
HRc:
N/mm2
Nitriert
Einsatzgehaer.
600
mm
Eht:
HRc:
HRc:
HV :
Blankverchromt
Brueniert
Hartverchromt
Lackiert
Hartv.,stellenw.
Glasgestrahlt
Masse ohne Toleranzangabe
DIN ISO 2768 − mH
Kanten ca.
0,20
mmx45° gebrochen
kommt
vor
in den Planquadraten
Aenderung
Erstellt mit CAD, Aenderungen nur im CAD−Modell !
mm tief
stellenweise
Buch−
stabe
Dokument:
Ersatz
fuer
100233116 / 000
Benennung:
Ident
Aufstellungsplan P2020
Nr.
Space requirement
Zeichn.
Nr.
Blatt
Blattzahl
Masstab
1
1
1:20
Datum
gez:
12.04.07
Name
HKUBE
30
P2020 TABLET PRESS 6 | 7
Technical Data – P2020
NUMBER OF PUNCH
STATIONS
47
43
36
30
30
27
22
Punch type
EU 19
EU19
(TSM 19)
EU19
(TSM 19)
EU 1“
(TSM 1“)
EU 1“ -441
EU 1“ -441
EU 35
BBS
BB
B
D
min.
42,300
38,700
32,400
27,000
27,000
24,300
19,800
max.
324,300
296,700
248,400
180,000
180,000
162,000
105,600
Max. compression force
kN
100*
100
100
100
100
100
100
Max. pre-compr. force
kN
100*
100
100
100
100
100
100
Max. tablet diameter
mm
11
13
16
25
25
25
34
Max. filling depth
mm
18
18
18
18
18
18
18 (22)
Max. tablet thickness
mm
8.5
8.5
8.5
8.5
8.5
8.5
8.5 (10.5)
Pitch circle diameter
mm
410
410
410
410
410
410
410
Die table rotation speed
mm -1
15 –115
15 –115
15 –115
15 –100
15 –100
15 –100
15 –80
Die diameter
mm
22
24
30.16
38.1
38.1
42
52
Die height
mm
22.22
22.22
22.22
23.8
23.8
23.8
30
Punch shaft diameter
mm
19
19
19
25.35
25.35
25.35
35
Punch length
mm
133.6
133.6
(133.35)
133.6
(133.35)
133.6
(133.35)
133.6
133.6
133.6
Upper punch penet. depth
mm
1– 4
1– 4
1– 4
1– 4
1– 4
1– 4
1– 4
Tablet output/h
Weights
Tablet press approx. 3600 kg · Operator terminal 80 kg
Power supply data
Operating voltage 220 – 500 V, 50/60 Hz, total fusing 30 A/6 mm2
Power consumption 13 kW
* Tools only permit up to 70 kN. If tools
are large and filling depths are high, the
machine can not be run at its highest
capacity.
Due to technological advances we
reserve the right of alteration.
110404
Fette Compacting GmbH
Grabauer Strasse 24
21493 Schwarzenbek
Germany
Phone +49 4151/12-0
Fax +49 4151/3797
[email protected]
Fette Compacting America, Inc.
400 Forge Way
Rockaway N.J. 07866
USA
Phone +1 973-5868722
Fax +1 973-5860450
[email protected]
Fette Compacting America Latina Ltda.
Av. Cambacica, 1200 módulo 10
Parque Imperador
CEP 13097-104
Campinas / SP – Brazil
Phone/Fax + 55 19 3262 1900
[email protected]
Fette Compacting Nanjing
Machinery Co., Ltd.
8 Phoenix Road Jiangning Development Zone
211100 Nanjing
China
Phone +86 25 52121818
Fax +86 25 52129951
[email protected]
Fette Compacting Asia Pacific Pte Ltd
1 Kim Seng Promenade #14-04
Great World City East Tower
Singapore 237994
Phone +65 6734 3001
Fax +65 6734 8412
[email protected]
Fette Compacting Machinery
India Private Limited
Regd Office:
Old No 14, New No 29, IInd Main Road,
Gandhinagar, Adyar, Chennai – 600 020
India
Phone +91 44 24405136/37
Fax +91 44 42337704
[email protected]
www.fette-compacting.com
Competence Centre:
Plot No S 115, Phase III B
Verna Industrial Estate
Verna, Goa 403 722
India