Mondel Brakes

CUSTOM ENGINEERED BRAKES AVAILABLE
YOUR ONE-STOP SOURCE FOR MATERIAL HANDLING CONTROL SOLUTIONS
200S Industrial
Duty Thruster
Brake with Angled
Actuator for Low
Headroom Hoist
General Purpose Industrial Brakes
AIST-NEMA Mill Duty Brakes
Heavy-Duty Disc Brakes
Custom Engineered Brakes
300M Mill Duty
Brake in 304
Stainless Steel
ENGINEERED SYSTEMS & SOLUTIONS
300M Mill Duty
Hoist Brake with
Auxiliary Air
Cylinder Release
Project Evaluation
Project Management
Engineering Design
System Manufacturing and Testing
Field Startup, Testing, Training and Support
Customer Training and Maintenance Support
Application Solutions
PLC/PC Program Development
200S Industrial Duty Magnet
Brake with Dupar Drop-in Base
IMPULSE™ AC ADJUSTABLE
FREQUENCY DRIVES
230, 460 and 575 Volt Power Platforms
.25–1,500 Hp
Exclusive Application Software
Specific Crane & Hoist Software
Magnetek can furnish custom engineered brakes to meet the unique requirements of your application.
Our engineers can custom design brakes with simple manual brake and release designs, unique torque or
OMNIPULSE™ DIGITAL DRIVES
dimensional requirements, and brakes that meet specific environmental considerations. We also boast an
DSD – AC in/DC out
15–800 Hp
DDC – DC in/DC out
5–500 Hp
extensive library of brake designs developed to meet the dimensional and performance characteristics of
other brake manufacturers’ designs. This makes the Mondel product line one of the most comprehensive in
the industry — your single source for industrial braking technology. Whatever your braking needs, Mondel
MAC •2000 MOTOR
ACCELERATION CONTROL
™
Brakes are the solution.
N49 W13650 Campbell Drive
CUSTOM ENGINEERED
CAPABILITIES
Menomonee Falls, WI 53051
■ Stainless steel frame hardware & links
■ Industrial cable reels
Toll-Free Phone 800.288.8178
■ Nitride® heat treat corrosion protection
■ Railroad dumper cars
■ Special mountings
■ Bridges/heavy moveable structures
Toll-Free Fax 800.298.3503
Phone 262.783.3500
Fax 262.783.3510
– Wall
■ Conveyors
– Ceiling
■ Turntables
Mississauga, Ontario, Canada L5L 1J5
■ Motor mounted brakes
■ Selector/lock dam gates
Toll-Free Phone 800.792.7253
■ Manual brakes
■ Any industrial braking application
2610 Dunwin Drive
Phone 905.828.1526
Fax 905.828.5707
■ Manual release brakes
■ Special coatings & finishes
WWW.MAGNETEKMH.COM
■ Unique torque & dimensional requirements
■ “Drop-in” designs
Mondel Engineering
Pub No. brakefamily_08
© Magnetek, Inc. 2008
Single & 2 Speed — up to 15.2 Amps
Contactor Panels
VARIABLE SPEED MOTOR CONTROL PANELS
Standard Pre-Engineered Systems
Custom Engineered Systems
MOTORS & ACCESSORIES
Standard Inverter Duty AC Induction Motors
Flux Vector Designed Motors
POWER DELIVERY SYSTEMS
ELECTROBAR® 8-Bar — 90, 110, 250, 350 Amps
ELECTROBAR® FS — 90, 110, 125, 250, 400 Amps
ELECTROBAR® ELITE — 60, 100, 130, 200 Amps
ELECTROBAR® HX — 400, 700, 1000 Amps
FABA® Conductor Bar Systems — 100 Amps
ELECTROMOTIVE™ FESTOONING SYSTEMS
Standard Duty
Heavy Duty
Mill Duty
SBP® & SBP2® PENDANT PUSH
BUTTON STATIONS
Standard 2 through 12 Button Stations
Custom Configured Stations
TELEMOTIVE & ENRANGE RADIO REMOTE
CONTROL SYSTEMS
Flex Ex
telePendant™
300T
Pendant™
telePilot™
100T
PGT
DTX
MLTX™
SLTX™
700T
JLTX™
Locomotive Control Systems
COLLISION AVOIDANCE SYSTEMS
LaserGuard™
ReFlx™
MONDEL BRAKES
200S Industrial Shoe Brakes
4”–19” Diameter
6–2,250 Lb. Ft. Torque
AC, DC, Hydraulic Actuators
AC Explosion Proof Actuators
AIST-NEMA 300M Mill Duty Shoe Brakes
5”–30” Diameter
10–11,000 Lb. Ft. Torque
AC, DC, Hydraulic Actuators
AC Explosion Proof Actuators
400D Heavy Duty Disc Brakes
8”–50” Diameter
50–30,000 Lb. Ft. Torque
AC, DC, Hydraulic Actuators
AC Explosion Proof Actuators
Braketronic™ Control System
Braketronic Controller
Standard Pre-engineered Panel
Mill Duty Foot Pedal (optional)
MONDEL
200S GENERAL PURPOSE INDUSTRIAL BRAKES
Magnetek’s heavy-duty, cost-effective Mondel
MSA
Industrial Duty/General Purpose Shoe Brakes
Magnetek’s AIST-NEMA rated Mondel Mill Duty
Brakes are designed for heavy-duty steel mill
are designed for a wide variety of industrial
and other harsh environments and applications.
applications. A minimum of moving parts
Our advanced design features, combined with
provides an extremely reliable range of brakes
fabricated steel construction, make this range
that are easy to install, adjust and maintain. The
of brakes suitable for applications requiring
200S Range has a compact size, with low shaft
reliable braking with minimal maintenance and
height, making it easy to retro-fit into existing
400D HEAVY-DUTY DISC BRAKES
300M AIST-NEMA MILL DUTY BRAKES
MST
installations where space is tight. Typical industrial
MBE
MBT
Magnetek 400D Mondel Heavy-Duty Disc Brakes are specifically
designed for high speed, high performance applications. They are
manufactured from materials selected to optimize performance and
serviceability for the most demanding applications.
Two types are available:
• Type SDT — conform to container industry ratings and dimensions.
• Type ADT — conform to AIST ratings and dimensions.
downtime. Applications include: steel mills,
400D RANGE
stacker reclaimers, shiploaders, port cranes,
■ 8” – 50” diameter
applications include: overhead cranes, conveyors,
shipyard cranes, offshore drilling rigs, missile
■ 50 – 30,000 lb. ft. torque
hoists, bridges, turntables, fans and winches.
assembly cranes, incinerator cranes, and large
■ AC, DC, hydraulic
Other applications include moveable bridges,
gantry cranes.
lock gates and other types of rotating machinery.
MSH
MBM
300M RANGE
■ Explosion proof
■ Flexible mounting
200S RANGE
■ 5” – 30” diameter
■
■ 4” – 19” diameter
■ 10 – 11,000 lb. ft. torque
■
■ 6 – 2,250 lb. ft. torque
■ AC, DC, hydraulic
■ AC, DC, hydraulic
■ Explosion proof
■ Compact design
■ Drop-in designs
TYPE “MSH” — HYDRAULIC
“MST” OPTIONS
• Hydraulically applied by short
stroke cylinder, spring release
• Automatic Adjustment (AA)—
Automatically compensates for
lining wear; eliminates time
required to manually adjust linkages
for brake shoe lining wear
• Pedal operation — one (1) or
two (2) Brakes
TYPE “MSA” — DC MAGNET
“MSH” OPTIONS
• Spring-applied,
electromagnetic release
• Remote bleeding
• Magnet coils encapsulated
in epoxy resin
TYPE “MST” — 3 PH. AC & DC
• Class F insulation
• Shunt: 12V through 500V DC
• Fast response — standard units
2,000 cycles per hour
• Automatic Equalization (AE)—
Automatically equalizes and
maintains running shoe clearance
and maintains proper running,
which provides balanced braking
and equal brake pad wear
• External torque spring with
calibrated indicator
• Series: 5A through 300A
• Spring–applied and
electrically released
“MSA” OPTIONS
• Continuously or intermittently rated
service < 40°C
• Externally adjustable, stepless
time delays in both directions;
set and release
• Class F insulation
• Braketronic™ Controller
• AC supplies: 230-460575/3Ph/50-60 Hz
• Nitride Corrosion Protection
• DC supplies: 250V
• Stainless steel pivot pins available
• Forcing rectifiers (fast
response for crane hoists, etc.)
• Constant potential rectifiers
(for crane bridges, trolleys, etc.)
• Terminal box rectifiers (special
applications — consult factory)
• Class H Insulation
• Hand release
• Latching hand release
• Up to 3 limit switches to indicate
brake position
■ Explosion proof
■ AIST drop-in designs
TYPE “MBT” — 3 PH. AC & DC
TYPE “MBM” — HYDRAULIC
• Fast response — standard units
• Hydraulically-applied and
spring released
2,000 cycles per hour
TYPE “MBE” — DC MAGNET
• Spring applied and
electrically released
• Pedal operation — one (1)
or two (2) brakes
• Spring-applied,
electromagnetic release
• Continuously or intermittently
rated service < 40°C
“MBM” OPTIONS
• Replaceable magnet coils
• Class F insulation
• Remote bleeding
• Class F insulation
• Nitride Corrosion Protection
• Shunt: 12V through 350V DC
• AC supplies: 230-460575/3Ph/50-60 Hz
• Series: 5A through 1400A
• DC supplies: 250V
“MBE” OPTIONS
• Auto-adjuster for lining wear
“MBT” OPTIONS
• Auto-adjuster for lining wear
• Forcing rectifier (fast response
for crane hoists, etc.)
• Adjustable external torque
spring with calibrated indicator
• Constant potential rectifiers
(for crane bridges/trolleys)
• Externally adjustable, stepless
time delays in both directions;
set and release
• Terminal box rectifiers (special
applications — consult factory)
• Braketronic Controller
• Class H insulation
• Nitride Corrosion Protection
• Nitride Corrosion Protection
• Latching hand release
• Up to 3 limit switches to indicate
brake position
■
■
configurations
Low inertia
Fast response
Automatic wear compensation
Automatic pad
clearance equalization
TYPE “D” – 3 PH.
AC AND DC
• Spring-applied,
electrically released
• Continuously or
intermittently rated < 40°C
• Sintered metal friction pads
on quick replacement liners
• Stainless steel pivot pins
running in self-lubricating
bushings
• AC supplies: 230-460575/3Ph50/60 Hz
• DC supplies: 250V
TYPE “D” OPTIONS
• Adjustable external torque
spring with calibrated indicator
• Externally adjustable, stepless
time delays in both directions;
set and release
• Latching manual release
• Limit switches for proving
brake release
• Balanced torque to minimize
shaft stresses (2 brakes on a
common disc)
• Braketronic Controller
• Nitride Corrosion Protection
ACCESSORIES
• Discs — standard/ventilated
• Discs/hubs (rigid)
• Disc/couplings (flexible)
BRAKETRONIC® SYSTEMS – ”BRAKE BY WIRE”
Magnetek’s
Braketronic
Controller
provides variable
torque control to
Mondel Thruster
Operated Shoe
or Disc Brakes.
By means of a
Braketronic unit, single or multiple brakes can be
proportionally controlled by foot pedal, master
switch, radio control, or selectively from either one.
The controller can also be configured to gradually
apply the brakes by pre-programmed ramping,
initiated by the use of single-step control devices.
on all types of cranes, moveable lift bridges
and similar applications.
The Braketronic Controller can replace existing
hydraulic systems and provide fail-safe emergency
braking. Use the Mondel Braketronic Controller
• Enclosure heaters for low ambient
temperature applications
KEY FEATURES
• For new applications or to replace existing
hydraulic systems
• Variable torque brake performance,
controlled from foot pedal or radio control
• Pre-programmed ramping controlled by
push-button
• Input voltages: 250V DC, 230/460/575V
AC–3Ph, 115/230–single Ph
• Control single or multiple brakes
• Industrial or Mill Duty
OPTIONS
• Factory training
200S GENERAL PURPOSE INDUSTRIAL BRAKES
Magnetek’s heavy-duty, cost-effective Mondel
MSA
Industrial Duty/General Purpose Shoe Brakes
Magnetek’s AIST-NEMA rated Mondel Mill Duty
Brakes are designed for heavy-duty steel mill
are designed for a wide variety of industrial
and other harsh environments and applications.
applications. A minimum of moving parts
Our advanced design features, combined with
provides an extremely reliable range of brakes
fabricated steel construction, make this range
that are easy to install, adjust and maintain. The
of brakes suitable for applications requiring
200S Range has a compact size, with low shaft
reliable braking with minimal maintenance and
height, making it easy to retro-fit into existing
400D HEAVY-DUTY DISC BRAKES
300M AIST-NEMA MILL DUTY BRAKES
MST
installations where space is tight. Typical industrial
MBE
MBT
Magnetek 400D Mondel Heavy-Duty Disc Brakes are specifically
designed for high speed, high performance applications. They are
manufactured from materials selected to optimize performance and
serviceability for the most demanding applications.
Two types are available:
• Type SDT — conform to container industry ratings and dimensions.
• Type ADT — conform to AIST ratings and dimensions.
downtime. Applications include: steel mills,
400D RANGE
stacker reclaimers, shiploaders, port cranes,
■ 8” – 50” diameter
applications include: overhead cranes, conveyors,
shipyard cranes, offshore drilling rigs, missile
■ 50 – 30,000 lb. ft. torque
hoists, bridges, turntables, fans and winches.
assembly cranes, incinerator cranes, and large
■ AC, DC, hydraulic
Other applications include moveable bridges,
gantry cranes.
lock gates and other types of rotating machinery.
MSH
MBM
300M RANGE
■ Explosion proof
■ Flexible mounting
200S RANGE
■ 5” – 30” diameter
■
■ 4” – 19” diameter
■ 10 – 11,000 lb. ft. torque
■
■ 6 – 2,250 lb. ft. torque
■ AC, DC, hydraulic
■ AC, DC, hydraulic
■ Explosion proof
■ Compact design
■ Drop-in designs
TYPE “MSH” — HYDRAULIC
“MST” OPTIONS
• Hydraulically applied by short
stroke cylinder, spring release
• Automatic Adjustment (AA)—
Automatically compensates for
lining wear; eliminates time
required to manually adjust linkages
for brake shoe lining wear
• Pedal operation — one (1) or
two (2) Brakes
TYPE “MSA” — DC MAGNET
“MSH” OPTIONS
• Spring-applied,
electromagnetic release
• Remote bleeding
• Magnet coils encapsulated
in epoxy resin
TYPE “MST” — 3 PH. AC & DC
• Class F insulation
• Shunt: 12V through 500V DC
• Fast response — standard units
2,000 cycles per hour
• Automatic Equalization (AE)—
Automatically equalizes and
maintains running shoe clearance
and maintains proper running,
which provides balanced braking
and equal brake pad wear
• External torque spring with
calibrated indicator
• Series: 5A through 300A
• Spring–applied and
electrically released
“MSA” OPTIONS
• Continuously or intermittently rated
service < 40°C
• Externally adjustable, stepless
time delays in both directions;
set and release
• Class F insulation
• Braketronic™ Controller
• AC supplies: 230-460575/3Ph/50-60 Hz
• Nitride Corrosion Protection
• DC supplies: 250V
• Stainless steel pivot pins available
• Forcing rectifiers (fast
response for crane hoists, etc.)
• Constant potential rectifiers
(for crane bridges, trolleys, etc.)
• Terminal box rectifiers (special
applications — consult factory)
• Class H Insulation
• Hand release
• Latching hand release
• Up to 3 limit switches to indicate
brake position
■ Explosion proof
■ AIST drop-in designs
TYPE “MBT” — 3 PH. AC & DC
TYPE “MBM” — HYDRAULIC
• Fast response — standard units
• Hydraulically-applied and
spring released
2,000 cycles per hour
TYPE “MBE” — DC MAGNET
• Spring applied and
electrically released
• Pedal operation — one (1)
or two (2) brakes
• Spring-applied,
electromagnetic release
• Continuously or intermittently
rated service < 40°C
“MBM” OPTIONS
• Replaceable magnet coils
• Class F insulation
• Remote bleeding
• Class F insulation
• Nitride Corrosion Protection
• Shunt: 12V through 350V DC
• AC supplies: 230-460575/3Ph/50-60 Hz
• Series: 5A through 1400A
• DC supplies: 250V
“MBE” OPTIONS
• Auto-adjuster for lining wear
“MBT” OPTIONS
• Auto-adjuster for lining wear
• Forcing rectifier (fast response
for crane hoists, etc.)
• Adjustable external torque
spring with calibrated indicator
• Constant potential rectifiers
(for crane bridges/trolleys)
• Externally adjustable, stepless
time delays in both directions;
set and release
• Terminal box rectifiers (special
applications — consult factory)
• Braketronic Controller
• Class H insulation
• Nitride Corrosion Protection
• Nitride Corrosion Protection
• Latching hand release
• Up to 3 limit switches to indicate
brake position
■
■
configurations
Low inertia
Fast response
Automatic wear compensation
Automatic pad
clearance equalization
TYPE “D” – 3 PH.
AC AND DC
• Spring-applied,
electrically released
• Continuously or
intermittently rated < 40°C
• Sintered metal friction pads
on quick replacement liners
• Stainless steel pivot pins
running in self-lubricating
bushings
• AC supplies: 230-460575/3Ph50/60 Hz
• DC supplies: 250V
TYPE “D” OPTIONS
• Adjustable external torque
spring with calibrated indicator
• Externally adjustable, stepless
time delays in both directions;
set and release
• Latching manual release
• Limit switches for proving
brake release
• Balanced torque to minimize
shaft stresses (2 brakes on a
common disc)
• Braketronic Controller
• Nitride Corrosion Protection
ACCESSORIES
• Discs — standard/ventilated
• Discs/hubs (rigid)
• Disc/couplings (flexible)
BRAKETRONIC® SYSTEMS – ”BRAKE BY WIRE”
Magnetek’s
Braketronic
Controller
provides variable
torque control to
Mondel Thruster
Operated Shoe
or Disc Brakes.
By means of a
Braketronic unit, single or multiple brakes can be
proportionally controlled by foot pedal, master
switch, radio control, or selectively from either one.
The controller can also be configured to gradually
apply the brakes by pre-programmed ramping,
initiated by the use of single-step control devices.
on all types of cranes, moveable lift bridges
and similar applications.
The Braketronic Controller can replace existing
hydraulic systems and provide fail-safe emergency
braking. Use the Mondel Braketronic Controller
• Enclosure heaters for low ambient
temperature applications
KEY FEATURES
• For new applications or to replace existing
hydraulic systems
• Variable torque brake performance,
controlled from foot pedal or radio control
• Pre-programmed ramping controlled by
push-button
• Input voltages: 250V DC, 230/460/575V
AC–3Ph, 115/230–single Ph
• Control single or multiple brakes
• Industrial or Mill Duty
OPTIONS
• Factory training
200S GENERAL PURPOSE INDUSTRIAL BRAKES
Magnetek’s heavy-duty, cost-effective Mondel
MSA
Industrial Duty/General Purpose Shoe Brakes
Magnetek’s AIST-NEMA rated Mondel Mill Duty
Brakes are designed for heavy-duty steel mill
are designed for a wide variety of industrial
and other harsh environments and applications.
applications. A minimum of moving parts
Our advanced design features, combined with
provides an extremely reliable range of brakes
fabricated steel construction, make this range
that are easy to install, adjust and maintain. The
of brakes suitable for applications requiring
200S Range has a compact size, with low shaft
reliable braking with minimal maintenance and
height, making it easy to retro-fit into existing
400D HEAVY-DUTY DISC BRAKES
300M AIST-NEMA MILL DUTY BRAKES
MST
installations where space is tight. Typical industrial
MBE
MBT
Magnetek 400D Mondel Heavy-Duty Disc Brakes are specifically
designed for high speed, high performance applications. They are
manufactured from materials selected to optimize performance and
serviceability for the most demanding applications.
Two types are available:
• Type SDT — conform to container industry ratings and dimensions.
• Type ADT — conform to AIST ratings and dimensions.
downtime. Applications include: steel mills,
400D RANGE
stacker reclaimers, shiploaders, port cranes,
■ 8” – 50” diameter
applications include: overhead cranes, conveyors,
shipyard cranes, offshore drilling rigs, missile
■ 50 – 30,000 lb. ft. torque
hoists, bridges, turntables, fans and winches.
assembly cranes, incinerator cranes, and large
■ AC, DC, hydraulic
Other applications include moveable bridges,
gantry cranes.
lock gates and other types of rotating machinery.
MSH
MBM
300M RANGE
■ Explosion proof
■ Flexible mounting
200S RANGE
■ 5” – 30” diameter
■
■ 4” – 19” diameter
■ 10 – 11,000 lb. ft. torque
■
■ 6 – 2,250 lb. ft. torque
■ AC, DC, hydraulic
■ AC, DC, hydraulic
■ Explosion proof
■ Compact design
■ Drop-in designs
TYPE “MSH” — HYDRAULIC
“MST” OPTIONS
• Hydraulically applied by short
stroke cylinder, spring release
• Automatic Adjustment (AA)—
Automatically compensates for
lining wear; eliminates time
required to manually adjust linkages
for brake shoe lining wear
• Pedal operation — one (1) or
two (2) Brakes
TYPE “MSA” — DC MAGNET
“MSH” OPTIONS
• Spring-applied,
electromagnetic release
• Remote bleeding
• Magnet coils encapsulated
in epoxy resin
TYPE “MST” — 3 PH. AC & DC
• Class F insulation
• Shunt: 12V through 500V DC
• Fast response — standard units
2,000 cycles per hour
• Automatic Equalization (AE)—
Automatically equalizes and
maintains running shoe clearance
and maintains proper running,
which provides balanced braking
and equal brake pad wear
• External torque spring with
calibrated indicator
• Series: 5A through 300A
• Spring–applied and
electrically released
“MSA” OPTIONS
• Continuously or intermittently rated
service < 40°C
• Externally adjustable, stepless
time delays in both directions;
set and release
• Class F insulation
• Braketronic™ Controller
• AC supplies: 230-460575/3Ph/50-60 Hz
• Nitride Corrosion Protection
• DC supplies: 250V
• Stainless steel pivot pins available
• Forcing rectifiers (fast
response for crane hoists, etc.)
• Constant potential rectifiers
(for crane bridges, trolleys, etc.)
• Terminal box rectifiers (special
applications — consult factory)
• Class H Insulation
• Hand release
• Latching hand release
• Up to 3 limit switches to indicate
brake position
■ Explosion proof
■ AIST drop-in designs
TYPE “MBT” — 3 PH. AC & DC
TYPE “MBM” — HYDRAULIC
• Fast response — standard units
• Hydraulically-applied and
spring released
2,000 cycles per hour
TYPE “MBE” — DC MAGNET
• Spring applied and
electrically released
• Pedal operation — one (1)
or two (2) brakes
• Spring-applied,
electromagnetic release
• Continuously or intermittently
rated service < 40°C
“MBM” OPTIONS
• Replaceable magnet coils
• Class F insulation
• Remote bleeding
• Class F insulation
• Nitride Corrosion Protection
• Shunt: 12V through 350V DC
• AC supplies: 230-460575/3Ph/50-60 Hz
• Series: 5A through 1400A
• DC supplies: 250V
“MBE” OPTIONS
• Auto-adjuster for lining wear
“MBT” OPTIONS
• Auto-adjuster for lining wear
• Forcing rectifier (fast response
for crane hoists, etc.)
• Adjustable external torque
spring with calibrated indicator
• Constant potential rectifiers
(for crane bridges/trolleys)
• Externally adjustable, stepless
time delays in both directions;
set and release
• Terminal box rectifiers (special
applications — consult factory)
• Braketronic Controller
• Class H insulation
• Nitride Corrosion Protection
• Nitride Corrosion Protection
• Latching hand release
• Up to 3 limit switches to indicate
brake position
■
■
configurations
Low inertia
Fast response
Automatic wear compensation
Automatic pad
clearance equalization
TYPE “D” – 3 PH.
AC AND DC
• Spring-applied,
electrically released
• Continuously or
intermittently rated < 40°C
• Sintered metal friction pads
on quick replacement liners
• Stainless steel pivot pins
running in self-lubricating
bushings
• AC supplies: 230-460575/3Ph50/60 Hz
• DC supplies: 250V
TYPE “D” OPTIONS
• Adjustable external torque
spring with calibrated indicator
• Externally adjustable, stepless
time delays in both directions;
set and release
• Latching manual release
• Limit switches for proving
brake release
• Balanced torque to minimize
shaft stresses (2 brakes on a
common disc)
• Braketronic Controller
• Nitride Corrosion Protection
ACCESSORIES
• Discs — standard/ventilated
• Discs/hubs (rigid)
• Disc/couplings (flexible)
BRAKETRONIC® SYSTEMS – ”BRAKE BY WIRE”
Magnetek’s
Braketronic
Controller
provides variable
torque control to
Mondel Thruster
Operated Shoe
or Disc Brakes.
By means of a
Braketronic unit, single or multiple brakes can be
proportionally controlled by foot pedal, master
switch, radio control, or selectively from either one.
The controller can also be configured to gradually
apply the brakes by pre-programmed ramping,
initiated by the use of single-step control devices.
on all types of cranes, moveable lift bridges
and similar applications.
The Braketronic Controller can replace existing
hydraulic systems and provide fail-safe emergency
braking. Use the Mondel Braketronic Controller
• Enclosure heaters for low ambient
temperature applications
KEY FEATURES
• For new applications or to replace existing
hydraulic systems
• Variable torque brake performance,
controlled from foot pedal or radio control
• Pre-programmed ramping controlled by
push-button
• Input voltages: 250V DC, 230/460/575V
AC–3Ph, 115/230–single Ph
• Control single or multiple brakes
• Industrial or Mill Duty
OPTIONS
• Factory training
CUSTOM ENGINEERED BRAKES AVAILABLE
YOUR ONE-STOP SOURCE FOR MATERIAL HANDLING CONTROL SOLUTIONS
200S Industrial
Duty Thruster
Brake with Angled
Actuator for Low
Headroom Hoist
General Purpose Industrial Brakes
AIST-NEMA Mill Duty Brakes
Heavy-Duty Disc Brakes
Custom Engineered Brakes
300M Mill Duty
Brake in 304
Stainless Steel
ENGINEERED SYSTEMS & SOLUTIONS
300M Mill Duty
Hoist Brake with
Auxiliary Air
Cylinder Release
Project Evaluation
Project Management
Engineering Design
System Manufacturing and Testing
Field Startup, Testing, Training and Support
Customer Training and Maintenance Support
Application Solutions
PLC/PC Program Development
200S Industrial Duty Magnet
Brake with Dupar Drop-in Base
IMPULSE™ AC ADJUSTABLE
FREQUENCY DRIVES
230, 460 and 575 Volt Power Platforms
.25–1,500 Hp
Exclusive Application Software
Specific Crane & Hoist Software
Magnetek can furnish custom engineered brakes to meet the unique requirements of your application.
Our engineers can custom design brakes with simple manual brake and release designs, unique torque or
OMNIPULSE™ DIGITAL DRIVES
dimensional requirements, and brakes that meet specific environmental considerations. We also boast an
DSD – AC in/DC out
15–800 Hp
DDC – DC in/DC out
5–500 Hp
extensive library of brake designs developed to meet the dimensional and performance characteristics of
other brake manufacturers’ designs. This makes the Mondel product line one of the most comprehensive in
the industry — your single source for industrial braking technology. Whatever your braking needs, Mondel
MAC •2000 MOTOR
ACCELERATION CONTROL
™
Brakes are the solution.
N49 W13650 Campbell Drive
CUSTOM ENGINEERED
CAPABILITIES
Menomonee Falls, WI 53051
■ Stainless steel frame hardware & links
■ Industrial cable reels
Toll-Free Phone 800.288.8178
■ Nitride® heat treat corrosion protection
■ Railroad dumper cars
■ Special mountings
■ Bridges/heavy moveable structures
Toll-Free Fax 800.298.3503
Phone 262.783.3500
Fax 262.783.3510
– Wall
■ Conveyors
– Ceiling
■ Turntables
Mississauga, Ontario, Canada L5L 1J5
■ Motor mounted brakes
■ Selector/lock dam gates
Toll-Free Phone 800.792.7253
■ Manual brakes
■ Any industrial braking application
2610 Dunwin Drive
Phone 905.828.1526
Fax 905.828.5707
■ Manual release brakes
■ Special coatings & finishes
WWW.MAGNETEKMH.COM
■ Unique torque & dimensional requirements
■ “Drop-in” designs
Mondel Engineering
Pub No. brakefamily_08
© Magnetek, Inc. 2008
Single & 2 Speed — up to 15.2 Amps
Contactor Panels
VARIABLE SPEED MOTOR CONTROL PANELS
Standard Pre-Engineered Systems
Custom Engineered Systems
MOTORS & ACCESSORIES
Standard Inverter Duty AC Induction Motors
Flux Vector Designed Motors
POWER DELIVERY SYSTEMS
ELECTROBAR® 8-Bar — 90, 110, 250, 350 Amps
ELECTROBAR® FS — 90, 110, 125, 250, 400 Amps
ELECTROBAR® ELITE — 60, 100, 130, 200 Amps
ELECTROBAR® HX — 400, 700, 1000 Amps
FABA® Conductor Bar Systems — 100 Amps
ELECTROMOTIVE™ FESTOONING SYSTEMS
Standard Duty
Heavy Duty
Mill Duty
SBP® & SBP2® PENDANT PUSH
BUTTON STATIONS
Standard 2 through 12 Button Stations
Custom Configured Stations
TELEMOTIVE & ENRANGE RADIO REMOTE
CONTROL SYSTEMS
Flex Ex
telePendant™
300T
Pendant™
telePilot™
100T
PGT
DTX
MLTX™
SLTX™
700T
JLTX™
Locomotive Control Systems
COLLISION AVOIDANCE SYSTEMS
LaserGuard™
ReFlx™
MONDEL BRAKES
200S Industrial Shoe Brakes
4”–19” Diameter
6–2,250 Lb. Ft. Torque
AC, DC, Hydraulic Actuators
AC Explosion Proof Actuators
AIST-NEMA 300M Mill Duty Shoe Brakes
5”–30” Diameter
10–11,000 Lb. Ft. Torque
AC, DC, Hydraulic Actuators
AC Explosion Proof Actuators
400D Heavy Duty Disc Brakes
8”–50” Diameter
50–30,000 Lb. Ft. Torque
AC, DC, Hydraulic Actuators
AC Explosion Proof Actuators
Braketronic™ Control System
Braketronic Controller
Standard Pre-engineered Panel
Mill Duty Foot Pedal (optional)
MONDEL
CUSTOM ENGINEERED BRAKES AVAILABLE
YOUR ONE-STOP SOURCE FOR MATERIAL HANDLING CONTROL SOLUTIONS
200S Industrial
Duty Thruster
Brake with Angled
Actuator for Low
Headroom Hoist
General Purpose Industrial Brakes
AIST-NEMA Mill Duty Brakes
Heavy-Duty Disc Brakes
Custom Engineered Brakes
300M Mill Duty
Brake in 304
Stainless Steel
ENGINEERED SYSTEMS & SOLUTIONS
300M Mill Duty
Hoist Brake with
Auxiliary Air
Cylinder Release
Project Evaluation
Project Management
Engineering Design
System Manufacturing and Testing
Field Startup, Testing, Training and Support
Customer Training and Maintenance Support
Application Solutions
PLC/PC Program Development
200S Industrial Duty Magnet
Brake with Dupar Drop-in Base
IMPULSE™ AC ADJUSTABLE
FREQUENCY DRIVES
230, 460 and 575 Volt Power Platforms
.25–1,500 Hp
Exclusive Application Software
Specific Crane & Hoist Software
Magnetek can furnish custom engineered brakes to meet the unique requirements of your application.
Our engineers can custom design brakes with simple manual brake and release designs, unique torque or
OMNIPULSE™ DIGITAL DRIVES
dimensional requirements, and brakes that meet specific environmental considerations. We also boast an
DSD – AC in/DC out
15–800 Hp
DDC – DC in/DC out
5–500 Hp
extensive library of brake designs developed to meet the dimensional and performance characteristics of
other brake manufacturers’ designs. This makes the Mondel product line one of the most comprehensive in
the industry — your single source for industrial braking technology. Whatever your braking needs, Mondel
MAC •2000 MOTOR
ACCELERATION CONTROL
™
Brakes are the solution.
N49 W13650 Campbell Drive
CUSTOM ENGINEERED
CAPABILITIES
Menomonee Falls, WI 53051
■ Stainless steel frame hardware & links
■ Industrial cable reels
Toll-Free Phone 800.288.8178
■ Nitride® heat treat corrosion protection
■ Railroad dumper cars
■ Special mountings
■ Bridges/heavy moveable structures
Toll-Free Fax 800.298.3503
Phone 262.783.3500
Fax 262.783.3510
– Wall
■ Conveyors
– Ceiling
■ Turntables
Mississauga, Ontario, Canada L5L 1J5
■ Motor mounted brakes
■ Selector/lock dam gates
Toll-Free Phone 800.792.7253
■ Manual brakes
■ Any industrial braking application
2610 Dunwin Drive
Phone 905.828.1526
Fax 905.828.5707
■ Manual release brakes
■ Special coatings & finishes
WWW.MAGNETEKMH.COM
■ Unique torque & dimensional requirements
■ “Drop-in” designs
Mondel Engineering
Pub No. brakefamily_08
© Magnetek, Inc. 2008
Single & 2 Speed — up to 15.2 Amps
Contactor Panels
VARIABLE SPEED MOTOR CONTROL PANELS
Standard Pre-Engineered Systems
Custom Engineered Systems
MOTORS & ACCESSORIES
Standard Inverter Duty AC Induction Motors
Flux Vector Designed Motors
POWER DELIVERY SYSTEMS
ELECTROBAR® 8-Bar — 90, 110, 250, 350 Amps
ELECTROBAR® FS — 90, 110, 125, 250, 400 Amps
ELECTROBAR® ELITE — 60, 100, 130, 200 Amps
ELECTROBAR® HX — 400, 700, 1000 Amps
FABA® Conductor Bar Systems — 100 Amps
ELECTROMOTIVE™ FESTOONING SYSTEMS
Standard Duty
Heavy Duty
Mill Duty
SBP® & SBP2® PENDANT PUSH
BUTTON STATIONS
Standard 2 through 12 Button Stations
Custom Configured Stations
TELEMOTIVE & ENRANGE RADIO REMOTE
CONTROL SYSTEMS
Flex Ex
telePendant™
300T
Pendant™
telePilot™
100T
PGT
DTX
MLTX™
SLTX™
700T
JLTX™
Locomotive Control Systems
COLLISION AVOIDANCE SYSTEMS
LaserGuard™
ReFlx™
MONDEL BRAKES
200S Industrial Shoe Brakes
4”–19” Diameter
6–2,250 Lb. Ft. Torque
AC, DC, Hydraulic Actuators
AC Explosion Proof Actuators
AIST-NEMA 300M Mill Duty Shoe Brakes
5”–30” Diameter
10–11,000 Lb. Ft. Torque
AC, DC, Hydraulic Actuators
AC Explosion Proof Actuators
400D Heavy Duty Disc Brakes
8”–50” Diameter
50–30,000 Lb. Ft. Torque
AC, DC, Hydraulic Actuators
AC Explosion Proof Actuators
Braketronic™ Control System
Braketronic Controller
Standard Pre-engineered Panel
Mill Duty Foot Pedal (optional)
MONDEL