Cat® Overhaul Kits (Top End)

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Cat® Overhaul Kits (Top End)
Cat Overhaul Kits (Top End)
®
For Commercial Gas and Diesel Engines
(D3508, D3512, D3516, G3516)
Overhaul kits for D3500 and some G3500 engines offer a lower cost and convenient option to help meet your
needs during an engine overhaul. Cat Engine Overhaul Kits offer exceptional life with the use of Genuine
CAT® engine parts and are backed by the standard Caterpillar Engine Parts Warranty.
Cat Engine Overhaul Kits offer:
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Flexibility to build customer specific kits
New and Reman parts availability
Ease of ordering
Competitive pricing
Reduced repair time and downtime
Reduced cost with an optimized base parts consist
Consolidated parts packaging
Exceptional life with Genuine CAT® parts
Cat® Overhaul Kits for D3500 and G3500 Commercial Gas Engines
Engine Overhaul Kit Selection Charts
Engine Overhaul Kits
When overhauling your engine,
you have many factors to consider.
Wouldn’t it be easier if you had one
simple solution?
Depending on your situation, Cat®
Engine Overhaul Kits may be part of
your solution. Trust the experts at
your Caterpillar Authorized Service
Locations for all of your parts and
service needs. Come in and talk to
us. We’ll be glad to help you make
an informed decision.
Advantage
Guaranteed for fit and function,
Genuine Cat Parts offer you the
highest in quality at an attractive
price for your commercial engine.
Cat Parts provide something
that the other brands can never
match…total support from your
Caterpillar Authorized Service
Locations.
See your Caterpillar Authorized
Service location for specific part
numbers.
2
D3508 & D3508B
Engine Serial
Prefix
Engine Serial
Range
Engine
Arrangement
New Kit
Part Number
Reman Kit
Part Number
23Z
1023-3488
3489-4789
4990-UP
895-UP
895-UP
895-UP
2501-UP
2W-8406
2W-8406
2W-8406
173-6933
112-2661
159-8834
147-3166
197-9041
195-5876
359-9756
359-9755
359-9754
363-0407
363-0407
363-0407
363-0407
363-0407
363-0407
20R-0137
20R-0138
20R-0142
20R-0151
20R-0151
20R-0151
20R-0151
20R-0151
20R-0151
6PN
1FZ
G3516
Engine Serial
Prefix
Engine Serial
Range
Engine
Arrangement
New Kit
Part Number
Reman Kit
Part Number
CSZ
ZBA
1-UP
1-UP
1-UP
1-UP
1-UP
1-UP
2412-2499
2500-2931
2932-UP
3743-UP
3743-UP
125-4484
CTL 1st Prod
475-UP
500-2931
1328-UP
3743-UP
196-2057
273-3076
260-3665
260-3676
196-2207
196-2211
165-5005
165-5004
165-5004
101-1495
101-1496
105-4176
196-2213
117-6698
126-1779
141-2927
4P4444
359-9745
359-9745
359-9745
359-9743
359-9743
359-9767
362-4992
362-4990
362-4989
362-4723
362-4723
362-4723
362-4723
362-5066
362-5066
362-5066
362-4723
20R-0152
20R-0152
20R-0152
20R-0158
20R-0158
20R-0154
20R0293
20R0292
20R0291
20R0296
20R0296
20R0296
20R0296
20R0288
20R0288
20R0288
20R-0296
CTL
4EK
Cat® Overhaul Kits for D3500 and G3500 Commercial Gas Engines
Engine Overhaul Kit Selection Charts
D3512 & D3512B
Engine Serial
Prefix
Engine Serial
Range
Engine
Arrangement
New Kit
Part Number
Reman Kit
Part Number
24Z
1634-UP
4366-UP
4366-7779
4366-7779
1-UP
1-UP
762-UP
762-UP
1-UP
2000-UP
2000-UP
7C-1300
8N-5806
7C-5185
2W-8405
197-9048
274-2000
112-2662
159-8835
274-1995
147-3168
195-5875
359-9765
359-9765
359-9764
359-9764
359-9764
359-9764
359-9761
359-9761
359-9761
359-9761
359-9761
20R-0144
20R-0144
20R-0143
20R-0143
20R-0143
20R-0143
20R-0134
20R-0134
20R-0134
20R-0134
20R-0134
1KZ
8RM
1GZ
D3516 & D3516B
Engine Serial
Prefix
Engine Serial
Range
Engine
Arrangement
New Kit
Part Number
Reman Kit
Part Number
25Z
2744-UP
3315-UP
684-2188
2189-UP
3453-7093
1-UP
1-UP
1-UP
1-UP
1-UP
1-UP
1-UP
1-UP
1-UP
1-UP
257684-2188
2189-UP
6I-2939
107-7350
4P-4444
4P-4444
107-7346
147-3163
256-0757
256-0758
281-9204
147-3169
147-3170
289-0524
188-9442
260-3689
260-3688
4P4444
4P4444
359-9748
359-9748
359-9748
359-9749
359-9750
359-9748
359-9768
359-9769
359-9769
359-9768
359-9769
359-9769
359-9769
359-9769
359-9769
359-9748
359-9749
20R-0147
20R-0147
20R-0147
20R-0146
20R-0148
20R-0147
20R-0156
20R-0155
20R-0155
20R-0156
20R-0155
20R-0155
20R-0155
20R-0155
20R-0155
20R-0147
20R-0146
1LZ
ZAP
1HZ
GZS
3
Cat® Overhaul Kits for D3500 and G3500 Commercial Gas Engines
The Caterpillar Top End Overhaul
Kits will provide a convenient, cost
competitive repair option that will
contain the parts, to the left, in
the respective quantities per
engine model.
Genuine CAT® engine parts
packaged in your 3500 overhaul kit
are specifically engineered
to Caterpillar specifications assuring
maximum performance, reliability,
and durability.
Engine Overhaul Consist
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Cylinder Heads
Turbocharger Cartridge
Injectors
Waterpumps
Cylinder Head Gaskets
Turbocharger Gaskets
Single Fuel Injector Gaskets
Waterpump Gaskets
Cat ® Dealers define worldclass product support.
We offer you the right parts and service
solutions, when and where you need them.
The Cat Dealer network of highly trained
experts keeps your entire fleet up and running
to maximize your equipment investment.
PEHJ0256
www.cat.com
© 2010 Caterpillar • All Rights Reserved • Printed in USA
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the POWER EDGE trade dress, as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Ordering
These kits are available for order
through the Caterpillar® parts
distribution system. Standard fees
apply. Please allow up to 6 weeks
for delivery.
Pricing
Please contact your service
representative for special pricing
and discounts that may be available.

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