PF6-2B PF8-4B - nissei asb machine co., ltd.

1.5-Step Stretch Blow Molding Machine
PF Series
PF6-2B PF8-4B
Wide Variety of Bottles up to 3L
Wide Variety of Bottles up to 1.5L
PF6-2B
http://www.nisseiasb.co.jp/en
PF6-2B PF8-4B
1.5-Step Stretch Blow Molding Machine PF6-2B PF8-4B
■ Suitable for Mass Production of Bottles for
Water, Edible Oil, Detergent etc.
The PF8-4B machine can mold up to 1.5L bottles with necks
up to 38mm while the PF6-2B can mold up to 3L bottles with
up to 45mm neck diameter. In all cases, the neck support ring
can be reduced to the minimum for more design flexibility and
reduced weight. It is even possible to mold lightweight jars
where the thread is blow molded and the upper part of the
container is trepanned away after molding.
Preform Injection & Primary Cooling
Preform Pitch Adjustment
■ Pursuing Rationality and Economic Efficiency
These 1.5-Step machines use a unique concept that blows
bottles twice (PF8-4B) or three times (PF6-2B) during each
injection molding cycle meaning that investment cost in blow
cavities is reduced. In case of using the same preform, blow
molds can simply and rapidly be changed. Since the blow
cavities are reduced, and each blow cavity is producing more
bottles compared to a conventional system, the total cost of
production is reduced dramatically.
Re-heat Station
■ High Quality Stable Molding
Machine feedback and setting conditions are displayed on a
liquid crystal display incorporated on the operator interface.
Up to 8 sets of molding data can be stored internally. Using
an optional memory card, additional capacity can be added.
Controlling preform temperature profile accurately by the
1.5-Step machine’s excellent re-heat system, it can easily
mold bottles which require accurate control of wall thickness,
such as ultra-light bottles and carbonated drink bottles.
PF8-4B
Stretch Blow Molding
■ Rapid Cycle
The preforms remain on the injection cores after the mold
has opened, so cooling can continue during mold indexing,
resulting in improved injection molding efficiency and shorter
overall injection times. Additionally, the improved hydraulic
system and electric servo motor function contribute to high
production rates of approx. 1,000 to 2,000 bph for the
PF6-2B, and 2,000 to 3,200 bph for the PF8-4B.
■ Space and Energy Saving
The molding concept lends itself to very compact mold
design which in turn allows very compact machine design.
Smaller clamping platens are lighter and require less energy
to move. With the use of highly efficient hydraulic design and
low energy variable displacement pumps, energy
consumption is far below any comparable output machine.
■ Neck Orientation (option)
By means of the optional neck orientation system the preform
position can be set just before they enter the blow mold
allowing the cap position to match the bottle shape. This
allows far greater flexibility of design for oval containers such
as detergent and toiletries with excellent wall thickness control.
■ Air Recycling (option)
Using the optional air recycling system, exhausted blow air
can be recycled to be used as operation air. Depending on
the molded container, the operation air requirement can
drop to as low as zero (while molding bottles).
Machine Specification
Unit
PF6-2B v4
PF8-4B v4
Products Specification
Unit
PF6-2B v4
PF8-4B v4
Standard Screw Diameter (φ)
mm
64
64
Preform Cavity Number
cavity
6
8
Theoretical Injection Capacity
cm3
515 *1
515 *1
Blow Cavity Number
cavity
2
4
Injection Clamping Force
kN
460
460
Max. Capacity
L
3
1.5
Blow Clamping Force
kN
181
242
Max. Thread Diameter
T
mm
45
32
（38）
Driving Power ( Rated)
kW
34.2
34.1
Max. Neck Diameter
E
mm
42
30
（36）
Heater Capacity ( Rated)
kW
37.3 *2
38.6 *2
Max. Support Ring Diameter
SR
mm
48
34
（42）
L
450
450
Max. Body Diameter
BD
mm
120
89
Machine Size ( L×W×H )
mm
5,985 × 1,960 × 2,955
5,985 × 2,100 × 2,955
Max. Height
HB
mm
350
320
（330）
Machine Weight (Approx.)
ton
9.5
10.5
g
73
55
Oil Reservoir Capacity
● Specifications are subject to change without any obligation on the part of the manufacturer.
Max. Weight *3
● All figures are subject to container configuration.
●
（ ）Optional feature *3: Using standard C-Screw and PET.
*1: This is considering the standard screw. *2: Depends on container specification.
PF6-2B & PF8-4B - Unique 1.5-Step Machines,
Leading The PET Bottle Molding Industry
with their Exclusive Concept.
SR
T
E
High Productivity of a Wide Range of Middle and Small Sized Bottles.
HB
Integrating the strengths of the “Hot Parison” 1-Step molding method and the
“Cold Parison” 2-Step molding method, ASB developed the 1.5-Step “Cool Parison” method.
This revolutionary container production system employed by the PF platform gives you
the best of both worlds in one incredibly flexible, efficient and powerful unit.
With its high productivity and excellent cost performance, it can produce bottles of
all conceivable shapes and has the ability to mold bottles with minimal neck support ring.
BD
■ Typical Containers
• Applications :
Beverage (mineral water, carbonated drink, juice, milk, sport drink,
liquor etc.), edible oil, salad dressing, seasoning (vinegar, sauce,
soy sauce etc.), detergent, shampoo, pharmaceutical etc.
• Molding Materials :
PET, recycle PET, PEN , PLA etc.
• Shapes :
Plain round, oval, CO2, ultra-light etc.
1.5-Step Stretch Blow Molding Machine
PF6-2B PF8-4B
PF6-2B PF8-4B Foundation Drawing
■ PF6-2B
■ PF8-4B
Tower water inlet (heat exchanger) Rc 1 ˝
Operation air inlet Rc 3 ⁄4
Tower water outlet (heat exchanger) Rc 1 ˝
Blow air inlet Rc 1 ˝
Tower water outlet (heat exchanger) Rc 1 ˝
Blow air inlet Rc 1 ˝
Tower water inlet Rc 1˝
Tower water outlet Rc 1˝
Tower water inlet Rc 1˝
Tower water outlet Rc 1˝
Elect.
power
supply
Mold chilled water inlet Rc 2 ˝
Mold chilled water outlet Rc 2 ˝
390
455
2,100
1,710
1,960
1,505
Mold chilled water inlet Rc 2 ˝
Mold chilled water outlet Rc 2 ˝
Tower water inlet (heat exchanger) Rc 1 ˝
Operation air inlet Rc 3 ⁄4
Elect.
power supply
555
2,815
770
2,815
4-M10 (hopper dryer)
4-M10 (hopper dryer)
140
1,890
112
112
112
（1,542）
1,065
1,065
（1,542）
2,955
112
2,955
75
180
1,890
75
180
140
5,700
5,700
5,985
4586-3 Koo, Komoro-Shi, Nagano-Ken 384-8585, JAPAN
TEL : 81 (267) 23 -1565
FAX : 81 (267) 23-1564
E-Mail : sales @ n isseiasb.co.jp
5,985
U.K. and
I reland
NISSEI ASB LIMITED
PT. ASB INDONESIA
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Peterborough PE2 6GX, U.K.
TEL : 44（1733）233544 FAX : 44（1733）235647
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Jl. Pangeran Jayakarta, No. 26, Block A-18, Jakarta Pusat 10730,
INDONESIA
TEL : 62（21）629-7978 / 5018 FAX: 62（21）629-5010
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Mündelheimer Weg 58, 40472 Düsseldorf, GERMANY
TEL : 49（211）94104-0 FAX : 49（211）94104-39
E-Mail : nissei @ nisseiasb.de
I beria, Italy and
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E-Mail : [email protected]
www.nisseiasb.co.jp/en/
Middle East and
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Poligono Industrial Vallegón Pabellón 38. 39709
Samano（Cantabria）
, SPAIN
TEL : 34（942）87-1016 FAX : 34（942）86- 7922
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TEL : 84（8）3925-1008 FAX : 84（8）3925-1009
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TEL : 91（11）2618-1615 / 2619-4031 FAX : 91（11）2619-4129
E-Mail : asbdel @asbi. co. in
NISSEI ASB AFRICA LIMITED
NISSEI ASB MACHINE CO., LTD.
U. S. A. and
Canada
NISSEI ASB COMPANY
Mexico, Central
America
NISSEI ASB CENTRO AMERICA, S.A. DE C.V.
ASB PTE (THAILAND) CO., LTD.
Torres Adalid 618 1er Piso, Col. Del Valle C.P. 03100, México, D.F.,
MEXICO
TEL : 52（555）669-00-69 FAX : 52（555）669-16-45
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Bangkok 10260 THAILAND
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E-Mail : asbpte @ truemail. co. th
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NISSEI ASB SUDAMERICA LTDA.
NISSEI ASB SOUTH AFRICA (Pty) LTD.
Av. Queiroz Filho nº 1.700 – Edifício Sky Tower – Conjunto 108
Bairro Alto de Pinheiros – São Paulo – SP CEP. 05319-000, BRAZIL
TEL : 55（11）3641-5353 FAX : 55（11）3831-9948
E-Mail : sales @ nisseiasb. com. br
97 Sovereign Drive, Route 21 Corporate Park, Nelmapius Drive,
Irene Ext.30, 0062, 0157, SOUTH AFRICA
TEL : 27（12）345- 4924 FAX: 27（12）345- 5667
E-Mail : sales @ nisseiasb. co. za
4586-3 Koo, Komoro-shi, Nagano-ken 384-8585, JAPAN
TEL : 81（267）23-1565 FAX: 81（267）23-1564
E-Mail : sales @ nisseiasb. co. jp
125 Westlake Parkway Suite 120, Atlanta, Georgia 30336 U.S.A.
TEL : 1（404）699-7755 FAX : 1（404）696-9009
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PAKISTAN Office
Novel House, Plot 3, Block J, Otunba Jobi Fele Way,
Alausa CBD, Ikeja, Lagos, NIGERIA
TEL : 234（1）8448167
E-Mail: [email protected]
Head Office and
Factory
South & West Asia,
Oceania, and
Southern Africa
401, Progressive Square 11-A, Block-6, P. E. C. H. S. Karachi 75400,
PAKISTAN
TEL : 92（21）3454-6533 FAX : 92（21）3453- 7469
E-Mail : asbpakistan @gmail. com
NISSEI ASB PTE. LTD.
AUSTRALIA Office
85 Science Park Drive #01-03 The Cavendish
Singapore Science Park I SINGAPORE 118259
TEL : 65-6778-4633 FAX: 65-6778-9440
E-Mail : sales@ nisseiasb. com. sg
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TEL : 61（418）312-386
E-Mail : asbaust @alphalink. com. au
China
SHANGHAI ASB TRADE CO., LTD.
Room 1109, 339-1 Jiuxin Rd., Jiuting, Songjiang District,
Shanghai 201615, CHINA
TEL : 86（21）5763 - 0233 FAX : 86（21）5763 - 0699
E-Mail : [email protected]
Overseas Factory
and Sales
Considerable effort has been undertaken to ensure that the information contained in this catalog is accurate but no warranties regarding accuracy are given. *Machine shown in photo may include options.
ASB INTERNATIONAL PVT. LTD.
E-9, MIDC, Industrial Area, Anand Nagar, Addl. Ambarnath,
District-Thane-421506, Maharashtra, INDIA
TEL : 91（251）262-5000 / 648-5070 FAX : 91（251）262-5035 / 5055
E-Mail : sales @asbi. co. in
Catalog No.D10203（2） 2011-09 Printed in Japan