MECX - Innovative Tool Sales

MECX
High Efficiency / Low Cutting Force
 Extra-fine pitch increases machining efficiency
 Low cutting forces
 Ideal for lower horsepower machines
PVD Coated Carbide Grade Lineup
teel
For S
Work Material
Cutting Range
Classification
inless
For Sta
Carbon steel
. Alloy steel
Finishing
P01
P20
Stainless
Work Material
Roughing
P10
st Iron
For Ca
Cutting Range
P30
Classification
Applicable Range
Finishing
M01
Roughing
M10
Cast Iron
Work Material
M20
Applicable Range
M30
Finishing
Cutting Range
K01
Classification
Roughing
K10
K20
M30
Applicable Range
 MECX Chipbreakers
JT Chipbreaker
JS Chipbreaker
General Purpose
Low Resistance
(tough edge)
(sharp edge)
 Low Cutting Forces: 4140 Steel
 Chipbreaker Application Chart
1045
V=500 sfm, f=0.003 ipt
d x w=0.197” x 0.197”
Big
JS
JT
f=0.004 in/tooth
Small
Small
16
1500
Cutting Resistance (N)
D.O.C.
d=
.118”
Feed Rate
1000
500
Big
0
MECX-JT
MECX-JS
Comp.A
Comp.B
 Cutting Edge Strength Comparison
 Holder Strength Comparison
# of passes
# of passes
50
75
260
75
MECX-JT
MECX-JT
x 28
Competitor
A
Competitor
A
x7
x 24
Competitor
B
Competitor
B
x 20
4140 Steel V=400 sfm f=0.008 ipt d x w = 0.08” x 0.4”
 MEC and MECX Comparison
1049
330
x 60
x 96
x 103
x 227
Cutting Diameter 0.787” V=400 sfm f=0.006 ipt d x w = 0.2” x 0.275”
(1” diameter cutter)
7 inserts
3 inserts
MECX1000-S100-07-7T
MEC1000-S100-11T
MEC-11
7
11
MECX-07
BDMT070304ER-JT
BDMT11T308ER-JT
1) Multiple inserts promote
increased table feeds and high
efficiency machining
2) Low resistance and high toughness, optimum for low horsepower machines
300
200
100
1) Low resistance and high toughness with an 11mm insert
2) High efficiency machining by
ensuring toolholder toughness
and increased edge contact
 MEC and MECX Application Ranges
2 inserts
MEC1000-S100-17
MEC-17
17
25
BDMT170408ER-JT
1) 17mm edge length insert
provides larger depths of cut
 Facemill Series
Big
MEC
D
O
C
d=
.118
MECX
f = 0.004 ipt
Small
Small
Feed Rate
Big
Lineup : Cutter Dia. ø1.25”,ø1.5”,ø2”,ø2.5”
17
+0
φD -0.2
S
φdh7
φdh7
+0
φD -0.2
S
l
L
l
L
Fig.1
φdh7
Fig.3
+0
S
φD
+0
-0.2
φdh7
φD -0.2
l
L
S
Fig.2
l
L
Fig.4
n MECX Endmills (Inch)
Long
Shankk
Standard Shank
MECX
MECXL
0375-S375-07-1T
0500-S500-07-2T
0625-S625-07-3T
0750-S625-07-4T
0750-S625-07-5T
0750-S750-07-4T
0750-S750-07-5T
1000-S100-07-5T
1000-S100-07-7T
1000-S750-07-5T
1000-S750-07-7T
1250-S125-07-6T
1250-S125-07-8T
0625-S625-07-3T
0750-S750-07-4T
1000-S100-07-5T
1250-S125-07-6T
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
# of Inserts
Description
Stock
Spare Parts
1
2
3
4
5
4
5
7
5
7
6
8
3
4
5
6
Rake Angle
Dimensions
Coolant
ΦD
Φd
L
l
.375
.500
.625
.750
.750
.750
.750
1.00
1.00
1.00
1.00
1.25
1.25
.625
.750
1.00
1.25
.375
.500
3.00
3.27
3.50
4.00
4.00
4.00
4.00
4.50
4.50
4.50
4.50
5.00
5.00
5.10
5.50
6.30
7.90
.669
.709
.625
.750
.750
1.00
1.00
.750
.750
1.25
1.25
.625
.750
1.00
1.25
S
A.R.
(max)
12.8°
14.3°
.787
Hole
-19.7
-12.9
-11.3°
Fig.1
Yes
Fig. 2
16.3°
Maximum
Revolution
47150
45800
43300
40900
40900
40900
40900
36900
36900
36900
36900
33700
33700
43300
40900
36900
33700
SB2035TRG
SB2042TRG
DTM-6
BD
MT0703
DTM-6
BDMT0703
DTM-6
BDMT0703
Fig. 2
-9.5°
.236
Insert
Fig. 3
Fig.3
1.181
1.181
2.165
2.362
2.362
2.559
Applicable
Fig. 2
16.3°
.984
Wrench
R.R.
-10.9°
.236
Figure
Clamp
Screw
-8.9°
-8.9°
-11.3°
-10.9°
-9.5°
-8.9°
Yes
SB2042TRG
Fig.2
SB2035TRG
Fig.4
SB2042TRG
n MECX Endmill (Metric)
Fine pitch
Standard
Standard Shank
MECX
MECX
18
Standard
Standard
Long Shank
Fine pitch
Same Shank Size
MECX
MECX
MECX
08-S10-07-1T
14-S12-07-2T
17-S16-07-3T
18-S16-07-3T
20-S16-07-4T
21-S20-07-4T
25-S20-07-5T
26-S25-07-5T
33-S32-07-6T
20-S16-07-5T
25-S20-07-7T
10-S10-07-1T
12-S12-07-2T
16-S16-07-3T
20-S20-07-4T
25-S25-07-5T
32-S32-07-6T
16-S16-07-4T
20-S20-07-5T
25-S25-07-7T
32-S32-07-8T
17-S16-130-07-3T
21-S20-140-07-4T
26-S25-160-07-5T
33-S32-200-07-6T
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
# of Inserts
Description
Stock
Spare Parts
1
2
3
4
5
6
5
7
1
2
3
4
5
6
4
5
7
8
3
4
5
6
Rake Angle
Dimensions
ΦD
Φd
L
l
8
14
17
18
20
21
25
26
33
20
25
10
12
16
20
25
32
16
20
25
32
17
21
26
33
10
12
80
16
18
16
S
A.R.
(max)
11.7°
100
20
110
6
16.3°
20
25
32
16
20
10
12
16
20
25
32
16
20
25
32
16
20
25
32
120
25
130
110
120
30
20
25
17
18
80
100
110
120
130
100
110
120
130
130
140
160
200
20
6
12.8°
14.3°
6
25
30
20
25
30
16.3°
6
16.3°
6
16.3°
20
25
30
16.3°
Coolant
Hole
Figure
Clamp
Screw
Wrench
Applicable
Insert
Maximum
Revolution
R.R.
-24.0°
-12.1°
-11.0°
-10.9°
-10.4°
-10.1°
-9.7°
-9.5°
-8.8°
-10.4°
-9.7°
-18.7°
-13.7°
-11.3°
-10.4°
-9.7°
-8.9°
-11.3°
-10.4°
-9.7°
-8.9°
-11.0°
-10.1°
-9.5°
-8.8°
Fig.1
SB2035TRG
Fig.3
SB2042TRG
Fig.3
SB2042TRG
Fig.2
SB2035TRG
Fig.4
SB2042TRG
Yes
DTM-6
BDMT0703
DTM-6
BDMT0703
DTM-6
BDMT0703
Fig.4
SB2042TRG
DTM-6
BDMT0703
Fig.3
SB2042TRG
DTM-6
BDMT0703
48,100
44,800
42,400
41,600
40,200
39,500
37,000
36,500
33,100
40,200
37,000
47,100
46,200
43,200
40,200
37,000
33,600
43,200
40,200
37,000
33,600
42,400
39,500
36,500
33,100
●：Standard Stock
○：World Express
n MECX Endmill Cutting Performance
Φ0.375”
MECX0375-S375-07-1T
Φ12mm
MECX12-S12-07-3T
Φ0.500”
MECX0500-S500-07-2T
Φ16mm
MECX16-S16-07-3T
Φ0.625”
MECX0625-S625-07-4T
Φ20mm
MECX20-S20-07-4T
Φ0.750”
MECX0750-S750-07-4T
Φ25mm
MECX25-S25-07-5T
Φ1.000”
MECX1000-S100-07-5T
Φ32mm
MECX32-S32-07-6T
Φ1.250”
MECX1250-S125-07-6T
.670
Slant/Helical Milling
-
MECX08-S10-07-1T
0.236
0.236
0.197
0.197
0.157
0.118
0.079
.709
1.18
.787
1.57
.787
1.57
0
MECX0375-S375-07-1T
MECX10-S10-07-1T
1.97
1.18
1.97
MECX12-S12-07-3T
0.236
0.197
0.197
0.157
0.118
0.079
0.040
0.157
0.118
0.079
0.197
MECX25-S25-07-5T
0.157
0.118
0.079
2. Machine within the recommended cutting conditions of the insert.
3. When using at higher revolutions (over 10,000min1), refer to the table shown on the right to adjust
the balance by combining the MECX and a suitable
arbor.
MECX32-S32-07-6T
0
0.236
0.197
D.O.C. (in.)
D.O.C.(in.)
0.040
0.002
0.004
0.006
（in/tooth） Feed Rate
0.157
0.118
0.079
0.040
0.157
0.118
0.079
0
0.236
0.236
0.197
0.197
0.157
0.118
0.079
0.002
0.004
0.006
（in/tooth） Feed Rate
0.157
0.118
0.079
0.040
0
0.002
0.004
0.006
（in/tooth） Feed Rate
0.236
0.236
0.197
0.197
0.157
0.118
0.079
0.040
0
0.002
0.004
0.006
（in/tooth） Feed Rate
0.040
0.002
0.004
0.006
（in/tooth） Feed Rate
0.040
D.O.C. (in.)
1. If the tool is used over the maximum recommended revolution, the body of the tool may break and
the inserts and clamp screws may be dispersed by
centrifugal force.
MECX1250-S125-07-6T
0.118
0.079
0.197
0
0.002
0.004
0.006
（in/tooth） Feed Rate
0.157
0.236
Extending the overhang of 8mm and 10mm diameters is not recommended.
Caution:
D.O.C. (in.)
D.O.C. (in.)
0.236
0.197
0
MECX1000-S100-07-5T
0.118
0.079
0
D.O.C. (in.)
Decrease the feed rate and D.O.C by 30% according to cutting parameters
MECX20-S20-07-4T
0.157
0.040
0.002
0.004
0.006
（in/tooth） Feed Rate
D.O.C. (in.)
MECX Diameter 0.375”~0.500”
Decrease the feed rate by 25%
according to cutting parameters
MECX Diameter 0.625” and above
MECX0750-S750-07-4T
0.002
0.004
0.006
（in/tooth） Feed Rate
0.197
0.236
0
D.O.C. (in.)
Cutting condition of the JS Chipbreaker:
0.118
0.079
0
0.040
A
MECX16-S16-07-3T
0.157
0.236
0.197
0
0.002
0.004
0.006
（in/tooth） Feed Rate
0.040
0.002
0.004
0.006
（in/tooth） Feed Rate
0.040
MECX0625-S625-07-4T
0.079
0
0.002
0.004
0.006
(in/tooth） Feed Rate
0.236
MECX0500-S500-07-2T
0.188
0.236
0
1.00
0.157
0.040
0.040
D.O.C. (in.)
MECX10-S10-07-1T
Shouldering
D.O.C. (in.)
Φ10mm
.630
Grooving
D.O.C. (in)
MECX08-S10-07-1T
Workpiece :1049
W=φ D/2
D.O.C. (in.)
Φ8mm
Description
D.O.C. (in.)
Overhang
Length
A(inch)
Description
D.O.C. (in.)
Cutting
Diameter
V=492 SFM
0.002
0.004
0.006
(in/tooth） Feed Rate
0.157
0.118
0.079
0.040
0.002
0.004
0.006
（in/tooth） Feed Rate
0
0.002
0.004
0.006
（in/tooth） Feed Rate
* Cutting conditions listed are for the JT chipbreaker used in the cutter with minimal cutting edges.
When machining under 70% of maximum D.O.C., select the cutter with additional cutting edges.
Maximum
Revolution
JIS
ISO
~20,000
G16
~30,000
G6.3
30,000~
G2.5
19
b
S
H
E
S
H
E
a
ød
b
a
ød
ød2
ød2
0
ø d1
0˚
0
ø d1
øD
øD
n MECX Facemill (Inch)
Description
MECX
Stock
1250R-07-8T
1500R-07-10T
2000R-07-12T
2500R-07-14T
◦
◦
◦
◦
# of
Inserts
Rake
Angle
Dimension (inch)
ΦD
Φd
Φd1
Φd2
H
E
a
b
S
A.R.
R.R.
8
1.25
0.75
0.630
0.417
1.575
0.807
0.187
0.313
-8.9°
10
1.5
0.75
0.630
0.417
1.575
0.807
0.187
0.313
-8.4°
12
2
0.75
0.646
0.417
1.575
0.819
0.187
0.313
14
2.5
0.75
0.630
0.417
1.575
0.819
0.187
0.313
0.236
+7°
-8.3°
-7.9°
MECX
Stock
032R-07-8T-M
040R-07-10T-M
050R-07-12T-M
063R-07-14T-M
◦
◦
◦
◦
# of
Inserts
ΦD
Φd
Φd1
Φd2
H
E
a
b
16
14
8.5
35
20
5.5
8.5
8
32
40
12
50
14
63
22
18
Fig.6
Rake
Angle
Dimension (mm)
10
Fig.5
Maximum
Revolution
33,600
30,500
27,700
24,900
●：Standard Stock
n MECX Facemill (Metric)
Description
Shape
12
40
22
10.4
6.3
S
A.R.
R.R.
-8.9°
6
+7°
-8.4°
-8.3°
-7.9°
Shape
Fig.5
Fig.6
Maximum
Revolution
33,600
30,500
27,700
24,900
○：World Express
Maximum Revolution
When running the endmill at the maximum recommended revolution, holder or insert breakage may occur due to the centrifugal force.
In order to obtain a smooth surface with the MECX, take multiple cuts at d=0.2” each.
n MECX Inserts
BDMT…ER-JT/JS
Angle
(°)
Dimension (Inch)
Description
BDMT
070302ER-JT
070304ER-JT
BDMT
070302ER-JS
070304ER-JS
A
T
Φd
W
.181
.102
.091
.264
.181
.102
.091
.264
R
0.008
0.016
0.008
0.016
α
β
16
15
16
15
Stock
PVD Coated Carbide
PR830
PR1025
PR905
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
◦
●：Standard Stock
○：World Express
20
n MECX Facemill Cutting Performance
MECX1250R-07-8T
32mm
MECX032R-07-8T-M
1.5”
MECX1500R-07-10T
40mm
MECX040R-07-10T-M
2”
MECX2000R-07-12T
50mm
MECX050R-07-12T-M
2.5”
MECX2500R-07-14T
63mm
MECX063R-07-14T-M
Description
■At Shouldering
ap(inch)
MECX1250R-07-8T
MECX032R-07-8T-M
3.94”
100mm
MECX1500R-07-10T
MECX040R-07-10T-M
0.24
0.20
0.16
D.O.C.
1.25”
〔Vc=500 sfm Workpiece：S50C〕
Overhang
Length A
Description
0.12
0.08
0.05
0
0.002
0.004
0.006
Feed per tooth fz(inch/t)
ap(inch)
MECX2000R-07-12T
MECX050R-07-12T-M
0.20
0.16
0.12
0.08
0.05
0
0.002
0.004
Feed per tooth
0.006
fz(inch/t)
A
MECX2500R-07-14T
MECX063R-07-14T-M
0.24
D.O.C.
Cutting
Diameter
n Recommended Cutting Conditions
Slant Milling / Helical Milling
(JT Chipbreaker)
Insert Grade Speed
For plunge depth per revolution at helical milling,
see the cutting performance data for each tool.
Use compressed air during machining.
Cutting
Diameter
Applicable Insert
Work Material
Max.Ramping Angle(α°)
φ8mm/φ0.375”
Not Recommended
φ10mm
1.5°
φ12,14mm/
φ0.500”
2°
φ16mm/φ16.25”
3°
φ17,18mm
φ20mm/φ0.750”
BDMT0703
1.5°
2°
φ21mm
1.8°
φ25mm/φ1.00”
1.3°
φ26mm
1.2°
φ32mm/φ1.250”
0.8°
φ33mm
0.5°
Feed Rate
(in/tooth)
PR830
PR1025
PR905
Stainless Steel
0.002~0.003~0.004
Carbon Steel
0.003~0.004~0.006
400~600
Alloy Steel
0.002~0.003~0.005
325~600
Metal Mold Steel
0.002~0.003~0.005
250~500
Gray Cast Iron
0.003~0.004~0.006
325~600
Ductile Iron
0.003~0.004~0.005
250~400
325~650
(JS Chipbreaker)
Insert Grade Speed
Work Material
Feed Rate
(in/tooth)
PR830
PR1025
PR905
Stainless Steel
0.0015~0.002~0.003
Carbon Steel
0.0015~0.003~0.004
400~600
Alloy Steel
0.0015~0.002~0.003
325~600
Metal Mold Steel
0.0015~0.002~0.003
250~500
Gray Cast Iron
0.0015~0.003~0.004
325~600
Ductile Iron
0.0015~0.002~0.003
250~400
325~650
21