inspection report n° 681

Page: 1/10
Industry & Facilities Division
Interim
Final
INSPECTION REPORT N° 681
BV Job nr: IDD.TR.1699948.14.A41
PROJECT: HYDROSTATIC RELEASE UNIT
Ref: IDD.TR.1699948.14.A41
BV Client: SAFETMADE DENIZ INŞ. YANGIN MALZ. MAK. P/o nr:
KIMYA TEKSTIL SAN. VE TIC. LTD. ŞTI.
(client to BV)
Manufacturer: SAFETMADE DENİZ İNŞ. YANGIN MALZ.
MAK. KİMYA TEKSTİL SAN. ve TİC. LTD. ŞTİ.
P/o nr:
(client to Manufacturer)
Inspection requested by: SAFETMADE DENİZ İNŞ. YANGIN MALZ. MAK. KİMYA TEKSTİL SAN. ve
TİC. LTD. ŞTİ.
SUPPLY / SUBJECT OF INSPECTION
Evaluation of Temperature Resistance Test, Resistance to oil, seawater
and detergent test, Salt Spray Test and Function Test performed to
membrane and Hydrostatic Release Unit according to ISO 15734.
ITEM / TAG Nr
QTY
-
-
DOCUMENTS OF REFERENCE : See continuation sheet for additional documents:
Yes
No
Title
Reference n°
Rev.
Approved by
Ships and marine technology -ISO 15734
ISO
Hydrostatic release units
-
INSPECTIONS :
Inspection place & Date or Period:
07-08-09.05.2014 (3 Day)
Stage of inspection :
Before manufacturing
During manufacturing
Final
Packing
Type of inspection:
Pre-inspection meeting
Document and QC record review
Visual examination, checks
Witnessing tests
Manufacturing progress status
Vendor assessment
Final inspection
Packing
(for details see continuation sheet)
Stamping :
Results of inspection :
Satisfactory
Date
2001
-
Unsatisfactory
Non Conformities Reports (NCR):
❏ NCR’s issued during reported period :
❏ List of outstanding NCR’s :
Main Conclusions & Remarks: (for details see continuation sheet)
Temperature Resistance Test, Resistance to oil, seawater and
detergent test, Salt Spray Test and Function Test results were
evaluated according to ISO 15734 and results were found
satisfactory and details are given in this report.
Next visit scheduled:
N/A
No
INSP 002 En
GM SI 101
Copyright Bureau Veritas 04/2011
Page: 2/10
Industry & Facilities Division
Interim
Final
INSPECTION REPORT N° 681
(continued)
BV Job nr: IDD.TR.1699948.14.A41
Description of the inspections carried out:
Introduction
Evaluation of Temperature Resistance Test, Resistance to oil, seawater and detergent test, Salt Spray
Test and Function Test performed to membrane and Hydrostatic Release Unit according to ISO 15734
on 07-08-09 May 2014. The findings are as follows:
Attendees
-
Kamil DOĞAN, Inspector, Bureau Veritas Ankara
Applicable Documents & Status of Approval
-
ISO 15734 - Ships and marine technology -- Hydrostatic release units
-
Test report: 0356-1 prepared by Metaltek Teknoloji Kimyasal Ürünler LTD.ŞTİ. Test Lab.
-
Test report: 0356-2 prepared by Metaltek Teknoloji Kimyasal Ürünler LTD.ŞTİ. Test Lab.
-
Test report: 0356-3 prepared by Metaltek Teknoloji Kimyasal Ürünler LTD.ŞTİ. Test Lab.
-
Test report: 0356-4 prepared by Metaltek Teknoloji Kimyasal Ürünler LTD.ŞTİ. Test Lab.
-
Test report: 0356-5 prepared by Metaltek Teknoloji Kimyasal Ürünler LTD.ŞTİ. Test Lab.
-
Test report: 0356-6 prepared by Metaltek Teknoloji Kimyasal Ürünler LTD.ŞTİ. Test Lab.
Manufacturing Progress Status
-
N/A
Details of inspection activities carried out with respect to scope of work
-
Temperature Resistance Test, Resistance to oil, seawater and detergent test, Salt Spray Test and
Function Test were performed to membranes and Hydrostatic Release Unit by Metaltek Teknoloji
Kimyasal Ürünler LTD.ŞTİ. The test results were evaluated according to ISO 15734 and results were
found satisfactory. Detailed test results are shown below.
INSP 002 En
GM SI 101
Copyright Bureau Veritas 04/2011
-
Six membranes (each 10 cm in diameter, the orange collared the membranes) were exposure to -30
0
C temperature in the test cabinet for 45 minutes. Test result was evaluated ISO 15734 and found
satisfactory. Test was performed by Metaltek Teknoloji Kimyasal Ürünler LTD.ŞTİ. Test Lab. Please
see picture below.
Membrane
Requirement
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
Test Result
Satisfactory
After the test when the Membranes
bended at angle of 1800, No cracking
flaking and deterioration should been
observed at the membranes.
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Picture-1-2 : -30 0CTemperature Resistance Test – Before The Test
Picture-3-4 : -30 0CTemperature Resistance Test – After The Test
INSP 002 En
GM SI 101
Copyright Bureau Veritas 04/2011
-
Six membranes (each 10 cm in diameter, the orange collared the membranes) were exposure to
+65 0C temperature in the test cabinet for 11 day. Test result was evaluated ISO 15734 and found
satisfactory. Test was performed by Metaltek Teknoloji Kimyasal Ürünler LTD.ŞTİ. Test Lab. Please
see picture below.
Membrane
Requirement
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
Test Result
Satisfactory
After the test when the Membranes
bended at angle of 1800, No cracking
flaking and deterioration should been
observed at the membranes.
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Picture-5-6 : +65 0CTemperature Resistance Test – Before The Test
Picture-7-8 : +65 0CTemperature Resistance Test – After The Test
INSP 002 En
GM SI 101
Copyright Bureau Veritas 04/2011
- Six membranes (each 10 cm in diameter, the orange collared the membranes) were exposure to ASTM
No:1 oil for 5 hours at the ambient temperature. Test result was evaluated ISO 15734 and found
satisfactory. Test was performed by Metaltek Teknoloji Kimyasal Ürünler LTD.ŞTİ. Test Lab. Please
see picture below.
Membrane
Requirement
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
Test Result
Satisfactory
After the test when the Membranes
bended at angle of 1800, No cracking
flaking and deterioration should been
observed at the membranes.
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Picture-9-10 : Resistance to Oil Test – Before The Test
Picture-11-12 : Resistance to Oil Test – After The Test
INSP 002 En
GM SI 101
Copyright Bureau Veritas 04/2011
- Six membranes (each 10 cm in diameter, the orange collared the membranes) were exposure to 5%
salt solution in the test cabinet for 11 days at between 18 – 20 0C temperatures. Test result was
evaluated ISO 15734 and found satisfactory. Test was performed by Metaltek Teknoloji Kimyasal
Ürünler LTD.ŞTİ. Test Lab. Please see picture below.
Membrane
Requirement
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
Test Result
Satisfactory
After the test when the Membranes
bended at angle of 1800, No cracking
flaking and deterioration should been
observed at the membranes.
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Picture-13-14 : Resistance to Salt Test – Before The Test
Picture-15-16 : Resistance to Salt Test – After The Test
INSP 002 En
GM SI 101
Copyright Bureau Veritas 04/2011
- Six membranes (each 10 cm in diameter, the orange collared the membranes) were exposure to
detergent solution for 11 days at between 18 – 20 0C temperatures. Test result was evaluated ISO
15734 and found satisfactory. Test was performed by Metaltek Teknoloji Kimyasal Ürünler LTD.ŞTİ.
Test Lab. Please see picture below.
Membrane
Requirement
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
Test Result
Satisfactory
After the test when the Membranes
bended at angle of 1800, No cracking
flaking and deterioration should been
observed at the membranes.
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Picture-17-18 : Resistance to Detergent Solution Test – Before The Test
Picture-19-20 : Resistance to Detergent Solution Test – After The Test
INSP 002 En
GM SI 101
Copyright Bureau Veritas 04/2011
- 3 pieces HRU(Hydrostatic Release Unit) samples were exposure to salt spray test for 168 hours and
then temperature cycling test between +65 0C and -30 0C for 720 hours (15 cycles, 1 cycles=48 hours),
function of the HRU should be immediately checked at the end of the temperature cycling test. Test
result was evaluated ISO 15734 and found satisfactory. Test was performed by Metaltek Teknoloji
Kimyasal Ürünler LTD.ŞTİ. Test Lab. Please see picture below.
Test Procedure;
Step.1 : Salt spray test for 168 hours,
Step.2 : Temperature cycling test for 720 hours
at +65 0C for 8 hours
at ambient conditions for 16 hours
at -30 0C for 8 hours
at ambient conditions for 16 hours
48 hours = 1 cycle
Total test duration 720 hours (15 cycles)
Step.3: Function of HRU should be checked after the test.
Salt spray test result:
HRU
Requirement
Test Result
No. 1
After completion of the test the HRU
should show no corrosion which could
affect its efficient functioning.
Satisfactory
No. 2
No. 3
Picture-21- Before The Test
INSP 002 En
GM SI 101
Satisfactory
Satisfactory
Picture-22 : Salt spray test – After the salt spray test
Copyright Bureau Veritas 04/2011
Temperature cycling test result:
HRU
No. 1
No. 2
No. 3
Requirement
There should be no sign of loos of rigidity under high
temperatures and after the tests, the unit should
show no sign of damage such as shirinking,
cracking, swelling, dissolution or change of
mechanical qualities, and it should operate as before
the test.
Test Result
Satisfactory
Satisfactory
Satisfactory
Picture-23-24 : After The Test Temperature cycling test
Function test result:
HRU
Requirement
No. 1
No. 2
Test Result
Satisfactory
It should be operate as before the test.
No. 3
Satisfactory
Satisfactory
Picture-25-26 : Function Test
INSP 002 En
GM SI 101
Copyright Bureau Veritas 04/2011
Picture-27-28 : Function Test
Pictures
-
Attached in the report.
Results of Inspection
-
Temperature Resistance Test, Resistance to oil, seawater and detergent test, Salt Spray Test and
Function Test results were evaluated according to ISO 15734 and results were found satisfactory.
Problems pending
-
None.
ANNEXES
Yes (Total number of pages: 24 pages)
Inspected by:
Name: Kamil DOĞAN
Signature:
No
Checked by:
Name:Serhan ZURNACI
Signature:
Date of issue:12.05.2014
Inspection centre: BV IZMIR
Distribution:
INSP 002 En
GM SI 101
CLIENT
MANUFACTURER
Copyright Bureau Veritas 04/2011