Test Report - Non-destructive Testing

Report No. 75109 of date 24-11-2015
FORCE Task No. 115-32505.001.002
Test Report - Non-destructive Testing
CUSTOMER
MacArtney A/S, Gammel Guldagervej 48, 6710 Esbjerg V, Denmark
CONTACT
CONTRACTOR
END USER
WORKPLACE
FORCE Technology, Østre Gjesingvej 7, 6715 Esbjerg N
REQUISITION ID.
Requisition Description
Specific Job Information
Testing for manufacturing defects
1 pcs. WPQR no.: ASMH-141/135-OX22
FORCE no.: 3
75109-NJL A
Summary
Welds, limited traceability*, EN ISO 15614-1:2006/A1:2012, NORSOK M-601 & DNV Lifting Appliances 2.22 June 2013
* Possible to follow the activity ±NDT incl. repairs and extensions until the batch fulfills the quality requirement. The documentation defines the batch.
Following it will not be possible to refer to the specific tested object and the placement of testing.
NDT Method
Test Specification
Acceptance Criteria
Other Requirements
Visual (VT)
EN/ISO 17637:2011
EN/ISO 5817:2014 - B
Magnetic Particle (MT)
EN/ISO 17638:2009
EN/ISO 23278:2015 - 2X
Radiographic (RT)
EN/ISO 17636-1:2013 - B
EN/ISO 10675-1:2013 - 1
TEST RESULT
Weld Status
Acceptance criteria fulfilled
4 welds
Details of the test result(s) can be found in the "TEST RESULT DETAILS" section.
Technical details, NDT information, equipment identification, equipment calibration data and other relevant data, are recorded for each NDT method in the Test Method Details
section. Extracts from the Test Report may only be reproduced with written permission from FORCE Technology. The electronic version of the Test Report, as saved in ³FORCE
NDT Online´is defined as the original. The Test results apply only to the objects tested. FORCE Technology - General Conditions is an integral part of our services, unless
amended by written Agreement.
Page 1 of 6 (excl. enclosed pages)
FORCE Technology ͻDivision for Inspection and Testing ͻØstre Gjesingvej 7 ͻDK-6715 Esbjerg N ͻнϰϱϳϲϭϬϬϲϱϬ
Report No. 75109 of date 24-11-2015
FORCE Task No. 115-32505.001.002
TEST RESULT DETAILS
Welds where acceptance criteria is fulfilled
Reference
Weld Id.
(Rep./Ext.)
Welder(s)
Test method(s)
9110
3a
-
VT, MT, RT
3b
-
VT, MT, RT
3c
-
VT, MT, RT
3d
-
VT, MT, RT
Page 2 of 6 (excl. enclosed pages)
FORCE Technology ͻDivision for Inspection and Testing ͻØstre Gjesingvej 7 ͻDK-6715 Esbjerg N ͻнϰϱϳϲϭϬϬϲϱϬ
Report No. 75109 of date 24-11-2015
FORCE Task No. 115-32505.001.002
EXTENT OF TESTING
Weld Batches (Request) Total in
Batch
Chosen By
9110
Customer
4
VT %
MT %
Reference [Weld Ids]
RT %
Reference [Weld Ids]
Reference [Weld Ids]
100%
100%
100%
9110 [3a , 3b , 3c , 3d ]
9110 [3a , 3b , 3c , 3d ]
9110 [3a , 3b , 3c , 3d ]
WELD DETAILS
Reference
9110
Weld Id.
(Rep./Ext.)
3a, 3b, 3c, 3d
Materials
Surface Conditions
Heat Treatment
Dimensions
Time of testing
Temperature (approx)
Nominal Thickness
Hours after Final Process
Weld-joint-method(s)
Low-alloy steel
As welded
-
Ø100 mm
After processing
-
10 mm
-
Butt-No information-No
information
The details above are for information only, and are only given if they are available and relevant. Their presence in this report is not a verification
of their correctness and they are not part of any accreditation.
Page 3 of 6 (excl. enclosed pages)
FORCE Technology ͻDivision for Inspection and Testing ͻØstre Gjesingvej 7 ͻDK-6715 Esbjerg N ͻнϰϱϳϲϭϬϬϲϱϬ
Report No. 75109 of date 24-11-2015
FORCE Task No. 115-32505.001.002
TEST METHOD DETAILS
Visual Testing (VT)
Period of Testing 24-11-2015 - 24-11-2015
Personnel
Name (Technician No.)
Certificate Type
Certificate No.
Reference [Weld Ids]
Niels Jørgen Laursen (1)
EN ISO 9712 VT (EN 473) Level 2
0106-N2-V
9110 [3a, 3b, 3c, 3d]
Equipment
Type
Id.
Other Data
Technical Setup No.
VT EQUIPMENT CASE 3
VKIB-105
EDITION 3
1
Technical Setup
No.
Reference [Weld Ids]
Lightning
Light intensity
1
9110 [3a, 3b, 3c, 3d]
White light - artificial
> 500 LUX
Page 4 of 6 (excl. enclosed pages)
FORCE Technology ͻDivision for Inspection and Testing ͻØstre Gjesingvej 7 ͻDK-6715 Esbjerg N ͻнϰϱϳϲϭϬϬϲϱϬ
Report No. 75109 of date 24-11-2015
FORCE Task No. 115-32505.001.002
Magnetic Particle Testing (MT)
Period of Testing 24-11-2015 - 24-11-2015
Personnel
Name (Technician No.)
Certificate Type
Certificate No.
Reference [Weld Ids]
Niels Jørgen Laursen (1)
EN ISO 9712 MT (EN 473) Level 2
0106-N2-M
9110 [3a, 3b, 3c, 3d]
Products
Type
Batch No.
Product
Technical Setup No.
Kerosene Black Magnetic Ink
140302
Magnavis 7-HF
1
White Contrast Paint
UEC0140916s
NDT Italiana WBL-5
1
Technical Setup No.
Equipment
Type
Id.
Other Data
MT ELECTRO MAGNETIC YOKE
EMN-13
MAGNAFLUX Y6, MA4*20., LIFTING POWER 1
MIN: 4,5 KG
Technical Setup
No.
1
Reference [Weld
Ids]
Longitudinal Indications
Magnetization
Lightning
De-magnetization
Transverse Indications
Tangential Field
Strength
Light intensity
Residual Field
Strength
Continuous method
White light - artificial No
-
> 500 LUX
9110 [3a, 3b, 3c, 3d] AC
AC
-
Page 5 of 6 (excl. enclosed pages)
FORCE Technology ͻDivision for Inspection and Testing ͻØstre Gjesingvej 7 ͻDK-6715 Esbjerg N ͻнϰϱϳϲϭϬϬϲϱϬ
Report No. 75109 of date 24-11-2015
FORCE Task No. 115-32505.001.002
Radiographic Testing (RT)
Period of Testing 24-11-2015 - 24-11-2015
Personnel
Name (Technician No.)
Certificate Type
Certificate No.
Reference [Weld Ids]
Niels Jørgen Laursen (1)
EN ISO 9712 RT (EN 473) Level 2
(incl. aluminium)
0106-N2-R
9110 [3a, 3b, 3c, 3d]
Equipment
Type
Id.
Other Data
Technical Setup No.
RT DENSITOMETER, WILNOS LCD
51
PDE-60
MAXIMUM DENSITY D = 5,0
1
RT FILM VIEWING UNIT, WILNOSOL VGJ-10
HI "SUPER", DENSITY D UP TO 4,7
1
RT FILM VIEWING UNIT, WILNOSOL VGA-107
H UNIVERSAL, DENSITY D UP TO 3,7
1
RT X-RAY TUBE, SMART EVO 225D
3.0MM FS
XREC-2
1
Technical Setup
No.
1
Test arrangement
Processing
IQI (Certificate No.)
Voltage
Number of films per weld/object
Screen type (thickness)
IQI placement
Current / Activity
Film type
Source/Focal size
Penetrated thickness
Exposure time
Source / detector or film distance (SFD
or SDD)
Source / object distance
(f/D)
Object / film distance
(b/d)
Resolution
Double Wall/Double Image - Pipe, Direct
(DW/DI)
Machine
10 FE EN ()
225 kV
3
Pb (0.10 / 0.10 mm)
Source side
4.0 mA
Foma / Indux R5
3.0 mm
20.0 mm
240 sec
1100.0 mm
1000.0 mm
100.0 mm
-
Films
Film Id.
Technical Setup No. Density
IQI No.
Sensitivity
Ug
1-12
1
12
1.25 %
0.30 mm
2,3-3,7
Weld on film
Reference
Weld Id [Film Ids]
9110
3a [__1-3], 3b [__4-6], 3c [__7-9], 3d [10-12]
Page 6 of 6 (excl. enclosed pages)
FORCE Technology ͻDivision for Inspection and Testing ͻØstre Gjesingvej 7 ͻDK-6715 Esbjerg N ͻнϰϱϳϲϭϬϬϲϱϬ
S006266 - CH423806 - 110 - S355X4
1/2
S006266 - CH423806 - 110 - S355X4
2/2
S006101 - CH193555 - 50 - S355J2NX4
1/6
S006101 - CH193555 - 50 - S355J2NX4
2/6
S006101 - CH193555 - 50 - S355J2NX4
3/6
S006101 - CH193555 - 50 - S355J2NX4
4/6
S006101 - CH193555 - 50 - S355J2NX4
5/6
S006101 - CH193555 - 50 - S355J2NX4
6/6
SVT000188 - CHAE44614076 - 1,0 - OK AUTOROD 13,23
1/1
SVT000188 - CHAE44614076 - 1,0 - OK AUTOROD 13,23
1/1
CHAE43813216 - 2,0 - OK TIGROD 13,23
1/1