LV Equipment for Industrial Solutions

LV Equipment for
Industrial Solutions
>
Schneider Electric
brand migration
Our brand history
Now is the right time for brand migration
Today Schneider Electric sells products and
services under 120 brands worldwide. The
pillars of Schneider Electric are three historic
brands: Merlin Gerin, Telemecanique and
Square D. In the past 15 years, numerous
companies have been acquired by Schneider
Electric to win market share by enlarging the
offer or penetrating new markets or new
channels. A big part of the company’s growth
comes from external acquisitions.
Our new mission is to become the global solution provider in
energy management, making energy safer, more reliable, more
efficient and more productive. It has to be under one name
Schneider Electric.
A few key dates
1836: foundation of the Schneider Company
1975-1988-1991: 3 historic brands,
Merlin Gerin, Telemecanique and
Square D, joined Groupe Schneider.
1999: Lexel, a worldwide leader in the
Installation, Systems and Control (ISC)
business, joined the company, showing our
strong decision to develop ISC business in
Europe.
1999: the company launched a new
identity: Groupe Schneider became
Schneider Electric.
2003: TAC joined the company.
Schneider Electric became the main
player of building automation.
2003: Clipsal joined the company. Schneider
Electric became the ISC leader in Asia.
2006: Global acquisition of Citect by
Schneider Electric. With history spanning
over 35 years, Citect remains focused on
delivering value to our customers through
technological excellence and superior service.
2007: APC joined the company, combining
with MGE. Schneider Electric became the
world leader in critical power.
2007: Pelco joined the company.
Schneider Electric became the world
leader in video security systems.
2007: Schneider Electric South africa
acquired RBF, in order to position Schneider
Electric as a Solutions Provider in South
African market, with a manufacturing footprint.
2
To better support our global strategy, in 2008 we have begun
an ambitious project to shift most of our brands to a single
brand: Schneider Electric.
> Our company is moving from a product provider to a solution
provider and solutions must be promoted under one brand.
> The Schneider Electric name has gained significant respect and awareness over the years.
> Recognition of Schneider Electric has surpassed its historical
brands in most countries, with only a few exceptions.
A single name and a new image
A new communication platform has been developed and
implimented to strengthen our new strategy and to support the
brand migration.
The aim is to make the brand visible and to express its vision,
mission, spirit and values to our employees, our customers and
our partners. The change in look and feel concerns all
communication aspects and product packaging and marketing.
> We see a world where we can all achieve more with using less.
> We help people make most of their energy.
> We want all our products, solutions and services to be safe,
simple, efficient and innovative.
Contents
Quick Facts 4, 5
.
Containerised Substations 7
B100 / C100 – LV Switchboards 8
D100 – LV Switchboards 9
OKKEN – LV Switchboards 10
Programmable Logic Control (PLC) Panels 11
Variable Speed Drive (VSD) & Soft Starter Panels 12
Main & Sub Distribution Boards 13
Custom Control Panels 14
Field Isolators & Junction Boxes 15
63A Interlocked Switch Socket Outlets (380 / 525V) 16
Type Test Report Summary 17
ISO9001: 2000 Certification 18
SABS Permit 19
Projects Reference 20, 21
Ring Master 22
RM6 23
MC-Set 24
GenieEvo 25
MGE Galaxy 5000 26
Selection Guide (VSD’s & Soft Starters) 27
PlantStruxure 28, 29
Intelligent Power & Motor Control Centre 30
Map & Contact Details 31
3
Quick Facts
Factory based in Booysens, Johannesburg
Installed base in excess of 28’000 sections
Large project capability and comprehensive products
4
Quick Facts
Extensive sales, engineering and manufacturing capabilities
Preferred supplier to numerous blue-chip companies
+
Merseta accredited
training provider
+
Active member of
SABS technical
committees
5
6
Containerised Substations
Features
•
Possible to bolt multiple containers together.
•
Options include tropical roofs, internal cladding, special flooring, lighting & small
power, air conditioning, pressurisation fans, fire detection, emergency doors etc.
•
Suitable for MV and LV Switchgear, PLC Panels, VSD’s, UPS’s etc.
•
Can be fitted with windows if required.
•
Cable entry through floor, or side-mounted, external cable boxes.
•
Reinforced for transportation purposes.
•
Special paint finishes to customer specification.
7
B100 / C100 MCC - LV Switchboards
+
B100 / C100 MCC’s
carry full certification
for compliance with
SANS 1973-1
B100 Series
C100 Series
Dimensions (W x H x D)
Dimensions (W x H x D)
600 x 2400 x 670
600 x 2400 x 670
600 x 2400 x 800
600 x 2400 x 800
800 x 2400 x 670
800 x 2400 x 670
800 x 2400 x 800
800 x 2400 x 800
Features
400 x 2400 x 670 Term. Cubicle
•
Segregated, modular construction
400 x 2400 x 800 Term. Cubicle
•
Top or bottom main busbars
Features
•
Top or bottom cable entry
•
Segregated, modular construction
•
Field terminations in back of panel
•
Top or bottom main busbars
•
100mm plinth (customised for container use)
•
Top or bottom cable entry
•
Lifting plates for handling / transport
•
Seperate termination cubicle adjacent to starter panel
•
Protection standard IP42/54/55
•
Single or double-sided component mounting
•
Compatible with all makes of equipment
•
100mm plinth
•
Fully extendible
•
Lifting plates for handling / transport
•
Fixed or semi-withdrawable pattern
•
Protection standard IP42/54/55
•
Compatible with all makes of equipment
•
Fully extendible
•
Fixed or semi-withdrawable pattern
Technical data
Rated Insulation Voltage
1000 Volt AC at 50Hz
8
Main busbars
Number of conductors
Dropper busbars
Auxilliary busbars
Rated currents
Short-time withstand
Rated Currents
Short-time withstand
Number of conductors
4 conductors - L1, L2, L32, Earth
5 conductors - L1, L2, L3, N, Earth
up to 6000 Amps
Up to 100kA RMS / 1 Sec, 220kA Peak
Up to 1000 Amps
Up to 75kA RMS / 1 Sec, 165kA Peak
Up to 4 conductors on each side
Construction
Forms or separation
Form 3b, Form 4a
Protective coating
Metal treatment
Powder coating
De-rust, De-grease, Iron Phosphate and passivate
Epoxy polyester (Interior)
Polyurethan (Exterior)
D100 - LV Switchboards
D100 Series
Dimensions (W x H x D)
600 x 2200 x 600
700 x 2200 x 600
800 x 2200 x 600
Features
•
Cubicle type construction with full width mounting
plates
•
Top or bottom main busbars up to 6000 Amp
•
Vertical dropper busbars up to 1000 Amp
•
Top or bottom cable entry
•
Front and back access
•
100 mm Plinth
•
Lifting eye bolts for handling / tranport
•
Field terminations onto mounting plate via cable
support
•
Protection standard IP42/54/55
•
Compatible with all makes of equipment.
Technical data
Rated Insulation Voltage
1000 Volt AC at 50Hz
Main busbars
Number of conductors
Dropper busbars
Auxilliary busbars
Rated currents
Short-time withstand
Rated Currents
Short-time withstand
Number of conductors
4 conductors - L1, L2, L32, Earth
5 conductors - L1, L2, L3, N, Earth
up to 6000 Amps
Up to 100kA RMS / 1 Sec, 220kA Peak
Up to 1000 Amps
Up to 75kA RMS / 1 Sec, 165kA Peak
Up to 4 conductors
Construction
Forms or separation
Form 2
Protective coating
Metal treatment
Powder coating
De-rust, De-grease, Iron Phosphate and passivate
Epoxy polyester (Interior)
Polyurethan (Exterior)
9
OKKEN - LV Switchboards
Features
We are constantly demanding more from our low voltage switchboards.
Todays switchboard is at the crossroad of internal and customer demand for
increasingly sophisticated applications on the one side, and external demand
related to changes in legislation on the other side.
The switchboard must be capable of adapting to both environmental constraints
and difficult operating conditions.
Above all, it must also incorporte the technological advantage to carry it forward
into the future.
10
•
Segregated modular construction
•
Main busbars up to 7300 Amps
•
Dropper busbars up to 4000 Amps
•
Fixed, semi-withdrawable or fully withdrawable pattern
•
Up to form 4b separation
•
Degree of protection IP31/41/54
•
Rated insulation voltage 1000V AC
•
Internal arc tested 100kA/300mS
•
Earthquake tested
•
IEC 61439/SANS 1973-1 compliant
•
Impulse withstand 12kV
•
Short circuit withstand 150 kA/1 Sec
+
Todays Switchboards
are packed with technology...
Programmable Logic Control (PLC) Panels
Features
•
Variety of enclosures, including Rittal, Sarel, Eldon and
custom built specials.
•
Compatible with all makes of PLC equipment.
•
All aspects of design, assembly, wiring, testing, software, programming and configuration covered.
•
Free-standing solutions, or incorporated into MCC’s.
•
Full factory acceptance test prior to despatch.
•
Full spectrum of standard and special hardware combinations and custom configurations.
11
Variable Speed Drive (VSD) & Soft Starter Panels
Applications
•Containers
•Frames
•Enclosures
•Panels
Features
12
•
Various construction types: Enclosed and framemounted
•
Single or multiple enclosures
•
Designed to suit specific applications
•
Compatible with all makes of equipment
•
Natural ventilation or forced cooling options
•
Rating up to 650kW
•
Free-standing panels, or incorporated into MCC’s
•
Operational voltages up to 1000 Volts
Main & Sub Distribution Boards
Main distribution boards
Features
•
Floor standing construction
•
Top or bottom main busbars
•
Top or bottom cable entry
•
Front and back access
•
100mm plinths
•
Lifting eye bolts for handling / transport
•
Protection standard IP42/54/55
•
Cubicle type or segregated construction
Technical data
Rated Insulation Voltage
1000 Volt AC at 50Hz
Main busbars
Number of conductors
Dropper busbars
Auxilliary busbars
Rated currents
Short-time withstand
Rated Currents
Short-time withstand
Number of conductors
4 conductors - L1, L2, L32, Earth
5 conductors - L1, L2, L3, N, Earth
up to 6000 Amps
Up to 100kA RMS / 1 Sec, 220kA Peak
Up to 1000 Amps
Up to 75kA RMS / 1 Sec, 165kA Peak
Up to 4 conductors
Construction
Forms or separation
Form 2
Protective coating
Metal treatment
Powder coating
De-rust, De-grease, Iron Phosphate and passivate
Epoxy polyester (Interior)
Polyurethan (Exterior)
Sub distribution boards
Features
•
Floor standing or wall mounting
•
Comply with SANS specifications
•
Manufactured from 1.6 or 2.0 mm cold rolled mild sheetmetal
•
Can be bolted together to create different permutations
•
Full range of accessories available
•
Compatible with all makes of equipment
•
Protection standard IP42/54/55
•
Epoxy powder coated finish
•
Top and bottom cable entry
Technical data
Rated Insulation Voltage
1000 Volt AC at 50Hz
Main busbars
Number of conductors
Rated currents
Short-time withstand
4 conductors - L1, L2, L32, Earth
5 conductors - L1, L2, L3, N, Earth
up to 400 Amps
Up to 20kA RMS / 1 Sec
13
Custom Control Panels
Application
•
PLC, Motor Control or Distribution
Features
•
Dimensions: To suit customer requirements
•
Main busbars: Top or bottom, fully extendible
•
Dropper busbars: To suit design requirements
•
Cable entry: Top and / or bottom
•
Access: Front and / or back
•
Construction: From 1 up to form 4 - fixed or demountable pattern
•
Protection standard: Up to IP55
•
Handling: Lifting plates or eye bolts
•
Equipment: Compatible with all makes
Technical data
Rated Insulation Voltage
1000 Volt AC at 50Hz
Main busbars
Number of conductors
Dropper busbars
Auxilliary busbars
Rated currents
Short-time withstand
Rated Currents
Short-time withstand
Number of conductors
4 conductors - L1, L2, L32, Earth
5 conductors - L1, L2, L3, N, Earth
up to 4000 Amps
Up to 100kA RMS / 1 Sec, 220kA Peak
Up to 1000 Amps
Up to 75kA RMS / 1 Sec, 165kA Peak
Up to 4 conductors
Construction
Forms or separation
Up to Form
Protective coating
Metal treatment
Powder coating
De-rust, De-grease, Iron Phosphate and passivate
Epoxy polyester (Interior)
Polyurethan (Exterior)
14
Field Isolators & Junction Boxes
+
All Junction Boxes / Field Isolators are manufactured to high standards of quality and finish,
and are backed up by our excellent reputation
and after-sales service.
Junction boxes
Field isolators
Features
Features
Our junction box range satisfy most requirements in
that they are manufactured from a choice of materials
which include mild steel, stainless steel or glassfibrereinforced polyester. A wide range of standard colours and specials are available on request. Protection
standard of the boxes vary from IP54 to IP65. Dimensions vary in accordance with the number and size of
terminals, and generous provision is made for cabling
spaces and terminations. Trunking is provided for
field cabling and the boxes come complete with fixed
or removeable gland-plates.
Our range of field isolators cover a wide spectrum of
applications, with current ratings from 20A to 1250A
at 690V. The enclosures are manufactured from a
choice of materials which include mild steel, stainless
steel or glassfibre-reinforced polyester. A comprehensive range of accessories are available, including
push-buttons, indicating lights, ammeters and terminals. Each isolator features a door-interlocked handle
and auxiliary contacts to suit requirements. Protection
standard of the enclosures vary from IP54 to IP65,
depending on application. The equipment used is
selected in accordance with IEC60947 specifications
and meets local and international standards. Mining
type field isolators have removeable glandplates and
drip covers.
Optional features include drip covers, special door
locks and a range of accessories.
15
63A Interlocked Switch Socket Outlets (380 / 525V)
Junction boxes
Features
Our Socket Feeders are of composite design featuring a high-quality steel enclosure to IP 55 degree of
protection complete with transparent window to
check the status of the 30mA earth leakage circuitbreaker which is fully shrouded for protection against
accidental contact.
The unit can accommodate cables up to 95mm2. A
10mm diameter brass earthing stud is also provided
for termination inside or outside the enclosure. Cable
entry is via a removable top or bottom entry glandplate, with a standard finish of durable epoxy
coating in electric orange.
The switch sockets are mechanically interlocked units
which are manufactured from cast aluminium and
epoxy coated in electric orange, alternately thermoplastic materials can be used. These sockets are of
heavy duty design and are also suitable for outdoor
installation, featuring high quality materials throughout.
Special safety feature
+
An incorporated earth leakage circuit breaker unit will
detect a fault and trip to isolate the socket where the
actual fault occurs, namely of the plugged-in equipment, and not at the distribution board, which may
be far distanced. In additon, the tripped feeder will
only render one user out of order and not a chain of
sockets as in the case where an earth leakage unit
protects a chain of socket outlets.
SPECIFICATIONS
IEC 309
CEE17
BS 4343
DIN 49462
SANS 1239
Note
We can manufacture a comprehensive range of
feeders to the clients specifications, utilising different
makes of circuit-breaker and/or earth leakage unit
complete with shunt trip, indication etc.
Electrical data
Type no.
Enclosure size
WxHxD
Service rating
RBF-WP001/LEFT
260 x 400 x 240
RBF-WP002/RIGHT
260 x 400 x 240
RBF-WP003/DOUBLE
350 x 450 x 240
380V A.C.
or
525V A.C.
RBF-WP004/DOUBLE
350 x 450 x 240
16
3 Phase 3 Wire
63A
Other ratings available on request
Equipment Descriptions
Switched socket
Outlets
Heavy duty, cast alloy,
mechanically interlocked, 63A,
4-Pin 380V or 525V
Earth leakage Circuit-breakers
380V
or
525V
3 Phase
60A, 30mA
Type Test Report Summary
SHORT TIME WITHSTAND
NO
TEST REPORT NO
DATE
PANEL TYPE
RMS TEST VALUE
BUSBAR RATING
TEST LAB
1
794/84143/J52A
16/10/1992
D100
50KA / 3 Sec
800 A
NETFA / KEMA
2
794/84143/J52B
16/10/1992
D100
50KA / 3 Sec
1600 A
NETFA / KEMA
3
794/84143/J52B
16/10/1992
D100
80KA / 1 Sec
1600 A
NETFA / KEMA
4
794/84143/J52C
16/10/1992
D100
50KA / 3 Sec
2500 A
NETFA / KEMA
5
794/84143/J52C
16/10/1992
D100
80KA / 1 Sec
2500 A
NETFA / KEMA
6
794/84108/J21B
21/07/1992
B100 / C100
10KA / 1 Sec
400 A
NETFA
7
794/84108/J21A
21/07/1992
B100 / C100
20KA / 1 Sec
400 A
NETFA
8
794/84114/J27
20/07/1992
B100 / C100
20KA / 1 Sec
400 A
NETFA
9
794/84117/J29
20/07/1992
B100 / C100
30KA / 1 Sec
600 A
NETFA
10
794/84109/J22
21/07/1984
B100 / C100
35KA / 1 Sec
600 A
NETFA
11
771/83245/W59A
17/04/1984
B100 / C100
40KA / 1 Sec
1600 A
NETFA
12
771/83245/W59B
17/04/1984
B100 / C100
50KA / 1 Sec
1600 A
NETFA
13
771/83245/W59C
17/04/1984
B100 / C100
60KA / 1 Sec
1600 A
NETFA
14
794/84265/L45B
02/08/1994
B100 / C100
60KA / 1 Sec
1600 A
NETFA
15
794/84265/L45A
02/08/1994
B100 / C100
60KA / 1 Sec
2000 A
NETFA
16
794/84021/H9B
31/01/1992
B100 / C100
75KA / 1 Sec
600 A
NETFA
17
794/84118/J30
20/07/1992
B100 / C100
95KA / 1 Sec
1000 A
NETFA
18
794/84021/H9B
31/01/1992
B100 / C100
95KA / 1 Sec
1600 A
NETFA
19
794/84110/J29
21/07/1992
B100 / C100
95KA / 1 Sec
2000 A
NETFA
20
794/84115/J28
27/07/1992
B100 / C100
95KA / 1 Sec
2600 A
NETFA
21
HC / 100411
09/12/2003
B100 / C100
50KA / 1 Sec
3200 A
NETFA
22
SC/102376 (PM-1A)
12/12/2006
B100 / C100
50KA / 1 Sec
1000 A
NETFA
23
SC/102376 (PM-1B)
12/12/2006
B100 / C100
50KA / 1 Sec
2000 A
NETFA
24
SC/102376 (PM-2A)
12/12/2006
B100 / C100
50KA / 1 Sec
1000 A
NETFA
25
SC/102376 (PM-2B)
13/12/2006
B100 / C100
50KA / 1 Sec
2000 A
NETFA
26
SC/102376 (PM-3A)
13/12/2006
B100 / C100
50KA / 1 Sec
1000 A
NETFA
27
SC/102376 (PM-3B)
13/12/2006
B100 / C100
50KA / 1 Sec
2000 A
NETFA
28
SC/103902
24/02/2009
SASLINE 7700
50KA / 0.5 Sec
1600 A
NETFA
TEMPERATURE RISE
NO
TEST REPORT NO
DATE
PANEL TYPE
TEST LAB
1
794/87036/H4
01/04/1991
B100 / C100
NETFA
2
794/84143/J52D
16/10/1992
D100
NETFA / KEMA
3
794/84146/J54
16/11/1992
D100
NETFA
4
794/84310/M13B
03/04/1995
D100
NETFA
5
HC / 100622
01/04/2004
B100 / C100
NETFA
IMPULSE TEST
NO
TEST REPORT NO
DATE
PANEL TYPE
TEST VALUE
TEST LAB
1
HC / 100411
09/12/2003
B100 / C100
8 KV
NETFA
VERIFICATION OF CREEPAGE DISTANCE AND CLEARANCES
NO
TEST REPORT NO
DATE
PANEL TYPE
TEST LAB
1
HC / 100411
09/12/2003
B100 / C100
NETFA
VERIFICATION OF IP RATING
NO
TEST REPORT NO
DATE
PANEL TYPE
IP RATING
TEST LAB
1
HC / 100411
09/12/2003
B100 / C100
IP4X
NETFA
2
7234/2421511/04-176
01/06/2004
B100 / C100
IP54
GROENKLOOF
BREAK TESTS
NO
TEST REPORT NO
DATE
PANEL TYPE
TEST VALUE
VOLTAGE
TEST LAB
1
HC / 100411
09/12/2003
B100 / C100 : 1-WAY
30 KW / 50 KA
525 V + 10 %
NETFA
2
HC / 100411
09/12/2003
B100 / C100 : 2-WAY
75 KW / 50 KA
525 V + 10 %
NETFA
3
HC / 100411
09/12/2003
B100 / C100 : 3-WAY
90 KW / 50 KA
525 V + 10 %
NETFA
4
HC / 100411
09/12/2003
B100 / C100 : 4-WAY
110 KW / 50 KA
525 V + 10 %
NETFA
5
HC / 100411
09/12/2003
B100 / C100 : FULL
4000 AMP / 50 KA
525 V + 10 %
NETFA
INTERNAL ARC TEST
NO
TEST REPORT NO
DATE
PANEL TYPE
TEST VALUE
DURATION
TEST LAB
1
HC / 100411A
09/12/2003
B100 / C100
50 KA / 525 V
300 Ms
NETFA
PROTECTIVE EARTH TEST
NO
TEST REPORT NO
DATE
PANEL TYPE
TEST VALUE
KW
TEST LAB
1
HC / 100411A
09/12/2003
B100 / C100
225 KW / 50 KA
525 V + 10 %
NETFA
17
ISO9001:2000 Certification
18
SABS PERMIT
SABS Permit
* updated SABS certificate not available at time of printing this brochure
19
Projects Reference
LV Equipment division
Projects reference list
Customer
Project
Country
No. of tiers Scope
Durban Metro
Kwa-Mashu Waste Water Treatment
Upgrade
R.S.A.
40
Complete Turnkey Electrical Power Control (Medium & Low
Voltage) (PLC / SCADA) and Instrumentation Installation Works
Fluor Daniel
Kimberly CTP
R.S.A.
263
Manufacture, Supply & Install Motor Control Centres (B100)
Eskom
Arnot Power Station
R.S.A.
48
Manufacture and Supply of 48 X Oil Burner Panels (Special)
Koch S.A.
Iskenderun Bay Project - Turkey
Turkey
55
Manufacture and Supply of Medium-Voltage Panels and
E-Houses (Energon)
JCI
Tati Nickel Project
Botswana
210
Manufacture and Supply of Motor Control Centres (Special)
Krupp Uhde
SA Butanol
R.S.A.
50
Manufacture, Supply and Install Motor Control Centres, Isolators
& Kiosk (Energon)
Anglo Plats (Murray & Roberts )
Waterval Smelter MCC 1-5
R.S.A.
112
Manufacture, Supply and Install Motor Control Centres (B100)
Scaw Metals
Plant Upgrade
R.S.A.
71
Manufacture, Supply and Install Motor Control Centres and
Distribution Boards (B100)
Moeller
Ushaka Island
R.S.A.
65
Manufacture and Supply Polycarbonate Motor Control Centres
Bateman
Koidu and Shore Gold
Mali
50
Iscor Vanderbijlpark
Coke Ovens Upgrade
R.S.A.
50
Bateman
Angloplats PMR Capacity Increase
R.S.A.
40
Manufacture, Supply & Install Motor Control Centres (B100)
Foskor
Phalabora Mining
R.S.A.
61
Manufacture & Supply of Kiosks, Motor Control Centres and
Local Control Stations (special)
Pyromet
ASA Metals
R.S.A.
58
Manufacture, Supply & Install Motor Control Centres (B100)
Moeller
Impala Platinum - Springs Refinery
R.S.A.
86
Anglo Technical Division
Namakwa Sands
R.S.A.
110
Bateman
Miba Zaire
Zambia
44
Foster Wheeler
Sasol Waste Water Recycling
R.S.A.
50
Manufacture, Supply and Install Motor Control Centres (Energon)
Debswana
Jwaneng Mine
Botswana
80
Manufacture, Supply & Install Motor Control Centres (B100)
Technip SA
Sasol PP2
R.S.A.
43
Ispat / Iscor
Environment control
R.S.A.
43
Mozal
Potline
Mozambique
28
Moeller - Impala Plats
Springs Refinery expansion project Phase 1
RSA
124
Debswana Jwaneng Mine
MTP Scrubbing
Botswana
42
Debswana Orapa Mine
No. 1 Plant Optimisation
Botswana
40
Moeller
Impala Plats Springs Referinery
RSA
123
Manufacture, Supply and Install Polycarbonate MCC's
Mopani Copper Mine
Nkana Mufulira Mines Projects
Zambia
77
Manufacture, Supply Containerised Motor Control Centres
Grinaker - LTA
Mittal Steel Blast 'D' Furnace
RSA
176
Manufacture, Supply and Install Motor Control Centres
Bateman
Finsch Mine
RSA
98
VSD's and Isolator Stations
Sastech - Proconics
Sasol CTF plant
RSA
38
PFG Building Glass
New float glass line
RSA
132
Murray & Roberts - Bateman
Kumba Sishen Expansion Project
RSA
215
Manufacture and Supply Motor Control Centres
Linde - Proconics
Sasol Octene 1 plant
RSA
58
Manufacture, Supply & Install MCC's (Natus Energon)
Consol Glass - ADP Projects
Belville Factory
RSA
32
Manufacture, Supply and install Main Distribution Boards
Mittal Steel - VDBP
Blast Furnace 'D' re-line
RSA
45
Manufacture, Supply and Install MCC's & PLC's (C100)
Bateman - Letseng Diamond Mine
Letseng Diamond Mine
RSA
40
Manufacture, Supply & Install Container MCC's
Mopani Copper Mine
Upgrade Smelter
DRC
30
Manufacture, Supply & Instal Containerised MCC's & DB
20
Manufacture & Supply of Containerised Motor Control Centres
(B100)
Manufacture, Supply and Install Upgrade Motor Control Centres
(B100)
Manufacture & Supply Distribution Boards & Polycarbonate
Motor Control Centres
Manufacture, Supply & Install Replacement Motor Control
Centres (Energon)
Manufacture & Supply 400 TPH Feed Preparation Motor Control
Centres (MCC 200)
Manufacture, Supply & Install Back to back Motor Control
Centres (Energon)
Manufacture, Supply and Install Modifications to Motor Control
Centres (B100/C100)
Manufacture & Supply Back to back Motor Control Centres
(Energon)
Manufacture, Supply and Install Polycarbonate Motor Control
Centres
Manufacture, Supply and Install back to back Motor Control
Centres
Manufacture, Supply and Install back to back Motor Control
Centres
Manufacture, Supply and Install Motor Control Centres (Natus
Energon)
Manufacture, Supply and Install Motor Control Centres (Natus
Energon)
Projects Reference
LV Equipment division
Projects reference list
Customer
Project
Country
No. of tiers Scope
De Beers
Venetia - various Pump Stations
RSA
44
Manufacture, Supply & Install 90&160kW VSD Panels with DOL
bypass circuit
DRA
Tati Nickel 12 MTPA DMS plant
Botswana
100
Manufacture, Supply & Instal MCC's
TMP Process Plant
Ruashi BMR
DRC
120
Manufacture, Supply & Install Containerised MCC's
South Deep Placer Dome
(Goldfields)
Refrigeration Plant
RSA
60
Manufacture, Supply & Supervision of Installation of MCC's
DRA
Exxaro - Coal Washing Plant
RSA
24
Manufacture, Supply and Install of Motor Control Centres (C100
internal arc)
TWP Consulting
Impala 20 shaft
RSA
34
525V B100 MCC's, manufacture, supply & installation
Bateman Engineering
Repsa
Peru
26
Container MCC
DRA
Pilanesburg Platinum
RSA
147
550V C100 MCC's and DB, manufacture, supply & installation
Metix
Sunrise
RSA
44
550V C100 MCC's and DB, manufacture, supply & installation
Murray & Roberts
Armcoal - Goedgevonden Coal Handling
& Processing
RSA
20
525V B100 MCC's, manufacture, supply & installation
Batemen Engineering
Akabar
Russia
14
400V MCC's
TWP Consulting - Impala Plats
.24 Station Flask loading MCC
RSA
63
400V Sabelco panel wired
PFG
SP3 Cold Repair - Springs
RSA
40
Natus & B100
SMB/GBM Minerals Engineering
Inata Gold
DRC
61
400V Container MCC's
Consolidated Power
White Nile - Sugar Mill
Sudan
250
Supply and manufacture of 690V MCC's
GRD Minproc
Tenge Fungurume Mining SARL
DRC
51
Wall mounting and floor standing DB's (Stainless Steel / Prisma)
Bateman / DRA
Douglas Mine Optimisation Project
RSA
232
525V Arc Proof, Flatpack MCC's
Venn & Milford
Goedehoop Colliery
RSA
52
550V -1000V MCC (In and Out door)
B & W Electrical
Douglas Mine Optimisation Project
RSA
42
2mm Mild Steel Distribution Boxes (welded construction)
ADP Projects - Ashanti Anglogold
Navachab Concentration Plant
Ghana
12
525V Container MCC
Le Roux, Bouttell & Ass
Optimum water reclamation plant
RSA
30
550V MCC's and PLC panels
I am Gold
Essakane
Burkina Faso
82
690/400V MCC's
Kumba Iron Ore
Sishen South Project
RSA
127
MCC's, DB's and PLC panels
DRA
Chemaf new spiral plant
RSA
45
Containerised MCC and IP65 MCC
Bateman / Foskor
De Bottlenecking project - Phalaborwa
RSA
52
525V MCC's and Distribution Boards
Sandvik
Sasol Thubelisha Project
RSA
72
690 and 400V MCC's
Group 5
Cementos
Mozambique
9
Okken
Debswana
Orapa
Botswana
26
2 x MCC back-to-back
Mopani Copper
Mopani Mine
Zambia
48
Container MCC
Exxaro
Rosh Pinah
Namibia
62
Container MCC's, MCC Substations, DB's, Isolators & Spares
Consol Glass
N1 Project
RSA
93
400V DB and installation
Arcelor Mittal
Cold Mill North
RSA
80
Replacement MCC's
Electron Technologies
Randwater
RSA
42
400V DB's and Starter panels
DRA
Pilanesburg Platinum
RSA
147
550V C100 MCC's and DB, manufacture, supply & installation
Metix
Sunrise
RSA
44
550V C100 MCC's and DB, manufacture, supply & installation
Murray & Roberts
Armcoal - Goedgevonden Coal Handling
& Processing
RSA
20
525V B100 MCC's, manufacture, supply & installation
TWP Consulting - Impala Plats
.24 Station Flask loading MCC
RSA
63
400V Sabelco panel wired
21
Ring Master
Indoor / outdoor ring main switchgear
Features
•
May be used in conjunction with Talus technology
•
Taulus 200E telecontrol cabinets provide proven
interface between switchgear and Talus
•
Type-tested equipment
•
Compact design and indoor/outdoor use to IP54
protection
•
Choice protocols: WISP+, Modbus, DNP3 etc
•
Purpose-designed actuator/motorised mechanism
allows switch to be opened and closed remotely
•
Auxiliary contacts driven directly by switchgear shaft
to ensure reliable position indication
Technical data
Network
Three-phase, three-wire
Rated voltage
3.3kV to 13.8kV
Service voltage
13.8kV
System frequency
50Hz to 60Hz
Lightning impulse withstand voltage phase, phase to earth, across the isolating distance
75kV to 95kV; 110kV to 145kV
Power frequency withstand voltage
38kVrms to 1mm
Rated normal current
Switch isolator: 630A; Circuit breaker: 200A to 630A; Busbars:630A
Rated short time current withstand (3 sec)
16kA to 21kA
Rated short circuit-making capacity of line switches and earth switches
Number of operations at rated short circuit current on line switches, earthing switches
and DB
Rated load interrupting current
40 to 52.5kA peak at rated voltage
Rated cable charging interupting current
Line switch: 30A
Rated magnetising interrupting current
Line switch: 16A
Number of mechanical operations
Earthing switches and ring switches: 1000 O/C; Circuit breaker: 2000 O/C
Number of electrical operations at full loop current
100 O/C
Number of operations at rated short circuit current on circuit breaker
<10 breaking operations
Note: all of the switchgear is capable of withstanding currents detailed without any
damage being caused, in accordance with the recommendations IEC 694 and IEC 298
22
Five closing operations
Line switch: 630A RMS
RM6
Features
•
Compact design
•
Combination of features
•
Extensible switchgear
•
Extendable on site
•
Visible earthing and arc vent
•
Dependable mechanism position indication
•
In excess of 20-year service history
•
IIntegrated CT’s on bushings
•
Self powered relay
•
Units connected to each other at busbar level by
directed field bushings
•
Perfectly adapted to telecontrol context (for telecontrol of MV networks)
•
Integrated voltage transformer
•
Stainless steel, gas-tight metal enclosure, sealed
for life, (IP67 degree of protection) which groups
together the live parts, switch disconnector, earthing
switch, fuse switch or the circuit breaker
Technical data
Rated voltage (kV)
12/17.5
24
Insulation level
Industrial frequency 50Hz 1mm (kV rms)
28/38
50
Impulse 1.2/50 µs (kV peak)
75/95
125
Network switch
Rated current (A) (1)
Breaking capacity (A) (1)
630
630
400
630
630
Normal load current
630
630
630
630
630
Earth fault
95
95
95
95
95
Off-load cables
30
30
30
30
30
21
25 (4)
16
16
20
52.5
62.5 (4)
40
40
50
Rated current (A)
200
200
200
200
200
Off-load transformer breaking capacity (A)
16
16
16
16
16
21
25 (4)
16
16
16
52.5
62.5 (4)
40
40
40
21
16
16
52.5
40
40
Short-time withstand current (kA rms 1 s) (2)
Making capacity of switch and earthing switches (kA peak)
Transformer feeder
Fuse switch
Short circuit breaking capacity (kA) (3)
Making capacity (kA peak) (3)
Circuit breaker
Short circuit breaking capacity (kA)
Making capacity (kA peak)
Line protection feeder
Rated current (A)
630
Short circuit breaking capacity (kA)
21
16
52.5
40
Making capacity (kA peak)
630
23
MC-Set
Air-insulated metal-clad switchgear
Features
•
Panels are all type tested
•
Provides an easy to understand user interface
•
Low maintenance system
•
All enclosure dimensions are standarised
•
Access and operation performed at the front of the
unit
•
Interlocked operation
•
Anti-reflex handle
•
Internal arc withstand
Technical data
The values below are given for normal operating conditions as defined in IEC 60298 and 60694
Rated voltage (kV)
7.2
12
15.5
24
Rated insulation level
Power frequency withstand voltage 50Hz 1mm (rms. kV)
20
28
38
50
Lightning impulse withstand voltage 1.2/50 µs (kV peak)
60
75
95
125
31.5
31.5
31.5
16
40
40
31.5
25
Nominal current and maximum short term withstand current
Functional unit with circuit breaker
Short time withstand current
Ith Max. (kA/3s)
(kA/1s)
Rated current
In Max. JdB (A)
Rated current
In CB. (A)
50
50
31.5
31.5
3150
3150
3150
2500
630
630
630
630
1250
1250
1250
1250
2500
2500
2500
2000
3150
3150
3150
2500
Functional unit with fuse-contactor
Short time withstand current
Ith Max. (kA)
50
50
Rated current
In Max. (A)
250
200
Functional unit with switch-fuse (Cellule DI)
Short time withstand current
Ith Max. (kA)
50
50
31.5
31.5
Rated current
In Max. <(A)
200
200
200
200
25
Internal arc withstand
24
KA/1s
25
25
25
KA/0.15s
40
40
31.5
GenieEvo
Metal enclosed cubicles
Features
•
Modular design using standard components
•
Vacuum breaker in a sealed enclosure
•
Keyless interlocking of switchgear doors
•
All MV components meet switchgear’s internal arc
rating
•
67 Panel combinations
•
Vacuum breaker certified to 10 000 operation
•
Fully internal arc rated to 100% of breaking capacity
•
Options such as under-voltage release, auxiliary CB
contacts and more available
Technical data
Electrical characteristics: all equipment
Rated system voltage
13.8kVA
Impulse voltage withstand (1.2/50µs)
95kV peak
Power frequency voltage withstand (1 min)
38kV
Rated short current (symm)
25kA rms
Rated short time duration
3 seconds
Rated frequency
50 to 60Hz
Busbar type
Copper single, cast resin insulated
Busbar ratings
630A/1250A
Internal arc rating
UP to 25kA for 1 second
AC class
AF
Partition class
SC2B-M
Electrical characteristics: circuit breaker equipment
Technology
Vacuum interrupter
Rated breaking current (symm)
25kA
Rated peak making current
67.5kA
Rated normal current
200A, 630A, 1250A
Rated cable charging breaking current
25A
Rated small inductive breaking current
10A
Rated operating sequence
O - 0.3s - CO - 15s - CO
Mechanism charging time
<10 seconds
Mechanism type
Manual charge, stored energy, manual and electrical release
Motor and manual charge, stored energy, manual and electrical release
Electrical characteristics: series disconnector
Technology
Sealed controlled air
Construction
Earth screened, cast resin encapsulation IP65
Rating
Off load device
Mechanism type
Dependant manual
25
MGE Galaxy 5000
20/30/40/60/80/100/120 kVA
The recommended power protection for all critical applications
20-120 kVA state-of-the-art three-phase
power protection designed to meet
a wide range of requirements from
medium data centers to industrial and
facilities applications
•
Upgradable power ranges
•
Internal maintenance bypass
•
Intuitive monitoring
•
Parallel capable
•
Front access servicing
•
High power availability
MGE Galaxy 5000 features
1
IGBT based technology for power quality
Supplies clean, stable power to sensitive loads, ensuring critical
power protection, optimum performance, and extended life
2
1
3
Dual input
Allows for connection to two separate input sources for increased
availability
3
4
Parallel operation
Connect as many as six units in parallel for capacity and redundancy
to grow with your power requirements
4
Redundant components
Provides increased backup for greater reliability and ensures continuous operation
5
Built-in static and maintenance bypass
Enables the UPS to transfer the load to utility power, without interruption, in the event of heavy overload or fault
26
5
2
VSD’s & Soft Starters
RBF_2010-07_PG29.indd 1
29
2010/07/26 01:17:09 PM
27
An architecture for process
and energy management
In order to meet your challenges you
require a control system that is not
only easy to engineer and simple to
maintain, but that delivers a clear
picture about what is happening in
your process.
You need a control system that
can easily integrate with third-party
devices and that provides added
value in the form of Historian and
Manufacturing Execution System
functionality. In short, you need a
system that drives increased return
on assets and meets the needs of
your application.
The unique features such as Global Data access,
high-availability and distributed architectures along
with hot-standby redundancy, and more, mean
that PlantStruxure offers everything you need to
meet your process automation requirements.
Energy Management
>>
iPMCC to optimixe energy consumption
>>
Smart power and energy meters
>>
Variable-speed drives for better energy efficiency
Manufacturing Execution system
>>
Real-time access to plant and business information allowing key personnel to identify and act on oppertunities to maximize plant and process efficiency and to correct problems before they impact on supply chain, regulatory 28
compliance, and production
Networking
>>
Transparent communication between all system components
>>
Standard Ethernet technology and industrial protocols
>>
Dedicated device network support including Modbus TCP, ethernet/IP, Profibus, CANopenTM, AS-Interface
>>
Support for dedicated instrumentation
buses such as Profibus PA, Foundation Fieldbus, & HART
Engineering
>>
Engineer and modify your entire system from a dedicated engineering station
>>
Flexible engineering tools in order to support your effords to be more efficient
>>
Reusable and extensible object libraries for standarization
>>
Off-line simulation to reduce testing and commissioning
Operation
>>
The link between the operator and the process
>>
Easy system navigation
>>
Powerful alarm management
>>
Advanced trending and process visualization
>>
A range of client options including web clients, PDAs, and smart phones
Control
>>
Scalable family of programmable automation controllers to meet all control requirements
Historian
>>
Collects all process, quality, energy, and other data from across your site and generates detailed reports to help the decision-making process
>>
Based on industry standard technologies
>>
Data security to prevent unauthorized viewing or tampering
>>
SIL2 and SIL3 safety offers
>>
Hot-swoppable processors, I/O, and communication modules and power supplies
>>
Advanced process control functionality
>>
Configuration based on IEC61131-3 standard
29
Intelligent Power & Motor Control Centre
Advanced
Process
Control
Protection
Energy
Management
30
Motor
Control
Map & Contact Details
Contact us
Factory physical
address:
Postal address:
Private Bag X139
Contact details:
Factory
LV Equipment Division
Halfway House
Tel: +27 11 689 9800
Cnr. Long & Langford Streets
1685
Fax: +27 11 493 1945
Booysens, Johannesburg
Sales
GPS: S 26° 13.679’ E 28° 01.721’
Tel: +27 11 254 6400
Fax: +27 11 315 8830
31
1 Riverview Office Park, Janadel Avenue
Halfway Gardens, Midrand
Private Bag X139, Halfway House, 1685
Tel +27 11 254 6400
Fax +27 11 315 8830
www.schneider-electric.co.za
As standards, specifications and designs change from time to time, please ask for confirmation
of the information given in this publication.
Printed on ecological paper
Publishing: Schneider Electric
Design: SEDOC
Printing:
07-2011
© 2010 Schneider Electric - All rights reserved
Schneider Electric RSA