wl folding pulvi-mulcher

ASSEMBLY INSTRUCTIONS
OPERATOR’S MANUAL
WL FOLDING PULVI-MULCHER
MODELS INCLUDED:
WL2603
WLS2603
WCL2603
WCLS2603
WLC2603
WLCS2603
WCC2603
WCCS2603
WL3003
WLS3003
WCL3003
WCLS3003
WLC3003
WLCS3003
WCC3003
WCCS3003
BRILLION FARM EQUIPMENT
690rev8-15-08
BRILLION, WISCONSIN 54110
www.brillionfarmeq.com
1K063
1K063
FOLDING PULVI-MULCHER
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
CONTENTS
Introduction ................................................................................................................................................... 3
Location Reference ............................................................................................................................... 3
Parts Ordering ....................................................................................................................................... 3
Safety Suggestions ......................................................................................................................................... 4
Safety Signs ........................................................................................................................................ 4A
Safety Sign Location ........................................................................................................................... 4B
Operating Instructions ................................................................................................................................... 5
Bleeding Hydraulic Systems .................................................................................................................. 5
Hydraulic Lift ......................................................................................................................................... 5
Transport Lock ..................................................................................................................................... 5
Level Adjustment ................................................................................................................................... 6
Spring Adjustment ................................................................................................................................. 6
Depth Control ........................................................................................................................................ 6
Safety Chain .......................................................................................................................................... 9
Reflectors and SMV Sign ...................................................................................................................... 9
Scraper Adjustment ............................................................................................................................. 10
Packer Wheel Adjustment .................................................................................................................... 10
Land Leveler Bar ................................................................................................................................. 10
Hydraulic Relief Valve .......................................................................................................................... 10
Maintenance ................................................................................................................................................. 10
Fasteners ............................................................................................................................................. 10
Tires .................................................................................................................................................... 10
Lubrication ........................................................................................................................................... 10
Shipping Bundles .......................................................................................................................................... 11
Commin Items ..................................................................................................................................... 11
Distinct Items According to Size & Teeth .......................................................................................... 12
Scrapers for Machines with 20” Notched Rear Wheels ..................................................................... 12
Wheel and Axle Assemblies ................................................................................................................. 12
Assembly Instructions ................................................................................................................................. 13
Basic Machine ..................................................................................................................................... 13
Front Scrapers (Optional) ................................................................................................................... 39
Rear Hitch (Optional) .......................................................................................................................... 39
Land Leveler (Optional ........................................................................................................................ 39
Specifications ............................................................................................................................................... 41
Model Designation ............................................................................................................................... 41
Specifications Common to All Sizes .................................................................................................... 41
Specifications Based on Size ............................................................................................................... 41
Shipping Weights ......................................................................................................................................... 42
Optional Equipment ...................................................................................................................................... 42
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INTRODUCTION
To obtain maximum benefits from the Brillion Pulvi-Mulcher, please study this manual carefully
before starting assembly or operation. A special section, “Assembly Instructions”, is included. If
items covered in this manual are not understood, contact your local Brillion dealer
This safety alert symbol is used to call your attention to instructions con
cerning personal safety. Federal law requires that you explain the safety
and operating instructions furnished with this machine to all employees
before they are allowed to operate it. These must be repeated to the
employees at the beginning of each season.
You will find this symbol on your machine and throughout this manual. It is
SAFETY ALERT important to take note of the message that follows it. Read it and be alert to
SYMBOL
the possibility of personal injury or death.
Location Reference
Right hand, left hand and forward designations are those related to the operator when sitting in
the operating position.
Parts Ordering
When ordering parts for this machine, include the complete model number and serial number.
Refer to the name plate on the front tube just left of the inner frame tube. Please record these
numbers upon taking delivery of the unit.
Pulvi-Mulcher Model
Serial Number
Date Purchased
Be sure to read the warranty card
which is shipped with the machine.
Return the proper portion of the
card for recording at the factory.
690rev601
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1K063
SAFETY SUGGESTIONS
Federal law requires you to explain the safety and operating instructions furnished with this machine to all
employees before they are allowed to operate the machine. These must be repeated to the employees at
the beginning of each season. Be sure to observe and follow the instructions for the safety of anyone
operating or near the machine.
Investigation has shown that nearly one-third of all farm accidents are caused by careless use of machinery. You can do your part in improving safety by observing the following suggestions. Insist that all
people working with you or for you abide by them.
1.
Do not stand between the tractor and implement when attaching or detaching implement unless
both are not moving.
2.
Do not make adjustments or lubricate machine while it is in motion.
3.
Do not allow anyone to ride on tractor or machine.
4.
Always use transport lock when transporting machine.
5.
Do not transport at speeds over 20 mph.
6.
Avoid sudden stops or turns when transporting because weight of machine may cause operator to
lose control of tractor. Use a tractor heavier than machine. Do not allow tractor drawbar to swing
when transporting.
7.
Use caution when towing behind articulated steering tractors; fast or sharp turns may cause the
machine to slip sideways.
8.
When transporting the machine on a road or highway, use adequate warning symbols, reflectors,
lights, and slow moving vehicle signs as required.
9.
Lower machine to ground when not in use.
10.
Block machine so it will not roll when unhitched from tractor.
11.
Relieve pressure in hydraulic lines before uncoupling hydraulic hoses from tractor. On most
tractors this can be done by operating valves after engine is stopped.
12.
Securely block machine when working on or under it to prevent injury in case of hydraulic failure or
inadvertent lowering by another person.
13.
9.
Use of a safety chain is recommended when towing machine on public roads or highways. See pg.
14.
Escaping hydraulic fluid under pressure can have sufficient force to penetrate the skin, causing
serious personal injury. Before applying pressure to the system, be sure all connections are tight
and that lines and hoses are not damaged.
15.
Hydraulic fluid escaping from a very small hole can be almost invisible. Use a piece of cardboard
or a piece of wood, rather than hands, to search for suspected leaks.
16.
Do not allow anyone near the machine when folding or unfolding the wings.
17.
Do not fold or unfold the wings or operate the machine without first bleeding the air from the hydraul
ic system.
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Salety Sian• & Decab
A
Th~re
are three levels of hazard intensity that appear with the safety alert symbol on safety decals:
DANGER, WARNING, and CAUTION. The level of hazard intensity is determined by the following
defmitions:
DANGER- Immediate hazards which WILL result in severe personal injury or death.
WARNING- Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION- A reminder of safety practices, or an alert to unsafe practices which could result in personal
injury.
Examine safety decals and be sure you have the correct safety decals for the machine. Keep these signs
clean so they can be observed readily. It is important to keep these decals cleaned more frequently than
the machine. Wash with soap and water or cleaning solution as required.
Replace decals that become damaged or lost.
Order decals through your BRILLION dealer.
When applying decals to the machine, be sure to clean the surface to remove any dirt or residue. Where
possible, sign placement should protect the sign from abrasion, damage, or obstruction from mud, dirty oil,
etc.
These are the safety signs and other decals provided for the pulvi-mulcher. (Their locations on the
machine are illustrated on the next page.)
& DANGER
& CAUTJON
MOVING MACHINES CAN CAUSE INJURY. KEEP AWAYJ
l. DO NOT STANO OR WALK IN FRONT OF TRACTOR WHEN
IT IS HOVING FORWARD.
2. DO NOT STAND OR WALK BETWEEN TRACTOR l IMPLEMENT
IJHEN EITHER OR BOTH ARE HOVING.
.
3. 00 NOT STAND OR WALK BEHIND IMPLEMENT WHEN IT IS
BEING BACKED UP.
<1. DO NOT RIDE OR ALLOW OTHERS TO RIDE ON TRACTOR
OR IMPLEMENT.
5. BLOCK IMPLEMENT TO PREVENT MOVEMENT WHEN
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IMPORTANT
SI.E£0 TH£ AIR FROII WING LIFT CTLIIIOOIS
BEFORE OPERATING. FAILUII£ TO 00 SO IIIU
CAUSE IIACIIIN£ DAMG£. S££ OPERATORS
1tANUA1. FOR CORRECT PROC£DUII£ .
8J635
10813A
3K706
'3J257
4K036
690rev601
Page 4A
to
4K03'3
1K063
690rev601
LOCATION OF DECALS
-WL2603 & 3003 PULVI-MULCHER
REFLECTIVE RED CREAR) •2J430
REFLECTIVE AMBER CFRONT) •2J431
"BRILLION" DECAL
•4K036
"DANGER"
DECAL
•3J675
"BRILLION~
DECAL
+4K036 '
--~··
REFLECTIVE RED CREAR) •2J430
REFLECTIVE AMBER CFRONT) •2J431
Page 4B
~
I
"DANGER"
DECAL
•3J675
1K063
"BR I Lll ON"
DECAL
•4K036
(both w1n9s)
-BR I Lll ON"
+4K036
DECAL
OPERATING INSTRUCTIONS
Bleeding Hydraulic System
When the machine is assembled, or any time hydraulic circuit is opened, air must be bled from the
system. Othetwise, when wings are folded over center, air will compress, allowing wings to free-fall.
Bleed the system by removing the rod end pins from the wing fold cylinders, loosening hose ties as
needed, and turning those cylinders so the rod ends are upward as shown in Figure 11 on page 18.
Then, fully extend and fully retract all cylinders five or six times. Rod ends may then be reconnected
to the lift links.
Hydraulic Lift
One circuit is used to operate all hydraulically controlled functions. The raising sequence is as follows:
1. Machine raises on transport wheels, then
2. Wings raise
This feature can be used to prevent ends of wings from drooping during turns. However, be careful
not to continue lifting, or wings will fold into transport position.
On the 21'-6" machine the wings raise more slowly than on the 25' unit. This is because of the
smaller orifices in the flow restrictors on the 21'-6" machine. The reason for this is to insure that the
machine raises completely before the wings fold.
Transport Lock
To prepare machine for transport:
1. Raise machine fully on transport wheels.
2. Fold the wings
3. Install transport lock pin. See Figure 1, page 6.
To prepare for field operation:
1. Unfold wings
2. Raise machine slightly to loosen transport lock pin
3. Remove transport lock pin and store in rear-most hole
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Page 5
1K063
Level Adjustment
To adjust the front of the machine higher during transport, add spacers between the bumper and
vertical drawbar tube. See Figure 1.
SPACERS
Figure l
Spring Adjustment
Springs are used to cause rear of machine to lift before front during raising cycle (preventing jolt
when it shifts from rear-heavy to front- heavy) . Tighten springs only to the level needed to accomplish
this.
Depth Control
Maximum operating depth of six inches is obtained with depth pin in front hole. Each subsequent
hole reduces depth approximately one inch. (See Figure 1 above).
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1K063
Depth Control (cont'd)
In addition to the five depth settings mentioned on previous page, you have one other option; see view
below. By using the optional hole setting shown you can achieve a working range of approximately 4"
maximum down to "zero or completely inactive spring teeth."
Normal Hookup
Optional setting
for shallow working or non-working
spring teeth.
Approx. 4" max.
depth)
Note that if you are using the optional "second hole from the end" on the center frame links shown
above, you must also use the "second hole from the end" on the links that control each wing. (These
links are assembled between the control link assemblies and the rear tooth tube brackets). The center
frame links and wing links must always be in "agreement" or the spring teeth on wings will work at a
different depth than center frame.
A
690rev601
Do not remove the pin when changing the setting, shown in view above, as injury
could result if machine is in raised position. Change can be accomplished by simply
removing Klik-pins to disengage links; then reassemble in desired position.
Page 7
1K063
Figure 2
690rev601
Page 8
1K063
your Brillion dealer if you are uncertain.
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1K063
Scraper Adjustment
Set scrapers to clear wheels by 1/8" to 3/16". In operation, wheels will move back slightly, taking up
the clearance between the axle pipe and wheel hub.
Scrapers for 20" wheels are reversible.
Packer Wheel Adjustment
Allow just enough looseness so each wheel will turn by itself. If wheels become worn, loosen the
clamp at tile end of each roller axle and tighten as needed.
Land Leveler Bar
Adjust the leveler to the highest position that does the required job. Its purpose is to break up and
scatter any large lumps that are above the normal ground level. If soil pushes ahead of the bar, it is
set too low. Striking large rocks will damage the leveler bar and possibly other parts of the machine.
Hvdraulic Relief Valve
Oil pressure to the rod end of the left hand machine raising cylinder is limited to 1350 psi. (Rod end
of the right hand cylinder is not pressurized).
MAINTENANCE
Fasteners
After a few hour's use, check entire machine and tighten any loose nuts or bolts. Daily or periodic
checks should be made thereafter.
Recommended inflation pressure is as follows:
llL - 15
8 ply rating
36 psi
Lubrication
Grease the 12 rock shaft zerk fittings daily. Each of the four center frame rock shaft bearings has two
fittings, an upper and a lower. Each of the four wing rock shaft bearings has one zerk which is on
the bottom half.
Wheel bearings should be repacked annually.
When the machine is not used for some time, exposed portions of cylinder rods should be cleaned and
covered with a thick coat of grease. This will prevent corrosion which will damage seals.
Control links which join center frame and wing rock shafts should be oiled occasionally to keep the
internal swivel from corroding.
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1K063
SHIPPING BUNDLES
Folding frame WL pulvi-mulchers are shipped in various assemblies, many of which are common to all
machines. Distinct items vary according to size, teeth, and type of packer wheels.
Common Items
9J126
9J127
1K040
1K041
1K035
1K039
1K188
9J099
8J614
8J570
8J591
8J083
9D135
9J560
9J883
9J885
3J880
9J170
6K843
3J818
8J676
1K065
1K189
8J682
8J683
8J684
9J139
9J140
9J141
9J142
9J179
690rev601
Left Outer Frame Tube .................................................................................................................... 1
Right Outer Frame Tube .................................................................................................................. 1
Left Inner Frame Tube ..................................................................................................................... 1
Right Inner Frame Tube .................................................................................................................. 1
Front Tube ....................................................................................................................................... 1
Rear Tube ........................................................................................................................................ 1
Drawbar ........................................................................................................................................... 1
Rockshaft ........................................................................................................................................ 1
Wing ................................................................................................................................................ 2
Cylinder Bracket ............................................................................................................................. 2
Brace ............................................................................................................................................... 2
Link ................................................................................................................................................. 1
Wheel, 15 x 10, 6 Bolt .................................................................................................................... 4
End Bracket Assembly .................................................................................................................... 8
Center Bracket Assembly ................................................................................................................ 2
Wing End Bracket Assembly ........................................................................................................... 4
Drawbar Jack ................................................................................................................................... 1
Tooth Tube (2” x 2” x 3/16” x 137 1/2”) ....................................................................................... 2
Hydraulic Cylinder - (4K777 Cylinder Sept., 1997 to Aug., 2000; 9D524 Cylinder prior to September, 1997) . 2
Hydraulic Cylinder ........................................................................................................................... 2
Rockshaft Box Assembly ................................................................................................................ 1
General Box Assembly ..................................................................................................................... 1
Drawbar Box Assembly ................................................................................................................... 1
Hydraulics Box Assembly ................................................................................................................ 1
Lift Link Box Assembly ................................................................................................................... 1
Wing Box Assembly ......................................................................................................................... 1
L.H. Inner Wing Bracket ................................................................................................................. 1
R.H. Inner Wing Bracket ................................................................................................................. 1
L.H. Outer Wing Brackt .................................................................................................................. 1
R.H. Outer Wing Bracket ................................................................................................................ 1
Linkage Box Assembly .................................................................................................................... 1
Page 11
1K063
Distinct Items According to Size and Teeth
.,
Wing Extension
21'-6" Machines ·
None
24'-1 0" Machines
8.1630 (4)
'i , . .
Wmg Extension Bolts
· None
'
8.1686 (1)
Wing Tooth Tube
8.1654, 56Y,." (4)
8.1655, 64" (4)
S-Tines
1J887 (41)
1J887 (47)
S-Tine Clamps Box
8.1696 (1)
8.1697 (1)
C-Teeth
90662 (41)
. 90662 .(47)
C-Tooth Clamps Box
8.1694 (1)
. 8.1695 (1)
(S) Strap and Link Bdl.
9Jl22 (1)
9J122 (1)
(S) Bracket·Bdl.
9J174 (2)
9J174 (2)
(S) Strap and Link Bdl.
9J176 (1)
9J176 (1)
(S) Tooth Tube Box Assy.
9J178 (1)
9J178 (1)
(S) Rear Bracket
9J114 (1)
9J114 (1)
(C) Strap and Link Bdl.
9J105 (1)
9J105 (1)
(C) Bracket Bdl.
9.1173 (2)
9Jl73 (2)
(C) Strap and Link Bdl.
9J175 (1)
·9J175 (1)
(C) Tooth Tube Box Assy.
9J177 (1)
. 9J177 (1)
(C) Rear Bracket
9J107 (1)
9J107 (1)
. ·,
i· ·.:
Scrapers for Machines with 20" Notched Rear Wheels
21'-8" Machines
25'-0" Machines
Scraper Tube
8.1077, 154" (1)
8J077, 154" (1)
Scraper Tube
8.1~56,
8J657, 80" (2)
Scraper Box Assembly
1K066 (1)
1K066 (1)
Scraper Box Assembly
1K080 (1)
1K081 (1)
60" (2)
Scraper Box Assembly
Scraper Box Assembly
8J693 (1)
8.1693 (2)
8.1691 (1)
Wheel and Axle Assemblies
See chart on page 21
690rev601
Page 12
1K063
ASSEMBLY INSTRUCTIONS
Addidonal parts identification and location can be obtained from reviewing pans catalog.
"uk MMhjM
1.
Place front
and rear frame tube on supports (about 2' high) spaced 10' apart.
Be sure supports
will hold 3000# each. See Figure 3.
2.
Place roc;kshaft between front and rear frame tubes.
3.
Set inner and outer frame tubes in place. Fasten inner frame tubes to front and rear tubes with
3/4•- 10 NC x 2" capscrews, lock washers, and nuts. See Figure 3
Figure 3
4.
Install diagonal braces and rninder brac;kets and secure outer frame tubes. See Pigure 4. Uae
5/ff' U·bolts, lock washers, and nuts.
690rev601
Page 13
1K063
Figure 5
690rev601
Page 14
1K063
6.... On frQnt frame tube, install SJ-118 spacer (7/8" outside diameter x 3" long) using
screw and stover nut. Tighten nut only until it contacts angle. See FigUre 6.
1/2~x5"
cap
Figure 6
690rev601
Page 15
1K063
Figure 7
690rev601
Page 16
1K063
Figure 8
Figure 9
690rev601
Page 17
1K063
Figure 10
Figure 11
690rev601
Page 18
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WL HYDRAULICS
PULVIMULCHER)
CFO~DING
FOR HACHINES WITH 3/8 JIC HOSES
DO NOT USE HALE O·RING X FEMALE PIPE ADAPTERS
EXCEPT WITH BREATHER
61<843
3 1/2 X 16 CYL
61<843
3 1/2 X 16 CYL
aRi~A£R D •
0
I
7J026
O·RING X PIPE
WITH
7J024 O·RING
4KBB7
as·
HOSE
4K861
O·RING
X 37 DEG
4K608
37 DEG. X 37 OEG.
3J818
4 1/2 X 16 CYL
3J818
4 1/2 X 16 CYL
8K990
0204
690rev8-15-08
Page 19
1K063
13. Further assembly can be simplified by attaching drawbar and hoses to a tractor and using it to
raise and lower machine. (Hydraulic couplings must be supplied by customer).
A
DO NOT WORK UNDER MACHINE UNLESS IT IS BLOCKED UP SECURELY
Fill hydraulic system with oil. Wing fold cylinders should be pointed upward as shown in Figure
11 to remove all air. Cycle system completely (full extension to full retraction of cylinders) five or
six times. Lower wing fold cylinders to horizontal position.
14. Locate one center bracket assembly at center of front frame tube and attach with 3/4" U-bolts,
lock washers and nuts.
15. Determine roller wheel and axle·location based on the machine model and the table shown
below. Models are as follows:
WL and WLS - 20" notched wheels front and rear
WCL and WCLS - 20" crowfoot front and 20" notched wheels rear
WLC and WLCS - 20" notched front and 20" crowfoot wheels rear
WCC and WCCS - 20" crowfoot wheels front and rear
Alternate Assembly Procedure
Some people find it easier to install teeth before roller assemblies because of the extra space available.
If this is desired, follow steps 20 through 23 and then return to step 15.
0
'l'RAC.'TOR
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690rev8-15-08
A
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Page 20
0
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1K063
Machine Model
A
B
C
D
E
F
G
H
WL2603
WLS2603
9J523
9J523
9J522
9J523
1K029
1K029
1K029
1K029
WCL2603
WCLS2603
9J832
9J833
9J522
9J523
1K074
1K029
1K075
1K029
WLC2603
WLCS2603
9J523
9J523
9J830
9J833
1K029
1K074
1K0029
1K075
WCC2603
WCCS2603
9J832
9J833
9J830
9J833
1K074
1K074
1K075
1K075
WL3003
WLS3003
9J523
9J523
9J522
9J523
9J522
9J522
9J522
9J522
WCL3003
WCLS3003
9J832
9J833
9J522
9J523
9J830
9J522
9J831
9J522
WLC3003
WLCS3003
9J523
9J523
9J830
9J833
9J522
9J830
9J522
9J831
WCC3003
WCCS3003
9J832
9J833
9J830
9J833
9J830
9J830
9J831
9J831
WRLS3003
4K420
4K421
9J522
9J523
4K418
9J522
4K419
9J522
16.
Position one of the front roller assemblies on the center bracket. Be sure clamp rings are toward
the outside so assembly can be adjusted when needed. Crowfoot wheels have arrows on spokes
showing direction of rotation. See Figure 14.
690rev601
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1K063
17. Install end bracket assembly on frame tube using 3/4" U-bolts with lock washers and nuts.
18. Repeat steps 16 and 17 for 9ther front side of machine.
19. Install rear rollers similarly to front except that center bracket is located 2" to the right of the
machine center. At this time install decal brackets having red and amber decals. Amber decals
must face forward and red decals, rearward. Attach to rear outside u-bolts that hold end brackets
to frame tube. See Figure 15
lliRCAI. BRACKET
Figure 15
690rev601
Page 22
1K063
20. Assemble eight tooth tube brackets to the eight vertical tube supports on the center frame
members. Use 1/2 x 6" machine bolts and lock nuts. If your machine is equipped with the
#1J887 S-tines, mount these brackets to the top and middle holes as shown in Figure 16-A. If
equipped with the #90662 C-teeth, mount the brackets to the middle and bottom holes as shown
in Figure 16-B. Refer also to Figure 17 which shows the proper positioning of these brackets
when assembled. Brackets must be assembled exactly as shown in this Figure 17 illustration.
(Reversing some of these brackets will cause interference later when mounting spring teeth).
"S-Tine"Machines
"C-Teeth" Machines
Top and middle
1'.holes used
()
Middle and
bottom holes
used
#9J-9l Bracket
#9J.-90 Bracket
FIGURE 16-A
~
FIGURE 16-B
21. After you have these eight brackets assembled (step #20), pencil mark the tooth locations (see
Figure 19) on the long center frame tooth tubes. Then slide tooth tubes through the brackets.
Both of these tooth tubes;;_front and rear, must be centered on the machine - - an equal length of
tube extending out beyond outer brackets.
22, Fix tubes in place by assembling straps and U-bolts (2 of each) to each tooth tube. Locate them
on outside of inner tooth tube brackets. See Figure 18
690rev601
Page 23
1K063
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690rev601
Page 24
1K063
23. Tooth locations are shown in Figure 19. Put 11 teeth on front tUbe and 12 on rear.
1Z -7/16"
FRONT TUBE
12- i /16"
"I' \ t ("I'
12"
12"
I
~ MAQ{INE CENTER
Figure 19
6-7/16"
Install S-tines as shown in Figure 20 or C-teeth according to Figure 21. (For S-tine installation,
assembly points to spring tines before mounting onto tooth tubes).
Figure 20
690rev601
Figure 21
Page 25
1K063
24. Scrapers for 20" wheels are installed as shoWn in Figure 22 and 23. The scraper brackets are
located on the inside of the end brackets and attach with 1/2 x 1-3/4" long cap screws, flat
washers, lock washers, and nuts. The scraper tubes are to be centered with respect to the center ·
section or wing and are flxed between the scraper bracket and a narrow 2" wide scraper with 3/8
x 3-1/2" long cap screws, flat washers, lock washers, arid nuts; The narrow 2" wide scrapers are
also used in the center between the wheel and axle assemblies as shown in Figure 23B.
REAR VIEW OF .\rJHEEL & AXLE ASSEMBLIES
Figure 22
690rev601
Page 26
1K063
Figure 23A
CENTER BRACkET
Figure 238
690rev601
Page 27
1K063
Figure 24
Figure 25
690rev601
Page 28
1K063
Figure 26
690rev601
Page 29
1K063
Figure 28
690rev601
Page 30
1K063
R.
H
H • ()IJ'TIJI
BRK .
tm
31. Assemble four tooth· tube brackets to each wing. Position them exactly as shown in Figure 30.
(Use lh x 6tt .inachine bolts and locknuts). Mount them as shown in Figure 16-A or 16J!
depending upon which teeth are provided with your machine. Once assembled, slide tooth tf.lbes
through brackets. Fix tubes in place by assembling straps and u-bolts so dimensions shown in
Figure 30 are attained. Notice that there is only one strap and u.-bolt set assembled to the front
tooth tubes. This is because the front brackets, once assembled,· will prevent the tube$ from
moving outward.
L.H
WlOO
R.H. WIW
R.H. INNER
WIN:; BRKT.
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L.
STRAP I U-BOLT
TOOl'H 'IUBE
BRACKET
LOCKW.ASHERS I NUTS
Figure 30
690rev601
Page 31
1K063
32. With wings folded, assemble wing rock shafts using cast iron bearings and 1/2 x 4” capscrews with
lockwashers and nuts. See Figure 31; also refer to Figure 28.
33. Assemble 5/8” x 3 x 16 3/4” arms to ends of center frame rock shaft. Use 5/8 x 2 1/4” capscrews
with lockwashers and nuts. See Figure 31. Also refer to Figures 28 and 32.
34. Assemble front brackets and rear brackets to wing tooth tubes with 5/8” u-bolts, lockwashers and
nuts. Note that there are left hand and right hand variations of these brackets. Determine which is
which by viewing carefully Figures 28 and 31 for S-tine units and Figure 33 for C-teeth. Once
assembled, attach curved straps to these brackets, as shown in Figure 31, with hardware specified.
Then attach links and control link assemblies using hardware specified.
NOTE: The tooth tube brackets for C-teeth machines are slightly different than the photos show for
S-tines. However, they are assembled in similar fashion. Figure 33 is an example of the
bracket arrangement for C-teeth machines.
690rev601
Page 32
1K063
3/4 X 2-l/4 Clevis Pin
3/4 SAE Washer
3/16 X l-1/2 Cotter Pin
l X 4 Pin
(2)3/16 X l-l/2.
Cotter Pin
"C" Tooth
:
r
'
~/
;..
Rear Bracket,
"C" Teeth)
L.H.
(for
Figure 33 (L.H. Wing, Tooth Tube Linkage· "C" Teeth)
690rev601
Page 33
1K063
35. With wings unfolded, install wing teeth, continuing 12• spacing from center frame. Each wing
tube has six teeth on 25' machine. One 21'-s• machine, there are five teeth on the front tube and
four on the rear tuJ>e.
36. Locate and attach wing rollers assemblies. Mount the wing end brackets toward the inside of the
machine (wing end brackets have the l;>earing offset from the plate). Attach wing rollers by
installing end bracket with 3/4" U-bolts. See Figure 34.
·
WING ROLLER ASSEMBLY
INNER END
BRACKET
CLAMP TOWARD
OUTSIDE OF
MACHINE
Figure 34
37. Scrapers for 20" wheels are installed similarly to those on center frame.
690rev601
Page 34
1K063
38. Assemble front and .rear tooth tube brackets and related controlling linkages on center frame. For
machines equipped with S-tines. refer to Figure 35; also to page 36 for proper hardware usage.
The tooth tube brackets for C-teeth machines are slightly different, however, they are assembled
in similar fashion. For C-teeth machines refer to page 37 for general relationship of parts and
proper hardware usage.
Figure 35
690rev601
Page 35
1K063
690rev601
3~" LONG SPACER
LX
3/4 x 6-5/16" PIN
( 2) 3/4" SAE FLAT WASHER
(2) 3/16 x
1~" OOITER
5~"
PIN
( 10) · 1" SAE WASHER
(2) \" KLIK PIN
PIN
8J-83 LINK
3/4 x 5-5/16" PIN
( 2) 3/4 SAE FLAT HASHER
(2) 3/16 x 1~" COl'TER PIN
II
Page 36
1
X
5~" P~
(2) 5/16
CmPER FRAME
TOOTH 'lUBE LINKAGE
(S-TINES)
x 1%" ROIL PIN
1K063
690rev601
3/4" S~E FLAT WASHER )
3/16 x 1~" carTER PIN
1x
ON FACH BRACKET
5~ 11
PIN
( 10) 1 11 SAE WASHER
( 2) \'1 KLIK PIN
- - - - - - - · · - - --------
rrT--
-.---------. ------
(2) 3/16 x
1
/-;:·-~
-- ---
3/4 X 5-5/16" PIN
(2) 3/4" SAE FLAT WASHER
SJ-83 LINK
1~"
CO'M'ER PIN
I
Page 37
(l
1 X 5~" PIN
(2) S/16 x 1~" ROLL PIN
,.... _-....
CENI'ER FRAME
TOOm TUBE LINKAGE
(C~TEE'm)
1K063
39. Install "bleed air from wing fold cylinders ... " decal .to;front side of left cylinder bracket. See
Figure 36.
40':
s~
<::41.
' ;
~
Install "BRilliON
. decals to rear of diagonal {fa:ine braces. See Figure 37.
.
,
The rear center frame tube has an ang~'e bracket t.q attach/as~~ke~..J~r 1 a slow moving vehicle
emblem. (Socket and SMV emblem are not; include~J.:.: .. : ·.!
Figure 31
690rev601
Page 38
1K063
Front Scrapers (Optional)
Install similarly to rear scrapers.
Rear Hitch (Optional)
Attach rear hitch between center frame tubes similarly to Figure 38 which shows hitch on another
model machine. Use 5/8 x 6" machine bolts (instead of u-bolts) through plates on hitch and also
plates on diagonal frame braces.
Land Leveler (Optional)
Installation is similar to that_ shown in Figure 39 for a 15'-0" machine. Center frame uses three
brackets; each wing uses two. Also see Figure 40.
690rev601
Page 39
1K063
CENTER FRAME
3J-557
90-21
3J-556
JJ-556
3J-551
3J-552
,
21-3/8"
..
3-9/16"
L.H. WING
I
,J.!:!::,
- .._
-
END OF TUBE (OR
PLATE ON "26 O"
SERIES)
16-9/16" ('260 ")
15" ("300")
,.
'.I. I!:.
I
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3J- 5573J-552
90-307 ("260" SERIES)
9D-752 ("300" SERIES)
..
3J-557
-
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24" ("260"}
44" ("300.")
I
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R.H. WING
I
3J-S56
3J-S51
l
Figure 40
690rev601
3J-55
.......;
90-307 ("260" SERIES)
90-752 ("300" SERIES)
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ill
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JJ-556
J ...______ 3J-551
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END OF TUBE (OR
p LATE ON "260"
sERIES)
24" ("260")
44 " ( 300 " )
.
Page 40
I
1 6-9/16 .. ( "260")
1 5" ("300")
1K063
SPECIFICATIONS
(Subject to change without notice)
Model Designation
Basic model is "WL" indicating Y!ing mulcher having frame for !arge diameter (20") packer wheels.
Specific WL machines are equipped with 20" wheels. Packer wheels are notched profile unless "C"
appears as follows:
"CL" - Crowfoot front wheels, notched rear wheels
"CC" - Crowfoot front and rear wheels
"LC" - Notched front wheels, crowfoot rear wheels
"S" indicates S-tines; otherWise C-teeth are used.
. First three digits of numbers are nominal rolling width in inches;
2603
3003
=
21' - 6"
= 24' - 10"
Specifications Common to Both Sizes
Overall length . . . . . . . . . . . . . . . . . . . . . . .
Maximum working depth . . . . ~ . . . . . . . . . .
Tooth spacing ... : . . . . . . . . . . . . . . . . . . .
Transport wheels . . . . . . . . . . . . . . . . . . . . .
Maximum transport clearance . . . . . . . . . . . .
Transport height . . . . . . . . . . . · . . . . . . . . . .
Transport width. . ............... , . . . .
.
.
.
.
.
.
.
. . . . . . . . . . . . . . . . . 19'-9. 1/2"
. . . . . . . . . . . . . . . . . . . . . . 6"
. . . . . . . . . . . . . . . . . . . . . . 6"
. 4 15x10 for llL x 15 8 ply tires
. . . . . . . . : . . . . . . . ~ . . . . . 9"
. . . . . . . . . . . . . . . . . . . . .6' - 2"
. . . . . . . . . . . . . . . . . . 13' - 11"
Specifications Based on Size
R.olling Width
j
690rev601
258"
298"
Overall Width
Number of Teeth
22'-S 1/8"
25'-6"
41
47
Page 41
1K063
Shipping Weights
WL2603
WL3003
9556
9988
WLS2603
WLS3003
9367
9799
WCL2603
WCL3003
9453
9926
WCLS2603
WCLS3003
9264
9737
WLC2603
WLC3003
9268
9716
WLCS2603
WLCS3003
9079
9527
9165
9654
WCCS2603
WCCS3003
8976
9465
WCC2603
WCC3003
.
Optional Equipment
Land Leveler Kits:
8.1702 for 260" machine, 204#
8J703 for 300" machine, 215#
Rear Hitch Kit, 8J709, 74#
Front Scraper Kits:
1K086 for 260" machine with 20" wheels, 196#
1K087 for 300" machine with 20" wheels, 222#
Points and Shovels for S-Tines:
2J149 1-3/8" reversible point with hardware, 1#
2J150 2·1/2" shovel with hardware, 1#
Replacement Points for C-Teeth:
40387 bundle of 12, 21#
NOTE: Spring teeth (C-teeth) refurbished with replacement points will lose approximately l" in
working depth as compared to new spring teeth.
Safety Chain Kit:
1K789 for machines not exceeding 20,200#, 15#
690rev601
Page 42
1K063
1K063
1K063
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