HAMMERHEAD MUDHEAD Illustrated Parts Manual

HAMMERHEAD MUDHEAD Illustrated Parts Manual

HAMMERHEAD
MUDHEAD
Illustrated Parts Manual
LCT Service Parts Catalog
Page 1 of 2
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PLMHK14650124EBCJKPQTUVX235E1M
Ref#
CPC #
Description
1
20810001
Cylinder Head Assembly
2
20810011
Push Rod Kit (208cc)(incl. valve cover gskt)
3
20845011
Valve Cover (208cc)
4
20813061
Cylinder (Gen Ii- No Low Oil Sensor)(208cc)
5
20814001
Piston Assembly
6
20815001
Connecting Rod Assembly
7
20816001
Camshaft System Assembly
8
04151
Flywheel Electric Start (60-Watt) (208cc)
9
20840001
Cooling Fan- Flywheel
10
20818001
Crankshaft Assembly-Keyed
11
20820021
Air Filter Assembly Of Paper
12
20820121
Pleated Paper Air Filter (Ref #41 incl.)
13
20821001
Muffler Assembly
14
20822191
Fuel Tank (2.7L)(Black- W/Reg Mtg-Stant Cap)
15
20822211
1/4 Fuel Petcock (Non-Generator)
16
20822131
Fuel Tank Cap-Black Stant w/chain
17
20824051
Carburetor - incl spacer-choke-gaskets
18
20825701
Ignition Coil (Integrated CDI 208cc)(Summer W/Metal Shield)
20
20838101
Spark Plug
22
20824051
Carburetor (L03-1)(Remote Choke 208cc)
23
20860001
Fuel Hose Kit
24
20828201
Throttle Control (Remote w/Spring)
25
20829001
Governor Gear Assembly
26
20830001
Governor Link Assembly(Summer)
27
20831001
Governor Arm Shaft Assembly
http://www.lctllc.com/service_parts_catalog/results.php
8/16/2012
LCT Service Parts Catalog
Page 2 of 2
28
20832002
Recoil Starter Assy(Round-Black)
29
20833002
Starter Cup (Non-Slotted)
30
20834201
Blower Housing (Black)(Es Wo/Switch Hole- W/Finger Guard)
31
20836001
Crankcase Cover Assy-High Oil-Fill Tube (Threaded)
32
20839001
Oil Seal Kit (2 Pcs)
34
20838001
Spark Plug Boot Assembly Kit
35
20880501
12V Electric Starter (208cc)
36
20843001
Gasket Kit
37
20837111
Small Black Dipstick
38
20811001
Rocker Arm Assembly
39
20821201
Choke Lever Assembly Kit
40
20837051
Non-Removable Plug
43
20845101
Breather Tube (136/208cc)
46
20890041
Carbon Canister Kit
49
20899111
Oil Drain Plug Kit
60
04141
60-Watt Charging Coil
65
20810051
Tappet Kit (order gasket seperately)
67
20880001
Regulator/Rectifier (Use W/60-Watt Alt)(208cc)
68
20821301
Remote Choke Bracket (208cc)
70
99001
Carburetor Repair Kit (136/208/254cc)
72
20850001
Maxx Series Decal Kit
77
99991
Recoil Bolt Kit
Service Engine: Stock
http://www.lctllc.com/service_parts_catalog/results.php
8/16/2012
FRAME COMPONENTS
RE F#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
P A RT NUMB E R
9.129.850
7.010.049
7.010.017
6.060.300
6.130.134
20-0704-00
7.020.111
8.070.054
N/A
8.070.055
6.000.189
9.220.008
7.020.045
6.133.172
6.132.172
9.906.016
DE S CRIP TION
BOLT M8X1.25X50
BAR CAGE WASHER
TUBE SEAT 25
CROSS BAR TOP
CHOKE CABLE
THROTTLE CABLE
FOAM PADDING
OVERHEAD BAR
FRAME
SIDE BAR
FOAM PADDING SHORT
MUT, M8
RUBBER FOOT PLATE
FENDER BRACKET (RR)
FENDER BRACKET (RL)
BOLT M6X16
COUNT
14
20
6
1
1
1
2
2
1
1 EA
2
6
2
1
1
8
RE F#
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
P A RT NUMB E R
9.106.102
9.210.008
6.001.074
6.131.172
6.130.172
7.010.006
8.080.078
7.110.018
9.131.192
5.120.074
9.106.012
9.210.008
8.147.162
9.300.006
6.000.174
20-0206-00
DE S CRIP TION
BOLT M6X14 STAINLESS
M6 NUT
FENDER
FENDER BRACKET (FL)
FENDER BRACKET (FR)
STEERING SHAFT BUSHING
CROSS BAR REAR
TUBE SEAT 24
DECORATING PLATE TOP
BOLT M6X20
FLANGE BOLT M6X12
NUT M6
DECORATING PLAGE BOTTOM
M6 WASHER
HORN
MUDHEAD HEADLIGHT
COUNT
12
12
4
1
1
1
1
2
1
4
2
2
1
12
2
2
STEERING ASSEMBLY
RE F #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P A RT NUMB E R
7.010.056
9.210.006
7.020.057
2.000.056
14635
9.100.005
7.020.059
6.000.180
8.010.135
6.000.181
9.210.008
4.000.024
7.020.043
7.020.044
8.020.130
9.210.006
9.220.012
9.500.008
8.010.123
DE S CRIP TION
STEERING WHEEL COVER
NUT M6, LOCKING
STEERING WHEEL
STEERING SHAFT
KEY, 4X4X11.5
BOLT, M6X1.00X20
STEERING BALL JOIN DUST COVER
STEERING BALL JOIN
TIE ROD
ROD END
LOCKING NUT M8
STEERING GEAR
BRAKE PEDAL
THROTTLE PEDAL
STEERING GEAR BRACKET
LOCKING NUT M8
LOCKING FLANGE NUT M12
ROLL PIN
PEDAL BOLT
COUNT RE F #
1
20
21
4
1
22
1
23
1
24
4
25
2
26
2
27
2
28
2
29
2
30
1
31
1
32
1
33
2
34
4
35
1
36
3
37
1
38
P A RT NUMB E R
4.000.044
9.500.218
6.000.308
6.000.306
9.906.625
6.000.305
N/A
N/A
N/A
6.000.305-C
14652
N/A
9.200.008
9.129.816
7.010.003
9.500.218
8.040.010
8.040.011
9.220.008
DE S CRIP TION
BRAKE PEDAL COMP.
COTTER PIN
LOCKING ROLL PIN
SHAFT, BRAKE MASTER CYLINDER
BOLT, M6X25
BRAKE CYLINDER
BRAKE LINE CLIP?
BRAKE LINE
SPRING?
CYLINDER CUP
PARKING BRAKE PEDAL
GAS PEDAL LIMIT BOLT
M8 NUT
BOLT, M8X1.25 LOCKING FLANGE
PEDAL BUSHING
THROTTLE PEDAL ASSEMBLY
THROTTLE PEDAL RETURN SPRING
BRAKE PEDAL RETURN SPRING
NUT, M8X1.25 LOCKING FLANGE
COUNT
1
1
1
1
2
1
2
1
1
1
1
1
1
1
4
1
1
1
1
FRONT SUSPENSION
RE F #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
P A RT NUMB E R
6.000.311
6.000.310
N/A
9.500.200
9.800.010
9.320.008
4.000.047
7.010.003
8.010.104
9.108.095
6.100.325
9.320.008
9.708.145
9.708.145
4.000.041
7.020.079
2.000.057
2.000.055
9.030.010
6.000.309
9.030.009
9.300.012
9.800.010
7.020.039
DE S CRIP TION
TIRE 16X6-8F978
FRONT RIM
SPINDLE CAP
COTTER PIN
CASTLE NUB M10X1.5
LOCKING FLANGE NUT, M8
UPPER SUSPENSION ARM
UPPER SUSPENSION ARM BUSHING
UPPER SUSPENSION ARM COLLAR
FLANGE BOLT M8X1.25X95
FRONT SHOCK
LOCKING FLANGE NUT, M8
FLANGE BOLT M8X1.25X30
FLANGE BOLT M8X1.25X145
LOWER SUSPENSION ARM ASSY
BALL HEAD DUST SEAL
SPINDLE (L)
SPINDLE ( R )
BEARING 6202
FRONT WHEEL ASSEMBLY
BEARING 6201
WASHER
Castle Nut M10
HUB COVER FRONT
COUNT
2
2
2
6
4
4
2
8
2
2
2
4
4
2
2
2
1
1
2
2
2
2
2
2
REAR HOUSING
RE F#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
P A RT NUMB E R
7.020.039
9.500.330
9.800.016
9.300.016
6.000.316
9.108.016
6.000.196
9.030.005-250
8.010.199
8.010.138
9.129.810
8.010.200
8.010.202
9.129.810
8.010.201
9.106.016
7.020.078
6.000.333
7.060.016
6.000.324
DE S CRIP TION
COUNT
HUB COVER, RR
2
COTTER PIN
2
M16X1.5 CASTLE NUT
2
WASHER
2
REAR WHEEL ASSEMBLY（16X7-8-F978)
2
FLANGE BOLT M8X1.25.X16
10
AXLE COVER
2
BEARING 6005
2
AXLE
1
AXLE KEY
1
ALLEN HEAD BOLT M8X1.25X10
1
REAR SPROCKET
1
REAR AXLE HUB
1
ALLEN HEAD BOLT M8X1.25X10
1
BRAKE DISC, RR
1
FLANGE BOLT M6X16
4
REAR TIRE（16X7-8)
2
REAR RIM
2
CHAIN（420HX68L)
1
MASTER LINK
1
ENGINE / SWING ARM / CLUTCH
RE F #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
P A RT NUMB E R
7.020.016
6.000.028
9.108.014
9.220.010
9.111.042
7.020.077
14666
6.000.322
9.110.040
20-0626-00
14662
14695
20-0604-00
14696
14088
9.500.003
14727
14690
14691
14692
6.100.065
14690
8.011.077
9.500.001
9.100.016
14247
14708
DE S CRIP TION
COUNT RE F #
REAR BRAKE PAD
1
28
REAR BRAKE CALIPER
1
29
M8X1.25X14 HHCS
2
30
NUT, M10X1.25 LOCKING FLANGE ZN
8
31
BOLT, M10X1.25X50 FHCS ZN
2
32
SWINGARM ISOLATOR BUSHING
2
33
SPANNER
1
34
REAR SHOCK
2
35
BOLT, M10X1.25X40 FHCS
4
36
REAR SWING ARM
1
37
BOLT, M10X1.25X174 HHCS
1
38
BUSHING
2
39
ENGINE MOUNTING PLATE
1
40
BOLT, M8X1.25X50 FHCS
4
41
NUT, M8X1.25 LOCKING FLANGE
4
42
COTTER PIN, M4X30
1
43
NUT, M14X1.25 CASTLE
1
44
WASHER, M12 ZN
1
45
SHAFT, SPROCKET & DRIVER PULLEY
1
46
KEY
1
47
6004 BEARING
2
48
WASHER, M12 ZN
1
49
SPROCKET, 10T DRIVEN
1
50
Rear Clutch
1
51
NUT, M16X1.25 LOCKING FLANGE
1
52
BOLT, M8X1.24X45 FHCS ZN
1
53
CHAIN ADJUSTER
1
54
P A RT NUMB E R
14492
14710
14711
14712
14713
14492
14426
14665
14341
9.220.006
N/A
N/A
N/A
N/A
14707
7.010.028
7.020.023
6.000.323
7.020.020
9.300.008
9.110.018
9.500.010
9.108.045
9.300.008
N/A
9.108.045
006-LCT208
DE S CRIP TION
COUNT
NUT, M12
1
WASHER, CHAIN ADJUSTER
1
BUSHING, CHAIN ADJUSTER
1
CAP WASHER, CHAIN ADJUSTER
1
BOTTOM CAP WASHER - CHAIN ADJUSTER1
NUT, M12
1
BOLT, M6X1.00X14 FHCS ZN
2
DRIVE COVER PLASTIC
1
BOLT, M6X1.00X20 FHCS ZN
4
NUT, M6
3
DRIVE COVER EXTENTION LINK
1
BOLT, M8X16
4
SPRING WASHER
6
SAFETY PLATE
1
GUARD, REAR CHAIN
1
BATTERY COVER
1
BATTERY STRAP
1
BATTERY
1
BATTERY CUSHION
1
WASHER, M8
1
DRIVE BELT 725
1
Front Clutch
1
BOLT 5/16-24 X 1.750 HHCS G5
1
WASHER, M8
1
CAP, JACKSHAFT 2 IN
1
BOLT 5/16-24 X 1.750 HHCS G5
1
LCT ENGINE 208CC ELECTRIC START
1
ELECTRICALS / SEATS / SEAT BELT
RE F #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
P A RT NUMB E R
6.000.328
N/A
20-0320-00
6.000.133
6.000.164
6.000.165
20-0303-00
7.010.076
N/A
6.000.330
9.900.840
6.000.331
9.900.840
6.000.329
N/A
N/A
DE S CRIP TION
FIVE POINT SEATBELT
FLAG POLE
HEADLIGHT SWITCH
HORN BUTTON
ENGINE OFF BUTTON
IGNITION KEY SWICH
ELECTRICAL WIRE
SWICH PANEL COVER
SCREW 4X10
PASSENGER SEAT
BOLT M8X1.25X40
DRIVER SEAT
BOLT M8X1.25X45
HEAD REST
FLAG POLE BOLT
FLAG POLE NUT
COUNT
1
1
1
1
1
1
1
1
4
1
2
1
2
2
1
1